Primary Beamline Low Conductivity Water (LCW) Preliminary ...

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Long-Baseline Neutrino Facility LBNF Print Package Review & Major Electrical Requirements 131.01.03.03.02.04.02 Primary Water LCW System 131.01.03.03.02.04.03 Electrical Bus Noah Curfman October 31, 2019 Primary Beamline Low Conductivity Water (LCW) Preliminary Design Review

Transcript of Primary Beamline Low Conductivity Water (LCW) Preliminary ...

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Long-Baseline Neutrino FacilityLBNF

Print Package Review & Major Electrical Requirements

131.01.03.03.02.04.02 Primary Water LCW System

131.01.03.03.02.04.03 Electrical Bus

Noah Curfman

October 31, 2019

Primary Beamline

Low Conductivity Water (LCW)

Preliminary Design Review

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LBNF-05 Magnet LCW Overall Flow Schematic

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LBNF-05 Magnet LCW Overall Flow Schematic

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Remotely operated 3-way valve Primary LCW pumps

Heat Exchanger Bypass Pump Diagram

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LBNF-05 Magnet LCW Overall Flow Schematic

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Standard DI/Filtration loop

Remotely operated electric valve

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LBNF – 5 Service Building LCW Piping Arrangement

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• Bus will run directly

above power supplies

• Indicated crossover will

not occur in practice

LBNF – 5 Service Building LCW Piping Arrangement

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LBNF – 5 Service Building LCW Piping Arrangement

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• Previously specified aluminum

monocoque shielding for bus

no longer suitableMore complex bus

routing incompatible with monocoque shielding

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Reverse return reduces dP variances between magnets

LBNF Primary Beamline LCW & Bus Flow Schematic

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LBNF Primary Beamline LCW & Bus Flow Schematic

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Standard dipole/quad/dipole cell

2”x2” to 1”x4” bus connector without LCW pass-thru

Recirculation jumper

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LBNF Primary Beamline LCW & Bus Flow Schematic

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Air separators at tunnel crestRemotely operated electric valves

LBNF LCW Fill System Beamline Tunnel Crest

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LBNF – 5 Service Building Power Supply P&ID

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LBNF – 5 Service Building Power Supply P&ID

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• One flow control valve per

power supply

• Bus jumpers between A/B

power supplies are external

Griswold Flow Control Valves

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LBNF – 20 Target Hall Power Supply P&ID

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Instrumentation

• Designed based on MI and similar LCW Systems

• Detailed estimates and info found in DUNE DocDB Doc #9955

• Specific component selection delayed to take advantage of

emerging technologies

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System Redundancy

• Two 150HP Pumps, one running, one hot spare

• Both pumps VFD controlled

• All major components may be valved out for replacement

• Filters

• DI bottles

• Power supplies

• Instrumentation

• Magnet cells

• Recirculation jumpers on all supply/returns

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Electrical Requirements

• 2 primary circulation pumps with VFDs

• 3 electrically actuated valves

- 1 valve in pump room

- 2 valves in beam enclosure

• 1 three-way valve to control HX flow

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Power RequirementsQuantity Rated Power Voltage Input Phase I @ Full Load I @ Stall

Primary Pumps 2 150 HP 480 V Three 177 A 969.4 A

Recirculation Pump 1 1/2 HP 480 V Three 2.2 A Not Listed

Primary Pump VFDs 2 150 HP 480 V Three 180A N/A

3 Way Valve Actuator 1 1/12 HP 480 V Three 0.32 A 1.16 A

Electrically Operated Valves 3 0.5 HP 120 V Single Not Listed 3A (est.)

Control Panel 1 N/A 110V Single 15A N/A

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LBNF Vehicle Access Tunnel LCW Piping & Bus Layout

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LBNF Beamline LCW Pipe & Bus Routing

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• Provides maximum room for cable trays in alcove

• 2” LCW Downstream return continues into alcove for Q211

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Full Layout Envelope Showing Bus LCW Cable Trays and Headers

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Full envelope layout showing all possible components along

beamline wall

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Full Layout Envelope Showing Bus LCW Cable Trays and Headers

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Full envelope layout showing all possible components along

beamline wall

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System Design Requirements

• Meet previously described operational goals

• Require minimal unscheduled interventions

• Meet established lab standards for flow and capacity

• Operate over a range of elevations determined by CF

• Use pond water for cooling and MI LCW for fill

• Conform to ASME B31.3 and FESHM 5031.1

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Fluid Low Conductivity Water

Resistivity 9MΩ·cm or better

Nominal Temperature 95°F

Radioactivity < 1900 pCi/ml

MAWP 200 psig

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