PRO II UPPER U-CHANNEL REPLACEMENT INSTRUCTIONS

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PRO II UPPER U-CHANNEL REPLACEMENT INSTRUCTIONS All models 2017 & Later Need help? Contact our Customer Service Team at 1 + 813.689.9932 Option 2 Installation Tools: • 9/16” Wrench • 9/16” Socket • 5/8” wrench • 1/2” Wrench • 1/2” Socket • Ratchet • Zip Ties (x2) • Masking Tape REMOVAL: STEP 1 Loosen the UP Hose from the Lower Cylinder Fitting using a 5/8” Wrench. Cover the hose end with masking tape. FIG 1 STEP 2 Remove the Hardware that attaches the Upper Cylinder Fitting to the U-Channel using a 1/2” Socket and wrench FIG 2. STEP 3 Loosen the DOWN Hose from the Upper Cylinder Fitting by holding the fitting base with a 1/2” Wrench and loosening the hose fitting with a 5/8” Wrench. FIG 3 QR Code A Hardware Kit PRESSURE RELIEF: STEP 1 Lower the Power-Pole Anchor ® down so the Everflex spike is about a foot off the ground. STEP 2 Manually push the anchor into closed position, relieving pressure. Manually lower the anchor back to the ground. Figure 1 Upper Cylinder Fitting Up Hose Figure 3 1/2” wrench 5/8” wrench Hose Fitting Lower Cylinder Fitting Bottom Cylinder Figure 2 Ram Spacers must be installed on the same side they were removed. 1/2” Tools Upper U-Channel NOTICE: No mounting hardware is included in this kit. IMPORTANT! Replace any hardware item that is worn or damaged. Always replace nylon lock nuts with new. To order a new Hardware Kit, scan QR CODE A. DO NOT touch the spike with bare hands. IMPORTANT! Cover hose ends with masking tape to prevent contaminants from entering.

Transcript of PRO II UPPER U-CHANNEL REPLACEMENT INSTRUCTIONS

Page 1: PRO II UPPER U-CHANNEL REPLACEMENT INSTRUCTIONS

PRO II UPPER U-CHANNEL REPLACEMENTINSTRUCTIONS• All models 2017 & Later

Need help? Contact our Customer Service Team at 1 + 813.689.9932 Option 2

Installation Tools:• 9/16” Wrench• 9/16” Socket• 5/8” wrench• 1/2” Wrench

• 1/2” Socket• Ratchet• Zip Ties (x2)• Masking Tape

REMOVAL:

STEP 1 Loosen the UP Hose from the Lower Cylinder Fitting using a 5/8” Wrench.

Cover the hose end with masking tape. FIG 1

STEP 2 Remove the Hardware that attaches the Upper Cylinder Fitting to the

U-Channel using a 1/2” Socket and wrench FIG 2.

STEP 3 Loosen the DOWN Hose from the Upper Cylinder Fitting by holding the fitting

base with a 1/2” Wrench and loosening the hose fitting with a 5/8” Wrench.

FIG 3

QR Code A

Hardware Kit

PRESSURE RELIEF:

STEP 1 Lower the Power-Pole Anchor® down so the Everflex™ spike is about a foot off the ground.

STEP 2 Manually push the anchor into closed position, relieving pressure. Manually lower the anchor back to the ground.

Figure 1

Upper Cylinder

Fitting

Up Hose

Figure 3

1/2” wrench

5/8” wrench

Hose Fitting

Lower Cylinder Fitting

Bottom Cylinder

Figure 2

Ram Spacers must be installed on the same side they were removed.

1/2” Tools

Upper U-Channel

NOTICE: No mounting hardware is included in this kit.

IMPORTANT! Replace any hardware item that is worn or damaged. Always replace nylon lock nuts with new. To order a new Hardware Kit, scan QR CODE A.

DO NOT touch the spike with bare hands.

IMPORTANT! Cover hose ends with masking tape to prevent contaminants from entering.

Page 2: PRO II UPPER U-CHANNEL REPLACEMENT INSTRUCTIONS

Need help? Contact our Customer Service Team at 1 + 813.689.9932 Option 2

PRO II UPPER U-CHANNEL REPLACEMENT INSTRUCTIONS• All models 2017 & Later

STEP 4 Cut both Zip-Ties. FIG 8

STEP 5 R emove the UP and DOWN Hoses from the Power-Pole Anchor by pulling them through the U-Channel.

STEP 6 Follow diagrams (see page 3) to remove all hardware that attaches the defective U-Channel.

INSTALLATION:

STEP 1 Follow the diagrams on page 3 to install the new U-Channel.

STEP 2 Route the UP Hose through the Top Hole in the new U-Channel and the DOWN Hose through the Bottom Hole in the new U-Channel. FIG 5

STEP 3 Pull the UP Hose to the UP Cylinder Fitting and finger tighten.

STEP 4 While holding the UP Cylinder Fitting Base with a 1/2” Wrench, turn the UP Hose Fitting clockwise a quarter turn with a 5/8” Wrench. FIG 6

STEP 5 Repeat Steps 3-4 for the DOWN Hose. FIG 7

STEP 6 Secure the UP & DOWN Hydraulic Hoses together about 4” to 5” from the bottom of Hydraulic Cylinder and around 4” to 5” up the cylinder using Zip-Ties. FIG 8

Figure 6

5/8” Wrench

1/2” Wrench

Figure 7

1/2” wrench

5/8” wrench

Hose Fitting

Lower Cylinder Fitting

Zip-Ties

Figure 8

Figure 5

“DOWN” HOSE

“UP” HOSE

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PRO II UPPER U-CHANNEL REPLACEMENT INSTRUCTIONS• All models 2017 & Later

Knuckle (1/2” Tools; Upper Bolt Only)

Stern Bracket(9/16” Tools; Upper Bolt Only)

Cylinder(1/2” Tools; Upper Bolt Only)

9010 Palm River Road, Tampa, Florida 33619 • phone 813.689.9932 • fax 813.689.8883 • power-pole.com Power-Pole is a registered trademark of JL Marine Systems, Inc. © Copyright 2021 JL Marine Systems, Inc. All Rights Reserved.

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