Process and Laboratory Analysis for Chlorine and ... · Process and Laboratory Analysis for...
Transcript of Process and Laboratory Analysis for Chlorine and ... · Process and Laboratory Analysis for...
Process and Laboratory Analysisfor Chlorine and Transition Metalsin Crude Oil and Aqueous Matrices
Berry Beumer
Elemental Analysis Solutions using X-Ray Fluorescence
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Sulfur in Fuels
ASTM D7039
ISO 20884
Gas, diesel 4-500ppm
Gas, diesel 5-500ppm
LODDiesel
0.15ppm300s
r (10ppm) 0.6ppm
R (10ppm) 1.1ppm
ASTM D2622
ASTM D7039
ISO 20884
Petroleum3ppm-4.6wt%Gas, diesel4-500ppmGas, diesel 5-500ppm
LODDiesel
0.4ppm300s
r (10ppm) 0.8ppm
R (10ppm) 1.4ppm
ASTM D7039
ISO 20884
Gas, diesel 4-500ppm
Gas, diesel 5-500ppm
LODDiesel
0.4ppm900s
r (10ppm) 0.8ppm
R (10ppm) 1.4ppm
ASTM D7039
ISO 20884
Gas, diesel 4-500ppm
Gas, diesel 5-500ppm
LODDiesel
0.4ppm300s
r (10ppm) 0.8ppm
R (10ppm) 1.4ppm
Silicon in Fuels
ASTM D7757 Gasoline, Ethanol3-100ppm
LODethanol
0.5ppm600s
r (10ppm) 1.0ppm
R (10ppm) 1.8ppm
Phosphorus in Fuels and Water
No ASTM method at this time
LODethanol
0.4 ppm600s
r (10ppm) 1.2ppm
R (10ppm) 2.0ppm
ASTM D7536 0.5-15ppmAromatics
LOD Crude 0.2ppm @300s
r (10ppm) 0.8ppm
R (10ppm) 1.4ppm
Chlorine in Fuels and Water Matrices
Chlorine in Water Repeats
Measurement Number
Measurement Time (s)
CountsMeasured Chlorine (ppm)
Corrected ChlorineA
(ppm)
1 600 739 0.38 0.95
2 600 747 0.40 1.00
3 600 763 0.43 1.08
4 600 728 0.36 0.90
5 600 819 0.54 1.35
6 600 743 0.39 0.98
7 600 748 0.40 1.00
8 600 791 0.49 1.23
9 600 758 0.42 1.05
10 600 780 0.46 1.15
Average 762 0.43 1.07
Std Dev 28 0.06 0.14
%RSD 3.63% 12.92% 12.92%
ACorrection for water samples run on a mineral oil calibration is 2.5*measured result = corrected result.
Chlorine in Water Repeats (cont.)
Measurement Number
Measurement Time (s)
CountsMeasured Chlorine (ppm)
Corrected ChlorineA
(ppm)
1 600 1097 1.09 2.73
2 600 1101 1.10 2.75
3 600 1043 0.98 2.45
4 600 1116 1.13 2.83
5 600 1036 0.97 2.43
6 600 1174 1.24 3.10
7 600 1048 0.99 2.48
8 600 1058 1.01 2.53
9 600 1093 1.08 2.70
10 600 1110 1.12 2.80
Average 1088 1.07 2.68
Std Dev 42 0.08 0.21
%RSD 3.90% 7.90% 7.90%
ACorrection for water samples run on a mineral oil calibration is 2.5*measured result = corrected result.
Single Element On-line Measurements
LOD in hydrocarbon matrixppm in 300 s
– Sulfur 0.6 ppm– Chlorine 0.3 ppm– Phosp 1.2 ppm– Silicon 1.5 ppm– Vanadium 0.05ppm
• Low viscosity process streams and finished product blending
– Diesel– Gasoline
Challenge: On-Line Analysis in Crudes and High Viscosity Process Streams
Dynamic Window Module – Low Viscosity Streams
Transition DataXOS High to Low Cut response
0
50
100
150
200
250
300
350
400
0:00:00 1:12:00 2:24:00 3:36:00 4:48:00 6:00:00 7:12:00 8:24:00 9:36:00 10:48:00
time
ppm
0
5
10
15
20
25
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45
10 sec180 secpressure
Film advance
Sulfur in Diesel
On-line Chlorine Detection in Crude and Water
• Corrosion Prevention / Mitigation
– LOD: 0.6 ppm @ 300s – aqueous matrix– LOD: 0.4 ppm @300s – hydrocarbon matrix
• Analysis Time: 10-900s – user adjustable
• Range: 0.4 ppm/wt – 3,000 ppm/wt
• Continuous Measurement
Dynamic Window Module – High Viscosity Streams
• Redesigned DWM:
– Sample Flow Characteristics Optimized for High Viscosity Streams
– Quarter inch sample lines
– Max. Viscosity 160 cSt
– Sample T > cloud point, max 275deg. F
– Filtration: 100um
Analyzer set-up
0.00
5.00
10.00
15.00
20.00
25.00
30.00
35.00
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55.00
60.00
Total Chlorine Co
ncen
tration (ppm
w)
Date / Time
Cl Transitions & Repeatability 5 min integration time / 15 sec integration time
PPM‐ 15 sec PPM‐ 5 min
Chlorine in crude – (24 hr. run time)
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1.00
2.00
3.00
4.00
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8.00
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14.00
15.00
Total Chlorine Co
ncen
tration (ppm
w)
Date / Time
Cl Repeatability in Desalted Crude Over 72 Hours5 min integration time / 15 sec integration time
Avg = 5.1 ppmw ; Std Dev = 0.21 ppmw
PPM‐ 15 sec PPM‐5 min
Chlorine in Crude
Chlorine in Raw Crude – 12 hr run time
Online Chlorine Analysis in Desalted Crude 5 minute integration time over 10 hours
Chlorine in Raw Crude – 5 hr run time
0
10
20
30
40
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60
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90
0.5 0.55 0.6 0.65 0.7 0.75 0.8
Gulf Coast Crude
FuelPress(psi)
PPMTrend
PPM
5 ppmCl addition (OrganicChloride)
0
10
20
30
40
50
60
0.35 0.4 0.45 0.5 0.55 0.6
Gulf Coast Crude #2
PPMTrend
FuelPress(psi)
PPM
Chlorine in Raw Crude – 5 hr run time
Chlorine in Crude – 3 hr run time
Crude Sample Chloride Trend, ppmw
9:36:00 10:04:48 10:33:36 11:02:24 11:31:12 12:00:00 12:28:48 12:57:36 13:26:24time
Online Clora AnalyzerBenchtop Clora
STDEV=1.41
STDEV=0.64
Crude API = 25
Chlorine in Water – 6 hr run time
Aqueous Sample Chloride Trend, ppmw
7:40:48 8:52:48 10:04:48 11:16:48 12:28:48 13:40:48 14:52:48
time
Cl p
pmw
(tre
nd)
Online Clora Analyzer TrendBenchtop Clora
STDEV=1.8 STDEV=1.8STDEV=3.0
Sulfur in Seawater
Clora 6020 AXP Analyzer for Zone 1
Designed for ATEX Zone 1Environment
ATEX Certificate:ITS 08ATEX15799X
Marking:Ɛx II 2 (1) G Ex d ia [ia] px IIC T4
Tamb = -20 ̊C to +40 ̊C
Sample Management System
Sample Inlet Valves (Multiple Inlets for Process, Validation or Multi-Stream)
Pressure Reducing Regulator to Limit Inlet Pressure (< 80 psig or 550 kPa)
Back Pressure Regulator to Regulate Flow; Maintain positive pressure on DWM
Return Valves- One for Analyzer Flow andOne for DWM Purge Flow
Armored Rotameter for Flow Measurement
Sample Conditioning System
Multi-Element Analysis
0.06
0.1 0.1 0.8 40 40 40
0.7 0.4 0.28 0.1 0.06 0.060.14 0.14 0.1
Sn Sb Te I46 47 48 49
LrActinides Cm Bk Cf Es
* 10 minute measurement time in hydrocarbon matrix
Fm MdTh Pa U Np Pu Am No
Yb LuLanthanides
90 91 92 93 94 95 96 97 98 99 100 101 102 103
Ce Pr Nd Pm Sm Eu Gd Tb Dy
Mt
58 59 60 61 62 63 64 65 66 67 68 69 70 71
Ho Er Tm
7 Fr Ra Ac Rf Db Sg Bh Hs
Rn
87 88 89 104 105 106 107 108 109
0.1 0.1
Hg0.08 0.08 0.08 0.10.2
Tl Pb Bi Po AtW Re Os Ir Pt Au6 Cs Ba La Hf Ta1 0.2
Xe
55 56 57 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86
Rh Pd Ag Cd In5 Rb Sr Y Zr Nb Mo Tc Ru50 51 52 53 5437 38 39 40 41 42 43 44 45
As Se BrCr Mn Fe Co Ni KrZnCu4 K Ca Sc Ti V Ga Ge1 0.7 0.5 0.7 0.4 0.7
28 29 30 31 32 33 34 35 3619 20 21 22 23 24 25 26 27
11 12 13 14 15 16 17 18
3 Na Mg Al Si P70 15
S Cl Ar9 6
2 Li Be B C N O F Ne
2/17/2012
I VIII1 2
Maxine Base Model1 H He
II III IV V VI VII
Limits of Detection (ppm)*
3 4 5 6 7 8 9 10
Multi Element On-line Detection
• HDXRF Platform – Multi Element AnalysisLOD in ppm – 600 s
– P 25– S 15– Cl 10– K 2– Ca 1.5– V 1.5– Mn 1.5– Fe 1.5– Co 1.0– Ni 0.5– Cu 0.3– Zn 0.3– Hg 0.15– As 0.15– Pb 0.15– Se 0.08
V Fe Ni As Hg Pb
1 4.76 5.05 2.20 0.52 0.52 0.62
2 4.84 5.28 2.25 0.50 0.53 0.66
3 4.89 5.23 2.15 0.53 0.50 0.65
4 4.80 5.18 2.20 0.55 0.49 0.47
5 4.76 5.01 2.17 0.50 0.51 0.63
6 4.75 5.20 2.20 0.59 0.58 0.55
7 5.00 5.04 2.20 0.51 0.46 0.60
8 5.13 5.16 2.20 0.56 0.50 0.59
9 4.57 5.27 2.20 0.56 0.46 0.62
10 4.78 5.20 2.15 0.56 0.47 0.51
average 4.83 5.16 2.19 0.54 0.50 0.59
st dev 0.15 0.10 0.03 0.03 0.04 0.06
%RSD 3.16% 1.87% 1.34% 5.66% 7.26% 10.48%
Maxine Repeatability (ppm) in Mineral Oil
Measurement time 600s
Elements (ppm) in Lube Oil by HD Maxine
Lube Oil #1P S Ca Mn Fe Zn
1 1012 7453 2841 0.65 0.50 1179
2 978 7530 2865 0.66 0.61 1166
3 970 7448 2859 0.67 0.54 1175
4 952 7529 2862 0.64 0.61 1177
5 1095 7482 2865 0.65 0.53 1174
avg 1001 7488 2858 0.65 0.56 1174
SD 56.75 39.65 9.84 0.01 0.05 5.06
Elements (ppm) in Lube Oil by HD Maxine (cont)
Lube Oil #2
P S K Ca Mn Fe Zn
1 492 10451 2731 420 0.22 0.09 271
2 441 10393 2726 410 0.23 0.32 269
3 522 10510 2771 445 0.33 0.27 271
4 451 10589 2759 413 0.33 0.24 271
5 401 10444 2736 422 0.19 0.26 274
avg 461 10477 2745 422 0.26 0.24 271
SD 46.96 74.69 19.57 13.65 0.06 0.09 1.80
Elemental Analysis of WTI Crude by HD Maxine
(ppm) S Cl Ca V Mn Fe Ni Cu Zn
1 3868 694 34.74 4.88 3.78 397 3.96 0.24 0.61
2 4592 508 26.96 5.30 3.10 333 3.31 0.21 0.54
3 3913 493 25.83 5.02 2.49 246 4.00 0.14 0.45
4 4124 734 36.24 5.18 5.09 611 3.80 0.25 0.65
average 4124 607 30.94 5.10 3.62 396 3.77 0.21 0.56
stdev 331.16 124.21 5.31 0.18 1.12 155.78 0.32 0.05 0.09
Conclusion
• On-line and bench-top single element analysis in crude and water is available for Cl, S, P, Si and V at sub ppm detection limits
• Multi element bench-top analysis of critical (transition) elements can be done by HD XRF
• Multi element on-line analysis in crude and process streams available shortly – hope to share field data shortly
Thank you
Berry [email protected]