Print Instructions for Print Vendors (Paper...
Transcript of Print Instructions for Print Vendors (Paper...
Print Instructions for Print Vendors (Paper Manuals)
PARTS MANUALTOTAL PAGE COUNT: Less than 80
Paper Size: • 11 x 17• Body - 50 lbs brilliant white offset or equivalent.• Cover - on 80 lbs coated, pre-printed “grid” cover stock(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
Press: • Body - 1-color, 2-sided• Cover imprint - 1-color, 2-sided
Bindery: • Fold & Staple (2X), Face Trim, 3-Hole Drill
TOTAL PAGE COUNT: 80 or greater
Paper Size: • 8-1/2 x 11• Body - 50 lbs brilliant white offset or equivalent.• Cover - on 80 lbs coated, pre-printed “grid” cover stock(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
Press: • Body - 1-color, 2-sided• Cover imprint - 1-color, 2-sided
Bindery: • Perfect Bind, Face Trim (3 knife), 3-Hole Drill
GENERAL
COVERS: • Covers are located at the beginning of this package.• Back cover is the page IMMEDIATELY AFTER the front cover.• If supplied, the “Hardware Identification & Torque Specifications” is located IMMEDIATELY AFTER
the back cover. This page MUST be printed on the INSIDE of the BACK cover.• Check the front cover for the individual part number (typically a 2xxxx or 182xxxx number).• Check the front cover for the document number (TP 4xx - xxxx - xx - xx - xx)
BODY: •ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS left hand pages.
General: • This instruction page is NOT part of the manual and must NOT be printed.• Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages ONLY,
and should NOT be printed.
If you have any further questions regarding this manual, please contact Ken Cehonski inFerris Industries Engineering Department at (315) 495-0100 ext. 249.
THIS PAGE INTENTIONALLY BLANK
23070Revision 03
Rev. Date: 5/2004TP 400-7098-03-MG-D
mowers are built byFerris Industries, a Simplicity company.
Ferris Industries5375 North Main StreetMunnsville, NY 13409800-933-6175
TM
PARTSMANUAL
Model Numbers: Description:TW20 Morgan 3-Wheel Rider w/ 20 HP Briggs (beginning S/N 1078)TW61 Morgan 61” Mower Deck (beginning S/N 1078)
Morgan3-Wheel Riding Mower
TM
Ferris Industries5375 North Main StreetMunnsville, NY 13409800-933-6175
www.ferrisindustries.com
© Copyright 2004 Ferris IndustriesAll Rights Reserved. Printed in USA.
Torque Specification ChartFOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
HardwareGrade
SAE Grade 2 SAE Grade 5 SAE Grade 8
Size Of in/lbs in/lbs in/lbsHardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.
8-32 19 2.1 30 3.4 41 4.68-36 20 2.3 31 3.5 43 4.910-24 27 3.1 43 4.9 60 6.810-32 31 3.5 49 5.5 68 7.71/4-20 66 7.6 8 10.9 12 16.31/4-28 76 8.6 10 13.6 14 19.05/16-18 11 15.0 17 23.1 25 34.05/16-24 12 16.3 19 25.8 27 34.03/8-16 20 27.2 30 40.8 45 61.23/8-24 23 31.3 35 47.6 50 68.07/16-14 30 40.8 50 68.0 70 95.27/16-20 35 47.6 55 74.8 80 108.81/2-13 50 68.0 75 102.0 110 149.61/2-20 55 74.8 90 122.4 120 163.29/16-12 65 88.4 110 149.6 150 204.09/16-18 75 102.0 120 163.2 170 231.25/8-11 90 122.4 150 204.0 220 299.25/8-18 100 136 180 244.8 240 326.43/4-10 160 217.6 260 353.6 386 525.03/4-16 180 244.8 300 408.0 420 571.27/8-9 140 190.4 400 544.0 600 816.07/8-14 155 210.8 440 598.4 660 897.61-8 220 299.2 580 788.8 900 1,244.01-12 240 326.4 640 870.4 1,000 1,360.0
Hex Head Capscrew
Hex Nut
Lockwasher
Washer
Carriage Bolt
NOTES1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread formingscrews, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:a. For prevailing torque locknuts:
use 65% of Grade 5 torque.b. For flange whizlock nuts and screws:
use 135% of Grade 5 torque.3. Unless otherwise noted on assembly drawings,
all torque values must meet this specification.
Hardware Identification & Torque SpecificationsCommon Hardware Types
Screw, 1/2 x 2
BodyDiameter
BodyLength
InsideDiameter
Nut, 1/2”
NoMarks
3/8” Bolt or NutWrench—9/16”
3/8
5/16” Bolt or NutWrench—1/2”
5/16
1/4” Bolt or NutWrench—7/16”
1/4
1/2” Bolt or NutWrench—3/4”
1/27/16
7/16” Bolt or NutWrench (Bolt)—5/8”
Wrench (Nut)—11/16”
Wrench & Fastener Size Guide
Standard Hardware Sizing
When a washer or nut is identified as 1/2”, this is thenominal size, meaning the inside diameter is 1/2 inch; if asecond number is present it represents the threads per inch.
When a bolt or capscrew is identified as 1/2 - 16 x 2” , thismeans the nominal size , or body diameter is 1/2 inch; thesecond number represents the threads per inch (16 in thisexample), and the final number is the body length of thebolt or screw (2 inches long in this example).
The guides and ruler furnished below are designed tohelp you select the appropriate hardware and tools.
01/4
3/41/2
11/4
3/41/2
21/4
3/41/2
31/4
3/41/2
4
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1TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
Table of Contents
RIDER COMPONENTSSeat, Mount & Trailer Frame Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Instrument & Control Panel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Steering Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Fuel Tank, Mount & Hydraulic Tank Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Fuel Supply Hose & Tank Replacement Part Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Engine, PTO & Engine Deck Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Engine Accessories & Service Replacement Parts Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Transaxle, Mount & Shield Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Transaxle Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Motion Control Group - Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Motion Control Group-Engine Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Hydraulic Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Parking Brake Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Service Brake Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Operator Presence Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Wheels & Tires Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Deck Lift Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34Electrical Service Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36-39Decals - Brand & Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40Decals - Safety & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
MOWER DECK COMPONENTSMower Housing, Cover, Spindle & Blade Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Mower Deck Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Mower Deck Caster & Roller Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
REFERENCE INFORMATION:Torque Specification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover
2 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
Seat, Mount & Trailer Frame Group
1
4
2
3
5
6
87 9
1213
7
6
1415
16
17
10
119
8
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
3
REF NO. PART NO. QTY. DESCRIPTION
Seat, Mount & Trailer Frame Group
Footnotes:
1 22973 1 SEAT, Gray, Derby (complete)* 20930-3 1 SEAT ADJUSTER RAILS (set of 2)2 25013-10 2 CAPSCREW, Hex Hd, 3/8-16 x 1-1/43 3845574 1 PLATE, Seat Mount4 25094 2 NUT, Hex, Nylon Lock, 7/16-205 25157 2 WASHER, 7/166 10477 2 COLLAR, Split, 3/47 20876P 4 BUSHING, Plastic8 25011-8 6 CAPSCREW, Hex Hd, 5/16-18 x 19 25170 6 WASHER, Lock, 5/16
10 3845570 1 PIVOT BRACKET-LH11 3845571 1 PIVOT BRACKET-RH12 25291-14 1 CAPSCREW, Hex Hd, 7/16-20 x 1-3/413 3846180 1 TRAILER FRAME14 3842252 1 SUPPORT, Seat Spring15 25096 2 NUT, Hex, Nylon Lock, 3/8-1616 3841836 1 SEAT SPRING17 25057 4 NUT, Hex, Nylon Lock, 5/16-18
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
TP 400-7098-00-MG-D
4 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
Instrument & Control Panel Group
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
4
3
2
14
1
13
125
11
6
7
8
15
3
9
10
5
REF NO. PART NO. QTY. DESCRIPTION
Instrument & Control Panel Group
Footnotes:
1 20060 1 HOUR METER2 21675 1 CABLE, Choke Control3 25270 2 SCREW, Phillips, #10-24 x 14 25010-6 2 CAPSCREW, Hex Hd, 1/4-20 x 3/45 3845193 1 DASH PANEL6 21662 1 CABLE, Throttle Control7 25095 2 NUT, Hex, Nylon Lock, 1/4-208 25279-6 4 CAPSCREW, Hex Hd, Self-Tapping, 1/4-20 x 3/49 25271 2 NUT, Hex, Nylon Lock, #10-24
10 21734 1 SWITCH, Actuator11 20927 1 SWITCH, Ignition, complete (includes ref 12-14)12 22791 1 PLASTIC NUT13 22790 1 COVER14 22789 1 KEY, Ignition, Molded (set of 2)15 22180 1 SWITCH, PTO
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
TP 400-7098-00-MG-D
6 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
Steering Group
89
8
810
12
7
21
25
26
2729
13
14
16
17
18
17
20
15
22
23
24
23
6
1
2
1
34
5
6
11
19
28
See Wheels & Tires Group
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
7
REF NO. PART NO. QTY. DESCRIPTION
Steering Group
Footnotes:
1 20837 2 GRIP, Foam2 3841770 1 STEERING HANDLE3 25096 1 NUT, Hex, Nylon Lock, 3/8-164 25013-12 1 CAPSCREW, Hex Hd, 3/8-16 x 1-1/25 20602 1 COLLAR, 1” Split6 20823 2 BUSHING, Flange7 42087 1 SHAFT, Steering Sprocket8 10674 6 LINK, Chain9 10673-31 2 CHAIN, Roller, 31 Links
10 42090 2 TURNBUCKLE11 10673-35 1 CHAIN, Roller, 35 Links12 3842127 1 STEERING TIRE YOKE13 21073 1 CAP14 25104 1 NUT, Hex, Slotted, 3/4-1615 25203-10 1 PIN, Cotter16 25160 1 WASHER, 3/417 20884 2 BEARING, Tapered Roller18 42110 1 HUB, Steering19 20095 1 GREASE FITTING20 21072 1 SEAL, Grease21 25017-10 4 CAPSCREW, Hex Hd, 1/2-20 x 1-1/422 25280-24 1 CAPSCREW, Hex Hd, 5/8-11 x 323 25281 2 WASHER, 5/824 21882 4 BEARING25 43652 1 WASHER, Chain26 3844627 1 MOUNT, Chain Roller27 25282 1 NUT, Hex, Nylon Lock, 5/8-1128 25057 2 NUT, Hex, Nylon Lock, 5/16-1829 25011-6 2 CAPSCREW, Hex Hd, 5/16-18 x 3/4
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
TP 400-7098-00-MG-D
See Hydraulic Group
12
1
3
3
4
57
8
6
99
10
12
13
9
12
14
11
17
15
16
18
19
20
21
19
8 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
Fuel Tank, Mount & Hydraulic Tank Group
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
9
REF NO. PART NO. QTY. DESCRIPTION
Fuel Tank, Mount & Hydraulic Tank Group
Footnotes:
1 25271 2 NUT, Hex, Nylon Lock, #10-242 21670 1 RUBBER STRAP3 25270 2 SCREW, Phillips Hd, #10-24 x 14 46188 1 BATTERY BOX5 21871 1 BREATHER6 3830789 1 HYDRO TANK ASSEMBLY, complete (includes Ref 5, decal and fittings)* 3830774 1 HYDRO TANK* 21125-7 3 FOIL TAPE7 22570 1 RUBBER BUSHING8 50908-16 1 HOSE, 16”9 25127 5 NUT, Hex, Serrated Flange, 5/16-18
10 25155 1 WASHER, 5/1611 25057 1 NUT, Hex, Nylon Lock, 5/16-1812 25011-6 4 CAPSCREW, Hex Hd, 5/16-18 x 3/413 25011-14 1 CAPSCREW, Hex Hd, 5/16-18 x 1-3/414 25059-6 2 CAPSCREW, Hex Hd, Self Tapping, 5/16-18 x 3/415 3844692 1 FUEL TANK MOUNT16 25010-12 2 CAPSCREW, Hex Hd, 1/4-20 x 1-1/417 21877 2 RUBBER PAD18 25126 2 NUT, Hex, Serrated Flange, 1/4-2019 3844693 2 FUEL TANK STRAP20 21868 1 FUEL TANK21 22158 1 FUEL TANK CAP
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
TP 400-7098-00-MG-D
10 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
Fuel Supply Hose & Tank Replacment Part Group
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
TankComponents
1
2
3 4
5
3
6
3
7
8 3
Connect toFuel Pump
11
REF NO. PART NO. QTY. DESCRIPTION
Fuel Supply Hose & Tank Replacment Part Group
Footnotes:
1 22151 1 RUBBER BUSHING2 22152 1 FUEL SHUTOFF VALVE3 20835 4 CLAMP, Hose4 50833-24 1 WIRE LOOM, 24”5 50831-25 1 HOSE, 25”6 21178-3 1 FUEL FILTER7 50831-19 1 HOSE, 19”8 50833-16 1 WIRE LOOM, 16”
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
TP 400-7098-00-MG-D
12 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
Engine, PTO & Engine Deck Group
1
2
3
4
5
6
3
8
9
10
11
12
1314
15
15
16
17
18
17
3
2
2
3
2
See EngineAccessories Group
See TransaxleDrive Group
See TransaxleDrive Group
7
6
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
13
REF NO. PART NO. QTY. DESCRIPTION
Engine, PTO & Engine Deck Group
Footnotes:
1 21808 1 ENGINE, 20HP Briggs & Stratton, Model #3517772 25057 7 NUT, Hex, Nylon Lock, 5/16-183 25155 9 WASHER, 5/164 43581 1 CRANKSHAFT SPACER5 50407-10 1 KEY, 1/4 Sq. x 5/86 3846181 1 ENGINE DECK7 25188 3 WASHER, Star, 5/168 25011-10 3 CAPSCREW, Hex Hd, 5/16-18 x 1-1/49 43625 1 CLUTCH SPACER
10 50407-1 1 KEY, 1/4 Sq. x 111 21083 1 ELECTRIC CLUTCH, PTO12 42132 1 WASHER, Retaining13 43626 1 CRANKSHAFT BOLT, 7/16 x 314 25011-6 1 CAPSCREW, Hex Hd, 5/16-18 x 3/415 44617-009 2 WASHER, Clutch Anchor16 43636 1 CLUTCH ANCHOR PAD17 25164 2 WASHER, Fender, 5/1618 25011-24 1 CAPSCREW, Hex Hd, 5/16-18 x 3
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
TP 400-7098-00-MG-D
14 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
Engine Accessories & Service Replacement Parts Group
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
12
3
3
4
5
6
7 28
9
1011
12
13
12
11
14
15
17
17
16
19
18
20
22
21
23
24
6
6
2
15
REF NO. PART NO. QTY. DESCRIPTION
Engine Accessories & Service Replacement Parts Group
Footnotes:* See you local Briggs & Stratton dealer for service parts.
1 3845347 1 MUFFLER GUARD2 * 3 SCREW (805247)3 25011-6 3 CAPSCREW, Hex Hd, 5/16-18 x 3/44 * 1 AIR FILTER (805267)5 * 1 PRE-CLEANER (805113)6 25127 4 NUT, Hex, Serrated Flange, 5/16-187 3845346 1 BRACKET, Bottom8 * 1 DEBRIS GUARD (808192)9 * 4 SCREW (810080)
10 3846166 1 OIL DRAIN ANCHOR11 21372 2 FITTING, 3/8NPT - 1/2 Str.12 21392 2 HOSE CLAMP13 50857-6 1 HOSE, 6”14 21466 1 CAP, 3/8NPT15 22035 1 SPRING, Compression16 21178-1 1 OIL FILTER (492932)17 * 4 SCREW (805158)18 * 1 MANIFOLD (805778X)19 * 2 EXHAUST GASKET (805024)20 25011-16 1 CAPSCREW, Hex Hd, 5/16-18 x 221 3845345 1 BRACKET, Front, Left22 * 1 MANIFOLD CLAMP (807595)23 3845349 1 BRACKET, Front-Right24 * 1 MUFFLER (807953X)
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
TP 400-7098-00-MG-D
16 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
Transaxle, Mount & Shield Group
1
2
3
4
56
78
9
10
11
12
13
14
15
16
8
4
17
21
2223
24
8
4
See Transaxle Drive Group
18
19
20
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
17
REF NO. PART NO. QTY. DESCRIPTION
Transaxle, Mount & Shield Group
Footnotes:
1 25016-14 2 CAPSCREW, Hex Hd, 7-16-20 x 1-3/42 25157 4 WASHER, 7/163 10093 1 BEARING, Pillow Block4 25096 6 NUT, Hex, Nylon Lock, 3/8-165 3843675 1 AXLE SUPPORT6 25013-24 2 CAPSCREW, Hex Hd, 3/8-16 x 37 25094 2 NUT, Hex, Nylon Lock, 7/16-208 25293 6 WASHER, 3/8, GD.99 25013-10 2 CAPSCREW, Hex Hd, 3/8-16 x 1-1/4
10 22164 1 HYDROSTATIC TRANSAXLE, complete (includes Ref 16,19 & 22)11 22184 2 KEY, Woodruff12 22165 2 HUB, 4-Bolt Tapered13 25160 2 WASHER, 3/414 22183 2 NUT, Hex Slotted15 25203-10 2 PIN, Cotter16 25013-28 2 CAPSCREW, Hex Hd, 3/8-16 x 3-1/217 21068-1 1 FILTER18 3844616 1 SKID PLATE19 25139 2 NUT, Hex, Serrated Flange, 5/16-1820 25011-6 2 CAPSCREW, Hex Hd, 5/16-18 x 3/421 3842177 1 BRACKET, Transmission Support22 25155 4 WASHER, 5/1623 25170 2 WASHER, Lock, 5/1624 25011-8 2 CAPSCREW, Hex Hd, 5/16-18 x 1
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
TP 400-7098-03-MG-D
18 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
Transaxle Drive Group
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
1
2
3
4
5
6
7
8
9
10
14
11
12
1516
17
18
13
See Engine, PTO& Engine Deck Group
19
REF NO. PART NO. QTY. DESCRIPTION
Transaxle Drive Group
Footnotes:
1 25055-14 1 CAPSCREW, Hex Hd, TFL, 5/16-18 x 1-3/42 25268 1 CAPSCREW, Allen Hd, 1/4-20 x 1-3/43 44577 1 WASHER, .265 x 1.50 x .1094 21081 1 FAN5 43647 1 PULLEY, Transaxle Drive6 21839 1 KEY, Hi-Pro Woodruff7 21105 1 BELT8 25057 2 NUT, Hex, Nylon Lock, 5/16-189 20807 1 SPRING, Extension
10 25139 2 NUT, Hex, Serrated Flange, 5/16-1811 25096 1 NUT, Hex, Nylon Lock, 3/8-1612 25156 1 WASHER, 3/813 43627 1 PULLEY, Idler14 25055-10 1 CAPSCREW, Hex Hd, TFL, 5/16-18 x 1-1/415 3842169 1 IDLER ARM ASSEMBLY, complete (includes Ref 16)16 20876B 1 BUSHING, Brass17 42134 1 PIVOT SPACER18 42129 1 PULLEY, Crankshaft
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
TP 400-7098-02-MG-D
20 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
Motion Control Group - Trailer
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
1
10
2
3
54
5
67
89
11
12
25
24
23
1310
14
22
10
1321
19
20
18 1716
15
21
REF NO. PART NO. QTY. DESCRIPTION
Motion Control Group - Trailer
Footnotes:
1 3842185 1 FOOT CONTROL PEDAL2 42281 1 SAFETY WALK3 25171 2 WASHER, Lock, 3/84 25013-6 2 CAPSCREW, Hex Hd, 3/8-16 x 3/45 25097 2 NUT, Hex, Nylon Lock, 3/8-246 25013-8 2 CAPSCREW, Hex Hd, 3/8-16 x 17 3842137 1 FOOT PEDAL PIVOT MOUNT, complete (includes ref 8)8 20875P 2 BUSHING, Plastic9 42147 1 PEDAL PIVOT SHAFT
10 25139 6 NUT, Hex, Serrated Flange, 5/16-1811 25128 2 NUT, Hex, Serrated Flange, 3/8-1612 25011-20 2 CAPSCREW, Hex Hd, 5/16-18 x 2-1/213 21098 2 BUSHING, Flange14 25204-4 1 PIN, Cotter15 21089 1 SPEED CONTROL CABLE16 3842170 1 CABLE BRACKET17 25155 2 WASHER, 5/1618 25011-8 2 CAPSCREW, Hex Hd, 5/16-18 x 119 21104 1 CLEVIS, Plastic, 1/4-2820 25212-8 1 PIN, Clevis21 25011-6 2 CAPSCREW, Hex Hd, 5/16-18 x 3/422 3842184 1 BELL CRANK23 21049 1 BALL JOINT, 3/8-24 Male, Studded24 25035 1 NUT, Hex, 3/8-2425 20805 1 BALL JOINT, 3/8-24 Female, Studded
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
TP 400-7098-00-MG-D
22 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
Motion Control Group - Engine Deck
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
1
2
3
4
5
6
78
7
15
14
16
17
22 2321
18
1920
9
14
1011
12
13
23
REF NO. PART NO. QTY. DESCRIPTION
Motion Control Group - Engine Deck
Footnotes:
1 25269 1 CAPSCREW, Allen Hd, 1/4-20 x 1-1/22 44577 1 WASHER, .265 x 1.50 x .1093 3842319 1 TRANSMISSION CONTROL ARM4 20149 1 KEY, #3 Woodruff5 3842329 1 NEUTRAL SPRING ROD6 3842328 1 NEUTRAL BRACKET7 20047 2 COLLAR, Set, 5/168 25164 1 WASHER, Fender, 5/169 25057 1 NUT, Hex, Nylon Lock, 5/16-18
10 3843671 1 DUMP VALVE LEVER11 25010-8 1 CAPSCREW, Hex Hd, 1/4-20 x 112 20639 1 SPRING, Extension13 25095 1 NUT, Hex, Nylon Lock, 1/4-2014 21102 1 SPRING, Compression15 21124 1 BALL JOINT, 3/8-24 Male16 25035 1 NUT, Hex, 3/8-2417 25204-4 1 PIN, Cotter18 21104 1 CLEVIS, Plastic, 1/4-2819 21089 1 SPEED CONTROL CABLE20 3842170 1 CABLE BRACKET21 25212-8 1 PIN, Clevis22 41930-009 1 PIVOT SLEEVE23 25097 1 NUT, Hex, Nylon Lock, 3/8-24
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
TP 400-7098-02-MG-D
24 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
Hydraulic Group
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
See Fuel Tank, Mount andHydraulicTank Group
See Transaxle Group
1 23
4
5
4
6
73
4
8
9 4
3
1011
25
REF NO. PART NO. QTY. DESCRIPTION
Hydraulic Group
Footnotes:
1 21082 1 STRAINER2 21132 1 FITTING, 1/2 NPT Swivel, 90 Deg.3 21160 3 FITTING, 1/2 NPT - 3/4 Hose, 90 Deg.4 21164 4 HOSE CLAMP, #105 50836-4.87 1 HOSE6 21161 1 FITTING, 7/8 O-Ring - 3/4 Hose, 90 Deg.7 21166 1 FITTING, 7/8 O-Ring - 1/2 NPT, Swivel8 50837-12 1 PROTECTIVE COIL, 12”9 50836-14.75 1 HOSE
10 20985 1 COUPLER, 1/2 NPT11 21163 1 CLOSE NIPPLE, 1/2 NPT
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
TP 400-7098-00-MG-D
26 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
Parking Brake Group
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
24 1817
9
10
13
12
12
27
2
1
21
22
1720
987
28
3
5
6
23
25
22
26
4
14
15
19
8
16
TransmissionBrake Lever
11
10
29
3031
27
REF NO. PART NO. QTY. DESCRIPTION
Parking Brake Group
Footnotes:
1 3830919 1 PARKING BRAKE LEVER2 21733 1 KNOB3 43982 1 SPRING BAR ASSEMBLY4 3843971 1 BRAKE ROCKER ARM5 21667 1 SPRING, Compression6 10477 1 COLLAR, Set, 5/87 25223 1 CAPSCREW, Allan Head, Shoulder, 3/8-16 x 1/2 x 18 25201-6 3 PIN, Cotter9 20979 2 CLEVIS. Plastic, 5/16-24
10 22666 1 SPRING, Extension11 25213-8 2 PIN, Clevis12 25033 2 NUT, Hex, 5/16-2413 43976-009 1 BRAKE LINKAGE ROD14 25095 2 NUT, Hex, Nylon Lock, 1/4-2015 3843674 1 BRAKE LEVER16 25010-8 2 CAPSCREW, Hex Hd, 1/4-20 x 117 25164 3 WASHER, Fender, 5/1618 3842317 1 NEUTRAL LOCK LEVER, complete (includes Ref 19)19 20876B 1 BUSHING, Brass20 42134 1 PIVOT SLEEVE21 25011-16 1 CAPSCREW, Hex Hd, 5/16-18 x 222 25155 4 WASHER, 5/1623 21146 1 BALL JOINT, 5/16-24 Female24 20047 1 COLLAR, Set, 5/1625 3843972 1 BRAKE LOCK LINK26 25139 1 NUT, Hex, Serrated Flange, 5/16-1827 25203-10 1 PIN, Cotter28 25281 1 WASHER, 5/829 25029 2 NUT, Hex, #10-2430 22095 1 SWITCH, Plunger, NO/NC
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
TP 400-7098-00-MG-D
28 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
Service Brake Group
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
2
1
3
4
5
67
7
8
987
39
2 1
9
10
11
12
13
14
1
See Parking Brake Group
29
REF NO. PART NO. QTY. DESCRIPTION
Service Brake Group
Footnotes:
1 25033 4 NUT, Hex, 5/16-242 45947 2 ADJUSTER, Brake Linkage3 25201-6 2 PIN, Cotter4 21697 1 FOOT PAD5 3846160 1 BRAKE PEDAL SHAFT6 41477 1 SPACER7 25010-6 3 CAPSCREW, Hex Hd, 1/4-20 x 3/48 20014 2 BEARING, Flange9 25126 5 NUT, Hex, Serrated Flange, 1/4-20
10 25010-8 1 CAPSCREW, Hex Hd, 1/4-20 x 111 22490 1 BRAKE CABLE12 21397 1 GROMMET13 25010-12 1 CAPSCREW, Hex Hd, 1/4-20 x 1-1/214 3846163 1 BRAKE ARM
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
TP 400-7098-00-MG-D
30 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
Operator Presence Group
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
1
2 3
4
5
6
7
8910
11
12
13
14
13
31
REF NO. PART NO. QTY. DESCRIPTION
Operator Presence Group
Footnotes:
1 3845196 1 OPERATOR PRESENCE PLATE2 22200 1 SAFETY WALK3 25011-16 1 CAPSCREW, Hex Hd, 5/16-18 x 24 43296 1 BUSHING5 22198 1 SWITCH, Plunger, Snap-In, NO/NO6 25164 1 WASHER, Fender ,5/167 25057 1 NUT, Hex, Nylon Lock, 5/16-188 25096 2 NUT, Hex, Nylon Lock, 3/8-169 25156 2 WASHER, 3/8
10 21102 2 SPRING, Compression11 25128 1 NUT, Hex, Serrated Flange, 3/8-1612 20880 1 INSERT13 25013-28 2 CAPSCREW, Hex Hd, 3/8-16 x 3-1/214 25013-8 1 CAPSCREW, Hex Hd, 3/8-16 x 1
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
TP 400-7098-00-MG-D
32 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
Wheels & Tires Group
1
2
3
56
7
8
8
9
11
12
13
14
4
10
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
Rear Steering Wheel & Tire
Drive Wheels & Tires
33
REF NO. PART NO. QTY. DESCRIPTION
Wheels & Tires Group
Footnotes:
1 21150S 1 WHEEL & TIRE ASSEMBLY, 18 x 7.5 x 8, Complete (includes Ref 2 - 6)2 21215 1 TIRE, Rear, 18 x 7.5 x 83 21216S 1 WHEEL ASSEMBLY, 8 x 3.75, Complete (includes Ref 4 - 6)4 20883 2 BEARING CUP5 20884 2 BEARING6 20885 2 GREASE SEAL7 42314 1 STEERING TIRE AXLE8 42315-009 2 AXLE SPACER9 25019-76 1 CAPSCREW, Hex Hd, 5/8-11 x 9-1/2
10 25103 1 NUT, Hex, Side Lock, /8-1111 21094S 2 WHEEL & TIRE ASSEMBLY, 20 x 10 x 8, Complete (Includes Ref 12 & 13)12 21204 2 TIRE, 20 x 10 x 813 21205S 2 WHEEL ASSEMBLY, 8 x 714 20601 8 LUG NUT
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
TP 400-7098-00-MG-D
34 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
Deck Lift Group
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
1 2
3
4
4
5
67 8
9
10
11
12
13
1415
1617
18
19
18
14
20
16 2122
23
2425
26
35
REF NO. PART NO. QTY. DESCRIPTION
Deck Lift Group
Footnotes:
1 3846141 1 SWITCH STRIKE BRACKET2 25139 1 NUT, Hex, Serrated Flange, 5/16-183 21102 1 SPRING, Compression4 25057 2 NUT, Hex, Nylon Lock, 5/16-185 25010-8 2 CAPSCREW, Hex Hd, 1/4-20 x 16 20959 1 RUBBER STRAP7 25154 2 WASHER, 1/48 25095 2 NUT, Hex, Nylon Lock, 1/4-209 25013-8 2 CAPSCREW, Hex Hd, 3/8-16 x 1
10 43536 1 ELECTRIC ACTUATOR11 44082 2 ACTUATOR MOUNT12 22494 2 HOSE CLAMP, #4013 43688 1 PIN, Clevis14 43677 2 ACTUATOR LINK, Lower15 25214-8 1 PIN, Clevis16 25203-10 2 PIN, Cotter17 25281 1 WASHER, 5/818 44618 2 ACTUATOR LINK, Upper19 41477 2 SPACER20 25201-6 1 PIN,Cotter21 25270 2 SCREW, Phillips Hd, #10-24 x 122 22438 1 SWITCH, Plunger, NO/NO23 3846137 1 ACTUATOR SWITCH MOUNT24 25029 2 NUT, Hex, #10-2425 25011-40 1 CAPSCREW, Hex Hd, 5/16-18 x 526 3846145 1 SWITCH ROD
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
TP 400-7098-00-MG-D
36 TP 400-7098-00-MG-D
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
© Copyright 2003 Ferris Industries. All Rights Reserved.
Operator Presence/Safety Circuit
M
LG
B
S
IGN
ITIO
NS
WIT
CH
2092
7A
AE
DC
BF
BA
TT
ER
Y
YELLOW
VIOLET
POSITIVE BATTERY CABLE21542
NE
GA
TIV
E B
AT
TE
RY
CA
BL
E21
406
GR
EE
NB
LAC
K
IGN
ITIO
N S
WIT
CH
PO
SIT
ION
CIR
CU
IT M
AK
E1.
OF
FG
& M
& A
2. R
UN
B &
L &
A3.
STA
RT
B &
L &
S
PTO
SW
ITC
H22
180
20A
FU
SE
2160
3
30A
FU
SE
2177
1
CIR
CU
IT B
OA
RD
AS
SE
MB
LY46
176
STA
RT
ER
SO
LE
NO
ID20
801
RE
D
MO
RG
AN
WIR
E H
AR
NE
SS
4672
6
NO
NC
PAR
KIN
G B
RA
KE
SW
ITC
H22
095
WH
ITE
WHITE
RE
D
GREEN
NO
NO
FO
OT
PL
AT
ES
WIT
CH
2219
8
NO
NO
AC
TU
ATO
RP
OS
ITIO
NS
WIT
CH
2243
8
GR
EE
N
HO
UR
ME
TE
R20
060
EN
GIN
E M
AG
NE
TO
ALT
ER
NA
TOR
EN
GIN
E H
AR
NE
SS
FU
EL
SO
LE
NO
ID
AE
DC
BF
PTO
CL
UT
CH
2108
3
RE
D
AC
TU
ATO
RS
WIT
CH
2173
4
GR
EE
N
TO A
CT
UA
TOR
STA
RT
ER
MO
TOR
GR
OU
ND
CA
BL
E44
014
STA
RT
ER
CA
BL
E44
092
YE
LLO
W
YE
LLO
W
YE
LLO
W
YELLOW YELLOW
YE
LLO
W
RED RED
WH
ITE
VIO
LET
RE
D
HO
UR
ME
TE
R G
RO
UN
D W
IRE
4520
5
BLU
EG
RE
EN
WH
ITE
/RE
D
WHITE/RED
WHITE/RED
OR
AN
GE
OR
AN
GE
ORANGE
GR
AY
WH
ITE
WH
ITE
WH
ITE
WH
ITE
WH
ITE
WH
ITE
WHITE
WHITE WHITE
WHITE
WHITE
BLACK
WHITE/GREEN
WHITE/GREEN
WH
ITE
/GR
EE
N
WHITE
RED
WHITE
VIOLET30
A F
US
E21
771
YE
LLO
W
37
Charging Circuit
TP 400-7098-00-MG-D
The above parts group applies to the following Model Nos.:TW2061 Morgan 20 HP 3-Wheel Rider
M
LG
B
S
IGN
ITIO
NS
WIT
CH
2092
7A
AE
DC
BF
BA
TT
ER
Y
YELLOW
VIOLET
POSITIVE BATTERY CABLE21542
NE
GA
TIV
E B
AT
TE
RY
CA
BL
E21
406
GR
EE
NB
LAC
K
IGN
ITIO
N S
WIT
CH
PO
SIT
ION
CIR
CU
IT M
AK
E1.
OF
FG
& M
& A
2. R
UN
B &
L &
A3.
STA
RT
B &
L &
S
PTO
SW
ITC
H22
180
20A
FU
SE
2160
3
30A
FU
SE
2177
1
CIR
CU
IT B
OA
RD
AS
SE
MB
LY46
176
STA
RT
ER
SO
LE
NO
ID20
801
RE
D
MO
RG
AN
WIR
E H
AR
NE
SS
4672
6
NO
NC
PAR
KIN
G B
RA
KE
SW
ITC
H22
095
WH
ITE
WHITE
RE
D
GREEN
NO
NO
FO
OT
PL
AT
ES
WIT
CH
2219
8
NO
NO
AC
TU
ATO
RP
OS
ITIO
NS
WIT
CH
2243
8
GR
EE
N
HO
UR
ME
TE
R20
060
EN
GIN
E M
AG
NE
TO
ALT
ER
NA
TOR
EN
GIN
E H
AR
NE
SS
FU
EL
SO
LE
NO
ID
AE
DC
BF
PTO
CL
UT
CH
2108
3
RE
D
AC
TU
ATO
RS
WIT
CH
2173
4
GR
EE
N
TO A
CT
UA
TOR
STA
RT
ER
MO
TOR
GR
OU
ND
CA
BL
E44
014
STA
RT
ER
CA
BL
E44
092
YE
LLO
W
YE
LLO
W
YE
LLO
W
YELLOW YELLOW
YE
LLO
W
RED RED
WH
ITE
VIO
LET
RE
D
HO
UR
ME
TE
R G
RO
UN
D W
IRE
4520
5
BLU
EG
RE
EN
WH
ITE
/RE
D
WHITE/RED
WHITE/RED
OR
AN
GE
OR
AN
GE
ORANGE
GR
AY
WH
ITE
WH
ITE
WH
ITE
WH
ITE
WH
ITE
WH
ITE
WHITE
WHITE WHITE
WHITE
WHITE
BLACK
WHITE/GREEN
WHITE/GREEN
WH
ITE
/GR
EE
N
WHITE
RED
WHITE
VIOLET
30A
FU
SE
2177
1
YE
LLO
W
38 TP 400-7098-00-MG-D
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
© Copyright 2003 Ferris Industries. All Rights Reserved.
Cranking Circuit
M
LG
B
S
IGN
ITIO
NS
WIT
CH
2092
7A
AE
DC
BF
BA
TT
ER
Y
YELLOW
VIOLET
POSITIVE BATTERY CABLE21542
NE
GA
TIV
E B
AT
TE
RY
CA
BL
E21
406
GR
EE
NB
LAC
K
IGN
ITIO
N S
WIT
CH
PO
SIT
ION
CIR
CU
IT M
AK
E1.
OF
FG
& M
& A
2. R
UN
B &
L &
A3.
STA
RT
B &
L &
S
PTO
SW
ITC
H22
180
20A
FU
SE
2160
3
30A
FU
SE
2177
1
CIR
CU
IT B
OA
RD
AS
SE
MB
LY46
176
STA
RT
ER
SO
LE
NO
ID20
801
RE
D
MO
RG
AN
WIR
E H
AR
NE
SS
4672
6
NO
NC
PAR
KIN
G B
RA
KE
SW
ITC
H22
095
WH
ITE
WHITE
RE
D
GREEN
NO
NO
FO
OT
PL
AT
ES
WIT
CH
2219
8
NO
NO
AC
TU
ATO
RP
OS
ITIO
NS
WIT
CH
2243
8
GR
EE
N
HO
UR
ME
TE
R20
060
EN
GIN
E M
AG
NE
TO
ALT
ER
NA
TOR
EN
GIN
E H
AR
NE
SS
FU
EL
SO
LE
NO
ID
AE
DC
BF
PTO
CL
UT
CH
2108
3
RE
D
AC
TU
ATO
RS
WIT
CH
2173
4
GR
EE
N
TO A
CT
UA
TOR
STA
RT
ER
MO
TOR
GR
OU
ND
CA
BL
E44
014
STA
RT
ER
CA
BL
E44
092
YE
LLO
W
YE
LLO
W
YE
LLO
W
YELLOW YELLOW
YE
LLO
W
RED RED
WH
ITE
VIO
LET
RE
D
HO
UR
ME
TE
R G
RO
UN
D W
IRE
4520
5
BLU
EG
RE
EN
WH
ITE
/RE
D
WHITE/RED
WHITE/RED
OR
AN
GE
OR
AN
GE
ORANGE
GR
AY
WH
ITE
WH
ITE
WH
ITE
WH
ITE
WH
ITE
WH
ITE
WHITE
WHITE WHITE
WHITE
WHITE
BLACK
WHITE/GREEN
WHITE/GREEN
WH
ITE
/GR
EE
N
WHITE
RED
WHITE
VIOLET30
A F
US
E21
771
YE
LLO
W
39
PTO Clutch Circuit
TP 400-7098-00-MG-D
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider
M
LG
B
S
IGN
ITIO
NS
WIT
CH
2092
7A
AE
DC
BF
BA
TT
ER
Y
YELLOW
VIOLET
POSITIVE BATTERY CABLE21542
NE
GA
TIV
E B
AT
TE
RY
CA
BL
E21
406
GR
EE
NB
LAC
K
IGN
ITIO
N S
WIT
CH
PO
SIT
ION
CIR
CU
IT M
AK
E1.
OF
FG
& M
& A
2. R
UN
B &
L &
A3.
STA
RT
B &
L &
S
PTO
SW
ITC
H22
180
20A
FU
SE
2160
3
30A
FU
SE
2177
1
CIR
CU
IT B
OA
RD
AS
SE
MB
LY46
176
STA
RT
ER
SO
LE
NO
ID20
801
RE
D
MO
RG
AN
WIR
E H
AR
NE
SS
4672
6
NO
NC
PAR
KIN
G B
RA
KE
SW
ITC
H22
095
WH
ITE
WHITE
RE
D
GREEN
NO
NO
FO
OT
PL
AT
ES
WIT
CH
2219
8
NO
NO
AC
TU
ATO
RP
OS
ITIO
NS
WIT
CH
2243
8
GR
EE
N
HO
UR
ME
TE
R20
060
EN
GIN
E M
AG
NE
TO
ALT
ER
NA
TOR
EN
GIN
E H
AR
NE
SS
FU
EL
SO
LE
NO
ID
AE
DC
BF
PTO
CL
UT
CH
2108
3
RE
D
AC
TU
ATO
RS
WIT
CH
2173
4
GR
EE
N
TO A
CT
UA
TOR
STA
RT
ER
MO
TOR
GR
OU
ND
CA
BL
E44
014
STA
RT
ER
CA
BL
E44
092
YE
LLO
W
YE
LLO
W
YE
LLO
W
YELLOW YELLOW
YE
LLO
W
RED RED
WH
ITE
VIO
LET
RE
D
HO
UR
ME
TE
R G
RO
UN
D W
IRE
4520
5
BLU
EG
RE
EN
WH
ITE
/RE
D
WHITE/RED
WHITE/RED
OR
AN
GE
OR
AN
GE
ORANGE
GR
AY
WH
ITE
WH
ITE
WH
ITE
WH
ITE
WH
ITE
WH
ITE
WHITE
WHITE WHITE
WHITE
WHITE
BLACK
WHITE/GREEN
WHITE/GREEN
WH
ITE
/GR
EE
N
WHITE
RED
WHITE
VIOLET
30A
FU
SE
2177
1
YE
LLO
W
40 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel RiderTW61 Morgan 61” Mower Deck
Decals - Brand & Model
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
1
2
3
1
2
3
NOTE: Decals are NOT shown to scale.
41
REF NO. PART NO. QTY. DESCRIPTION
Decals - Brand & Model
Footnotes:
1 46787 1 DECAL, Simplicity Logo2 23051 1 DECAL, Morgan TW20613 45512 1 DECAL, Derby Built By Ferris
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel RiderTW61 Morgan 61” Mower Deck
TP 400-7098-00-MG-D
42 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel RiderTW61 Morgan 61” Mower Deck
Decals - Safety & Operation
WARNINGBEWARE OF
POWER DRIVEN PARTSGREASE
DAILY21036
1
2
3
4
5
6
7
8
9
10
11
12
1
5
9
8
12
11
12
10
6
7
3
BRAKE13
13
4
2
NOTE: Decals are NOT shown to scale.
43
REF NO. PART NO. QTY. DESCRIPTION
Decals - Safety & Operation
Footnotes:* Not Serviced
1 45555 1 DECAL, Danger/Warning2 45554 1 DECAL, Instrument Panel3 45558 1 DECAL, Operation4 45552 1 DECAL, Speed/Direction Control5 45556 1 DECAL, Operator Presence6 45553 1 DECAL, Parking Brake7 1704277 1 DECAL, Danger (Chute In Place)8 1704376 1 DECAL, Danger (Hand Under Deck)9 45557 1 DECAL, Transmission Release
10 21114 1 DECAL, Hydro Reservoir11 20337 1 DECAL, Warning (located under guard)12 21036 2 DECAL, Grease Daily13 46270 1 DECAL, Brake14 * 1 DECAL, OPEI (Not serviced)15 * 2 ID Tags (Not serviced)
The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel RiderTW61 Morgan 61” Mower Deck
TP 400-7098-00-MG-D
44 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW61 Morgan 61” Mower Deck
61” Mower Housing, Cover, Blade & Spindle Group
1 2
34
5
3
2
6
7
89
10
11
12
13
14
1516
18
19
18
1918
19
17
22
21
23
24
25
26
27
28
29
27
30
25
24
20
31
19
33
34
22
21
19
33
34
22
21
19
33
34
Torque Item #34to 70-75 Ft. Lbs.
Torque Item #34to 70-75 Ft. Lbs.
Torque Item #34to 70-75 Ft. Lbs.
See Deck Caster& Roller Group
See Deck Drive Group
32
32
32
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
45
REF NO. PART NO. QTY. DESCRIPTION
61” Mower Housing, Cover, Blade & Spindle Group
Footnotes:
1 3841668 1 CHUTE, Discharge2 25045 2 NUT, Hex, Nylon Lock, 5/16-243 1705080 2 SPRING, Torsion4 45637 1 SPACER, Spring5 42555-009 1 ROD6 3830822 1 SPINDLE COVER7 25098 8 NUT, Hex, Nylon Lock, 1/2-208 25158 8 WASHER, 1/29 25018-10 8 CAPSCREW, Hex Hd, 1/2-20 x 1-1/4
10 60078 3 GUARD HOLD DOWN, Complete (includes Ref 11-14)11 25021-16 3 CAPSCREW, Hex Hd, 5/16-18 x 212 25128 3 NUT, Hex, Serrated Flange, 3/8-1613 45298 3 SPRING, Guard Hold Down14 20979 3 CLEVIS, 5/16-2415 20841-4 3 PIN, Clevis16 20841-5 3 PIN, Cotter17 3830820 1 61” MOWER HOUSING18 25040 3 NUT, Hex, 5/8-1119 41477 18 SPACER, Blade20 25139 12 NUT, Hex, Serrated Flange, 5/16-1821 50407-9 3 KEY, 1/4 Sq. x 2-1/222 30301 3 SPINDLE ASSEMBLY, Complete (includes Ref 23-30)23 41480 3 SPINDLE SHAFT24 20864 6 SNAP RING, External25 20866 6 SNAP RING, Internal26 41653 3 SPINDLE WASHER, Top27 20828 6 BEARING28 30293 3 SPINDLE HOUSING29 20095 3 GREASE FITTING30 41672 3 SPINDLE WASHER, Bottom31 25011-10 12 CAPSCREW, Hex Hd, 5/16-18 x 1-1/432 22808 3 MOWER BLADE33 25159 3 WASHER, USS, 5/834 25017-76 3 CAPSCREW, Hex Hd, 5/8-11 x 9-1/2
The above parts group applies to the following Model Nos.:TW61 Morgan 61” Mower Deck
TP 400-7098-00-MG-D
46 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW61 Morgan 61” Mower Deck
61” Mower Drive Group
12
3
4
5
6
7
8
9
9
910
11
12
11 1316
17
18
19
20
14
15
2421
21
23
25262728272625
12
1929
30
31
32
34
33
14 36
35
373839
11
42
41
373839
373840
9
22
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
47
REF NO. PART NO. QTY. DESCRIPTION
61” Mower Drive Group
Footnotes:
1 20824 1 BELT, Spindle Drive2 21063 1 BELT, Deck Drive3 25011-14 1 CAPSCREW, Hex Hd, 5/16-18 x 1-3/44 25164 1 WASHER, Fender, 5/165 42134 1 SPACER, Pivot6 20876B 1 BUSHING, Brass7 3842145 1 IDLER ARM, Complete (includes Ref 6)8 25018-16 1 CAPSCREW, Hex Hd, 1/2-20 x 29 25158 4 WASHER, 1/2
10 21097 1 PULLEY, Idler, V11 25128 3 NUT, Hex, Serrated Flange, 3/8-1612 25098 2 NUT, Hex, Nylon Lock, 1/2-2013 21103 1 SPRING, Extension14 25156 2 WASHER, 3/815 25013-16 1 CAPSCREW, Hex Hd, 3/8-16 x 216 25141 1 EYEBOLT17 25032 1 NUT, Hex, 5/16-1818 25013-8 1 CAPSCREW, Hex Hd, 3/8-16 x 119 25057 2 NUT, Hex, Nylon Lock, 5/16-1820 3842142 1 SPRING ANCHOR21 25018-18 2 CAPSCREW, Hex Hd, 1/2-20 x 2-1/422 21096 1 PULLEY, Idler, Flat23 25173 1 WASHER, Lock, 1/224 30819 1 IDLER PULLEY, Complete (includes Ref 25-28)25 20865 2 SNAP RING26 20870 2 INSERT27 20827 2 BEARING28 41481 1 PULLEY, Idler29 25150 1 WASHER, USS, 1/230 44609 1 SPACER, Pulley31 25016-14 1 CAPSCREW, Hex Hd, 7/16-20 x 1-3/432 25157 2 WASHER, 7/1633 21811 1 EYEBOLT34 3844610 1 IDLER ARM35 25094 1 NUT, Hex, Nylon Lock, 7/16-2036 25096 1 NUT, Hex, Nylon Lock, 3/8-1637 25010-8 6 CAPSCREW, Hex Hd, 1/4-20 x 138 20819 3 BUSHING, Taper Lock39 20814 2 PULLEY, Spindle40 20815 1 PULLEY, Spindle41 22160 1 BUSHING, Taper Lock42 22159 1 PULLEY, Taper Lock
The above parts group applies to the following Model Nos.:TW61 Morgan 61” Mower Deck
TP 400-7098-00-MG-D
48 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:TW61 Morgan 61” Mower Deck
61” Deck Caster & Roller Group
1
2
3
4
3
2
8
5 6
79
10
11
12
13
1516
1819
20
21
14
17
NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.
49
REF NO. PART NO. QTY. DESCRIPTION
61” Deck Caster & Roller Group
Footnotes:
1 20655 2 LYNCH PIN2 41476 6 CASTER SPACER3 21541 4 BUSHING, Flange4 20095 2 GREASE FITTING5 3843887 2 CASTER MOUNT, Complete (includes Ref 3 & 4)6 25011-6 6 CAPSCREW, Hex Hd, 5/16-18 x 3/47 25139 6 NUT, Hex, Serrated Flange, 5/16-188 3841702 2 CASTER YOKE9 25128 1 NUT, Hex, Serrated Flange, 3/8-16
10 3841655 1 ROLLER MOUNT PIN11 25013-6 1 CAPSCREW, Hex Hd, 3/8-16 x 3/412 20785 1 ROLLER13 25056 2 NUT, Hex, Nylon Lock, 1/2-1314 21181S 2 WHEEL & TIRE ASSEMBLY, Front, Silver, 9 x 3.5 x 4, Complete (includes Ref 15 - 19)15 21181-1 2 TIRE, Front, 9 x 3.5 x 416 21181-2 2 TUBE, for 9 x 3.5 x 4 Tire17 21181S-3 2 HUB & BEARING ASSEMBLY, Complete, Silver (includes Ref 18 & 19)18 21182 2 BEARING, Roller (1 per tire)19 21043 4 RETAINER, Bearing (2 per tire)20 41657 2 AXLE, Caster21 25017-44 2 CAPSCREW, Hex Hd, 1/2-13 x 5-1/2
The above parts group applies to the following Model Nos.:TW61 Morgan 61” Mower Deck
TP 400-7098-00-MG-D