Pressure Test Skid, NORSOK 15,000 psi Well Pressurewith NORSOK regulations. Pressure Test Skid,...

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Section 2 - CONTROL Wellhead Control Equipment Performance Data & Specifications High Volume Pumps - Each Pump Nominal Ratio 1:1.3 Minimum Output Pressure 0psi (0Bar) Maximum Output Pressure 1450psi (100Bar) Maximum Flow Rate @ 1,000psi (70Bar) 30lpm High Pressure Pumps - Each Pump Nominal Ratio 10:7 Maximum Output Pressure 15,000psi (1034Bar) Minimum Flow Rate @10,000psi (690Bar) 1lpm Transfer Pump Max Pressure 100psi (7bar) 20lpm Fluid Tank Construction 316 Stainless Steel Volume 1000 litres System Fluids Sea Water Drill Water MonoEthylene Glycol TriEthylene Glycol Ramex Methanol Sensors Pressure 18,000psi (1241Bar) Flow 0-50lpm Sound Level Maximum Sound Level (outside of unit) (machine space doors closed, operating position doors open). 80dB(A) @ 1m Mechanical Chart Recorder connection point Environmental Conditions Design Temperature range -20 o C to +40 o C, the hydraulic oil and grease grades must be chosen to suit the local environmental conditions. Waterproof container with stainless steel construction. Power / External Supply Electrical: 380V-690V 50-60Hz three phase 32A minimum supply connection 220-240V 50-60Hz single phase Automated multi voltage and phase correction Functions 1 x main test 1 x QTS 1 x QTS open 1 x hand pump Automatic testing Chemical injection This unit is a pressure test system intended for pressure testing 5K, 10K and 15K rated pressure control equipment to maximum working pressure prior to performing intervention work. The unit is intended for use in ATEX Zone 1 hazardous environments and is in compliance with NORSOK regulations. Pressure Test Skid, NORSOK 15,000 psi Well Pressure Dimensions & Weights PART NUMBER L-6901027711 (L) 200 cm, 79 in (W) 175 cm, 69 in (H) 196 cm, 77 in (Maximum Gross Weight) 4,500 kg, 9,921 lbs The unit features a high volume circuit for rapid filling and a high pressure circuit for raising to final pressure. Another identical pair of circuits provides 100% redundancy. Primary power is provided by an electrically driven hydraulic pump. Three modes of operation are provided; local manual control (stand alone) and passive safety systems, local manual control with electrical monitoring/recording and active safety systems enabled, and local manual operation with remote monitoring/recording and access to active safety systems. Unit features a local graphical interface displaying and recording pressure, flow and system parameters. Three selectable pressure settings are provided on the unit to protect against over pressure during testing. These levels are set at 6.5K, 10K and 15K. These can be set by a three way valve for manual operations. The SmartMonitor will require the pressure setting to be set when starting the system. The unit is mounted within a weather resistant container certified in accordance with DNV 2.7-1 and BS EN12079. All controls, reels and tanks are mounted inside the container behind secure lockable doors. Pipe fittings, tubing and fasteners are made from stainless steel. Design Standards The pressure test skid will be designed using the following standards: Machinery Directive 2006/42/EC. CE Marked ATEX 95 (94/9/EC) NORSOK D-002 System Requirements Well Intervention Equipment NORSOK Z-015 Temporary Equipment DNV 2.7-1:2006 Offshore Containers. BS EN12079:2006 Offshore Containers and Associated Lifting Sets Best Practice Dropped Object Management. Certification CE marked, ATEX Approved for use in a Category 2 (Zone 1) hazardous area Independently certified to DNV 2.7-1 NORSOK Approved N E S S I E © 2014 National Oilwell Varco www.nov.com/Elmar Elmar Product Line

Transcript of Pressure Test Skid, NORSOK 15,000 psi Well Pressurewith NORSOK regulations. Pressure Test Skid,...

Page 1: Pressure Test Skid, NORSOK 15,000 psi Well Pressurewith NORSOK regulations. Pressure Test Skid, NORSOK 15,000 psi Well Pressure Dimensions & Weights PART NUMBER L-6901027711 · 2014-10-8

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Performance Data & Specifications

High Volume Pumps - Each Pump• Nominal Ratio 1:1.3• Minimum Output Pressure 0psi (0Bar)• Maximum Output Pressure 1450psi (100Bar)• Maximum Flow Rate @ 1,000psi (70Bar) 30lpm

High Pressure Pumps - Each Pump• Nominal Ratio 10:7• Maximum Output Pressure 15,000psi (1034Bar)• Minimum Flow Rate @10,000psi

(690Bar) 1lpm

Transfer Pump Max Pressure 100psi (7bar) 20lpm

Fluid Tank• Construction 316 Stainless Steel• Volume 1000 litres• System Fluids Sea Water Drill Water MonoEthylene Glycol TriEthylene Glycol Ramex Methanol

Sensors• Pressure 18,000psi (1241Bar)• Flow 0-50lpm

Sound Level• Maximum Sound Level (outside of unit)

(machine space doors closed, operating position doors open). 80dB(A) @ 1m

• Mechanical Chart Recorder connection point

Environmental Conditions

• Design Temperature range -20oC to +40oC, the hydraulic oil and grease grades must be chosen to suit the local environmental conditions.

• Waterproof container with stainless steel construction.

Power / External Supply

Electrical:• 380V-690V 50-60Hz three phase• 32A minimum supply connection• 220-240V 50-60Hz single phase• Automated multi voltage and phase correction

Functions

• 1 x main test• 1 x QTS• 1 x QTS open• 1 x hand pump• Automatic testing• Chemical injection

This unit is a pressure test system intended for pressure testing 5K, 10K and 15K rated pressure control equipment to maximum workingpressure prior to performing intervention work. The unit is intended for use in ATEX Zone 1 hazardous environments and is in compliance with NORSOK regulations.

Pressure Test Skid, NORSOK15,000 psi Well Pressure

Dimensions & Weights

PART NUMBER L-6901027711(L) 200 cm, 79 in (W) 175 cm, 69 in (H) 196 cm, 77 in (Maximum Gross Weight) 4,500 kg, 9,921 lbs

The unit features a high volume circuit for rapid filling and a high pressurecircuit for raising to final pressure. Another identical pair of circuits provides 100% redundancy. Primary power is provided by an electrically driven hydraulic pump.Three modes of operation are provided; local manual control (stand alone) and passive safety systems, local manual control with electrical monitoring/recording and active safety systems enabled, and local manual operation with remote monitoring/recording and access to active safety systems. Unit features a local graphical interface displaying and recording pressure, flow and system parameters.

Three selectable pressure settings are provided on the unit to protect against over pressure during testing. These levels are set at 6.5K, 10K and 15K. These can be set by a three way valve for manual operations. The SmartMonitor will require the pressure setting to be set when starting the system.

The unit is mounted within a weather resistant container certified in accordance with DNV 2.7-1 and BS EN12079. All controls, reels and tanks are mounted inside the container behind secure lockable doors.

Pipe fittings, tubing and fasteners are made from stainless steel.

Design Standards

The pressure test skid will be designed using the following standards:• Machinery Directive 2006/42/EC. CE Marked• ATEX 95 (94/9/EC)• NORSOK D-002 System Requirements Well

Intervention Equipment• NORSOK Z-015 Temporary Equipment• DNV 2.7-1:2006 Offshore Containers.

BS EN12079:2006 Offshore Containers and Associated Lifting Sets

• Best Practice Dropped Object Management. Certification

• CE marked, ATEX Approved for use in a Category 2 (Zone 1) hazardous area

• Independently certified to DNV 2.7-1• NORSOK Approved

N E S S I E

© 2014 National Oilwell Varco www.nov.com/Elmar

Elmar Product Line