PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type:...
Transcript of PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type:...
PRIMARY MOBILE CRUSHING PRIMARY MOBILE CRUSHING PLANTPLANT
PRIMARY MOBILE PLANT WITH STJ 108PRIMARY MOBILE PLANT WITH STJ 108
FOLDABLE HOPPER JAW CRUSHER DG SET DISC. CONVEYORVIB. GRIZZLY
VIB. FEEDER REJ. CONVEYOR TRACK CHASSIS
•Overall Dimensions : Working: 14000 (L) x 4180 (W) x 4185 (H)Transport: 12000 (L) x 3000 (W) x 3750 (H)
•Traveling Speed : 0.4 Km/H •Climbing Gradient : 20° (max)•Ground Clearance : 200 mm•Total Weight : 45 T (Approx)
PRIMARY MOBILE PLANT WITH STJ 108 SPECPRIMARY MOBILE PLANT WITH STJ 108 SPEC
•Crusher Type : Single Toggle Jaw crusher•Feed Opening : 1000x800•Maximum Feed Size : 600mm•Discharge Setting : 70-205mm•Output : 115-250 Tons/Hour (150 TPH average)•Power : 110 KW•Crusher Speed : 300 RPM•Jaw Plate : Manganese Steel •Gap Adjustment : Hydraulic
EQUIPMENT DETAILS: SINGLE TOGGLE JAW CRUSHEREQUIPMENT DETAILS: SINGLE TOGGLE JAW CRUSHER
INTEGRAL FEED CHUTE
COMPACT M/C MOUNTED DRIVE
JAW CRUSHER
EQUIPMENT DETAILS: SINGLE TOGGLE JAW CRUSHEREQUIPMENT DETAILS: SINGLE TOGGLE JAW CRUSHER
NEW JAW PROFILE FOR HEAVY DUTY CRUSHING
MODIFIED CRUSHING CHAMBER WITH BIGGER JAW PLATES FOR BETTER PERFORMANCE
CONCEALED CYLINDER FOR HYD GAP ADJUSTMENT
DOUBLE SPRING SUSPENSION WITH HIGH FATIGUE LIFE SPRINGS (min 4x109 Cycles)
HIGH INERTIA PULLEY AND FLYWHEEL FOR HIGHER CRUSHING FORCE
EQUIPMENT DETAILS: SINGLE TOGGLE JAW CRUSHEREQUIPMENT DETAILS: SINGLE TOGGLE JAW CRUSHER
•Hopper Type : Foldable Hopper•Hopper Size : 3700mm x 2140mm•Hopper Capacity : 4.5 Cubic Meter•Liner : Hardox 400
EQUIPMENT DETAILS: FEED HOPPEREQUIPMENT DETAILS: FEED HOPPER
•Dimensions : 2340mm (L) x 1880mm (W) x 750mm (H)•Pan Width : 1200mm•Weight : ~1500kg •Drive : 2 x 1.7 Kw unbalanced motor (Friedrich)•Liner : Hardox 400Compact design suitable for mobile application. Special pan design to absorb impact.
EQUIPMENT DETAILS: VIBRATING FEEDEREQUIPMENT DETAILS: VIBRATING FEEDER
EQUIPMENT DETAILS: VIBRATING GRIZZLYEQUIPMENT DETAILS: VIBRATING GRIZZLY
HARDOX 400 GRIZZLY BARS
SPRING STEEL FINGER ELEMENTS
EQUIPMENT DETAILS: VIBRATING GRIZZLYEQUIPMENT DETAILS: VIBRATING GRIZZLY
•Dimensions : 1700mm (L) x 1880mm (W) x 1250mm (H)•Pan Width : 1200mm•Weight : ~2100kg •Drive : 2 x 2.7 Kw unbalanced motor (Friedrich)•Liner : Hardox 400
-Compact design suitable for mobile application-Fabricated Hardox 400 Grizzly Bars (can be hard faced for re-use).-Secondary screening by modular Finger Elements of spring steel. Ensures clog-free operation, efficient screening and long life.-Finger Elements are of modular construction, can be changed easily for different separation-Finger Element modules are hinged to the body, can be swiveled to deactivate secondary screening, allowing all primary screened material to pass.-Finger Element modules can be closed also to prevent secondary screening as well as passage of primary screened material.-Independent units of Vibrating Feeder and Vibrating Grizzly, each with separate drive, for smooth clog free feeding.
•Make : L&T•Size : 3800 x 800 mm•Width : 450 mm•Pitch : 171 mm•Sprocket PCD : 634 mm•Length on Ground : 3800 mm•Track Gauge : 3000 mm
EQUIPMENT DETAILS: TRACK SYSTEMEQUIPMENT DETAILS: TRACK SYSTEM
•Rating : 250 KVA•Engine : Electronic, Deutz TCD 2013 (Tier 3)•Alternator : Stamford•Enclosure : Tier-III Emission & CPCB Noise Norms -Heavy duty cyclone filter suitable for dusty atmosphere-SS fuel tank with low fuel level alarm, very low fuel cut-off switch, water separator with automatic drain-Engine with overload shut down, low lub oil pressure warning & shutdown, high coolant temperature warning & shutdown, low coolant level temp. warning, low & high battery voltage warning, weak battery warning
EQUIPMENT DETAILS: EQUIPMENT DETAILS: DIESEL GENERATOR SETDIESEL GENERATOR SET
ADVANTAGE OF ELECTRIC DRIVEADVANTAGE OF ELECTRIC DRIVE-Option of running the plant by electricity where electric supply is available, thus drastically reducing cost of operation.-Use of linear motion vibrating feeder and grizzly with unbalanced motor.-Higher efficiency and load capacity.-Easy installation and operation. (small dia cable vs pipes, fittings, hoses)-Less number of components.-Easy trouble shooting and maintenance.-Low operation, maintenance and support cost.-Low chance of operational malfunction.-Operation and maintenance by semi-skilled manpower.-Suitable for operation in a dusty, harsh and remote environment.-No oil leakage, so more pollution free, safe and environment friendly. Easier to have a clean machine.-Low heat generation, so less cooling, more energy conservation.-No special storage requirement for the oil stocks. -Reduction in the planned maintenance time requirement. -Reductions in the spare parts inventory no hydraulic spares to carry. -Reduced risk of the machine and process being affected by internal or external temperature changes. -Diagnostics of machine faults or breakdowns is quicker. -Response is affected by the oil level, oil quality and the integrity (however minor) of the components.
•Size : 1200 mm•Length : 10.6 m•Belt speed : 1.5 m/s•Discharge Height. : 3200 mm•Drive : 2 x 5.5 Kw
EQUIPMENT DETAILS: DISCHARGE CONVEYOREQUIPMENT DETAILS: DISCHARGE CONVEYOR
IMPACT BARS
TAIL PULLEY
DRIVE
HEAD PULLEY
MAIN IDLERS
HINGE FOR FOLDING
RETURN IDLER
GLIDE PLATE
SS SKIRT
•Belt width : 1200 mm•Length : 10.6 m•Angle : 15°•Belt speed : 1.5 m/s•Discharge Height. : 3200 mm•Drive : 2 x 5.5 Kw
-Impact bars in feed area to take care of impact and spillage.-Use of glide plate with less number of idlers to reduce maintenance time and cost. -Tungsten Carbide scrapper for long life.-All exposed frames and structurals are ss/ galvanized for long life.-Super Abrasive Resistant grade belt.-Pressed section construction.-Compact and light weight design suitable for mobile application.-Folding option for transportation/ shipment.-Higher belt width for spillage prevention.
EQUIPMENT DETAILS: DISCHARGE CONVEYOREQUIPMENT DETAILS: DISCHARGE CONVEYOR
•Size : 650 mm•Length : 3.3 m•Angle : 15°•Belt speed : 1.25 m/s•Discharge Height. : 2200 mm•Drive : 3 KwConstruction and features similar to Discharge Conveyor
EQUIPMENT DETAILS: DISCHARGE CONVEYOREQUIPMENT DETAILS: DISCHARGE CONVEYOR
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