Print Instructions for Print Vendors (Paper...

55
Print Instructions for Print Vendors (Paper Manuals) P AR TS M ANUAL TOTAL PAGE COUNT: Less than 80 Paper Size: • 11 x 17 • Body - 50 lbs brilliant white offset or equivalent. • Cover - on 80 lbs coated, pre-printed “grid” cover stock (NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock) Press: • Body - 1-color, 2-sided • Cover imprint - 1-color, 2-sided Bindery: • Fold & Staple (2X), Face Trim, 3-Hole Drill TOTAL PAGE COUNT: 80 or greater Paper Size: • 8-1/2 x 11 • Body - 50 lbs brilliant white offset or equivalent. • Cover - on 80 lbs coated, pre-printed “grid” cover stock (NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock) Press: • Body - 1-color, 2-sided • Cover imprint - 1-color, 2-sided Bindery: • Perfect Bind, Face Trim (3 knife), 3-Hole Drill GENERAL COVERS: • Covers are located at the beginning of this package. • Back cover is the page IMMEDIATELY AFTER the front cover. • If supplied, the “Hardware Identification & Torque Specifications”is located IMMEDIATELY AFTER the back cover. This page MUST be printed on the INSIDE of the BACK cover. • Check the front cover for the individual part number (typically a 2xxxx or 182xxxx number). • Check the front cover for the document number (TP 4xx - xxxx - xx - xx - xx) BODY: •ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS left hand pages. General: This instruction page is NOT part of the manual and must NOT be printed. • Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK”are placement pages ONLY, and should NOT be printed. If you have any further questions regarding this manual, please contact Ken Cehonski in Ferris Industries Engineering Department at (315) 495-0100 ext. 249.

Transcript of Print Instructions for Print Vendors (Paper...

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Print Instructions for Print Vendors (Paper Manuals)

PARTS MANUALTOTAL PAGE COUNT: Less than 80

Paper Size: • 11 x 17• Body - 50 lbs brilliant white offset or equivalent.• Cover - on 80 lbs coated, pre-printed “grid” cover stock(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)

Press: • Body - 1-color, 2-sided• Cover imprint - 1-color, 2-sided

Bindery: • Fold & Staple (2X), Face Trim, 3-Hole Drill

TOTAL PAGE COUNT: 80 or greater

Paper Size: • 8-1/2 x 11• Body - 50 lbs brilliant white offset or equivalent.• Cover - on 80 lbs coated, pre-printed “grid” cover stock(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)

Press: • Body - 1-color, 2-sided• Cover imprint - 1-color, 2-sided

Bindery: • Perfect Bind, Face Trim (3 knife), 3-Hole Drill

GENERAL

COVERS: • Covers are located at the beginning of this package.• Back cover is the page IMMEDIATELY AFTER the front cover.• If supplied, the “Hardware Identification & Torque Specifications” is located IMMEDIATELY AFTER

the back cover. This page MUST be printed on the INSIDE of the BACK cover.• Check the front cover for the individual part number (typically a 2xxxx or 182xxxx number).• Check the front cover for the document number (TP 4xx - xxxx - xx - xx - xx)

BODY: •ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS left hand pages.

General: • This instruction page is NOT part of the manual and must NOT be printed.• Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages ONLY,

and should NOT be printed.

If you have any further questions regarding this manual, please contact Ken Cehonski inFerris Industries Engineering Department at (315) 495-0100 ext. 249.

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THIS PAGE INTENTIONALLY BLANK

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23070Revision 03

Rev. Date: 5/2004TP 400-7098-03-MG-D

mowers are built byFerris Industries, a Simplicity company.

Ferris Industries5375 North Main StreetMunnsville, NY 13409800-933-6175

TM

PARTSMANUAL

Model Numbers: Description:TW20 Morgan 3-Wheel Rider w/ 20 HP Briggs (beginning S/N 1078)TW61 Morgan 61” Mower Deck (beginning S/N 1078)

Morgan3-Wheel Riding Mower

TM

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Ferris Industries5375 North Main StreetMunnsville, NY 13409800-933-6175

www.ferrisindustries.com

© Copyright 2004 Ferris IndustriesAll Rights Reserved. Printed in USA.

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Torque Specification ChartFOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

HardwareGrade

SAE Grade 2 SAE Grade 5 SAE Grade 8

Size Of in/lbs in/lbs in/lbsHardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.

8-32 19 2.1 30 3.4 41 4.68-36 20 2.3 31 3.5 43 4.910-24 27 3.1 43 4.9 60 6.810-32 31 3.5 49 5.5 68 7.71/4-20 66 7.6 8 10.9 12 16.31/4-28 76 8.6 10 13.6 14 19.05/16-18 11 15.0 17 23.1 25 34.05/16-24 12 16.3 19 25.8 27 34.03/8-16 20 27.2 30 40.8 45 61.23/8-24 23 31.3 35 47.6 50 68.07/16-14 30 40.8 50 68.0 70 95.27/16-20 35 47.6 55 74.8 80 108.81/2-13 50 68.0 75 102.0 110 149.61/2-20 55 74.8 90 122.4 120 163.29/16-12 65 88.4 110 149.6 150 204.09/16-18 75 102.0 120 163.2 170 231.25/8-11 90 122.4 150 204.0 220 299.25/8-18 100 136 180 244.8 240 326.43/4-10 160 217.6 260 353.6 386 525.03/4-16 180 244.8 300 408.0 420 571.27/8-9 140 190.4 400 544.0 600 816.07/8-14 155 210.8 440 598.4 660 897.61-8 220 299.2 580 788.8 900 1,244.01-12 240 326.4 640 870.4 1,000 1,360.0

Hex Head Capscrew

Hex Nut

Lockwasher

Washer

Carriage Bolt

NOTES1. These torque values are to be used for all hardware

excluding: locknuts, self-tapping screws, thread formingscrews, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts:a. For prevailing torque locknuts:

use 65% of Grade 5 torque.b. For flange whizlock nuts and screws:

use 135% of Grade 5 torque.3. Unless otherwise noted on assembly drawings,

all torque values must meet this specification.

Hardware Identification & Torque SpecificationsCommon Hardware Types

Screw, 1/2 x 2

BodyDiameter

BodyLength

InsideDiameter

Nut, 1/2”

NoMarks

3/8” Bolt or NutWrench—9/16”

3/8

5/16” Bolt or NutWrench—1/2”

5/16

1/4” Bolt or NutWrench—7/16”

1/4

1/2” Bolt or NutWrench—3/4”

1/27/16

7/16” Bolt or NutWrench (Bolt)—5/8”

Wrench (Nut)—11/16”

Wrench & Fastener Size Guide

Standard Hardware Sizing

When a washer or nut is identified as 1/2”, this is thenominal size, meaning the inside diameter is 1/2 inch; if asecond number is present it represents the threads per inch.

When a bolt or capscrew is identified as 1/2 - 16 x 2” , thismeans the nominal size , or body diameter is 1/2 inch; thesecond number represents the threads per inch (16 in thisexample), and the final number is the body length of thebolt or screw (2 inches long in this example).

The guides and ruler furnished below are designed tohelp you select the appropriate hardware and tools.

01/4

3/41/2

11/4

3/41/2

21/4

3/41/2

31/4

3/41/2

4

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1TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

Table of Contents

RIDER COMPONENTSSeat, Mount & Trailer Frame Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Instrument & Control Panel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Steering Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Fuel Tank, Mount & Hydraulic Tank Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Fuel Supply Hose & Tank Replacement Part Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Engine, PTO & Engine Deck Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Engine Accessories & Service Replacement Parts Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Transaxle, Mount & Shield Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Transaxle Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Motion Control Group - Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Motion Control Group-Engine Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Hydraulic Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Parking Brake Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Service Brake Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Operator Presence Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Wheels & Tires Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Deck Lift Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34Electrical Service Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36-39Decals - Brand & Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40Decals - Safety & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

MOWER DECK COMPONENTSMower Housing, Cover, Spindle & Blade Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Mower Deck Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Mower Deck Caster & Roller Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

REFERENCE INFORMATION:Torque Specification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover

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2 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

Seat, Mount & Trailer Frame Group

1

4

2

3

5

6

87 9

1213

7

6

1415

16

17

10

119

8

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

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3

REF NO. PART NO. QTY. DESCRIPTION

Seat, Mount & Trailer Frame Group

Footnotes:

1 22973 1 SEAT, Gray, Derby (complete)* 20930-3 1 SEAT ADJUSTER RAILS (set of 2)2 25013-10 2 CAPSCREW, Hex Hd, 3/8-16 x 1-1/43 3845574 1 PLATE, Seat Mount4 25094 2 NUT, Hex, Nylon Lock, 7/16-205 25157 2 WASHER, 7/166 10477 2 COLLAR, Split, 3/47 20876P 4 BUSHING, Plastic8 25011-8 6 CAPSCREW, Hex Hd, 5/16-18 x 19 25170 6 WASHER, Lock, 5/16

10 3845570 1 PIVOT BRACKET-LH11 3845571 1 PIVOT BRACKET-RH12 25291-14 1 CAPSCREW, Hex Hd, 7/16-20 x 1-3/413 3846180 1 TRAILER FRAME14 3842252 1 SUPPORT, Seat Spring15 25096 2 NUT, Hex, Nylon Lock, 3/8-1616 3841836 1 SEAT SPRING17 25057 4 NUT, Hex, Nylon Lock, 5/16-18

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

TP 400-7098-00-MG-D

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4 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

Instrument & Control Panel Group

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

4

3

2

14

1

13

125

11

6

7

8

15

3

9

10

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5

REF NO. PART NO. QTY. DESCRIPTION

Instrument & Control Panel Group

Footnotes:

1 20060 1 HOUR METER2 21675 1 CABLE, Choke Control3 25270 2 SCREW, Phillips, #10-24 x 14 25010-6 2 CAPSCREW, Hex Hd, 1/4-20 x 3/45 3845193 1 DASH PANEL6 21662 1 CABLE, Throttle Control7 25095 2 NUT, Hex, Nylon Lock, 1/4-208 25279-6 4 CAPSCREW, Hex Hd, Self-Tapping, 1/4-20 x 3/49 25271 2 NUT, Hex, Nylon Lock, #10-24

10 21734 1 SWITCH, Actuator11 20927 1 SWITCH, Ignition, complete (includes ref 12-14)12 22791 1 PLASTIC NUT13 22790 1 COVER14 22789 1 KEY, Ignition, Molded (set of 2)15 22180 1 SWITCH, PTO

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

TP 400-7098-00-MG-D

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6 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

Steering Group

89

8

810

12

7

21

25

26

2729

13

14

16

17

18

17

20

15

22

23

24

23

6

1

2

1

34

5

6

11

19

28

See Wheels & Tires Group

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

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7

REF NO. PART NO. QTY. DESCRIPTION

Steering Group

Footnotes:

1 20837 2 GRIP, Foam2 3841770 1 STEERING HANDLE3 25096 1 NUT, Hex, Nylon Lock, 3/8-164 25013-12 1 CAPSCREW, Hex Hd, 3/8-16 x 1-1/25 20602 1 COLLAR, 1” Split6 20823 2 BUSHING, Flange7 42087 1 SHAFT, Steering Sprocket8 10674 6 LINK, Chain9 10673-31 2 CHAIN, Roller, 31 Links

10 42090 2 TURNBUCKLE11 10673-35 1 CHAIN, Roller, 35 Links12 3842127 1 STEERING TIRE YOKE13 21073 1 CAP14 25104 1 NUT, Hex, Slotted, 3/4-1615 25203-10 1 PIN, Cotter16 25160 1 WASHER, 3/417 20884 2 BEARING, Tapered Roller18 42110 1 HUB, Steering19 20095 1 GREASE FITTING20 21072 1 SEAL, Grease21 25017-10 4 CAPSCREW, Hex Hd, 1/2-20 x 1-1/422 25280-24 1 CAPSCREW, Hex Hd, 5/8-11 x 323 25281 2 WASHER, 5/824 21882 4 BEARING25 43652 1 WASHER, Chain26 3844627 1 MOUNT, Chain Roller27 25282 1 NUT, Hex, Nylon Lock, 5/8-1128 25057 2 NUT, Hex, Nylon Lock, 5/16-1829 25011-6 2 CAPSCREW, Hex Hd, 5/16-18 x 3/4

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

TP 400-7098-00-MG-D

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See Hydraulic Group

12

1

3

3

4

57

8

6

99

10

12

13

9

12

14

11

17

15

16

18

19

20

21

19

8 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

Fuel Tank, Mount & Hydraulic Tank Group

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

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9

REF NO. PART NO. QTY. DESCRIPTION

Fuel Tank, Mount & Hydraulic Tank Group

Footnotes:

1 25271 2 NUT, Hex, Nylon Lock, #10-242 21670 1 RUBBER STRAP3 25270 2 SCREW, Phillips Hd, #10-24 x 14 46188 1 BATTERY BOX5 21871 1 BREATHER6 3830789 1 HYDRO TANK ASSEMBLY, complete (includes Ref 5, decal and fittings)* 3830774 1 HYDRO TANK* 21125-7 3 FOIL TAPE7 22570 1 RUBBER BUSHING8 50908-16 1 HOSE, 16”9 25127 5 NUT, Hex, Serrated Flange, 5/16-18

10 25155 1 WASHER, 5/1611 25057 1 NUT, Hex, Nylon Lock, 5/16-1812 25011-6 4 CAPSCREW, Hex Hd, 5/16-18 x 3/413 25011-14 1 CAPSCREW, Hex Hd, 5/16-18 x 1-3/414 25059-6 2 CAPSCREW, Hex Hd, Self Tapping, 5/16-18 x 3/415 3844692 1 FUEL TANK MOUNT16 25010-12 2 CAPSCREW, Hex Hd, 1/4-20 x 1-1/417 21877 2 RUBBER PAD18 25126 2 NUT, Hex, Serrated Flange, 1/4-2019 3844693 2 FUEL TANK STRAP20 21868 1 FUEL TANK21 22158 1 FUEL TANK CAP

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

TP 400-7098-00-MG-D

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10 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

Fuel Supply Hose & Tank Replacment Part Group

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

TankComponents

1

2

3 4

5

3

6

3

7

8 3

Connect toFuel Pump

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11

REF NO. PART NO. QTY. DESCRIPTION

Fuel Supply Hose & Tank Replacment Part Group

Footnotes:

1 22151 1 RUBBER BUSHING2 22152 1 FUEL SHUTOFF VALVE3 20835 4 CLAMP, Hose4 50833-24 1 WIRE LOOM, 24”5 50831-25 1 HOSE, 25”6 21178-3 1 FUEL FILTER7 50831-19 1 HOSE, 19”8 50833-16 1 WIRE LOOM, 16”

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

TP 400-7098-00-MG-D

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12 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

Engine, PTO & Engine Deck Group

1

2

3

4

5

6

3

8

9

10

11

12

1314

15

15

16

17

18

17

3

2

2

3

2

See EngineAccessories Group

See TransaxleDrive Group

See TransaxleDrive Group

7

6

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

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13

REF NO. PART NO. QTY. DESCRIPTION

Engine, PTO & Engine Deck Group

Footnotes:

1 21808 1 ENGINE, 20HP Briggs & Stratton, Model #3517772 25057 7 NUT, Hex, Nylon Lock, 5/16-183 25155 9 WASHER, 5/164 43581 1 CRANKSHAFT SPACER5 50407-10 1 KEY, 1/4 Sq. x 5/86 3846181 1 ENGINE DECK7 25188 3 WASHER, Star, 5/168 25011-10 3 CAPSCREW, Hex Hd, 5/16-18 x 1-1/49 43625 1 CLUTCH SPACER

10 50407-1 1 KEY, 1/4 Sq. x 111 21083 1 ELECTRIC CLUTCH, PTO12 42132 1 WASHER, Retaining13 43626 1 CRANKSHAFT BOLT, 7/16 x 314 25011-6 1 CAPSCREW, Hex Hd, 5/16-18 x 3/415 44617-009 2 WASHER, Clutch Anchor16 43636 1 CLUTCH ANCHOR PAD17 25164 2 WASHER, Fender, 5/1618 25011-24 1 CAPSCREW, Hex Hd, 5/16-18 x 3

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

TP 400-7098-00-MG-D

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14 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

Engine Accessories & Service Replacement Parts Group

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

12

3

3

4

5

6

7 28

9

1011

12

13

12

11

14

15

17

17

16

19

18

20

22

21

23

24

6

6

2

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15

REF NO. PART NO. QTY. DESCRIPTION

Engine Accessories & Service Replacement Parts Group

Footnotes:* See you local Briggs & Stratton dealer for service parts.

1 3845347 1 MUFFLER GUARD2 * 3 SCREW (805247)3 25011-6 3 CAPSCREW, Hex Hd, 5/16-18 x 3/44 * 1 AIR FILTER (805267)5 * 1 PRE-CLEANER (805113)6 25127 4 NUT, Hex, Serrated Flange, 5/16-187 3845346 1 BRACKET, Bottom8 * 1 DEBRIS GUARD (808192)9 * 4 SCREW (810080)

10 3846166 1 OIL DRAIN ANCHOR11 21372 2 FITTING, 3/8NPT - 1/2 Str.12 21392 2 HOSE CLAMP13 50857-6 1 HOSE, 6”14 21466 1 CAP, 3/8NPT15 22035 1 SPRING, Compression16 21178-1 1 OIL FILTER (492932)17 * 4 SCREW (805158)18 * 1 MANIFOLD (805778X)19 * 2 EXHAUST GASKET (805024)20 25011-16 1 CAPSCREW, Hex Hd, 5/16-18 x 221 3845345 1 BRACKET, Front, Left22 * 1 MANIFOLD CLAMP (807595)23 3845349 1 BRACKET, Front-Right24 * 1 MUFFLER (807953X)

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

TP 400-7098-00-MG-D

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16 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

Transaxle, Mount & Shield Group

1

2

3

4

56

78

9

10

11

12

13

14

15

16

8

4

17

21

2223

24

8

4

See Transaxle Drive Group

18

19

20

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

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17

REF NO. PART NO. QTY. DESCRIPTION

Transaxle, Mount & Shield Group

Footnotes:

1 25016-14 2 CAPSCREW, Hex Hd, 7-16-20 x 1-3/42 25157 4 WASHER, 7/163 10093 1 BEARING, Pillow Block4 25096 6 NUT, Hex, Nylon Lock, 3/8-165 3843675 1 AXLE SUPPORT6 25013-24 2 CAPSCREW, Hex Hd, 3/8-16 x 37 25094 2 NUT, Hex, Nylon Lock, 7/16-208 25293 6 WASHER, 3/8, GD.99 25013-10 2 CAPSCREW, Hex Hd, 3/8-16 x 1-1/4

10 22164 1 HYDROSTATIC TRANSAXLE, complete (includes Ref 16,19 & 22)11 22184 2 KEY, Woodruff12 22165 2 HUB, 4-Bolt Tapered13 25160 2 WASHER, 3/414 22183 2 NUT, Hex Slotted15 25203-10 2 PIN, Cotter16 25013-28 2 CAPSCREW, Hex Hd, 3/8-16 x 3-1/217 21068-1 1 FILTER18 3844616 1 SKID PLATE19 25139 2 NUT, Hex, Serrated Flange, 5/16-1820 25011-6 2 CAPSCREW, Hex Hd, 5/16-18 x 3/421 3842177 1 BRACKET, Transmission Support22 25155 4 WASHER, 5/1623 25170 2 WASHER, Lock, 5/1624 25011-8 2 CAPSCREW, Hex Hd, 5/16-18 x 1

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

TP 400-7098-03-MG-D

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18 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

Transaxle Drive Group

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

1

2

3

4

5

6

7

8

9

10

14

11

12

1516

17

18

13

See Engine, PTO& Engine Deck Group

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19

REF NO. PART NO. QTY. DESCRIPTION

Transaxle Drive Group

Footnotes:

1 25055-14 1 CAPSCREW, Hex Hd, TFL, 5/16-18 x 1-3/42 25268 1 CAPSCREW, Allen Hd, 1/4-20 x 1-3/43 44577 1 WASHER, .265 x 1.50 x .1094 21081 1 FAN5 43647 1 PULLEY, Transaxle Drive6 21839 1 KEY, Hi-Pro Woodruff7 21105 1 BELT8 25057 2 NUT, Hex, Nylon Lock, 5/16-189 20807 1 SPRING, Extension

10 25139 2 NUT, Hex, Serrated Flange, 5/16-1811 25096 1 NUT, Hex, Nylon Lock, 3/8-1612 25156 1 WASHER, 3/813 43627 1 PULLEY, Idler14 25055-10 1 CAPSCREW, Hex Hd, TFL, 5/16-18 x 1-1/415 3842169 1 IDLER ARM ASSEMBLY, complete (includes Ref 16)16 20876B 1 BUSHING, Brass17 42134 1 PIVOT SPACER18 42129 1 PULLEY, Crankshaft

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

TP 400-7098-02-MG-D

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20 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

Motion Control Group - Trailer

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

1

10

2

3

54

5

67

89

11

12

25

24

23

1310

14

22

10

1321

19

20

18 1716

15

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21

REF NO. PART NO. QTY. DESCRIPTION

Motion Control Group - Trailer

Footnotes:

1 3842185 1 FOOT CONTROL PEDAL2 42281 1 SAFETY WALK3 25171 2 WASHER, Lock, 3/84 25013-6 2 CAPSCREW, Hex Hd, 3/8-16 x 3/45 25097 2 NUT, Hex, Nylon Lock, 3/8-246 25013-8 2 CAPSCREW, Hex Hd, 3/8-16 x 17 3842137 1 FOOT PEDAL PIVOT MOUNT, complete (includes ref 8)8 20875P 2 BUSHING, Plastic9 42147 1 PEDAL PIVOT SHAFT

10 25139 6 NUT, Hex, Serrated Flange, 5/16-1811 25128 2 NUT, Hex, Serrated Flange, 3/8-1612 25011-20 2 CAPSCREW, Hex Hd, 5/16-18 x 2-1/213 21098 2 BUSHING, Flange14 25204-4 1 PIN, Cotter15 21089 1 SPEED CONTROL CABLE16 3842170 1 CABLE BRACKET17 25155 2 WASHER, 5/1618 25011-8 2 CAPSCREW, Hex Hd, 5/16-18 x 119 21104 1 CLEVIS, Plastic, 1/4-2820 25212-8 1 PIN, Clevis21 25011-6 2 CAPSCREW, Hex Hd, 5/16-18 x 3/422 3842184 1 BELL CRANK23 21049 1 BALL JOINT, 3/8-24 Male, Studded24 25035 1 NUT, Hex, 3/8-2425 20805 1 BALL JOINT, 3/8-24 Female, Studded

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

TP 400-7098-00-MG-D

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22 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

Motion Control Group - Engine Deck

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

1

2

3

4

5

6

78

7

15

14

16

17

22 2321

18

1920

9

14

1011

12

13

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23

REF NO. PART NO. QTY. DESCRIPTION

Motion Control Group - Engine Deck

Footnotes:

1 25269 1 CAPSCREW, Allen Hd, 1/4-20 x 1-1/22 44577 1 WASHER, .265 x 1.50 x .1093 3842319 1 TRANSMISSION CONTROL ARM4 20149 1 KEY, #3 Woodruff5 3842329 1 NEUTRAL SPRING ROD6 3842328 1 NEUTRAL BRACKET7 20047 2 COLLAR, Set, 5/168 25164 1 WASHER, Fender, 5/169 25057 1 NUT, Hex, Nylon Lock, 5/16-18

10 3843671 1 DUMP VALVE LEVER11 25010-8 1 CAPSCREW, Hex Hd, 1/4-20 x 112 20639 1 SPRING, Extension13 25095 1 NUT, Hex, Nylon Lock, 1/4-2014 21102 1 SPRING, Compression15 21124 1 BALL JOINT, 3/8-24 Male16 25035 1 NUT, Hex, 3/8-2417 25204-4 1 PIN, Cotter18 21104 1 CLEVIS, Plastic, 1/4-2819 21089 1 SPEED CONTROL CABLE20 3842170 1 CABLE BRACKET21 25212-8 1 PIN, Clevis22 41930-009 1 PIVOT SLEEVE23 25097 1 NUT, Hex, Nylon Lock, 3/8-24

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

TP 400-7098-02-MG-D

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24 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

Hydraulic Group

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

See Fuel Tank, Mount andHydraulicTank Group

See Transaxle Group

1 23

4

5

4

6

73

4

8

9 4

3

1011

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25

REF NO. PART NO. QTY. DESCRIPTION

Hydraulic Group

Footnotes:

1 21082 1 STRAINER2 21132 1 FITTING, 1/2 NPT Swivel, 90 Deg.3 21160 3 FITTING, 1/2 NPT - 3/4 Hose, 90 Deg.4 21164 4 HOSE CLAMP, #105 50836-4.87 1 HOSE6 21161 1 FITTING, 7/8 O-Ring - 3/4 Hose, 90 Deg.7 21166 1 FITTING, 7/8 O-Ring - 1/2 NPT, Swivel8 50837-12 1 PROTECTIVE COIL, 12”9 50836-14.75 1 HOSE

10 20985 1 COUPLER, 1/2 NPT11 21163 1 CLOSE NIPPLE, 1/2 NPT

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

TP 400-7098-00-MG-D

Page 32: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

26 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

Parking Brake Group

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

24 1817

9

10

13

12

12

27

2

1

21

22

1720

987

28

3

5

6

23

25

22

26

4

14

15

19

8

16

TransmissionBrake Lever

11

10

29

3031

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27

REF NO. PART NO. QTY. DESCRIPTION

Parking Brake Group

Footnotes:

1 3830919 1 PARKING BRAKE LEVER2 21733 1 KNOB3 43982 1 SPRING BAR ASSEMBLY4 3843971 1 BRAKE ROCKER ARM5 21667 1 SPRING, Compression6 10477 1 COLLAR, Set, 5/87 25223 1 CAPSCREW, Allan Head, Shoulder, 3/8-16 x 1/2 x 18 25201-6 3 PIN, Cotter9 20979 2 CLEVIS. Plastic, 5/16-24

10 22666 1 SPRING, Extension11 25213-8 2 PIN, Clevis12 25033 2 NUT, Hex, 5/16-2413 43976-009 1 BRAKE LINKAGE ROD14 25095 2 NUT, Hex, Nylon Lock, 1/4-2015 3843674 1 BRAKE LEVER16 25010-8 2 CAPSCREW, Hex Hd, 1/4-20 x 117 25164 3 WASHER, Fender, 5/1618 3842317 1 NEUTRAL LOCK LEVER, complete (includes Ref 19)19 20876B 1 BUSHING, Brass20 42134 1 PIVOT SLEEVE21 25011-16 1 CAPSCREW, Hex Hd, 5/16-18 x 222 25155 4 WASHER, 5/1623 21146 1 BALL JOINT, 5/16-24 Female24 20047 1 COLLAR, Set, 5/1625 3843972 1 BRAKE LOCK LINK26 25139 1 NUT, Hex, Serrated Flange, 5/16-1827 25203-10 1 PIN, Cotter28 25281 1 WASHER, 5/829 25029 2 NUT, Hex, #10-2430 22095 1 SWITCH, Plunger, NO/NC

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

TP 400-7098-00-MG-D

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28 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

Service Brake Group

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

2

1

3

4

5

67

7

8

987

39

2 1

9

10

11

12

13

14

1

See Parking Brake Group

Page 35: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

29

REF NO. PART NO. QTY. DESCRIPTION

Service Brake Group

Footnotes:

1 25033 4 NUT, Hex, 5/16-242 45947 2 ADJUSTER, Brake Linkage3 25201-6 2 PIN, Cotter4 21697 1 FOOT PAD5 3846160 1 BRAKE PEDAL SHAFT6 41477 1 SPACER7 25010-6 3 CAPSCREW, Hex Hd, 1/4-20 x 3/48 20014 2 BEARING, Flange9 25126 5 NUT, Hex, Serrated Flange, 1/4-20

10 25010-8 1 CAPSCREW, Hex Hd, 1/4-20 x 111 22490 1 BRAKE CABLE12 21397 1 GROMMET13 25010-12 1 CAPSCREW, Hex Hd, 1/4-20 x 1-1/214 3846163 1 BRAKE ARM

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

TP 400-7098-00-MG-D

Page 36: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

30 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

Operator Presence Group

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

1

2 3

4

5

6

7

8910

11

12

13

14

13

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31

REF NO. PART NO. QTY. DESCRIPTION

Operator Presence Group

Footnotes:

1 3845196 1 OPERATOR PRESENCE PLATE2 22200 1 SAFETY WALK3 25011-16 1 CAPSCREW, Hex Hd, 5/16-18 x 24 43296 1 BUSHING5 22198 1 SWITCH, Plunger, Snap-In, NO/NO6 25164 1 WASHER, Fender ,5/167 25057 1 NUT, Hex, Nylon Lock, 5/16-188 25096 2 NUT, Hex, Nylon Lock, 3/8-169 25156 2 WASHER, 3/8

10 21102 2 SPRING, Compression11 25128 1 NUT, Hex, Serrated Flange, 3/8-1612 20880 1 INSERT13 25013-28 2 CAPSCREW, Hex Hd, 3/8-16 x 3-1/214 25013-8 1 CAPSCREW, Hex Hd, 3/8-16 x 1

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

TP 400-7098-00-MG-D

Page 38: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

32 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

Wheels & Tires Group

1

2

3

56

7

8

8

9

11

12

13

14

4

10

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

Rear Steering Wheel & Tire

Drive Wheels & Tires

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33

REF NO. PART NO. QTY. DESCRIPTION

Wheels & Tires Group

Footnotes:

1 21150S 1 WHEEL & TIRE ASSEMBLY, 18 x 7.5 x 8, Complete (includes Ref 2 - 6)2 21215 1 TIRE, Rear, 18 x 7.5 x 83 21216S 1 WHEEL ASSEMBLY, 8 x 3.75, Complete (includes Ref 4 - 6)4 20883 2 BEARING CUP5 20884 2 BEARING6 20885 2 GREASE SEAL7 42314 1 STEERING TIRE AXLE8 42315-009 2 AXLE SPACER9 25019-76 1 CAPSCREW, Hex Hd, 5/8-11 x 9-1/2

10 25103 1 NUT, Hex, Side Lock, /8-1111 21094S 2 WHEEL & TIRE ASSEMBLY, 20 x 10 x 8, Complete (Includes Ref 12 & 13)12 21204 2 TIRE, 20 x 10 x 813 21205S 2 WHEEL ASSEMBLY, 8 x 714 20601 8 LUG NUT

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

TP 400-7098-00-MG-D

Page 40: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

34 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

Deck Lift Group

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

1 2

3

4

4

5

67 8

9

10

11

12

13

1415

1617

18

19

18

14

20

16 2122

23

2425

26

Page 41: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

35

REF NO. PART NO. QTY. DESCRIPTION

Deck Lift Group

Footnotes:

1 3846141 1 SWITCH STRIKE BRACKET2 25139 1 NUT, Hex, Serrated Flange, 5/16-183 21102 1 SPRING, Compression4 25057 2 NUT, Hex, Nylon Lock, 5/16-185 25010-8 2 CAPSCREW, Hex Hd, 1/4-20 x 16 20959 1 RUBBER STRAP7 25154 2 WASHER, 1/48 25095 2 NUT, Hex, Nylon Lock, 1/4-209 25013-8 2 CAPSCREW, Hex Hd, 3/8-16 x 1

10 43536 1 ELECTRIC ACTUATOR11 44082 2 ACTUATOR MOUNT12 22494 2 HOSE CLAMP, #4013 43688 1 PIN, Clevis14 43677 2 ACTUATOR LINK, Lower15 25214-8 1 PIN, Clevis16 25203-10 2 PIN, Cotter17 25281 1 WASHER, 5/818 44618 2 ACTUATOR LINK, Upper19 41477 2 SPACER20 25201-6 1 PIN,Cotter21 25270 2 SCREW, Phillips Hd, #10-24 x 122 22438 1 SWITCH, Plunger, NO/NO23 3846137 1 ACTUATOR SWITCH MOUNT24 25029 2 NUT, Hex, #10-2425 25011-40 1 CAPSCREW, Hex Hd, 5/16-18 x 526 3846145 1 SWITCH ROD

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

TP 400-7098-00-MG-D

Page 42: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

36 TP 400-7098-00-MG-D

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

© Copyright 2003 Ferris Industries. All Rights Reserved.

Operator Presence/Safety Circuit

M

LG

B

S

IGN

ITIO

NS

WIT

CH

2092

7A

AE

DC

BF

BA

TT

ER

Y

YELLOW

VIOLET

POSITIVE BATTERY CABLE21542

NE

GA

TIV

E B

AT

TE

RY

CA

BL

E21

406

GR

EE

NB

LAC

K

IGN

ITIO

N S

WIT

CH

PO

SIT

ION

CIR

CU

IT M

AK

E1.

OF

FG

& M

& A

2. R

UN

B &

L &

A3.

STA

RT

B &

L &

S

PTO

SW

ITC

H22

180

20A

FU

SE

2160

3

30A

FU

SE

2177

1

CIR

CU

IT B

OA

RD

AS

SE

MB

LY46

176

STA

RT

ER

SO

LE

NO

ID20

801

RE

D

MO

RG

AN

WIR

E H

AR

NE

SS

4672

6

NO

NC

PAR

KIN

G B

RA

KE

SW

ITC

H22

095

WH

ITE

WHITE

RE

D

GREEN

NO

NO

FO

OT

PL

AT

ES

WIT

CH

2219

8

NO

NO

AC

TU

ATO

RP

OS

ITIO

NS

WIT

CH

2243

8

GR

EE

N

HO

UR

ME

TE

R20

060

EN

GIN

E M

AG

NE

TO

ALT

ER

NA

TOR

EN

GIN

E H

AR

NE

SS

FU

EL

SO

LE

NO

ID

AE

DC

BF

PTO

CL

UT

CH

2108

3

RE

D

AC

TU

ATO

RS

WIT

CH

2173

4

GR

EE

N

TO A

CT

UA

TOR

STA

RT

ER

MO

TOR

GR

OU

ND

CA

BL

E44

014

STA

RT

ER

CA

BL

E44

092

YE

LLO

W

YE

LLO

W

YE

LLO

W

YELLOW YELLOW

YE

LLO

W

RED RED

WH

ITE

VIO

LET

RE

D

HO

UR

ME

TE

R G

RO

UN

D W

IRE

4520

5

BLU

EG

RE

EN

WH

ITE

/RE

D

WHITE/RED

WHITE/RED

OR

AN

GE

OR

AN

GE

ORANGE

GR

AY

WH

ITE

WH

ITE

WH

ITE

WH

ITE

WH

ITE

WH

ITE

WHITE

WHITE WHITE

WHITE

WHITE

BLACK

WHITE/GREEN

WHITE/GREEN

WH

ITE

/GR

EE

N

WHITE

RED

WHITE

VIOLET30

A F

US

E21

771

YE

LLO

W

Page 43: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

37

Charging Circuit

TP 400-7098-00-MG-D

The above parts group applies to the following Model Nos.:TW2061 Morgan 20 HP 3-Wheel Rider

M

LG

B

S

IGN

ITIO

NS

WIT

CH

2092

7A

AE

DC

BF

BA

TT

ER

Y

YELLOW

VIOLET

POSITIVE BATTERY CABLE21542

NE

GA

TIV

E B

AT

TE

RY

CA

BL

E21

406

GR

EE

NB

LAC

K

IGN

ITIO

N S

WIT

CH

PO

SIT

ION

CIR

CU

IT M

AK

E1.

OF

FG

& M

& A

2. R

UN

B &

L &

A3.

STA

RT

B &

L &

S

PTO

SW

ITC

H22

180

20A

FU

SE

2160

3

30A

FU

SE

2177

1

CIR

CU

IT B

OA

RD

AS

SE

MB

LY46

176

STA

RT

ER

SO

LE

NO

ID20

801

RE

D

MO

RG

AN

WIR

E H

AR

NE

SS

4672

6

NO

NC

PAR

KIN

G B

RA

KE

SW

ITC

H22

095

WH

ITE

WHITE

RE

D

GREEN

NO

NO

FO

OT

PL

AT

ES

WIT

CH

2219

8

NO

NO

AC

TU

ATO

RP

OS

ITIO

NS

WIT

CH

2243

8

GR

EE

N

HO

UR

ME

TE

R20

060

EN

GIN

E M

AG

NE

TO

ALT

ER

NA

TOR

EN

GIN

E H

AR

NE

SS

FU

EL

SO

LE

NO

ID

AE

DC

BF

PTO

CL

UT

CH

2108

3

RE

D

AC

TU

ATO

RS

WIT

CH

2173

4

GR

EE

N

TO A

CT

UA

TOR

STA

RT

ER

MO

TOR

GR

OU

ND

CA

BL

E44

014

STA

RT

ER

CA

BL

E44

092

YE

LLO

W

YE

LLO

W

YE

LLO

W

YELLOW YELLOW

YE

LLO

W

RED RED

WH

ITE

VIO

LET

RE

D

HO

UR

ME

TE

R G

RO

UN

D W

IRE

4520

5

BLU

EG

RE

EN

WH

ITE

/RE

D

WHITE/RED

WHITE/RED

OR

AN

GE

OR

AN

GE

ORANGE

GR

AY

WH

ITE

WH

ITE

WH

ITE

WH

ITE

WH

ITE

WH

ITE

WHITE

WHITE WHITE

WHITE

WHITE

BLACK

WHITE/GREEN

WHITE/GREEN

WH

ITE

/GR

EE

N

WHITE

RED

WHITE

VIOLET

30A

FU

SE

2177

1

YE

LLO

W

Page 44: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

38 TP 400-7098-00-MG-D

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

© Copyright 2003 Ferris Industries. All Rights Reserved.

Cranking Circuit

M

LG

B

S

IGN

ITIO

NS

WIT

CH

2092

7A

AE

DC

BF

BA

TT

ER

Y

YELLOW

VIOLET

POSITIVE BATTERY CABLE21542

NE

GA

TIV

E B

AT

TE

RY

CA

BL

E21

406

GR

EE

NB

LAC

K

IGN

ITIO

N S

WIT

CH

PO

SIT

ION

CIR

CU

IT M

AK

E1.

OF

FG

& M

& A

2. R

UN

B &

L &

A3.

STA

RT

B &

L &

S

PTO

SW

ITC

H22

180

20A

FU

SE

2160

3

30A

FU

SE

2177

1

CIR

CU

IT B

OA

RD

AS

SE

MB

LY46

176

STA

RT

ER

SO

LE

NO

ID20

801

RE

D

MO

RG

AN

WIR

E H

AR

NE

SS

4672

6

NO

NC

PAR

KIN

G B

RA

KE

SW

ITC

H22

095

WH

ITE

WHITE

RE

D

GREEN

NO

NO

FO

OT

PL

AT

ES

WIT

CH

2219

8

NO

NO

AC

TU

ATO

RP

OS

ITIO

NS

WIT

CH

2243

8

GR

EE

N

HO

UR

ME

TE

R20

060

EN

GIN

E M

AG

NE

TO

ALT

ER

NA

TOR

EN

GIN

E H

AR

NE

SS

FU

EL

SO

LE

NO

ID

AE

DC

BF

PTO

CL

UT

CH

2108

3

RE

D

AC

TU

ATO

RS

WIT

CH

2173

4

GR

EE

N

TO A

CT

UA

TOR

STA

RT

ER

MO

TOR

GR

OU

ND

CA

BL

E44

014

STA

RT

ER

CA

BL

E44

092

YE

LLO

W

YE

LLO

W

YE

LLO

W

YELLOW YELLOW

YE

LLO

W

RED RED

WH

ITE

VIO

LET

RE

D

HO

UR

ME

TE

R G

RO

UN

D W

IRE

4520

5

BLU

EG

RE

EN

WH

ITE

/RE

D

WHITE/RED

WHITE/RED

OR

AN

GE

OR

AN

GE

ORANGE

GR

AY

WH

ITE

WH

ITE

WH

ITE

WH

ITE

WH

ITE

WH

ITE

WHITE

WHITE WHITE

WHITE

WHITE

BLACK

WHITE/GREEN

WHITE/GREEN

WH

ITE

/GR

EE

N

WHITE

RED

WHITE

VIOLET30

A F

US

E21

771

YE

LLO

W

Page 45: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

39

PTO Clutch Circuit

TP 400-7098-00-MG-D

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel Rider

M

LG

B

S

IGN

ITIO

NS

WIT

CH

2092

7A

AE

DC

BF

BA

TT

ER

Y

YELLOW

VIOLET

POSITIVE BATTERY CABLE21542

NE

GA

TIV

E B

AT

TE

RY

CA

BL

E21

406

GR

EE

NB

LAC

K

IGN

ITIO

N S

WIT

CH

PO

SIT

ION

CIR

CU

IT M

AK

E1.

OF

FG

& M

& A

2. R

UN

B &

L &

A3.

STA

RT

B &

L &

S

PTO

SW

ITC

H22

180

20A

FU

SE

2160

3

30A

FU

SE

2177

1

CIR

CU

IT B

OA

RD

AS

SE

MB

LY46

176

STA

RT

ER

SO

LE

NO

ID20

801

RE

D

MO

RG

AN

WIR

E H

AR

NE

SS

4672

6

NO

NC

PAR

KIN

G B

RA

KE

SW

ITC

H22

095

WH

ITE

WHITE

RE

D

GREEN

NO

NO

FO

OT

PL

AT

ES

WIT

CH

2219

8

NO

NO

AC

TU

ATO

RP

OS

ITIO

NS

WIT

CH

2243

8

GR

EE

N

HO

UR

ME

TE

R20

060

EN

GIN

E M

AG

NE

TO

ALT

ER

NA

TOR

EN

GIN

E H

AR

NE

SS

FU

EL

SO

LE

NO

ID

AE

DC

BF

PTO

CL

UT

CH

2108

3

RE

D

AC

TU

ATO

RS

WIT

CH

2173

4

GR

EE

N

TO A

CT

UA

TOR

STA

RT

ER

MO

TOR

GR

OU

ND

CA

BL

E44

014

STA

RT

ER

CA

BL

E44

092

YE

LLO

W

YE

LLO

W

YE

LLO

W

YELLOW YELLOW

YE

LLO

W

RED RED

WH

ITE

VIO

LET

RE

D

HO

UR

ME

TE

R G

RO

UN

D W

IRE

4520

5

BLU

EG

RE

EN

WH

ITE

/RE

D

WHITE/RED

WHITE/RED

OR

AN

GE

OR

AN

GE

ORANGE

GR

AY

WH

ITE

WH

ITE

WH

ITE

WH

ITE

WH

ITE

WH

ITE

WHITE

WHITE WHITE

WHITE

WHITE

BLACK

WHITE/GREEN

WHITE/GREEN

WH

ITE

/GR

EE

N

WHITE

RED

WHITE

VIOLET

30A

FU

SE

2177

1

YE

LLO

W

Page 46: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

40 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel RiderTW61 Morgan 61” Mower Deck

Decals - Brand & Model

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

1

2

3

1

2

3

NOTE: Decals are NOT shown to scale.

Page 47: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

41

REF NO. PART NO. QTY. DESCRIPTION

Decals - Brand & Model

Footnotes:

1 46787 1 DECAL, Simplicity Logo2 23051 1 DECAL, Morgan TW20613 45512 1 DECAL, Derby Built By Ferris

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel RiderTW61 Morgan 61” Mower Deck

TP 400-7098-00-MG-D

Page 48: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

42 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel RiderTW61 Morgan 61” Mower Deck

Decals - Safety & Operation

WARNINGBEWARE OF

POWER DRIVEN PARTSGREASE

DAILY21036

1

2

3

4

5

6

7

8

9

10

11

12

1

5

9

8

12

11

12

10

6

7

3

BRAKE13

13

4

2

NOTE: Decals are NOT shown to scale.

Page 49: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

43

REF NO. PART NO. QTY. DESCRIPTION

Decals - Safety & Operation

Footnotes:* Not Serviced

1 45555 1 DECAL, Danger/Warning2 45554 1 DECAL, Instrument Panel3 45558 1 DECAL, Operation4 45552 1 DECAL, Speed/Direction Control5 45556 1 DECAL, Operator Presence6 45553 1 DECAL, Parking Brake7 1704277 1 DECAL, Danger (Chute In Place)8 1704376 1 DECAL, Danger (Hand Under Deck)9 45557 1 DECAL, Transmission Release

10 21114 1 DECAL, Hydro Reservoir11 20337 1 DECAL, Warning (located under guard)12 21036 2 DECAL, Grease Daily13 46270 1 DECAL, Brake14 * 1 DECAL, OPEI (Not serviced)15 * 2 ID Tags (Not serviced)

The above parts group applies to the following Model Nos.:TW20 Morgan 20 HP 3-Wheel RiderTW61 Morgan 61” Mower Deck

TP 400-7098-00-MG-D

Page 50: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

44 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW61 Morgan 61” Mower Deck

61” Mower Housing, Cover, Blade & Spindle Group

1 2

34

5

3

2

6

7

89

10

11

12

13

14

1516

18

19

18

1918

19

17

22

21

23

24

25

26

27

28

29

27

30

25

24

20

31

19

33

34

22

21

19

33

34

22

21

19

33

34

Torque Item #34to 70-75 Ft. Lbs.

Torque Item #34to 70-75 Ft. Lbs.

Torque Item #34to 70-75 Ft. Lbs.

See Deck Caster& Roller Group

See Deck Drive Group

32

32

32

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

Page 51: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

45

REF NO. PART NO. QTY. DESCRIPTION

61” Mower Housing, Cover, Blade & Spindle Group

Footnotes:

1 3841668 1 CHUTE, Discharge2 25045 2 NUT, Hex, Nylon Lock, 5/16-243 1705080 2 SPRING, Torsion4 45637 1 SPACER, Spring5 42555-009 1 ROD6 3830822 1 SPINDLE COVER7 25098 8 NUT, Hex, Nylon Lock, 1/2-208 25158 8 WASHER, 1/29 25018-10 8 CAPSCREW, Hex Hd, 1/2-20 x 1-1/4

10 60078 3 GUARD HOLD DOWN, Complete (includes Ref 11-14)11 25021-16 3 CAPSCREW, Hex Hd, 5/16-18 x 212 25128 3 NUT, Hex, Serrated Flange, 3/8-1613 45298 3 SPRING, Guard Hold Down14 20979 3 CLEVIS, 5/16-2415 20841-4 3 PIN, Clevis16 20841-5 3 PIN, Cotter17 3830820 1 61” MOWER HOUSING18 25040 3 NUT, Hex, 5/8-1119 41477 18 SPACER, Blade20 25139 12 NUT, Hex, Serrated Flange, 5/16-1821 50407-9 3 KEY, 1/4 Sq. x 2-1/222 30301 3 SPINDLE ASSEMBLY, Complete (includes Ref 23-30)23 41480 3 SPINDLE SHAFT24 20864 6 SNAP RING, External25 20866 6 SNAP RING, Internal26 41653 3 SPINDLE WASHER, Top27 20828 6 BEARING28 30293 3 SPINDLE HOUSING29 20095 3 GREASE FITTING30 41672 3 SPINDLE WASHER, Bottom31 25011-10 12 CAPSCREW, Hex Hd, 5/16-18 x 1-1/432 22808 3 MOWER BLADE33 25159 3 WASHER, USS, 5/834 25017-76 3 CAPSCREW, Hex Hd, 5/8-11 x 9-1/2

The above parts group applies to the following Model Nos.:TW61 Morgan 61” Mower Deck

TP 400-7098-00-MG-D

Page 52: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

46 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW61 Morgan 61” Mower Deck

61” Mower Drive Group

12

3

4

5

6

7

8

9

9

910

11

12

11 1316

17

18

19

20

14

15

2421

21

23

25262728272625

12

1929

30

31

32

34

33

14 36

35

373839

11

42

41

373839

373840

9

22

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

Page 53: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

47

REF NO. PART NO. QTY. DESCRIPTION

61” Mower Drive Group

Footnotes:

1 20824 1 BELT, Spindle Drive2 21063 1 BELT, Deck Drive3 25011-14 1 CAPSCREW, Hex Hd, 5/16-18 x 1-3/44 25164 1 WASHER, Fender, 5/165 42134 1 SPACER, Pivot6 20876B 1 BUSHING, Brass7 3842145 1 IDLER ARM, Complete (includes Ref 6)8 25018-16 1 CAPSCREW, Hex Hd, 1/2-20 x 29 25158 4 WASHER, 1/2

10 21097 1 PULLEY, Idler, V11 25128 3 NUT, Hex, Serrated Flange, 3/8-1612 25098 2 NUT, Hex, Nylon Lock, 1/2-2013 21103 1 SPRING, Extension14 25156 2 WASHER, 3/815 25013-16 1 CAPSCREW, Hex Hd, 3/8-16 x 216 25141 1 EYEBOLT17 25032 1 NUT, Hex, 5/16-1818 25013-8 1 CAPSCREW, Hex Hd, 3/8-16 x 119 25057 2 NUT, Hex, Nylon Lock, 5/16-1820 3842142 1 SPRING ANCHOR21 25018-18 2 CAPSCREW, Hex Hd, 1/2-20 x 2-1/422 21096 1 PULLEY, Idler, Flat23 25173 1 WASHER, Lock, 1/224 30819 1 IDLER PULLEY, Complete (includes Ref 25-28)25 20865 2 SNAP RING26 20870 2 INSERT27 20827 2 BEARING28 41481 1 PULLEY, Idler29 25150 1 WASHER, USS, 1/230 44609 1 SPACER, Pulley31 25016-14 1 CAPSCREW, Hex Hd, 7/16-20 x 1-3/432 25157 2 WASHER, 7/1633 21811 1 EYEBOLT34 3844610 1 IDLER ARM35 25094 1 NUT, Hex, Nylon Lock, 7/16-2036 25096 1 NUT, Hex, Nylon Lock, 3/8-1637 25010-8 6 CAPSCREW, Hex Hd, 1/4-20 x 138 20819 3 BUSHING, Taper Lock39 20814 2 PULLEY, Spindle40 20815 1 PULLEY, Spindle41 22160 1 BUSHING, Taper Lock42 22159 1 PULLEY, Taper Lock

The above parts group applies to the following Model Nos.:TW61 Morgan 61” Mower Deck

TP 400-7098-00-MG-D

Page 54: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

48 TP 400-7098-00-MG-D© Copyright 2003 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:TW61 Morgan 61” Mower Deck

61” Deck Caster & Roller Group

1

2

3

4

3

2

8

5 6

79

10

11

12

13

1516

1819

20

21

14

17

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

Page 55: Print Instructions for Print Vendors (Paper Manuals)bsintek.basco.com/BriggsDocumentDisplay/heCBEN8goO6rE6CH657bp796Dq.pdfPrint Instructions for Print Vendors (Paper Manuals) PARTS

49

REF NO. PART NO. QTY. DESCRIPTION

61” Deck Caster & Roller Group

Footnotes:

1 20655 2 LYNCH PIN2 41476 6 CASTER SPACER3 21541 4 BUSHING, Flange4 20095 2 GREASE FITTING5 3843887 2 CASTER MOUNT, Complete (includes Ref 3 & 4)6 25011-6 6 CAPSCREW, Hex Hd, 5/16-18 x 3/47 25139 6 NUT, Hex, Serrated Flange, 5/16-188 3841702 2 CASTER YOKE9 25128 1 NUT, Hex, Serrated Flange, 3/8-16

10 3841655 1 ROLLER MOUNT PIN11 25013-6 1 CAPSCREW, Hex Hd, 3/8-16 x 3/412 20785 1 ROLLER13 25056 2 NUT, Hex, Nylon Lock, 1/2-1314 21181S 2 WHEEL & TIRE ASSEMBLY, Front, Silver, 9 x 3.5 x 4, Complete (includes Ref 15 - 19)15 21181-1 2 TIRE, Front, 9 x 3.5 x 416 21181-2 2 TUBE, for 9 x 3.5 x 4 Tire17 21181S-3 2 HUB & BEARING ASSEMBLY, Complete, Silver (includes Ref 18 & 19)18 21182 2 BEARING, Roller (1 per tire)19 21043 4 RETAINER, Bearing (2 per tire)20 41657 2 AXLE, Caster21 25017-44 2 CAPSCREW, Hex Hd, 1/2-13 x 5-1/2

The above parts group applies to the following Model Nos.:TW61 Morgan 61” Mower Deck

TP 400-7098-00-MG-D