Presented by - saudiarabia-jccme.jp · PDF fileIn Y2012, IFCs Doing Business Ranked KSA on the...
Transcript of Presented by - saudiarabia-jccme.jp · PDF fileIn Y2012, IFCs Doing Business Ranked KSA on the...
Need for Non-Oil Wealth Diversification- GCC Region
The Dependence on Oil – The Need for Diversification
Non-oil vs Oil GDP contribution (%)
Bahrain
UAE
Qatar
Iran
Oman
Saudi Arabia
GCC Overall
Oil Non- Oil
Real GDP Growth, Oil-Exporting Countries (Annual percent change)
Source: Frost & Sullivan Mega Trends for GCC Industrialization.
IMF, International Financial Statistics; and IMF Staff estimates.
In Y2012, Real GDP Growth of Oil exporters (Especially GCCs) had witnessed improvements in
non-oil sectors
Major Government based oil companies & investment bodies are venturing into the Aluminium industry in GCC to diversify and take advantage of the low cost utilities & further value additions it can offer
which will boost the GDP and oftake the risk of diminishing oil reserves in the region.
Where KSA Economy is Heading?
Source: IMF
KSA - GDP Growth (%) Forecast- Oil & Non-Oil
FDI Trend: KSA Market ($ Mn)
Anticipated FDIs in non-oil segment, especially Metals &
Mining sector to drive the GDP
In Y2012, IFCs Doing Business Ranked KSA on the following:
3rd - Paying Tax 12th – Getting Electricity
19th - Protecting Investors 22nd – Ease of Doing Business 36th – Trading Across Border
With non-oil GDP easing at 6% growth in Y2013, FDIs focused on non-oil segments will continue to grow- especially metals, minerals
and fabricated products
* Rank 1 – 185
Primary Metal - Feedstock
Downstream Potential
Power Advantage- 1/3rd of Cost of Production
Proximity - Strategic Location
Liquid aluminium from GCC smelters. Only about 25% smelter utilization rate whereas rest is exported
Aluminium downstream industry still under – developed apart from extrusion which is also heavily focused only in construction industry
Proximity to end – user markets in major geographies like Europe, Americas & Asia
Power Tariffs (US cent/KWh)
KSA 3.2
GCC 3.8
World Avg. 8.5
1 2
3 4
Key Advantages
~ 3
.5 m
illio
n M
T
The MENA region is likely to be a powerhouse for aluminum production and downstream, driven largely by the following four factors:
Source: Frost & Sullivan.
Captive bauxite mine and alumina
refinery in KSA
The KSA Downstream Advantage : 3 Ps (Power/Primary Liquid Metal /Proximity)
80 % of the Primary aluminium produced in
GCC region is exported in the primary form.
80 – 85% is percentage of aluminium
estimated to be exported by 2020
80% of Dubal's production is exported, Emal
utilizes Dubal's marketing base and has high
focus towards exports.
35 – 40 % of Aluminium Bahrain’s (ALBA)
sales are for Bahrain downstream players the
highest among GCC countries.
UAE & Qatar produce 2/3rd of total GCC
Smelter production and cater to Rod &
conductor & Extrusions products in GCC region.
Aluminium industry in GCC is challenged by three
interlocking crises:
Pure Energy Being Exported
Minimal Existence of Downstream
Limited Economic Value-add
Is GCC Exporting Pure Energy?
Energy Exported
Limited Downstream
Limited Economic Value-
add
GCC: Aluminium Industry Current Trends
Reason for GCC smelters to focus on Downstream development by supporting potential investors for developing favorable projects
Billets
Ingots
Wire Rods
Rolling Slabs
Powder
Slugs & Circles
B&C Profiles
Wheels Castings
Conductors Cables Weld Wires
Plates Sheet Coils Foils
Paste Flakes
Aerosol Cans Tubes Bottles
Scrap
Recycling
Bau
xit
e
Alu
min
a
Liq
uid
Meta
l
Heat Sinks
Engg Profiles
General Engg
`
`
Semi Finished Downstream End Users
Source: Frost & Sullivan.
Aluminum Industry Value Chain
Economic Triggers - KSA
With the current progress of Ninth Five year plan (2009-14) to accelerate the pace of economic growth & attract FDI (currently slowed down) to diversify economic base …
National Industry Strategy (NIS) goal to increase the contribution of the manufacturing sector to the GDP to 20% by the Y 2020 from the current 11%”
Indicators Targeted Average Annual Growth Rate (%)
Real Gross Domestic Product (GDP) 5.2
Gross Fixed Capital Formation (GFCF) 10.4
Merchandise and Services Exports 4.5
Non-oil Exports 10.0
Final Consumption 5.4
Rate of Saudization (%) (By end of plan) 53.6
Unemployment Rate (%) (By end of plan) 5.5
Economic 360 Perspective: Key Indicators for the Ninth Five Year Plan, KSA, 2009–2014 To attract FDI into KSA
Increased focus on
diversification & investments
Significant impact on
Aluminum markets
0
10
20
30
40
2005 2006 2007 2008 2009 2010 2011 2012
FDI ($Bn)
Key Influencers & Participants- KSA Aluminum Industry
Key Ministries & Organizations
Top Aluminum Market Participants
The key influencers refer to Government bodies responsible for development of Aluminum downstream clusters
The Aluminum market participants indicated above represents only key players dominating the market; There are several traders, secondary recyclers dealing with Aluminum products; Other major players include Alinco, Dural, Wofoor etc
Role of Key Stakeholders influencing the KSA Aluminum Sector
Stakeholders (ministries & other
organizations)
Roles
KSA Aluminium
Industry
MOPM Ma’aden (smelter)
RCJY
MOCI
NICDP SIDF
SAGIA
MODON
Source: Various Ministries & Organizations.
Critical Stake holder for KSA Aluminum
Sector
Primary Smelter
Area
Downstream Area
Source: RCJY.
The project's alumina refinery, aluminium smelter and rolling mill are under construction at Ras Al – Khair also known as Ras Al – Zawr, 90 km North of Jubail on the east coast of the KSA. Bauxite ore transported by rail to Ras Al Khair will be refined in the GCC's first alumina refinery which is envisaged to produce 1.8 million MTPA of alumina, which will in turn be processed in the smelter to produce 740,000 MTPA of aluminium. Ma’aden will import bauxite & alumina for the initial 2 years of operation. The rolling mill with initial hot-mill capacity of 380,000 MTPA will focus initially on the production of sheet, can end and body stock for the manufacture of cans and other products including auto, construction and foil applications. The rolling mill will be one of the world's most technically advanced and will also have a aluminium scrap recycling facility.
Ma’aden Aluminium Project: Locations in KSA
Ras Al-Khair (Also called Ras Al-Zawr, Ras Azzour) is a town
and port currently under development on the eastern coast of
the Arabian Gulf, 60 km north of Jubail Industrial City.
In July 2011, King Abdullah has changed the name of Ras Al-
Zawr to Ras Al-Khair.
This upcoming ‘Minerals Industrial City’ would be considered
in near future as the biggest integrated mineral industrial
complex of its kind in the world where it has all basic facilities
for mineral industries in one site for export to world markets.
According to the master plan, 90% would be complete by Y
2013 and 100% by Y 2015.
60 km
Total Area 254 sq. km
KSA Map
Nearest Port Ras Al-Khair
Water (SWCC Desalination Plant)
Gas Networks
Rail Networks
Underground Sewerage
Electricity (2,400 MW from SEC)
Universities & Townships
Land Lease for 25 years
Facilities
RAKIC Aerial View
RAKIC (Ras Al-Khair Industrial Complex) is planned to exploit the mineral deposits of Phosphate and Bauxite found within the KSA.
Hence, the following plants were planned within RAKIC: Di-Ammonium Phosphate (DAP) Aluminium Smelter Ammonia Alumina Refinery Phosphoric & Sulphuric Acid Industrial Minerals Steel Zinc & Copper Smelters Energy Goods & Services
Ras Al-Khair – Minerals Industrial City
Ras Al – Khair Industrial Complex (RAKIC) Program
Primary Industries
Phosphate - Primary
Aluminum - Primary
Industrial Minerals
Steel Plant Zinc / Copper
Smelters
Secondary & Downstream
Industries
Phosphate Downstream
Aluminum Downstream
Metals & Fabrication
Copper/Zinc Downstream
Energy, Goods & Services
Offshore Cluster
Support Cluster
RAKIC Port Ras Al-Khair – Connectivity Few example of RAKIC & Jubail Synergies: •Ammonium Phosphate -downstream chemicals •Aluminum Silicate –rubber & plastics •Aluminum –fabrication & building products •Steel -downstream industries •Caustic Soda -Aluminum production •Plastic / Polymers -building products, engineering
plastics and automotive parts
The Royal Commission for Jubail and Yanbu (RCJY) was established
in 1975 for developing the infrastructure facilities necessary to
transform these two cities into planned industrial complexes and
associated urban communities.
In 2009 this was extended to include Ras Al Khair.
Considering the great success of RCJY in the construction,
management & operation of Jubail & Yanbu Industrial Cities,
the Council of Ministers of KSA has agreed to assign the RCJY
with the management of Ras Al-Khair Industrial City (RAKIC) for
mineral industries and the provision of the services for mining &
other industries, on the style of Jubail & Yanbu industrial cities.
This is done via the application of the best practices relating to
expertise, procedures, knowledge & administrative experiences
over more than 30 years in the implementation of industrial
cities according to the highest world standards.
Ras Al-Khair – Role of RCJY
Advanced Comm.
Network Training Support
Labor Stability & Flexibility
Growth Potential
Quality of Life
Quality Public
Service
Local Govt.
Support Incentives
Utilities Support Program
Land Availability
Market Accessibility
Infrastructure
Feedstock Availability
Reasons to Invest in RAKIC
High Value Added Tier 2/3
products
Brand Value for the KSA
Large Employment Opportunity
Import Substitution
No Local Supply or Less
competition
Environment Friendly
Downstream Projects Selection Policy
Downstream projects are selected / approved by Ma’aden if it fulfills following critieria.
Foils Rod Composite
Panels Castings
(GDC / HPDC)
Wheels (LPDC)
Few aluminium downstream products which fit above criteria
KSA Competitiveness and advantages for downstream projects
Ma’aden’s Aluminium Downstream Policy
Starting of Bauxite mining operations at Al-Baitha mine
Operating Aluminum Smelter at RAKIC
Q3 2013 Q2 2014 Q3 2014
Project Timelines
Commissioning of Rolling mill for production of can sheet & other
sheet coils at RAKIC
Commissioning of Alumina refinery at RAKIC
Strategic location provides access to exports market through sea & air routes
Savings on energy due to liquid, less inventory & oxidation loss, higher
productivity
Well developed infrastructure and land availability from RAKIC
Quality power supply and natural gas at competitive rates vis a vis global
Smelter with own captive bauxite mines and refinery facility ensuring supply
quality & assurance
KSA-largest market for aluminium products in Middle East region
Liquid / Metal from world class smelter operated by Alcoa, global leader
Market Snapshot- KSA Aluminum Industry
Source: Frost & Sullivan.
Share of Production in GCC: 21.8 %
Downstream : Production & Demand : MTPA: Y 2012
Downstream Demand: 618,450 MT (Y 2012)
Share of Production in GCC : Nil %
Downstream Production: 225,600 MT
Top 5 Downstream Producers
Primary Aluminium Production
Nil (2012)
Extrusion Rod Conductor FRP Powder Total
Production 139,000 0 86,600 0 0 225,600
Demand 208,510 90,497 123,049 187,579 8,815 618,450
Share of Demand in GCC : 45%
ALUPCO – 62,000 MT
TALCO – 42,000 MT
Riyadh Cables – 65,000 MT
Saudi Cable company – 50,000 MT
Jeddah Cables – 40,000 MT
Extrusion
Major market for extrusion products; Alupco and
Talco are key suppliers; Net importer of extrusion
Rod & Conductor
Major conductors players present;
No local rods supplier; Net
importer of Rods.
Foils Currently no foils production; Imports
cater to local demand;
Largest foil customer in GCC- Tetra pak in KSA
Coated Sheet Coil Major market in GCC
region, Construction &
Industrial segments major driver. Net importer of sheet
coils
Powder Major powder
market; No local supplier;
Imports mainly from China,
Bahrain
Dem
and
Su
pp
ly
Ma’aden in JV with Alcoa has
commissioned smelter in the Y
2013 with production capacity if
740,000 MTPA.
Ma’aden to expand capacity to
960,000 by the Y 2017.
Products planned include Billets,
ingot, Slab and T-Bars.
380,000 MTPA Rolling Mill also
planned as part of the project
scheduled by the Y 2014.
Cans Currently there
are two major players in KSA
Olayan & Salumco cater to other GCC
countries.
Market Opportunity - KSA compared to Rest of GCC
UAE KSA Kuwait Qatar Bahrain Oman
Rod & Conductor
Extrusion
Foils
Powder
Coated Coils
Foundry Alloys
High Medium Low
Demand Share in
Total GCC Region
32% 45% 6.5% 4.3% 5% 7.2%
Extrusion Building & Construction
Automobile & Transportation Castings
Power / T&D Rods / Cables / Wires
Packaging FRP
Product Key End-user KSA Japan
200,490 793,000
< 1000 * 1,376,000
204,350 18,000
177,800 1,160,000
MEGA Trend on Aluminum Demand - KSA Vs Japan
The market size indicated above are ballpark estimates for comparison. Demand supply varies across product & market segments. Forecasted figures are based on macro economic factors, existing customer base, future projects (approx);
375,000 950,000
50,000 1,670,000
300,000 25,000
260,000 1,450,000
2012
2020
619,000 3,890,000
1,000,000 4,600,000
* Due to no major presence of Auto OEMs consuming Castings (Die cast parts) ; KSA is expected to host major OEMs by 2020 Total aluminum demand includes powder, forgings, imports etc …
Key
Pro
du
cts
& S
egm
en
ts
Source: Frost & Sullivan Analysis and JAA All figures in MT
KSA Aluminium Industry Potential
Low Energy & Utilitity costs
KSA enjoys lowest utility costs across the globe, as a result it is an attractive
destination for Energy intensive Aluminium Industry.
China Imports in Aluminum Downstream Industry
Cheaper imports from China especially in Flat rolled industry (Foils, & coated sheet Coils) which hampers local downstream players to expand
or new commissioning becomes a challenge
Wide Demand Supply Gap
Gap exists in Foil , Rod; Opportunity to tier 2 aluminium products from
Extrusion & Sheet coil like ACP, Heat sinks, composite panels, building
access equipment, slugs, cans, aluminium checkered, embossed sheets, auto / ship body sheets,
automobile & industrial castings, metal foams .
Emerging Economy
KSA is one of the major economies in GCC countries with tremendous
growth potential due to construction & Industrialization boom.
Potential for Downstream Industry Development
Aluminium downstream is still in the developing stage apart from extrusion
& conductor.
New investments are observed in Mine, Smelter & Rolling mill facilities.
Strong Foothold in High Growth Market
Market leader in India. Huge future market potential for ECL to leverage –
as Government is increasing fund allocation for improving water &
sewerage infrastructure
Export Potential
KSA is strategically located & has a proximity advantage to cater high
potential markets like MENA countries, Turkey, & Europe.
KSA having FTA tariff advantages to GCC, Europe & Western countries.
High Growth Potential Region
Long term significant downstream opportunity in the region with
development in automotive and other industrial sectors.
Easy Availability of Feedstock
Easy and abundant availability of feedstock and energy. Ma’aden
aluminium smelter and major power projects are underway.
KSA will be a future powerhouse in aluminium production with the advent of Ma’aden. Saudi government’s
friendly industrial policies like industrial cluster development and kingdom’s mission to move & diversify and
create non-oil wealth will carve the future for KSA aluminium industry through downstream products value
addition
KSA Aluminum Industry Potential Summary
$60 0
Key Project Development Index * (PDI)
Foils
Rods & Conductors
Extrusions
Composite Panels
Castings
Foundry Alloys
CAPEX ($ Mn) Job Creation (Nos)
0 200
IRR%
15 - 22%
17 - 24%
14–21%
15-22%
15-22%
12-18%
“Not to scale” There are other potential downstream products to be developed in KSA market; However, Frost & Sullivan recommends these top attractive projects based on current market conditions The above estimates are ballpark indication of parameters represented for listed capacity per year (MTPA) Detailed Feasibility engagement has to be commissioned to get indepth information of market, financial model & engineering aspects
Min
Max
Min
Max
Opportunity for Japanese Companies in Aluminium Downstream Industry
Note: The size of the bubble represent market sizes of the aluminum downstream product
categories.
GCC/KSA Growth Potential for Downstream Opportunities Vs. Local Competition
Aluminum downstream products like rod, conductor, wheels,
castings, composites, panels, castings, foils, drill pipes, forging, laminates, foams, paste etc., where Japanese companies operating in these areas can utilize the opportunities to have a manufacturing presence in the kingdom by utilizing the benefits offered by the KSA government. Japanese companies can also leverage to nurture their domestic demand as well as look at export opportunities in proximity geographies of KSA like Europe & African countries.
Japanese firms are world renowned for their technology & technical expertise. KSA looks to Japan to bring in the necessary technology for the aluminium downstream projects. Their role can be similar to Alcoa support in the tie up with Ma’aden.
Japanese Aluminium firms / technology providers can explore opportunities in the KSA aluminium downstream industry by investing 100% or as a JV with the KSA investors / existing aluminium companies with various equity options (50 / 50, 80 / 20 etc.) along with utilizing industrial friendly policies & incentives offered by the KSA government.
Technical Support KSA firms technical
expertise in shortage to Global standards
Japanese firms are world renowned for technology; KSA looks to Japan to bring in the necessary technology for the downstream projects; Role can be similar to Alcoa support in the tie up with Ma’aden.
Equity Support Financial Investment in project as 100% or as JV
Japanese Aluminium firms shall make investments as 100% owned project or as a JV with KSA firms with various equity options (50 / 50, 80 / 20 etc.)
Downstream player selection
MOPM and NICDP to play key role in JV
partner identification
NICDP & MOPM are the major decision maker for the JV partner. Out of 3-5 identified technology partners, NICDP selects that most suitable one considering their capability related to the highly technical products to be produced.
Government Support Downstream projects development to made
more effective
A new plan termed “Saudi Industrial Development Program” by combining National Industrial Strategy (NIS) & Saudi Industrial Development Fund (SIDF) to mange the Aluminium program more effectively.
Partner selection Process
Matching Value offered with KSA strategy for
Aluminium sector
Downstream products manufacturers are selected based on the value they will bring in the project which match with the strategy of NICDP; MOPM is the final authority to take decision related to Aluminium.
Japanese companies have a brand recognition world wide w.r.t. technology, quality systems, reliability & reputation. so it is a great advantage for the Japanese investors/companies to partner and carve a niche for themselves in the KSA Aluminium industry. they can also have the opportunity to be machinery suppliers / EPC contractors / technology & equity partners by supplying critical high value machinery to extrusion, rolling & foil mills, casting technology and other aluminium down stream manufacturing areas.
Opportunity for Japanese Firms
Ma’aden Aluminium Downstream Policy (1/2)
Emphasize on tier 2 & 3 aluminium products like foils, conductor, composite panels, castings, wheels, etc., which are high value added products yielding higher price premiums on LME
Large employment opportunities for citizens of the KSA
Creates higher brand value and prominent position for KSA on the world aluminium downstream map
Manufacturing products that would serve as Import Substitution
• Ma’aden primarily focus on the upstream activity of Aluminium. Their major focus will be on the primary aluminium and semis. Ma’aden would not develop aluminium downstream product neither they would partner with any other companies in downstream projects. Ma’aden would acts as a facilitator to interested parties like investors, companies etc., who are enthusiastic to develop the downstream project in the Ras Al – Khair Industrial Complex (RAKIC) or anywhere across the kingdom.
• Ma’aden has framed certain policies to select downstream projects of third parties so that it satisfies the following criteria:
Products which have lower domestic competition and is not currently not manufactured in KSA
Environmentally friendly and Non-hazardous aluminium downstream products
Ma’aden Aluminium Downstream Policy (2/2)
• Ma’aden’s aluminium strategy currently is to focus only on the upstream activities (mine and smelter) rather than getting into manufacturing of downstream value added products.
• For aluminium downstream companies, Ma’aden intends to support and act as a facilitator with RCJY, SWCC, MOPM and NICDP for land and utility requirements like power, water, natural gas etc., if any aluminium downstream company/investor would come forward to set up a production facility in the RAKIC.
• Interested companies (Aluminium downstream company/investor) who would like to set up a downstream facility in the RAKIC need to go through the approval and permit process for acquiring the land and feedstock. An indicative flowchart is given in the next slide.
Aluminium Downstream
Company / Investor
Ma’aden Aluminium
Company (MAC)
Act as a facilitator for Permits & Approvals for Feedstock & Utilities like Land, Water & Energy Requirements like Power & Natural Gas.
RCJY (Land)
SWCC (Water)
MOPM (Natural Gas)
Power (SEC – NEG)
Land, feedstock & other utilities (natural gas/power) will be allocated to the interested companies in aluminium downstream on the basis of internal discussion/agreement between Ma’aden & RCJY, SWCC, SEC etc.
Commercial Registration (CR) is not a pre-requisite for the allocation of land, feedstock & other utilities, however RCJY will allocate after Ma’aden’s approval which is done based on project feasibility & merits.
According to Ma’aden sources some companies have already shown interest to have presence in RAKIC by approaching them with project overviews & feasibility studies. .
Key Takeaways
Key Conclusions
Favourable Factors – Kingdom of Saudi Arabia
+ Secured feedstock liquid from Ma’aden – smelter major driving force
to downstream
+ Attractive savings on production cost ( Low inventory, higher
productivity, other cost savings) due to use of Liquid. Healthy
project financial to the investor (IRR / Payback…)
+ Utility ( power, gas, land) advantages are the key for aluminium
business
+ Demand supply gap – most of the demand met through imports in
large volume markets such as Wire rods, Foils, ACP, Coated & Sheet
Coils, Industrial Extrusion & Powder
+ Investor friendly Nation – striving to diversify the economy by
supporting non-oil downstream activities by investors
KSA has signed more than 20 Double Tax Agreements (DTAs) with countries viz; Japan (signed in Y 2011), Russia, China, India, Italy, Austria, France, Malaysia, Ireland, Greece. South Africa, South Korea, Spain, Turkey, UK, Syria, Belarus
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