Prime Engineered Components Presentation
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Transcript of Prime Engineered Components Presentation
“First in Quality”-Foremost in Production.
“Manufacturing quality parts since 1967”
ISO/TS 16949:2009TS 512237
About Us Prime Engineered Components
Inc. commenced operations in 1967 with the goal of being a high quality screw machine house. The operation has been tailored throughout the years toward customer satisfaction through continuous improvements. Prime is committed to maintaining an independent, verified quality system and being the leader within our industry.
Mission “Prime Engineered Components, Inc.
believes that our continued success depends upon our ability to recognize and meet our customer needs through, innovative thinking, the continual improvement process, understanding our quality objectives, and excellent service.”
Average length of employment is over 12 years.
ISO/TS 16949:2009 Training Advanced Product Quality Planning
(APQP) HAZCOM Training & Safety Committees Continuous Improvement Teams Process and Quality System Audit Teams
EMPLOYEES
• Two State of the art facilities• 65,000 square feet of manufacturing
space• 100 Multi-Spindle Screw Machines• 20 CNC Machines• Plant wide overhead lift system• Automatic Scrap Processing• Cutting Fluid Recycling System• Quality control and calibration lab• Automatic part degreasing• Warehousing Capabilities
FACILITIES
STATE OF THE ART MACHINES
• DOOSAN Vertical Milling machines with palletized loading capabilities
• Tsugami CNC 32mm Swiss with bar loading.
STATE OF THE ART EQUIPMENT
• Davenport Model B 5-spindle automatic screw machines equipped with P.Cucchi automatic bar loader. Capacity 1/16” to 7/8”
• New Britain Model 52, 61 and Model 62, 6-spindle automatic screw machines. Capacity 1/2” to 2-1/4”
PROCESS TECHNOLOGY
From the latest technology utilizing specialized attachments, secondary operations are reduced or eliminated. Our process offers an extra margin of on time delivery and competitive pricing.
We perform the following steps in the primary operation:
Keyway slotting Saw off attachment Deep drilling
Cross drilling Bent shank tapping Milling
Cross drilling & tap Knurling Radius cutoff
Cross drilling & Screw slotting Broaching
Counter sink Straddle mill Lettering
Recessing Back slotting Back de-burring
Deep back drilling ID & OD threading Roll threading
The Secondary Specialists
• Why buy the parts when you can buy the entire assembly? • Reduce valuable secondary labor and floor space.• Controlled process of parts from start to finish.• We also offer heat treating, plating, grinding and specialized
packaging.
Commitment To Maintenance“If our systems do not keep pace with technology we change
it!”
• In House Machine Rebuilding Program and Boring
• Preventative Maintenance Program
• In House Tooling Design and Tooling Maintenance
• Computerized Tool Room Monitors Manufacturing Controls
INDUSTRIES SERVED“Complete Diversity”•AUTOMOTIVE
•QUICK COUPLING•HYDRAULIC•PNEUMATIC•ELECTRICAL•HARDWARE•MILITARY •PLUMBING•MEDICAL•TELECOM•WRITING INSTRUMENTS•COMMERCIAL•AEROSPACE•APPARIAL•DURABLE GOODS•ETC.
Quality Policy“Prime Engineered Components will improve the quality of our products and services by the refinement of our processes, deliver on time and seek continuous improvement to satisfy the requirements of our customers.”
Quality“CONSISTENT QUALITY, EACH PART, EVERY PART”
“Delivering perfect parts everyday demands a disciplined system with highly skilled personnel using the most advanced technology. At PRIME, we produce the most sophisticated turned parts in the world, the result of this approach is world-class PPM levels, delivered on-time each and every shipment.”
ISO/TS 16949:2009
TS 512237
EFFICIENT MATERIAL EFFICIENT MATERIAL HANDLINGHANDLING
“At Prime, on time delivery is a must.”
Prime’s innovative computer systems flow track each part in it’s travels from prototype through delivery.
Prime’s computerized distribution warehouse assures uninterrupted job flow for JIT, Kanban and all lean manufacturing shipment requirements.
Differentiators
• Engineering support and design capability
• Mill direct raw materials• In house rebuilding• Chip and cutting fluid recycling• 0% hazmat-waste producer• Assembly and secondary
capabilities• Automated Parts Washing
system to include vapor degrees.
NEWS
• Even during a down turn in 2009 Prime made a decision to keep investing in new equipment by adding to the CNC fleet.
• In 2011 brought on more inspection equipment. Prime is now in full use of its new Oasis inspection system.
Continued Success“With Prime’s dedication and commitment, every customer will be treated with the utmost respect. You will receive the finest customer service and quality parts.”