Procedure PNT2PNT

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    are different from side-to-side. Therefore, these

    dimensions are asymmetrical. In this case, both length

    or diagonal measurements will be shown, reflecting

    the difference between each side.

    Underhood View

    On underhood view drawings, all dimensions are point-

    to-point, closest distance between the two points of

    measurement.

    Bottom View

    On bottom view drawings, all dimension are point-to-point, closest distance between the two points of

    measurement.

    Side View

    On side view drawings, all dimensions are measured

    parallel or perpendicular to the datum line.

    Measurements and not point-to-point.

    Centreline

    All unibody drawings include a centreline in the

    dimensional drawing. The centreline represents the true

    centre of the vehicle and runs the length of t he chassis.

    To check total width at any measurement point, add

    the two dimensions from centreline together.

    Datum Line

    The datum line is an imaginary line or plane established

    at a fixed distance below the vehicle. It is used to

    provide a fixed reference point for all vertical underbody

    measurements. The datum line is established using

    holes, bolts or other obvious

    underbody points.

    VEHICLE CENTRE LINE

    UNDERHOOD VIEW

    BOTTOM VIEW

    DATUM LINE, DATUM HEIGHT, DATUM DISTANCE & SIDE VIEW

    PROCEDURE EXPLANATION

    2009 Boyce's Automotive Data

    POINT-TO-POINT MEASUREMENT

    UNIBODY AND FRAME DIMENSIONS DATABASE

    Before starting to use the manual please note the

    model carefully to make sure the illustration sheet is

    the model to be prepared. E.g. The case of 2 or 4

    door model each will be presented on a separate

    sheet.

    Measurement Point

    Bolts, nuts and non-removable plugs are always

    measured from the centre of the unit. Holes, whether

    round, oval, square or rectangular are measured from

    their closest edge to the other point of measurement

    reference. The symbol next to a hole indicates thatthe measurement is taken from the centre of that hole.

    Pinchwelds are measured out edge-to-outer edge of

    pinchweld area. Any exceptions to the above will be

    clearly noted on the drawing. Bolts, nuts and non-

    removable plugs are always shown on the illustration

    as a solid object. Holes are shown as outlines only.

    Solid dot always indicates a centre measurement; an

    outline, unless marked otherwise, indicates an edge

    measurement.

    Hole Diameters

    All unibody drawings include measuring point hole

    diameters. As previously mentioned, most of the

    bottom view measurements are from the closest edge

    of a hole. If a width measurement from the centre of a

    hole to the centreline is required, add one-half of the

    hole diameter to the dimension. This is a centreline-

    to-centre of hole measurement. If a centre of hole-to-

    centre of hole measurement is required for a point-to-

    point length or diagonal dimension, one-half of both

    hole diameters must be added to the overall

    dimension.

    Symmetrical Measurements

    Most bottom view length and diagonal measurements

    are the same from side-to-side. Therefore, these

    measurements are symmetrical. In some cases, the

    drawing may show a length measurement on only one

    side of the vehicle or show only one diagonal

    measurement. When this is done, the measurement

    also applies to the other side of the vehicle or to the

    opposite diagonal measurement.

    Asymmetrical Measurements

    Some bottom view length and diagonal measurements

    Datum Distance

    Datum distance is the distance along the datum line

    between the centre of each of the datum height

    measurement points. It is important to remember that

    this is not a point-to-point measurement. Datum

    distances are valid only when the datum line is

    established . The measurement between any two

    points must always be made parallel to the datum line.

    In cases where the datum distance is different from

    side-to-side, two sets of datum dimensions are

    provided, one labelled Driver Side and the other

    labelled Passenger Side. The driver side dimensionsgiven distances between measurement points on the

    left side of the vehicle; the passenger side dimensions

    give distances for the right side.

    Datum Height

    Datum height is the distance from a measurement point

    on the vehicle to the datum line.

    ILLUSTRATIONS

    Underhood View

    This is a view of the engine compartment as seen from

    above the vehicle. On unibody drawings, it includes a

    centreline which establishes the true centre of the

    underhood area. All important bolts, holes, braces and

    other components are included in the underhood view.

    Bottom View

    This is a drawing of the underbody of the vehicle as

    seen from underneath looking upward. It includes side

    rails, cross-members, holes, bolts and other important

    components. The drawing is positioned on the page

    with the front of the vehicle facing left. Therefore, the

    DRIVER side is always at the top of the illustration.

    Side View

    This is a drawing of the side view of the vehicle

    underbody. It includes side rails, spring mounts,

    brackets and any other components necessary to

    illustrate measurement points. This view is positioned

    to align exactly with the bottom view illustration.

    MEASUREMENT TOOLS

    Boyces Unibody and Chassis Dimensions can be used

    with any type of measuring system, from a steel tape

    to the most sophisticated laser beam set-up.

    Steel Tape

    Although it is the least accurate vehicle measuring tool,

    many measurements can be made with a steel tape.

    In most cases, vehicle drive train, exhaust or

    suspension components and other obstructions mustbe removed to obtain a direct st eel tape measurement.

    Datum Gauges

    Datum gauges can be used to establish an imaginary

    line or plane at a fixed distance below the vehicle. See

    Datum Line. The gauges hang from reference points

    on the vehicle underbody. Datum gauges assist in

    detecting kick-up, kick-down and twist.

    Tram Gauge

    Most of the dimensions can be measured using a tram

    gauge with the pointers set at equal length.

    Measurements can be read directly from the tram

    gauge bar scale or by measuring the distance from

    pointer tip-to-pointer tip with a steel tape.

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    BODY DIMENSIONS AND MEASUREMENTMETHODS

    PROJECTED DIMENSIONS, ACTUAL DIMENSIONS,

    AND MEASUREMENT METHODS

    (1) Type A (projected dimensions)

    Indicates the dimension when a measurementlocation is projected onto a plane. The differencein height of the measurement points should betaken into consideration when measuring.

    (2) Type B (actual measurement dimensions)indicates the actual distance between themeasurement points. Measure using a trackinggauge or a measuring tape, etc.

    NOTE(1) Make the lengths of the tracking gauge probes

    the same (A =A).(2) Do not bend or twist the measuring tape.

    (3) Insert the tracking gauge probes securely into themeasurement holes.

    Diagram showing orientation of drawings in relation to vehicle

    Actually-measureddimension

    TYPE B

    TYPE B

    Projected dimension

    Probe

    Height

    PROCEDURE EXPLANATION

    DIAGRAM ORIENTATIONThis book has been prepared for the Collision Repair Industry. The car

    dimensions are presented so that there is no confusion as to where eachmeasurement point lies. The diagram shows how the projection of the

    drawing has been chosen.When the car is raised and you stand facing the front, the drivers side is on

    the left (for R.H.D. vehicles), as it is shown in the book. The bottom viewshows the body frame as if you are standing in the front of the vehicle

    viewing upwards.

    2009 Boyce's Automotive Data UNIBODY AND FRAME DIMENSIONS DATABASE