PRESENTATIONOF BUSMI PROFILES BUSMI PROFILESPRESENTATIONOF.

PRESENTATION PRESENTATION OFOF

BUSMI PROFILESBUSMI PROFILES

PRESENTATION PRESENTATION OFOF

BUSMI PROFILESBUSMI PROFILES

www.busmi.comwww.busmi.com

© 2005 BY-PROFIL

ProfilesProfilesBU-GroupBU-

Group BarsBarsCost

comp-arison

Costcomp-arison

Appli-cationsAppli-

cationsCompany

dataCompany

dataPoten-tials

Poten-tials

BYPStrategy

BYPStrategy

Advantages of profile

application

Advantages of profile

applicationConti-

rolling lineConti-

rolling line

www.bohler-profil.comwww.bohler-profil.com

We produce special section profiles and shaped bar profiles in cold drawn and hot rolled condition tailor-made to our customer‘s applications.

We are able to offer our products to the closest tolerances and in customized batches.

© 2005 BY-PROFIL

BÖHLER-YBBSTAL PROFILBÖHLER-YBBSTAL PROFIL

ProfilesProfilesBU GroupBU GroupProfiles

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© 2005 BY-PROFIL


We can produce special sections and shaped bars in any formable material including tool steels, high speed steels, stainless steels, and special materials.

Our products are available in all steel grades, from unalloyed constructional steels up to the highest alloyed steels including nickel-based alloys and titanium.


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With high alloyed steel, it is profitable to use a profile even if there is only a small loss on the cross-section.

When the machining of the bar accounts for a big loss of the cross-section.

high

high

low

Ste

el

gra

de

% waste of cross- section

© 2005 BY-PROFIL


Substitution of Bars with ProfilesSubstitution of Bars with Profiles

Keep in mind...

When does one substitute bars with profiles?


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Production out of PROFILEPROFILE

Example:

Length per piece: 39.4 inches (1 m)

Production out of BARBAR

Starting material: special section no. 2944 Starting material: Flat 2“ x 1“Cross section: 0.85 squ. in Cross section: 2.00 squ. in.

Weight per ft: 3.0 lb. Weight per ft: 7.3 lb.Price per lb: 0.91 $ Price per lb: 0.39 $Price per ft: 2.73 $ Price per ft: 2.85 $

Freight charges per ft: 0.05 $ Freight charges per ft: 0.12 $Machining cost per ft: 1.17 $ Machining cost per ft: 3.00 $Total cost per foot: 3.95 $ Total cost per foot: 5.97 $

SAVINGS PER FOOT: SAVINGS PER FOOT: 34 %!!!!34 %!!!!

© 2005 BY-PROFIL


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PROFILES - SPECIAL SECTIONSPROFILES - SPECIAL SECTIONS

© 2005 BY-PROFIL



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PROFILES – SHAPED BARSPROFILES – SHAPED BARS

© 2005 BY-PROFIL

hexagon

square round

flat tapered octagon

halfround triangle



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10mm

0.39”

6mm

0.2”

2mm

0.08”

Shapes of bars:

© 2007 BY-PROFIL

max. 50mm

max. 1.97”

max. 120mm

max. 4.72”

Cross section area: 10 - 4000 mm² 0.016 - 6.2 in²

ProfileProfile Application areaApplication area ApplicationApplication Steel grade/Steel grade/BSBS

Special section for threading die and milling cutter bit

Tool manufacturing/Machine construction Milling head

S600/BM2S705/~BM35

Press brake toolMetal working

industry Press brake tool V310/708A47

Special section for disposable knive

Woodworking Wood chippingK329/

(chipper steel)

Guideway section Aviation Landing flapEN700/

AMS 5643

Section for ballthread nut

Car manufacturingPower steering

system E320/1.7321

Turbine plate Turbine constructionShotblasting

machineK100/~BD3

K107

Rocker arm section Car industry Racing car motorS600/BM2

S405

© 2005 BY-PROFIL


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ProfileProfile Application areaApplication area ApplicationApplicationSteel grade/Steel grade/

BSBS

Hexagon

Section for window

Knife holderK329

W302/BH13

Energy industry Bolt and nutT262/1.4986T200/HR251

Woodworking industry Wood chipping

Steel construction Q038/1.0038Historicalbuilding

Rhombus-sectionTurbine

construction

Bottom part of turbineplates, which is fixedon the turbine shaft

T651/420S37T550/762

T552/~S151

Fastener rail tofix container Aviation industry Cargo plane N352/5S80

Bracing ribShip building

industryHull of mine

searching shipP501/1.3964

Reversible knife Woodworking industry Wood chippingK329/

(chipper steel)

© 2005 BY-PROFIL


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These These areare our strong points . . . our strong points . . .

Production of profiles which are “made to measure“ toto reduce machining costs.

Steel grades from unalloyed constructional steels to the highest alloyed steelsincluding nickel-base alloys and titanium.

Quotation of customized batches (>500 kg).

Tolerances according to DIN resp. ASTM. We can achieve closer tolerances according to special requirements from the customer.

© 2005 BY-PROFIL



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Conti - Rolling LineBYPBYP FAB

AnalysisFAB

Analysis ApplicationsApplications BYP Strategy

BYP Strategy


© 2005 BY-PROFIL

Melting process:Melting process: conventional, ESR, PM and VIM/VAR.

Low tooling costsLow tooling costs for new profiles.

We have the possibility of strain hardeningstrain hardening by cold drawing:

• smaller tolerances• brighter surface• achievement of specific mechanical properties



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© 2005 BY-PROFIL

In applications where high alloyed steels and/or complex shapes are in demand:

• Heat treatment know-howHeat treatment know-how of the whole steel range.

• Additional service: Additional service: sawing (shortlengths), milling, drilling.




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Limit of billet weight because of manual handling (max. weight of the bar: 100 kg).

© 2005 BY-PROFIL

Dimension area: - max. cross section: 157 inches²

These These areare our limits . . . our limits . . .



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1


Machining costs moneyMachining costs money

Eliminate costs

Free up equipment for other jobs

SolutionSolution

PROFILESPROFILES

Unused material costs moneyUnused material costs money

Pay for what you use

BARSBARS


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Advantages of BYP profiles to square and milling

better mechanical properties

better mechanical properties

© 2005 BY-PROFIL

more stress-relieved

better straightness

better tolerances over the bar

more stress relieved

no short grains, liquations remain in the center

cost advantage because of saving material and machining


Advantages of BYP profiles to extrusion


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Optimization of Costs

© 2005 BY-PROFIL


BYP Strategy Going Forward...BYP Strategy Going Forward...

Medium and High Alloyed Steel Grades


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DevelopmentSpecialities, Nickel – Based Alloys and Titanium

GrowthConti - Rolling Line

© 2005 BY-PROFIL


Conti – Rolling LineConti – Rolling Line


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Hot Rolling LineHot Rolling Line

Production ProcessesProduction Processes

© 2005 BY-PROFIL


The continuous rolling line is at the heart of our shaping process for special sections.

This facility allows BÖHLER to shape round wire in all grades to the smallest dimensions and tighest tolerances.

CONTI - ROLLING LINECONTI - ROLLING LINE


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© 2005 BY-PROFIL



The material passes through several cold work rolling/forming steps and a precise furnace.

Following shaping, the sections are formed into rod or bundles according to the customer‘s specifications.


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Raw material: Rolled wire, 0.157 to 0.591 inch (4 to 15 mm) in diameter

Technical data

© 2005 BY-PROFIL

Section width: Special sections:0.315 to 1.181 inch (8 to 30 mm) maximum depending on the sectionFlat: 0.315 to 0.984 inch (8 to 25 mm) maximum

Section thickness: 0.039 to max. 0.394 inch (1 to max. 10 mm)for special sections0.039 to max. 0.197 inch (1 to max. 5 mm)for flat sections

Cross-section: min. 0.0155 to max. 0.155 square inch(mind. 10 bis max. 100 mm²)

Tolerances: Width: +/- 0.002 inch (0.050 mm)Thickness: +/- 0.001inch (0.025 mm)


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© 2005 BY-PROFIL


Know-how and competence are required when hot rolled special sections are produced.

With the ability to achieve larger dimension profiles, our hot rolling mill rounds out our ability to satisfy our customers.

HOT ROLLING LINEHOT ROLLING LINE


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Delivery Standard:

© 2005 BY-PROFIL

Hot rolled, cold drawn, shotblasted, pickled

Supply Length:

Tolerances:


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Rolled, normalized, soft annealed, hardened/tempered or quenched, depending on the steel grade chosen

Surface Finish:

Depending on cross section, standard length approx. 10 to 20 feet, fixed length up to 20 feet on request

Closest tolerances according to national and international

standards or special requirements

Minimum Order: Quantities from 1,100 lbs, depending on required steel grade and special section

Technical data

HOT ROLLING LINEHOT ROLLING LINE

© 2005 BY-PROFIL


CONTI – ROLLING LINECONTI – ROLLING LINE/ HOT ROLLING LINEHOT ROLLING LINE

Depending on the degree of finishing required, facilities are available for:

• straightening

• the removal of burr

• edge grinding

• partial heat treatment

• labeling


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Material / surface finish

Raw materialRaw materialRound wire in bundlesRound wire in bundles

© 2005 BY-PROFIL


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Roller storeRoller store

© 2005 BY-PROFIL


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Finished sectionsFinished sectionsRolled and wound into coilsRolled and wound into coils

with an outer with an outer ØØ of 78.74 inch of 78.74 inch (2000 mm)(2000 mm)

© 2005 BY-PROFIL


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Quality assurance

(acc. to BS EN ISO 9001:2000)

from specimen preparation to microstructure examination

to optical measurement to microhardness testing

© 2005 BY-PROFIL


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AVIATION

ring components in aircraft turbinesBÖHLER L718/L625 VMR, INCONEL 718/625

guideway section for the landing flapsBÖHLER N700 ESR, 1.4548, AISI 630

fastener rail in cargo planes for the fixation of containersBÖHLER N352 ESR, 1.4044, AISI 431

sealing section for the cargo compartment hatch17-4 PH, BÖHLER N700 ESR

turbine blade sectionsINCONEL Alloy 718 2.4668

© 2007 BY-PROFIL

Böhler N352 ESRBöhler N352 ESR1.4044 (AISI 431)1.4044 (AISI 431)

special profile hot rolled - 4230special profile hot rolled - 4230

Heat treatment: hardened and temperedSurface finish: sandblasted and pickledLength: fixed lengthEnd of bars: separated, deburredSurface finish class: B acc. to EN 10221

fastener rail infastener rail incargo planescargo planesfixation of containersfixation of containers

steel grade:steel grade:

Böhler L531Böhler L5313.71643.7164

special profile hot rolled – 8151BFspecial profile hot rolled – 8151BF

fastener rail infastener rail incargo planescargo planesfixation of containersfixation of containers

Heat treatment: hardened and temperedSurface finish: sandblasted and pickledLength: fixed lengthEnd of bars: separated, deburredSurface finish class: B acc. to EN 10221



special profile hot rolledspecial profile hot rolled

door sealdoor sealairlocksairlocks

Heat treatment: precipitation hardenedSurface finish: sandblasted and pickledLength: fixed lengthEnd of bars: separated, deburredSurface finish class: B acc. to EN 221


absorberabsorber

vibration absorber invibration absorber inpropeller airplanespropeller airplanes

bend

folk

wedge

Böhler P802SABöhler P802SA1.3912 (Invar 36)1.3912 (Invar 36)

special profile hot rolled – bend 1special profile hot rolled – bend 1

vibration absorber invibration absorber inpropeller airplanespropeller airplanes

Product: special section, hot rolledHeat treatment: annealedSurface finish: sandblastedLength: random lenghtsEnd of bars: separatedSurface finish class: B acc. to EN 10221


special profile hot rolled – bend 2special profile hot rolled – bend 2

BöhlerBöhlervibration absorber invibration absorber inpropeller airplanespropeller airplanes




special profile hot rolled - folkspecial profile hot rolled - folk





special profile hot rolled - wedgespecial profile hot rolled - wedge





Product: special profile, hot rolledHeat treatment: precipitation hardenedSurface finish: sandblasted and pickledLength: fixed lengthEnd of bars: sawnSurface finish class: B acc. to EN 10221



guideway sectionguideway sectionguide for landing-guide for landing-flapsflaps


Energy

POWER GENERATION

gas turbine blades INCONEL Alloy 718, 2.4668 rotor wedge

BÖHLER A5001.4301, AISI 304

tension boltsBÖHLER P550, 1.3813BÖHLER P572, 1.3805

steam turbine bladesBÖHLER T550, 1.4923, BS762BÖHLER ET552, 1.4939, AMS 5719BÖHLER T651, 1.4021, AISI 420BÖHLER T200, 1.4980, AISI 660

© 2007 BY-PROFIL

Böhler T651Böhler T6511.4021 (AISI 420)1.4021 (AISI 420)Böhler T552 ESRBöhler T552 ESR1.49391.4939Böhler T550Böhler T5501.49801.4980


rhombus sectionrhombus sectionturbine bucket for theturbine bucket for thecompressor of gas enginescompressor of gas engines

Product: special profile, hot rolledHeat treatment: hardened and temperedSurface finish: sandblasted and pickledLength: random lengthEnd of bars: separated, deburredSurface finish class: B acc. to EN 10221


Böhler A500Böhler A5001.4301 (AISI 304)1.4301 (AISI 304)

special profile cold drawn - 1077special profile cold drawn - 1077

rotor wedge profilerotor wedge profilewinding end of the rotor inwinding end of the rotor inelectrical machineselectrical machines

Product: special profile, cold drawnHeat treatment: quenchedSurface finish: descaled, pickledLength: fixed lengthEnd of bars: separated, deburredSurface finish class: D acc. To EN 10221Production acc. to GE spec. B50A886 Rev. B


WOODWORKING/BLADE/KNIFE

Granulatorknives,Recycling industryBÖHLER K110, 1.2379, AISI D2

Milling headknivesBÖHLER K105,1.2601, ~AISI D2BÖHLER S705pm,~ AISI M35, ~ AISI M41

© 2007 BY-PROFIL

Böhler K105Böhler K1051.2601 (AISI ~D2)1.2601 (AISI ~D2)


L-shapeL-shapewood chippingwood chipping

Product: special profile, hot rolledHeat treatment: annealedSurface finish: sandblastedLength: fixed lengthsEnd of bars: separated, deburredSurface finish class: B acc. to EN 10221


Böhler K329SBBöhler K329SBChipperChipper


Product: special profile, hot rolledHeat treatment: hardened and temperedSurface finish: sandblastedLength: fixed lengthsEnd of bars: separated, deburredSurface finish class: B acc. to EN 10221


BÖHLER-UDDEHOLM BÖHLER-UDDEHOLM GROUPGROUP

Turnover 2004: $2.324 billion$2.324 billion

© 2005 BY-PROFIL

Employees: 12,04212,042


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DIVISIONS OF THE BU-GROUPDIVISIONS OF THE BU-GROUP

100 sales companies in47 countries on all 5 continents.

100 sales companies in47 countries on all 5 continents.

BöhlerBleche GmbH.

BöhlerBleche GmbH.

Uddeholm Tooling ABUddeholm Tooling AB

BöhlerEdelstahl Gmbh.


Uddeholm FineMachined AB


Production-companiesProduction-companies



High PerformanceHigh PerformanceMetalsMetals


Special Special ForgingsForgingsSpecial Special

ForgingsForgingsWelding Welding

Consumables Consumables Welding Welding

Consumables Consumables PrecisionPrecision StripStripPrecisionPrecision StripStrip

© 2005 BY-PROFIL

BUSMI USABUSMI USABUSMI USABUSMI USA

Böhler-Ybbstal Profil GmbH.

Böhler-Ybbstal Profil GmbH.

Villares Metals S.A.



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DIVISIONS OF THE BU-GROUPDIVISIONS OF THE BU-GROUP

BYP offers a wide variety of materials made to your specifications

BYP offers a wide variety of materials made to your specifications

BöhlerBleche GmbH.

BöhlerBleche GmbH.

Uddeholm Tooling ABUddeholm Tooling AB










Special Special ForgingsForgingsSpecial Special

ForgingsForgingsWelding Welding

Consumables Consumables Welding Welding

Consumables Consumables PrecisionPrecision StripStripPrecisionPrecision StripStrip

© 2005 BY-PROFIL

Böhler-Ybbstal Böhler-Ybbstal Profil GmbH.Profil GmbH.

Böhler-Ybbstal Böhler-Ybbstal Profil GmbH.Profil GmbH.

BUSMI USABUSMI USA




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BöhlerwerkLinz

Wien

Waidhofena. d. Ybbs

Amstetten

turnover 2004: $16.74 Mil.$16.74 Mil.

export share: 82 %82 %

annual output 2004: 2,635 tons2,635 tons

employees: 120120

© 2005 BY-PROFIL



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© 2005 BY-PROFIL

35%$5.87 Mil

34%$5.68 Mil

18%$3.05 Mil13%

$2.14 Mil

Austria USA Germany Other

33%$5.50 Mil

53%$8.96 Mil

4%$0.65 Mil

10%$1.63 Mil

Aviation Energy W ood Other

20042004 $16.74 Mil $16.74 Mil


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© 2005 BY-PROFIL

1-6 2005 $10.01 Mil1-6 2005 $10.01 Mil

27%$2.66 Mil

18%$1.71 Mil

15%$1.42 Mil

40%$3.98 Mil

Austria Germany USA Other

2%$0.23 Mil

4%$0.39 Mil

49%$4.77 Mil

45%$4.38 Mil

Aviation Energy Wood Other


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The End

PRESENTATIONOF BUSMI PROFILES BUSMI PROFILESPRESENTATIONOF.

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