Pressure boosting systems - Wilo USA · regulate pressure boosting systems with up to 4 individual...

Pressure boosting systemsConstant pressure multi-pump systems with VFD controlled base load pumps

Series description

DesignMulti-pump, constant pressure packaged booster systems

ApplicationWater supply and pressure boosting in residential, commercial and public buildings, high rise buildings, hotels, hospitals, department stores, sports arenas, golf courses, irrigation and industrial systems. For delivering potable water, process water, cooling water or other applications which do not chemically or mechanically attack the pump system components and do not contain abrasive or fibrous materials.

Model designation

Description/designBase frameZinc plated fabricated steel with height-adjustable vibration isola-tors.

PipingPiping sized for the overall hydraulic output of the pressure boosting system, constructed of low and no lead materials.

Pumps2 to 4 pumps using MVI 15 to MVI 80 Series, operating in parallel. The MVI vertical multi-stage booster pump is 100% stainless steel con-struction. For information on individual pumps, refer to MVI Technical Data Sheets.

FittingsEach pump is equipped with an inline, non-slam check valve. Pumps can be individually isolated by suction and discharge isolation ball valves.

Diaphragm expansion tankEach system includes an expansion tank to reduce cycling during low flows and provide system reactive pressure feedback to the Comfort Controller to enable system shut down.

Pressure transducers4 to 20 mA, discharge side for pressure control and inlet side for low inlet pressure shut down.

Pressure displaySystem pressure is indicated by a pressure gauge and panel mounted touch screen display

Control equipmentThe unit is equipped with a CC Comfort controller. Information on controller design and operation can be found in "Construction and function description Wilo-Comfort controller CC"

Scope of deliveryThe system is delivered factory tested and programmed according to the customer's specifications ready for operation with 2 to 4 MVI Se-ries stainless-steel high pressure multistage centrifugal pumps, mounted in parallel on a common steel base, complete piping com-ponents including suction and discharge laser welded stainless steel manifolds, isolation valves, check valves, diaphragm expansion tank, control panel with built in VFD, pressure transducers all required complete cabling/wiring and installation/operation manuals

Maximum system flow400 USGPM maximum flow rate using the standby pump as an auxil-iary peak-load unit, 300 USGPM with a dedicated stand-by pump.

H

230 m754 ft

Q 136 m³/h

600 US gpm

Sample COR-4 MVI 80-04/CCCO Compact Booster SystempR Auto speed control of the base-load

pump (fixed or rotating) via frequency converter

4 Number of pumpsMVI Pump series80 Rated flow (USGPM) of single pump04 No. of stages of each pumpCC Automatic control unit code

CC = Comfort Controller

1Wilo Catalogue Comfort-COR MVI 60 Hz - High-pressure multistage centrifugal pumps

2


Construction and features of the Wilo-Comfort controller CC

Wilo-Comfort controller CCHardwareSystem control panel, NEMA 12 enclosure, with main disconnect and built in frequency converter.

Control panel featuresThe components of the control panel are dependent on the horse-power of the pumps (direct starting or star/ delta start-up). It is made up of several components:

Main disconnect: Switches the control panel and system on/off.

Touch screen: Graphics-ready touch screen built into the control panel cabinet door for adjustment and status readout. Displays sys-tem operating data and the current operating status of each pump, controller and the frequency converter by means of the combination of symbols, diagrams and a multi-language plain text display. Up to 15 different languages are stored and/or programmable. Operating status is also displayed by means of alternating backlighting colors on the touch screen. The touch-sensitive surface is used to select menus and menu items and to enter parameters.

Programmable logic controller (PLC): 24 volt PLC module - configu-rations are system dependent and custom programmed during facto-ry set-up. Included is a central unit (CPU) analogue 24 volt module. Additional digital modules and a COM interface are included.

Fuse protection of controller and frequency converter: Up to 5 Hp with motor overload, 7 ½ Hp and above via contactor/contactor combinations including thermal actuator and time relay for star-delta starting.

Hand off Automatic (HOA): Hand "H" (emergency/test operation on the power supply and individual pump test), off "O" (pump switched off - no actuation possible via PLC) and "Auto" (pump enabled for au-tomatic operation via PLC).

Frequency converter: Panel mounted Variable Frequency Drive for the speed control of the base load pump

External On/Off: Terminals for external On-/Off switching by manual remote actuation.

Collective run/fault signals: Potential-free contacts per wiring dia-gram, maximum contact load 250 V~/2 A

Individual run/fault signal and low water level signal: Additional po-tential-free contacts for remote monitoring of specific individual faults or low water or system pressure problems. Maximum contact load 250 V~/2 A

External pressure input signal option: Pressure transducer inputs between 0-10 V. 10 V corresponds to the pressure sensor limit value, e.g. 10 V = 235 PSI with a 235 PSI transducer.

External frequency input option: The frequency signal can be input-ted via corresponding terminals using a 0-10 V signal for external measurement /display options. 0-10 V corresponds to 0-60 Hz.

Fault display and acknowledgement: In the event of a fault, the color of the backlighting will switch from its normal GREEN to RED. The collective fault signal is activated and displayed on the screen with fault code number and alarm text. A message is sent to the user defined recipient(s) in systems equipped with remote diagnostics. An acknowledgement can be performed using the RESET switch on the screen or by a remote signal when equipped. During reset, the back-lighting of the display then switches from RED to ORANGE. The back-lighting of the display does not switch back to GREEN until the fault has been remedied.

Time display: All failure stopped times are recorded on the screen in real time. This also applies to power failures, (the real time clock con-tinues to be operated with a backup battery). Charge status of the real time clock backup battery is monitored by the system and dis-played on the screen.

Software• Fully automatic control for 2 to 4 pumps with VFD with 4 - 20 mA

pressure transducers with wire-break detection.• Menu navigation in plain text in up to 15 languages and/or additional

symbol display.• User defined with or without standby pump.• Test run can be switched on/off, user programmable.• Pump usage balanced via operating run hours.• Optional pump cycling via user regardless of operating hours• Optional rotating base load pump with each system start-up • Optional fixed base load pump. All peak-load pumps are alternated

on a service life optimization basis• Accumulated individual pump run time recorded.• Accumulated system run time recorded.• Automatic changeover in the event of a fault from system pump to

standby pump.• Low-water cut-out via signals from a suction-side pressure switch,

transducer or float switch after an adjustable low limit time. Also possible by means of immersion probes and level relays (optionally available).

• Monitoring of maximum and minimum system pressure with adjusta-ble time/pressure graph

• 3 level operator programming security levels• Fault recording.• Weekly clock timer, e.g. for 2nd pressure level.• 2 individual system program can be selected.• Factory-preset programming for easy commissioning/start-up.• Deactivation of the base-load pump by means of zero-flow test (ad-

justable increasing of the set point every 60 s for 5 s., monitoring pressure and speed), if the actual value does not fall, then base load pump shuts off after adjustable run time.

Subject to change 03/2011 WILO SE


Construction and features of the Wilo-Comfort controller CC

Accessories for the CC controllerOptionally available modules

Battery-backed power supply unit: The power supply of the PLC re-mains on, in the event of power failure

PTC evaluation relay: Over-temperature monitoring for pumps with PTC resistors.

Remote set point adjustment or manual control mode: The set point can be modified by means of an external analogue signal (0-10 V, 4-20 mA) or the control device runs in manual control mode by means of external analogue signals.

Individual run and fault signal: Potential-free contacts for remote signaling of the pump status.

Low-water signal: Potential-free contact for remote signaling of low water level.

Set point change: Switching between Set point 1 and Set point 2 via external signal

Bus modules: Optional modules for connection to various bus sys-tems, e.g. LON, CAN-Bus, Profibus, Modbus RTU, Ethernet, BACnet.

Communication modules: Optional modules for remote diagnostics/ maintenance, analogue modem, ISDN terminal, GSM modem, web server.

Electrical connectionSee chapter “Electrical connection” for the respective system.

Function descriptionThe Wilo-Comfort pressure boosting system is controlled and moni-tored by means of the CC Comfort Controller in conjunction with var-ious pressure and level sensors. The Comfort control system, control-

led by a programmable logic controller (PLC), is used to control and regulate pressure boosting systems with up to 4 individual pumps, with the system pressure being monitored through corresponding pressure transducers and kept within the programmed pressure rang-es by the PLC. The PLC controls the frequency converter, which in turn controls the speed of the base-load pump. The frequency con-verter affects only the base-load pump. Speed changes in the base load pump effects the system flow and thus the power output of the pressure boosting system. Constant speed peak-load pumps are switched on and off automatically according to changes in the load as necessary once the variable speed base load pump reaches maximum speed (slowing down as the peak load comes on line), while the base-load pump handles fine-tuning to the system design pressure set point. The control systems are custom designed depending on the number of pumps and the control requirements. Splitting the total unit capacity between a number of small pumps ensures constant adjustment of the system flow while maintaining constant system pressure.

System function with frequency converterThe system pressure will remain constant with varying flow demands. During pump switchover (pump reaching maximum frequency and speed) the pressure will fall to the switch-on level pOn for cut-in of the next (peak-load) pump. The same applies to cut-out of peak-load pumps: the pressure will only rise to the required switch-off lev-el pOff on reaching the 100% speed limit. Any excessive pressure surges due to switching the peak-load pumps on or off will be mainly compensated for by the frequency converter lowering or raising the speed of the base-load pump, thus ensuring a soft transition in line with load variations commonly encountered in varying flow demand applications.The pressure boosting system switches on when the system pressure drops to the switch-on pressure level pOn, with a “soft start” base-load pump controlled by the frequency convert-er.The pressure boosting system is switched off via the controller when the system flow demand reaches zero flow. Water hammer caused by hard cycling various pumps is eliminated.

Pipe network parabola

Switch-onpressurelevel peak-loadpump p On

Switch-off pressure levelpeak-load pumpp Off

Setpoint

H[m

]

Q

3 2 1


4


Technical data

Wilo-Comfort COR-2 to COR-4 MVI ../CC

Approved fluids

Potable water and secondary hot water •Cooling water •Technical specifications

Maximum flow without standby pump 420 USGPM (95 m3/hr)

Maximum flow with standby pump 300 USGPM (70 m3/hr)

Maximum system pressure 250 PSI (16 Bar)

Maximum inlet pressure 145 PSI (10 Bar)

Max. fluid temperature 200 deg F (95 deg C)

Min. fluid temperature 32 deg F (0 deg C)

Max. ambient temperature 104 deg F (40 deg C)

Manifold connections 2” NPT2 ½” NPT3” NPT4” 250# ANSIs

COR 2, 3, 4 MVI 15 and 30 seriesCOR 2, 3, 4 MVI 50 seriesCOR 2 MVI 80 seriesCOR 3, 4 MVI 80 series

Electrical connection (other versions on request)

3~208 V •3~230 V •3~460 V •3~575 V •Frequency 60 Hz

Permitted voltage tolerance +/- 10 %

Motor enclosure TEFC

Controller enclosure NEMA 12



Pump curves

Wilo-Comfort COR-2 MVI 15 ../CC

0 1

80 16 24 32 40 48 56

2 3 4 5 6 7 8 9 10 11 1312 Q [m³/h]

0

50

100

150

200

250

300

350

400

450

500

550

600

650

700

750

800

850

H [f

t]

H [m

]

0102030405060708090100110120130140150160170180190200210220230240250

Q [US gpm]

80 16 24 32 40 48 56 Q [US gpm]

MVI 15-14

MVI 15-12

MVI 15-10

MVI 15-08MVI 15-07MVI 15-06

MVI 15-05

MVI 15-04

MVI 15-03

MVI 15-02

0

10

20

30

40

50

hp [%

]

NPS

H [f

t]

4

0

8

12

16

20

24N

PSH

[m]

NPSH

hp

1

0

2

3

4

5

6

7

Wilo COR-2 MVI-1560 Hz - North America


6


Pump curves


0

50

100

150

200

250

300

350

400

450

500

550

600

650

700

750

800

850

H [f

t]

H [m

]0102030405060708090100110120130140150160170180190200210220230240250

MVI 30-14

MVI 30-12

MVI 30-10

MVI 30-08

MVI 30-07

MVI 30-06

MVI 30-05

MVI 30-04

MVI 30-03

MVI 30-02

0

10

20

30

40

50

60

hp [%

]

NPS

H [f

t]

5

0

10

15

20

25

30

NPSH

hp

NPS

H [m

]

0

2

4

6

8

0 8 16 24 32 40 48 56 64 72 80 Q [US gpm]

0 8 16 24 32 40 48 56 64 72 80 Q [US gpm]

0 2 4 6 8 10 12 14 16 18 20 Q [m³/h]




Pump curves


0

40

80

120

160

200

240

280

320

360

400

440

480

520

560

600

680

640

0

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

160

170

180

190

200

0 20 40 60 80 100 120 140 160 Q [US gpm]

0 20 40 60 80 100 120 140 160 Q [US gpm]

0 4 8 12 16 20 24 28 32 36 Q [m³/h]

H [f

t]

H [m

]

MVI 50-11

MVI 50-10

MVI 50-08

MVI 50-07

MVI 50-06

MVI 50-05

MVI 50-04

MVI 50-03

MVI 50-02

0

20

40

60

80

hp [%

]

NPS

H [f

t]

4

0

8

12

16

NPSH

hp

NPS

H [m

]

0

1

2

3

4



8


Pump curves


0

20

40

60

80

100

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240

260

280

300

320

340

360

380

0

5

10

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20

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95

100

105

110

115

0 40 80 120 160 200 240 280 320 Q [US gpm]

0 40 80 120 160 200 240 280 320 Q [US gpm]

0 8 16 24 32 40 48 56 64 72 Q [m³/h]

H [f

t]

H [m

]

MVI 80-06

MVI 80-05

MVI 80-04

MVI 80-03

MVI 80-02

NPS

H [f

t]

10

0

20

30

40

NPSH

hp

NPS

H [m

]

0

2

4

6

8

10

12

0

20

40

60

80

hp [%

]




Pump curves


0

50

100

150

200

250

300

350

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450

500

550

600

650

700

750

800

850

H [f

t]

H [m

]

0102030405060708090100110120130140150160170180190200210220230240250

MVI 15-14

MVI 15-12

MVI 15-10

MVI 15-08MVI 15-07MVI 15-06

MVI 15-05

MVI 15-04

MVI 15-03

MVI 15-02

0 1.5

120 24 36 48 60 72 84

3.0 4.5 6.0 7.5 9.0 10.5 12.0 13.5 15.0 16.5 19.518.0 Q [m³/h]

Q [US gpm]

120 24 36 48 60 72 84 Q [US gpm]0

10

20

30

40

50

hp [%

]

NPS

H [f

t]

4

0

8

12

16

20

24N

PSH

[m]

NPSH

hp

1

0

2

3

4

5

6

7



10


Pump curves


0

50

100

150

200

250

300

350

400

450

500

550

600

650

700

750

800

850

H [f

t]

H [m

]0102030405060708090100110120130140150160170180190200210220230240250

MVI 30-14

MVI 30-12

MVI 30-10

MVI 30-08

MVI 30-07

MVI 30-06

MVI 30-05

MVI 30-04

MVI 30-03

MVI 30-02

120 24 36 48 60 72 96 108 12084 Q [US gpm]0

10

20

30

40

50

60

hp [%

]

NPS

H [f

t]

5

0

10

15

20

25

30

NPSH

hp

NPS

H [m

]

0

2

4

6

8

0

120 24 36 48 60 72 96 108 12084

Q [m³/h]

Q [US gpm]

3 6 9 12 15 18 21 24 27 30




Pump curves


0

40

80

120

160

200

240

280

320

360

400

440

480

520

560

600

680

640

0

10

20

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80

90

100

110

120

130

140

150

160

170

180

190

200

0 30 60 90 120 150 180 210 240 Q [US gpm]

0 30 60 90 120 150 180 210 240 Q [US gpm]

0 6 12 18 24 30 36 42 48 54 Q [m³/h]

H [f

t]

H [m

]

MVI 50-11

MVI 50-10

MVI 50-08

MVI 50-07

MVI 50-06

MVI 50-05

MVI 50-04

MVI 50-03

MVI 50-02

0

20

40

60

80

hp [%

]

NPS

H [f

t]

4

0

8

12

16

NPSH

hp

NPS

H [m

]

0

1

2

3

4



12


Pump curves


0

20

40

60

80

100

120

140

160

180

200

220

240

260

280

300

320

340

360

380

0

5

10

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25

30

35

40

45

50

55

60

65

70

75

80

85

90

95

100

105

110

115

0 60 120 180 240 300 360 420 480 Q [US gpm]

0 60 120 180 240 300 360 420 480 Q [US gpm]

0 12 24 36 48 60 72 84 96 108 Q [m³/h]

H [f

t]

H [m

]

MVI 80-06

MVI 80-05

MVI 80-04

MVI 80-03

MVI 80-02

NPS

H [f

t]

10

0

20

30

40

NPSH

hp

NPS

H [m

]

0

2

4

6

8

10

12

0

20

40

60

80

hp [%

]




Pump curves


0

50

100

150

200

250

300

350

400

450

500

550

600

650

700

750

800

850

H [f

t]

H [m

]

0102030405060708090100110120130140150160170180190200210220230240250Wilo COR-4 MVI-15

60 Hz - North America

MVI 15-14

MVI 15-12

MVI 15-10

MVI 15-08MVI 15-07MVI 15-06

MVI 15-05

MVI 15-04

MVI 15-03

MVI 15-02

0 2

160 32 48 64 80 96 112

4 6 8 10 12 14 16 18 20 22 2624 Q [m³/h]

Q [US gpm]

160 32 48 64 80 96 112 Q [US gpm]0

10

20

30

40

50

hp [%

]

NPS

H [f

t]

4

0

8

12

16

20

24N

PSH

[m]

NPSH

hp

1

0

2

3

4

5

6

7


14


Pump curves


0

50

100

150

200

250

300

350

400

450

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550

600

650

700

750

800

850

H [f

t]

H [m

]0102030405060708090100110120130140150160170180190200210220230240250

MVI 30-14

MVI 30-12

MVI 30-10

MVI 30-08

MVI 30-07

MVI 30-06

MVI 30-05

MVI 30-04

MVI 30-03

MVI 30-02

0

10

20

30

40

50

60

hp [%

]

NPS

H [f

t]

5

0

10

15

20

25

30

NPSH

hp

NPS

H [m

]

0

2

4

6

8

0

160 32 48 64 80 96 128 144 160112

Q [m³/h]

Q [US gpm]

160 32 48 64 80 96 128 144 160112 Q [US gpm]

4 8 12 16 20 24 28 32 36 40




Pump curves


0

40

80

120

160

200

240

280

320

360

400

440

480

520

560

600

680

640

0

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

160

170

180

190

200

0 40 80 120 160 200 240 280 320 Q [US gpm]

0 40 80 120 160 200 240 280 320 Q [US gpm]

0 8 16 24 32 40 48 56 64 72 Q [m³/h]

H [f

t]

H [m

]

MVI 50-11

MVI 50-10

MVI 50-08

MVI 50-07

MVI 50-06

MVI 50-05

MVI 50-04

MVI 50-03

MVI 50-02

0

20

40

60

80

hp [%

]

NPS

H [f

t]

4

0

8

12

16

NPSH

hp

NPS

H [m

]

0

1

2

3

4



16


Pump curves


0

20

40

60

80

100

120

140

160

180

200

220

240

260

280

300

320

340

360

380

0

5

10

15

20

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95

100

105

110

115

0 80 160 240 320 400 480 560 640 Q [US gpm]

0 80 160 240 320 400 480 560 640 Q [US gpm]

0 16 32 48 64 80 96 112 128 144 Q [m³/h]

H [f

t]

H [m

]

MVI 80-06

MVI 80-05

MVI 80-04

MVI 80-03

MVI 80-02

NPS

H [f

t]

10

0

20

30

40

NPSH

hp

NPS

H [m

]

0

2

4

6

8

10

12

0

20

40

60

80

hp [%

]




Terminal diagram, motor data

Terminal diagram

Motor data Comfort COR MVI .. /CC

Wilo-Comfort COR MVI .. /CC

Nominal motor power Nominal current208-230 460 575

P2 INhp A

15-02 1 4.1 - 3.6 1.8 1.4

15-03 1 4.1 - 3.6 1.8 1.4

15-04 1 1/2 4.9 - 4.6 2.3 1.8

15-05 2 6.2 - 5.8 2.9 2.2

15-06 2 6.2 - 5.8 2.9 2.2

15-07 3 8.1 - 7.6 3.8 3

15-08 3 8.1 - 7.6 3.8 3

15-10 5 13.2 - 12.0 6 4.8

15-12 5 13.2 - 12.0 6 4.8

15-14 5 13.2 - 12.0 6 4.8

30-02 1 4.1 - 3.6 1.8 1.4

30-03 1 1/2 4.9 - 4.6 2.3 1.8

30-04 2 6.2 - 5.8 2.9 2.2

30-05 3 8.1 - 7.6 3.8 3

30-06 3 8.1 - 7.6 3.8 3

30-07 5 13.2 - 12.0 6 4.8

30-08 5 13.2 - 12.0 6 4.8

30-10 7 1/2 19.0 - 17.2 8.6 7

30-12 7 1/2 19.0 - 17.2 8.6 7

30-14 7 1/2 19.0 - 17.2 8.6 7

L1 L2 L3 N WVU

KLF1 2 6

Analog IN

V / mA

Ext.I/O WMS SSM SBM

250 V. 1A

WSK

p Signal

PE PE

WSK/KLF: External overloadWMS: Low/min waterSBM: Run signalSSM: Fault contact

----- jumper installed at factory


18


Terminal diagram, motor data

50-02 2 6.2 - 5.8 2.9 2.2

50-03 3 8.1 - 7.6 3.8 3

50-04 5 13.2 - 12.0 6 4.8

50-05 5 13.2 - 12.0 6 4.8

50-06 7 1/2 19.0 - 17.2 8.6 7

50-07 7 1/2 19.0 - 17.2 8.6 7

50-08 7 1/2 19.0 - 17.2 8.6 7

50-10 10 26.2 - 23.8 11.9 9.2

50-11 10 26.2 - 23.8 11.9 9.2

80-02 3 8.1 - 7.6 3.8 3

80-03 5 13.2 - 12.0 6 4.8

80-04 7 1/2 19.0 - 17.2 8.6 7

80-05 7 1/2 19.0 - 17.2 8.6 7

80-06 10 26.2 - 23.8 11.9 9.2

Motor data Comfort COR MVI .. /CC

Wilo-Comfort COR MVI .. /CC

Nominal motor power Nominal current208-230 460 575

P2 INhp A



Dimension drawings

Wilo-Comfort COR-2 MVI 15 ../CC; 30../CC

For estimation only.Please contact Wilo for certified dimensional drawings.

Wilo-Comfort COR-2 MVI 50../CC




P3

P±½”

H3

Inlet

P1±½”

Outlet

L±½”

H1

H

HP

L1

L±½”

L1

HP

H

P±½”

P1±½”

H3

P3

Inlet Outlet

H1

L1

H1

P1±½”

H3

P3

P±½”

H

L±½”

HP

Inlet Outlet


20


Dimensions, weights

Dimensions, weights Comfort COR-2 MVI .. /CC

Wilo-Com-fort COR-2 MVI .. /CC

Dimensions Weight approx.

H H1 H3 Hp L L1 P P1 P3 m

In. mm In. mm In. mm In. mm In. mm In. mm In. mm In. mm In. mm lbs kg

15-02 60 1524 61/2 165 3 76 31 787 231/2 597 113/4 298 32 813 26 660 113/4 298 190 86

15-03 60 1524 61/2 165 3 76 32 813 231/2 597 113/4 298 32 813 26 660 113/4 298 195 88

15-04 60 1524 61/2 165 3 76 33 838 231/2 597 113/4 298 32 813 26 660 113/4 298 200 91

15-05 60 1524 61/2 165 3 76 34 864 231/2 597 113/4 298 32 813 26 660 113/4 298 205 93

15-06 60 1524 61/2 165 3 76 36 914 231/2 597 113/4 298 32 813 26 660 113/4 298 205 93

15-07 60 1524 61/2 165 3 76 37 940 231/2 597 113/4 298 32 813 26 660 113/4 298 210 95

15-08 60 1524 61/2 165 3 76 38 965 231/2 597 113/4 298 32 813 26 660 113/4 298 220 100

15-10 60 1524 61/2 165 3 76 43 1092 231/2 597 113/4 298 32 813 26 660 113/4 298 225 102

15-12 60 1524 61/2 165 3 76 45 1143 231/2 597 113/4 298 32 813 26 660 113/4 298 245 111

15-14 60 1524 61/2 165 3 76 47 1194 231/2 597 113/4 298 32 813 26 660 113/4 298 270 122

30-02 60 1524 61/2 165 3 76 32 813 231/2 597 113/4 298 32 813 26 660 113/4 298 200 91

30-03 60 1524 61/2 165 3 76 33 838 231/2 597 113/4 298 32 813 26 660 113/4 298 205 93

30-04 60 1524 61/2 165 3 76 34 864 231/2 597 113/4 298 32 813 26 660 113/4 298 210 95

30-05 60 1524 61/2 165 3 76 35 889 231/2 597 113/4 298 32 813 26 660 113/4 298 212 96

30-06 60 1524 61/2 165 3 76 36 914 231/2 597 113/4 298 32 813 26 660 113/4 298 220 100

30-07 88 2235 61/2 165 3 76 40 1016 231/2 597 113/4 298 32 813 26 660 113/4 298 245 111

30-08 88 2235 61/2 165 3 76 41 1041 231/2 597 113/4 298 32 813 26 660 113/4 298 250 113

30-10 88 2235 61/2 165 3 76 45 1143 231/2 597 113/4 298 32 813 26 660 113/4 298 255 116

30-12 88 2235 61/2 165 3 76 47 1194 231/2 597 113/4 298 32 813 26 660 113/4 298 280 127

30-14 88 2235 61/2 165 3 76 49 1245 231/2 597 113/4 298 32 813 26 660 113/4 298 300 136

50-02 60 1524 7 178 3 76 34 864 231/2 597 113/4 298 38 965 31 787 175/8 448 227 103

50-03 60 1524 7 178 3 76 35 889 231/2 597 113/4 298 38 965 31 787 175/8 448 230 104

50-04 88 2235 7 178 3 76 37 940 231/2 597 113/4 298 38 965 31 787 175/8 448 260 118

50-05 88 2235 7 178 3 76 41 1041 231/2 597 113/4 298 38 965 31 787 175/8 448 265 120

50-06 88 2235 7 178 3 76 41 1041 231/2 597 113/4 298 38 965 31 787 175/8 448 270 122

50-07 88 2235 7 178 3 76 44 1118 231/2 597 113/4 298 38 965 31 787 175/8 448 275 125

50-08 88 2235 7 178 3 76 46 1168 231/2 597 113/4 298 38 965 31 787 175/8 448 280 127

50-10 88 2235 7 178 3 76 47 1194 231/2 597 113/4 298 38 965 31 787 175/8 448 285 129

50-11 88 2235 7 178 3 76 49 1245 231/2 597 113/4 298 38 965 31 787 175/8 448 320 145

80-02 60 1524 75/8 194 33/4 95 37 940 231/2 597 113/4 298 50 1270 37 940 175/8 448 452 205

80-03 88 2235 75/8 194 33/4 95 40 1016 231/2 597 113/4 298 50 1270 37 940 175/8 448 490 222

80-04 88 2235 75/8 194 33/4 95 44 1118 231/2 597 113/4 298 50 1270 37 940 175/8 448 520 236

80-05 88 2235 75/8 194 33/4 95 46 1168 231/2 597 113/4 298 50 1270 37 940 175/8 448 571 259

80-06 88 2235 75/8 194 33/4 95 48 1219 231/2 597 113/4 298 50 1270 37 940 175/8 448 600 272



Dimension drawings







P3

P±½”

H3

Inlet

P1±½”

Outlet

L±½”

H1

H

HP

L1

L±½”

L1

HP

H

P±½”

P1±½”

H3

P3

Inlet Outlet

H1

L1

H1

P1±½”

H3

P3

P±½”

H

L±½”

HP

Inlet Outlet


22


Dimensions, weights



Dimensions Weight approx.



15-02 60 1524 61/2 165 3 76 31 787 353/8 899 113/4 298 32 813 26 660 113/4 298 230 104

15-03 60 1524 61/2 165 3 76 32 813 353/8 899 113/4 298 32 813 26 660 113/4 298 235 107

15-04 60 1524 61/2 165 3 76 33 838 353/8 899 113/4 298 32 813 26 660 113/4 298 240 109

15-05 60 1524 61/2 165 3 76 34 864 353/8 899 113/4 298 32 813 26 660 113/4 298 245 111

15-06 60 1524 61/2 165 3 76 36 914 353/8 899 113/4 298 32 813 26 660 113/4 298 250 113

15-07 60 1524 61/2 165 3 76 37 940 353/8 899 113/4 298 32 813 26 660 113/4 298 255 116

15-08 60 1524 61/2 165 3 76 38 965 353/8 899 113/4 298 32 813 26 660 113/4 298 266 121

15-10 60 1524 61/2 165 3 76 43 1092 353/8 899 113/4 298 32 813 26 660 113/4 298 275 125

15-12 60 1524 61/2 165 3 76 45 1143 353/8 899 113/4 298 32 813 26 660 113/4 298 290 132

15-14 60 1524 61/2 165 3 76 47 1194 353/8 899 113/4 298 32 813 26 660 113/4 298 310 141

30-02 60 1524 61/2 165 3 76 32 813 353/8 899 113/4 298 32 813 26 660 113/4 298 240 109

30-03 60 1524 61/2 165 3 76 33 838 353/8 899 113/4 298 32 813 26 660 113/4 298 246 112

30-04 60 1524 61/2 165 3 76 34 864 353/8 899 113/4 298 32 813 26 660 113/4 298 255 116

30-05 60 1524 61/2 165 3 76 35 889 353/8 899 113/4 298 32 813 26 660 113/4 298 280 127

30-06 60 1524 61/2 165 3 76 36 914 353/8 899 113/4 298 32 813 26 660 113/4 298 272 123

30-07 88 2235 61/2 165 3 76 40 1016 353/8 899 113/4 298 32 813 26 660 113/4 298 300 136

30-08 88 2235 61/2 165 3 76 41 1041 353/8 899 113/4 298 32 813 26 660 113/4 298 305 138

30-10 88 2235 61/2 165 3 76 45 1143 353/8 899 113/4 298 32 813 26 660 113/4 298 310 141

30-12 88 2235 61/2 165 3 76 47 1194 353/8 899 113/4 298 32 813 26 660 113/4 298 330 150

30-14 88 2235 61/2 165 3 76 49 1245 353/8 899 113/4 298 32 813 26 660 113/4 298 350 159

50-02 60 1524 7 178 3 76 34 864 353/8 899 113/4 298 38 965 31 787 175/8 448 280 127

50-03 60 1524 7 178 3 76 35 889 353/8 899 113/4 298 38 965 31 787 175/8 448 290 132

50-04 88 2235 7 178 3 76 37 940 353/8 899 113/4 298 38 965 31 787 175/8 448 325 147

50-05 88 2235 7 178 3 76 41 1041 353/8 899 113/4 298 38 965 31 787 175/8 448 330 150

50-06 88 2235 7 178 3 76 41 1041 353/8 899 113/4 298 38 965 31 787 175/8 448 338 153

50-07 88 2235 7 178 3 76 44 1118 353/8 899 113/4 298 38 965 31 787 175/8 448 340 154

50-08 88 2235 7 178 3 76 46 1168 353/8 899 113/4 298 38 965 31 787 175/8 448 345 156

50-10 88 2235 7 178 3 76 47 1194 353/8 899 113/4 298 38 965 31 787 175/8 448 380 172

50-11 88 2235 7 178 3 76 49 1245 353/8 899 113/4 298 38 965 31 787 175/8 448 510 231

80-02 60 1524 75/8 194 33/4 95 37 940 353/8 899 113/4 298 50 1270 37 940 175/8 448 630 286

80-03 88 2235 75/8 194 33/4 95 40 1016 353/8 899 113/4 298 50 1270 37 940 175/8 448 670 304

80-04 88 2235 75/8 194 33/4 95 44 1118 353/8 899 113/4 298 50 1270 37 940 175/8 448 750 340

80-05 88 2235 75/8 194 33/4 95 46 1168 353/8 899 113/4 298 50 1270 37 940 175/8 448 800 363

80-06 88 2235 75/8 194 33/4 95 48 1219 353/8 899 113/4 298 50 1270 37 940 175/8 448 880 399



Dimension drawings







P3

P±½”

H3

Inlet

P1±½”

Outlet

L±½”

H1

H

HP

L1

L±½”

L1

HP

H

P±½”

P1±½”

H3

P3

Inlet Outlet

H1

L1

H1

P1±½”

H3

P3

P±½”

H

L±½”

HP

Inlet Outlet


24


Dimensions, weights



Dimensions Weight ap-prox.



15-02 60 1524 61/2 165 3 76 31 787 471/4 1200 113/4 298 32 813 26 660 113/4 298 285 129

15-03 60 1524 61/2 165 3 76 32 813 471/4 1200 113/4 298 32 813 26 660 113/4 298 295 134

15-04 60 1524 61/2 165 3 76 33 838 471/4 1200 113/4 298 32 813 26 660 113/4 298 300 136

15-05 60 1524 61/2 165 3 76 34 864 471/4 1200 113/4 298 32 813 26 660 113/4 298 310 141

15-06 60 1524 61/2 165 3 76 36 914 471/4 1200 113/4 298 32 813 26 660 113/4 298 310 141

15-07 60 1524 61/2 165 3 76 37 940 471/4 1200 113/4 298 32 813 26 660 113/4 298 320 145

15-08 60 1524 61/2 165 3 76 38 965 471/4 1200 113/4 298 32 813 26 660 113/4 298 340 154

15-10 60 1524 61/2 165 3 76 43 1092 471/4 1200 113/4 298 32 813 26 660 113/4 298 345 156

15-12 60 1524 61/2 165 3 76 45 1143 471/4 1200 113/4 298 32 813 26 660 113/4 298 370 168

15-14 60 1524 61/2 165 3 76 47 1194 471/4 1200 113/4 298 32 813 26 660 113/4 298 390 177

30-02 60 1524 61/2 165 3 76 32 813 471/4 1200 113/4 298 32 813 26 660 113/4 298 300 136

30-03 60 1524 61/2 165 3 76 33 838 471/4 1200 113/4 298 32 813 26 660 113/4 298 310 141

30-04 60 1524 61/2 165 3 76 34 864 471/4 1200 113/4 298 32 813 26 660 113/4 298 320 145

30-05 60 1524 61/2 165 3 76 35 889 471/4 1200 113/4 298 32 813 26 660 113/4 298 330 150

30-06 60 1524 61/2 165 3 76 36 914 471/4 1200 113/4 298 32 813 26 660 113/4 298 345 156

30-07 88 2235 61/2 165 3 76 40 1016 471/4 1200 113/4 298 32 813 26 660 113/4 298 375 170

30-08 88 2235 61/2 165 3 76 41 1041 471/4 1200 113/4 298 32 813 26 660 113/4 298 380 172

30-10 88 2235 61/2 165 3 76 45 1143 471/4 1200 113/4 298 32 813 26 660 113/4 298 390 177

30-12 88 2235 61/2 165 3 76 47 1194 471/4 1200 113/4 298 32 813 26 660 113/4 298 410 186

30-14 88 2235 61/2 165 3 76 49 1245 471/4 1200 113/4 298 32 813 26 660 113/4 298 440 200

50-02 60 1524 7 178 3 76 34 864 471/4 1200 113/4 298 38 965 31 787 175/8 448 360 163

50-03 60 1524 7 178 3 76 35 889 471/4 1200 113/4 298 38 965 31 787 175/8 448 380 172

50-04 88 2235 7 178 3 76 37 940 471/4 1200 113/4 298 38 965 31 787 175/8 448 405 184

50-05 88 2235 7 178 3 76 41 1041 471/4 1200 113/4 298 38 965 31 787 175/8 448 405 184

50-06 88 2235 7 178 3 76 41 1041 471/4 1200 113/4 298 38 965 31 787 175/8 448 415 188

50-07 88 2235 7 178 3 76 44 1118 471/4 1200 113/4 298 38 965 31 787 175/8 448 425 193

50-08 88 2235 7 178 3 76 46 1168 471/4 1200 113/4 298 38 965 31 787 175/8 448 430 195

50-10 88 2235 7 178 3 76 47 1194 471/4 1200 113/4 298 38 965 31 787 175/8 448 450 204

50-11 88 2235 7 178 3 76 49 1245 471/4 1200 113/4 298 38 965 31 787 175/8 448 470 213

80-02 60 1524 75/8 194 33/4 95 37 940 471/4 1200 113/4 298 50 1270 37 940 175/8 448 795 361

80-03 88 2235 75/8 194 33/4 95 40 1016 471/4 1200 113/4 298 50 1270 37 940 175/8 448 870 395

80-04 88 2235 75/8 194 33/4 95 44 1118 471/4 1200 113/4 298 50 1270 37 940 175/8 448 905 411

80-05 88 2235 75/8 194 33/4 95 46 1168 471/4 1200 113/4 298 50 1270 37 940 175/8 448 910 413

80-06 88 2235 75/8 194 33/4 95 48 1219 471/4 1200 113/4 298 50 1270 37 940 175/8 448 1010 458


Pressure boosting systems - Wilo USA · regulate pressure boosting systems with up to 4 individual...

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Transcript of Pressure boosting systems - Wilo USA · regulate pressure boosting systems with up to 4 individual...