PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type:...

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PRIMARY MOBILE CRUSHING PRIMARY MOBILE CRUSHING PLANT PLANT

Transcript of PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type:...

Page 1: PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type: Single Toggle Jaw crusher •Feed Opening: 1000x800 •Maximum Feed Size: 600mm •Discharge

PRIMARY MOBILE CRUSHING PRIMARY MOBILE CRUSHING PLANTPLANT

Page 2: PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type: Single Toggle Jaw crusher •Feed Opening: 1000x800 •Maximum Feed Size: 600mm •Discharge

PRIMARY MOBILE PLANT WITH STJ 108PRIMARY MOBILE PLANT WITH STJ 108

FOLDABLE HOPPER JAW CRUSHER DG SET DISC. CONVEYORVIB. GRIZZLY

VIB. FEEDER REJ. CONVEYOR TRACK CHASSIS

Page 3: PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type: Single Toggle Jaw crusher •Feed Opening: 1000x800 •Maximum Feed Size: 600mm •Discharge

•Overall Dimensions : Working: 14000 (L) x 4180 (W) x 4185 (H)Transport: 12000 (L) x 3000 (W) x 3750 (H)

•Traveling Speed : 0.4 Km/H •Climbing Gradient : 20° (max)•Ground Clearance : 200 mm•Total Weight : 45 T (Approx)

PRIMARY MOBILE PLANT WITH STJ 108 SPECPRIMARY MOBILE PLANT WITH STJ 108 SPEC

Page 4: PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type: Single Toggle Jaw crusher •Feed Opening: 1000x800 •Maximum Feed Size: 600mm •Discharge

•Crusher Type : Single Toggle Jaw crusher•Feed Opening : 1000x800•Maximum Feed Size : 600mm•Discharge Setting : 70-205mm•Output : 115-250 Tons/Hour (150 TPH average)•Power : 110 KW•Crusher Speed : 300 RPM•Jaw Plate : Manganese Steel •Gap Adjustment : Hydraulic

EQUIPMENT DETAILS: SINGLE TOGGLE JAW CRUSHEREQUIPMENT DETAILS: SINGLE TOGGLE JAW CRUSHER

Page 5: PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type: Single Toggle Jaw crusher •Feed Opening: 1000x800 •Maximum Feed Size: 600mm •Discharge

INTEGRAL FEED CHUTE

COMPACT M/C MOUNTED DRIVE

JAW CRUSHER

EQUIPMENT DETAILS: SINGLE TOGGLE JAW CRUSHEREQUIPMENT DETAILS: SINGLE TOGGLE JAW CRUSHER

Page 6: PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type: Single Toggle Jaw crusher •Feed Opening: 1000x800 •Maximum Feed Size: 600mm •Discharge

NEW JAW PROFILE FOR HEAVY DUTY CRUSHING

MODIFIED CRUSHING CHAMBER WITH BIGGER JAW PLATES FOR BETTER PERFORMANCE

CONCEALED CYLINDER FOR HYD GAP ADJUSTMENT

DOUBLE SPRING SUSPENSION WITH HIGH FATIGUE LIFE SPRINGS (min 4x109 Cycles)

HIGH INERTIA PULLEY AND FLYWHEEL FOR HIGHER CRUSHING FORCE

EQUIPMENT DETAILS: SINGLE TOGGLE JAW CRUSHEREQUIPMENT DETAILS: SINGLE TOGGLE JAW CRUSHER

Page 7: PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type: Single Toggle Jaw crusher •Feed Opening: 1000x800 •Maximum Feed Size: 600mm •Discharge

•Hopper Type : Foldable Hopper•Hopper Size : 3700mm x 2140mm•Hopper Capacity : 4.5 Cubic Meter•Liner : Hardox 400

EQUIPMENT DETAILS: FEED HOPPEREQUIPMENT DETAILS: FEED HOPPER

Page 8: PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type: Single Toggle Jaw crusher •Feed Opening: 1000x800 •Maximum Feed Size: 600mm •Discharge

•Dimensions : 2340mm (L) x 1880mm (W) x 750mm (H)•Pan Width : 1200mm•Weight : ~1500kg •Drive : 2 x 1.7 Kw unbalanced motor (Friedrich)•Liner : Hardox 400Compact design suitable for mobile application. Special pan design to absorb impact.

EQUIPMENT DETAILS: VIBRATING FEEDEREQUIPMENT DETAILS: VIBRATING FEEDER

Page 9: PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type: Single Toggle Jaw crusher •Feed Opening: 1000x800 •Maximum Feed Size: 600mm •Discharge

EQUIPMENT DETAILS: VIBRATING GRIZZLYEQUIPMENT DETAILS: VIBRATING GRIZZLY

HARDOX 400 GRIZZLY BARS

SPRING STEEL FINGER ELEMENTS

Page 10: PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type: Single Toggle Jaw crusher •Feed Opening: 1000x800 •Maximum Feed Size: 600mm •Discharge

EQUIPMENT DETAILS: VIBRATING GRIZZLYEQUIPMENT DETAILS: VIBRATING GRIZZLY

•Dimensions : 1700mm (L) x 1880mm (W) x 1250mm (H)•Pan Width : 1200mm•Weight : ~2100kg •Drive : 2 x 2.7 Kw unbalanced motor (Friedrich)•Liner : Hardox 400

-Compact design suitable for mobile application-Fabricated Hardox 400 Grizzly Bars (can be hard faced for re-use).-Secondary screening by modular Finger Elements of spring steel. Ensures clog-free operation, efficient screening and long life.-Finger Elements are of modular construction, can be changed easily for different separation-Finger Element modules are hinged to the body, can be swiveled to deactivate secondary screening, allowing all primary screened material to pass.-Finger Element modules can be closed also to prevent secondary screening as well as passage of primary screened material.-Independent units of Vibrating Feeder and Vibrating Grizzly, each with separate drive, for smooth clog free feeding.

Page 11: PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type: Single Toggle Jaw crusher •Feed Opening: 1000x800 •Maximum Feed Size: 600mm •Discharge

•Make : L&T•Size : 3800 x 800 mm•Width : 450 mm•Pitch : 171 mm•Sprocket PCD : 634 mm•Length on Ground : 3800 mm•Track Gauge : 3000 mm

EQUIPMENT DETAILS: TRACK SYSTEMEQUIPMENT DETAILS: TRACK SYSTEM

Page 12: PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type: Single Toggle Jaw crusher •Feed Opening: 1000x800 •Maximum Feed Size: 600mm •Discharge

•Rating : 250 KVA•Engine : Electronic, Deutz TCD 2013 (Tier 3)•Alternator : Stamford•Enclosure : Tier-III Emission & CPCB Noise Norms -Heavy duty cyclone filter suitable for dusty atmosphere-SS fuel tank with low fuel level alarm, very low fuel cut-off switch, water separator with automatic drain-Engine with overload shut down, low lub oil pressure warning & shutdown, high coolant temperature warning & shutdown, low coolant level temp. warning, low & high battery voltage warning, weak battery warning

EQUIPMENT DETAILS: EQUIPMENT DETAILS: DIESEL GENERATOR SETDIESEL GENERATOR SET

Page 13: PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type: Single Toggle Jaw crusher •Feed Opening: 1000x800 •Maximum Feed Size: 600mm •Discharge

ADVANTAGE OF ELECTRIC DRIVEADVANTAGE OF ELECTRIC DRIVE-Option of running the plant by electricity where electric supply is available, thus drastically reducing cost of operation.-Use of linear motion vibrating feeder and grizzly with unbalanced motor.-Higher efficiency and load capacity.-Easy installation and operation. (small dia cable vs pipes, fittings, hoses)-Less number of components.-Easy trouble shooting and maintenance.-Low operation, maintenance and support cost.-Low chance of operational malfunction.-Operation and maintenance by semi-skilled manpower.-Suitable for operation in a dusty, harsh and remote environment.-No oil leakage, so more pollution free, safe and environment friendly. Easier to have a clean machine.-Low heat generation, so less cooling, more energy conservation.-No special storage requirement for the oil stocks. -Reduction in the planned maintenance time requirement. -Reductions in the spare parts inventory no hydraulic spares to carry. -Reduced risk of the machine and process being affected by internal or external temperature changes. -Diagnostics of machine faults or breakdowns is quicker. -Response is affected by the oil level, oil quality and the integrity (however minor) of the components.

Page 14: PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type: Single Toggle Jaw crusher •Feed Opening: 1000x800 •Maximum Feed Size: 600mm •Discharge

•Size : 1200 mm•Length : 10.6 m•Belt speed : 1.5 m/s•Discharge Height. : 3200 mm•Drive : 2 x 5.5 Kw

EQUIPMENT DETAILS: DISCHARGE CONVEYOREQUIPMENT DETAILS: DISCHARGE CONVEYOR

IMPACT BARS

TAIL PULLEY

DRIVE

HEAD PULLEY

MAIN IDLERS

HINGE FOR FOLDING

RETURN IDLER

GLIDE PLATE

SS SKIRT

Page 15: PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type: Single Toggle Jaw crusher •Feed Opening: 1000x800 •Maximum Feed Size: 600mm •Discharge

•Belt width : 1200 mm•Length : 10.6 m•Angle : 15°•Belt speed : 1.5 m/s•Discharge Height. : 3200 mm•Drive : 2 x 5.5 Kw

-Impact bars in feed area to take care of impact and spillage.-Use of glide plate with less number of idlers to reduce maintenance time and cost. -Tungsten Carbide scrapper for long life.-All exposed frames and structurals are ss/ galvanized for long life.-Super Abrasive Resistant grade belt.-Pressed section construction.-Compact and light weight design suitable for mobile application.-Folding option for transportation/ shipment.-Higher belt width for spillage prevention.

EQUIPMENT DETAILS: DISCHARGE CONVEYOREQUIPMENT DETAILS: DISCHARGE CONVEYOR

Page 16: PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type: Single Toggle Jaw crusher •Feed Opening: 1000x800 •Maximum Feed Size: 600mm •Discharge

•Size : 650 mm•Length : 3.3 m•Angle : 15°•Belt speed : 1.25 m/s•Discharge Height. : 2200 mm•Drive : 3 KwConstruction and features similar to Discharge Conveyor

EQUIPMENT DETAILS: DISCHARGE CONVEYOREQUIPMENT DETAILS: DISCHARGE CONVEYOR

Page 17: PRIMARY MOBILE CRUSHING PLANTadvaitaa.in/enterprises/pdf/primary_mobile1.pdf · •Crusher Type: Single Toggle Jaw crusher •Feed Opening: 1000x800 •Maximum Feed Size: 600mm •Discharge

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