Presentation, “Zelio Logic” smart relay description€¦ · 14100-EN_Ver5.0.fm/2 Schneider...

14100-EN_Ver5.0.fm/2 Schneider Electric

“Zelio Logic” smart relay

p The “Zelio Logic” smart relay is designed for use in small automated systems.p It is suitable for use in both industrial sectors and commercial premises. p Its compactness and ease of setting-up provide a competitive alternative to basic cable logic or specific card solutions. p The ease of programming, ensured by the universality of the contact language, meets all automation requirements

and also the needs of the electrician.p The versions without display or buttons provide not only a competitively priced solution, but also the confidentiality

of applicationsp Programming can be carried out :

- independently, using the buttons on the smart relay,- on a PC, using “Zelio Soft” software,- on a Pocket PC, using “Zelio Soft Pocket PC” software.

SR1 A, SR1 B

1 Retractable fixing lugs2 Screw terminal supply connections3 4 line, 12 character, LCD display4 Screw terminal input connections5 Screw terminal 0 – 10 V analogue input connections,

suitable for discrete c 24 V (only applicable to SR1 B)6 Cancellation button7 Line insertion button8 Navigation buttons or Z button after configuration9 Selection and validation button10Escape button (Esc.)11Slot for memory back-up and for transfer from one

product to another (optional) or for smart relay/PCconnecting cable

12 Screw terminal relay output connections13 Location for re-usable label

“Zelio Logic” main screen

1 Input status indication2 Smart relay RUN or STOP mode indication3 Indication of a parameter (date and time by default for

smart relays with clock)4 Output status indication

SR1 D, SR1 E

1 Retractable fixing lugs2 Screw terminal supply connections3 Screw terminal input connections4 Screw terminal 0 – 10 V analogue input connections,

suitable for discrete c 24 V (only applicable to SR1 E)5 U/RUN : operating LED

Steady : power on, Stop mode, Flashing : Run modeFast flashing : relay fault

6 Slot for memory back-up and for transfer from oneproduct to another (optional) or for smart relay/PCconnecting cable

7 Screw terminal relay output connections8 Location for re-usable label

p Allows a programme to be copied into another smart relay (examples : for building identical equipment, remotetransmission of updates).

p The memory also allows a back-up copy of the programme to be saved prior to exchanging the product.p When used with a smart relay without display or buttons, the copy of the programme contained in the cartridge is

automatically transferred into the smart relay at power-up.

Presentation

Description

I1 I2 I3 I4 I5 I6

Del.

z1

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Sel./OK

IB IC

Esc.

1 2 3 4 5

6

7

9

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1011

12113

5003

81_1

1234

I1 I2 I3 I4 I5 I6

U/Run

IB IC

1 2 3 4

5

6

78 1

5003

82_1

Back-up memory

Presentation, description

Characteristics :pages 14100/8 to 14100/11

References :pages 14100/12 and 14100/

13Dimensions :

page 14100/14 Schemes :

pages 14100/14 and 14100/15

<< Back

14100-EN_Ver5.0.fm/3Schneider Electric

1314

S

R

2221

A1

A2

– KM1 (1)

A1

A2

AR

2324

KM1

1314

BP 1I1

Q1

– KM1

I2

BP 1 AR

I1

Q1

– KM1

I2

BP 1 AR

A1

A2

A1

A2

or


Contact language

Example

(1) KM1 = Q1

Function Electrical Ladder Zelio smart relay Notesscheme language symbol

Contact I corresponds to the real state of the contactIx connected to the input of the smart relay.

i (or I) corresponds to the inverse state of thecontact connected to the input of the smart relay.

ixN/O N/C

Standard coil The coil is energised when the contacts to whichit is connected are closed.

Qx

Latch coil (Set) The coil is energised when the contacts to whichit is connected are closed.

SQ It remains tripped when the contacts re-open.

Unlatch coil (Reset) The coil is de-energised when the contacts toRQ which it is connected are closed.

It remains inactive when the contacts re-open.

Cabled logic 2 alternatives with Zelio smart relay

Presentation, description (continued)

or

oror



13Dimensions :


pages 14100/14 and 14100/15


“Zelio Logic” smart relayFunctions

Functions The Zelio Logic smart relay comprises- 8 or 10 Time delay function blocks, each with 8 choices of parametering,- 8 or 10 Counter function blocks,- 4 Clock function blocks, each comprising 4 channels.- 8 Analogue function blocks, each with 7 choices of comparator parametering,- 4 or 6 text function blocks (see Zelio Soft software page).

Time delay function block

TTp : time delay control input When inputting data to the time delay function block TT1, a window automatically opens for the inputting of the various parameters.

RTp : time delay reset to zeroTp : time delay outputa : Zelio symbol/type of time delays : time baset 00.00 : time delay value

: locking of time delay value

Depending on the smart relay reference, the time elapsed can be saved in the event of a power failure (remanence)

Counter function block

CCp : counting inputRCp : counter reset to zero

In the first programming line, eachpulse at input I1 increments or dec-rements the counter C1.Input I2 determines the counting direction, either up or down.

Cp : counter outputDCp : up/down counter selectionp : preset value

: locking of preset counter value

Depending on the smart relay reference, the number of pulses already counted can be saved in the event of a power failure (remanence)

Clock function block

: clock block outputABCD : time zonesMO 14 : 32 : current date and timeMO –>TH : first day/last dayON : start timeOFF: off time

: locking of time zones

The insertion of the clock block will enable output Q1 to change state in accordance with the preset time zones.

Programming example with 2 time zonesChannel A time zone

From Monday to Friday, the active time zone will be from 8 : 00 (ON) until 21 : 00 (OFF).

Channel B time zoneFor Saturday and Sunday, the active time zone will be from 9 : 00 (ON) until 12 : 00 (OFF).

Analogue function block

A4 : analogue block output The analogue function block controls output Q 4 according to the result of the comparison.

Ref : reference voltageIB � Ref : type of operation available

: locking of analogue block referencevalue

In this example, output Q 4 changes state when the value of the analogue input IC is greater than the 6.4 V reference voltage.



13Dimensions :


pages 14100/14 and 14100/15


Functions (continued) “Zelio Logic” smart relay

Modes

Parameter entry mode This mode allows centralising of all the parameters relating to unlocked function blocks that are used in the programme.Any of these parameters can be modified.

In this example, the user can modify :- the preset time delay value T1,- the preset counter value C1,- the reference voltage of analogue block A1,- the parameters of clock block n°1 (date, time zones).

Display mode This mode enables display of the current values of the various function blocks used in the programme. It is also possible to select one of these values for display on the screen instead of the date and time.

In this example, the user has the option of displaying the current values of :- the time delay T1,- the analogue input IC,- the counter C1.

The value IC has been selected to be permanently displayed on the main screen instead of the date and time.

Diagnostic mode This mode is accessible after the Zelio smart relay is set to RUN.

Main screen

Programming screen

Changing to programming mode allows all the active and inactive elements of the programme to be displayed.All active elements appear in reversed video.



13Dimensions :


pages 14100/14 and 14100/15



“Zelio Soft” software enables :- inputting of control schemes,- detection of any programming errors by means of its coherence test function,- inputting of messages for display on the “Zelio Logic” smart relay,- testing of programmes, with or without the smart relay connected to the PC.

Input modes for control schemes

Zelio input” mode enables users who have directly programmed the Zelio smart relay to find the same user interface,even when using the software for the first time.“Free input” mode, which is more intuitive, is very user-friendly and incorporates many additional features. Using Zelio Soft in “free mode” enables users to select their preferred symbol language from the following 3alternatives : - Zelio symbols,- Ladder symbols,- electrical symbols.“Free input” mode also enables the creation of mnemonics and notes associated with each line of the programme.Instant switching from one input mode to the other is simply achieved, at any time, by clicking the mouse.

Coherence test and application languages

Zelio Soft monitors applications via its coherence test function and turns red at the slightest input error. The problemcan be located by simply clicking the mouse. Zelio Soft allows switching between the 7 application languages (english, french, german, spanish, italian, portugueseand dutch) at any time, and editing of the application file in the selected language. It allows selection of therepresentation mode (Zelio, Ladder or electrical) for editing the file.

Inputting messages for display on Zelio Logic

Zelio Soft allows 4 or 6 Text function blocks to be configured, corresponding to 4 or 6 screens of 4 lines x 12 characters,which can be displayed on all smart relays which have a display. These screens are activated in the same simple wayas a coil in the control scheme. It is then possible to display messages as text only or to associate them with 1 or 2variables, the latter being current values and/or setting values of function blocks used in the programme.

Programme testing

2 test modes are provided : simulation and supervision.

Zelio Soft simulation mode makes it possible to test all the programmes, without the smart relay, i.e. :- activate discrete inputs and their contact modes (N/O or N/C, fleeting or continuous),- display the output states,- vary the voltage of the analogue inputs Ib and Ic,- activate the buttons,- simulate the application programme in real time or accelerated time,- dynamically display, in red, the various active elements of the programme.

Zelio Soft supervision mode makes it possible to test the programme executed by the smart relay, i.e.:- display the programme “on line”,- force inputs, outputs, control relays and current values of the function blocks,- adjust the time,- change from STOP mode to RUN mode and vice versa.

“Zelio Soft” software for PC (V1.5)

8167

2181

6720

8167

2081

6719

8167

1852

0778

Description



13Dimensions :


pages 14100/14 and 14100/15



The Pocket PC allows : - full entry of control schemes, including the messages to be displayed on the smart relay screen (text blocks),- transfer of programmes created with Zelio Soft on a PC to the Pocket PC and vice versa,- transfer of programmes created on a PC or on a Pocket PC to any smart module in the range and vice versa, as wellas debugging of programmes while connected or not connected to the smart relay.

The Pocket PC therefore avoids having to move the PC or smart relays for transfer and debugging of applications. It is particularly useful for setting up smart relays which do not have a display or buttons.

Recommenced Pocket PCs (1) :- Hewlett Packard "Jornada 525 or 545", available under Telemecanique reference VW3-A8103pp,- Hewlett Packard "Jornada 545 and 548", to be ordered directly from an HP dealer,- Compaq "Ipaq" 3630, to be ordered directly from a Compaq dealer,- Casio Casiopeia EM 505, to be ordered directly from a Casio dealer.

Zelio Soft for Pocket PC

Includes virtually all the functions of Zelio Soft software for PC :- inputting of control schemes in free input mode in a choice of 3 languages - Zelio, Ladder or electrical symbols - withassociated comments,- programme coherence test,- inputting of text function blocks (text only or text + variables),- supervision of programmes (2) with :

- "on line" display of the programme and current values of function blocks,- forcing of inputs, outputs, control relays and function block values,- adjustment of parameters, date and time,- switching from Stop to Run mode.

The software can be quickly installed in the Pocket PC, via a PC, using a special installation CD (ref : SR1 SFT02). Exchange of files between the Pocket PC and PC is achieved by means of the Active Sync software (version V3.1 orgreater) supplied with the Pocket PC. After having installed the software, the Pocket PC can be used quite independentl, as the only programming andadjustment tool for Zelio Logic smart relays.

(1) Likely to change as Pocket PC manufacturers develop their ranges. Please consult your usual supplier.(2) Only with module versions greater than or equal to V1.7.

Zelio Soft software for Pocket PC

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I1 I2+ – I3 I4 I5 I6 IB IC

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O1 O2 O3 O4 O5 O6 O7 O8

Inputting of a control scheme

Programme test with smart relay connected - supervision mode

Configuration of atime delay function block

Description



13Dimensions :


pages 14100/14 and 14100/15



Environmental characteristics

Approvals UL, CSA, C-TICK, GL

Degree of protection IP 20

Temperature Operation °C - 20...+ 55 conforming to IEC 68-2-1 and 68-2-2Readability of display °C 0...+ 55 conforming to IEC 68-2-1 and 68-2-2Storage °C - 25...+ 70 (conforming to IEC 1131-2)

Maximum relative humidity % 95 without condensation or dripping water

Altitude m 0…2000Mechanical resistance Immunity to vibrations Conforming to standard IEC 68-2-6, test Fc

Immunity to mechanical shock Conforming to standard IEC 68-2-27, test Ea

Resistance to electrostatic discharge Immunity to electrostatic discharge Conforming to standard IEC 61000-4-2, level 3 (1)

Resistance to HF interference Immunity to electromagnetic Conforming to standard IEC 61000-4-3, level 3 (1)radiated fieldsImmunity to rapid Conforming to standard IEC 61000-4-4, level 3 (1)pulsed transientsImmunity to surges Conforming to standard IEC 61000-4-5

Immunity to damped Conforming to standard IEC 61000-4-12oscillatory waves

Connection to screw terminals Flexible cable with cable end mm2 1 conductor : 0.14…1.5, cable : AWG26…AWG16(Tightened using Ø 3.5 screwdriver) 2 conductors : 0.14…0.75, cable : AWG26…AWG18

Semi-rigid cable mm2 1 conductor : 0.14…2.5, cable : AWG26…AWG14

Rigid cable mm2 1 conductor : 0.14…2.5, cable : AWG26…AWG142 conductors : 0.14…1.5, cable : AWG26…AWG16

Tightening torque N.m 0.6

Supply characteristics c

Smart relay type SR1 B121JD A101BDB121BD

A201BDB201BD

B122BD

Primary Nominal voltage V c 12 c 24Voltage limits Including ripple V 10.4...14.4 19.2…30Nominal input current mA 105 83 130 45Heat dissipation W 1.3 1.6 2.9 1.1Micro-breaks Acceptable duration � 1 ms, repeated 20 timesProtection Against polarity inversion

Supply characteristics a

Smart relay type SR1 B101B B201B A101FUB101FU

A201FUB201FU

Primary Nominal voltage V a 24 a 100...240Voltage limits Including ripple V a 20.4…26.4 a 85...264Nominal frequency Hz 50-60 (47…63)Nominal input current mA 80 130 a 100 V � 50

a 240 V � 27a 100 V � 80a 240 V � 40

Heat dissipation W 3 5 3 5.3Micro-breaks Acceptable duration � 10 ms, repeated 20 timesIsolation voltage Primary/earth V 2000 (50-60 Hz)

Processing characteristics

Smart relay type SR1 A1pppp, B1pppp A2pppp, B2pppp

Number of control scheme lines 60 80Maximum cycle time ms 6 8Response time (2) ms 12 to 24 (SR1 B121JD and

p1ppBD)14 to 26 (SR1 p201BD)

20 to 40 (SR1 p101FU and p101B)

22 to 42 (SR1 p201FU and p201B)

Back-up time in case of power failure Day/time h � 150 at 40 °C only applicable to SR1 B and SR1 E (4)Programme and adjustments For life, internal EEPROMCurrent values and states (3) For life, internal EEPROM on smart relays SR1B/SR1E only (4)

Programme memory checking At each power-upClock drift s y 6 per monthTime delay block accuracy ± 12 ms ± 0.5 % of the time displayed(1) Minimum level under test conditions defined by the standards.(2) Time between change of state of an input and change of state of an output directly linked by the programme in the same cycle(3) The values and states to be saved must be configured in the remanence menu.(4) As from product version V1.7.

Characteristics

Presentation :pages 14100/2 to 14100/7

References :pages 14100/12 and

14100/13Dimensions :


pages 14100/14 and 14100/15



Discrete c 24 V input characteristics

Smart relay type SR1 ppppBD SR1 ppppJD SR1 pppBD SR1 pppJDInput I1 to IA IB and IC

Connection Screw terminals Screw terminalsNominal value of inputs Voltage V 24 12 24 12

Current mA 3 3 0.62 0.21

Input switchinglimit values

State 1 Voltage V � 15 � 6.5 � 9.9 � 9.9Current mA > 1.8 > 1.6 0.16 0.16

State 0 Voltage V < 5 < 6.2 < 5 < 5Current mA < 0.5 < 1.5 0.08 0.08

Input impedance at state 1 k� 8 4 38 57

Configurable response time State 0 to 1 ms 0.3 (fast)…3 (slow) 3 (not configurable)State 1 to 0 ms 0.5 (fast)…5 (slow) 5 (not configurable)

Conformity to IEC 1131-2 Yes, type 1 No

Sensor compatibility 3-wire Yes PNP Yes2-wire No No

Type of input Resistive

Isolation Between supply and inputs NoneBetween inputs None

Maximum counting frequency Hz 60

AC input characteristics

Smart relay type SR1 pp01FU SR1 pp01B

Connection Screw terminals Screw terminalsNominal value of inputs Voltage V a 100…240 a 24

Current mA 0.65 (U = 115 V)1.3 (U = 240 V)

3 (U = 24 V)

Frequency Hz 47…63 47…63

Input switching limit values At state 1 Voltage V � 79 � 12Current mA � 0.4 (U = 240 V) � 1.5

At state 0 Voltage V < 40 < 5Current mA < 0.3 < 0.6

Response time State 0 to 1 50/60 Hz ms 45…50 (U = 110 V), 85…90 (U = 240 V)

18…22

State 1 to 0 50/60 Hz ms 45…50 (U = 110 V), 18…22 (U = 240 V)

23…25

Isolation Between supply and inputs None NoneBetween inputs None None

Maximum counting frequency Hz 10 10

Integral analogue input characteristics

Smart relay type SR1 BpppBD SR1 B121JD

Analogue inputs Number of channels 2Voltage range of input V 0…10Input impedance k� 62.5 to 10 VMaximum non destructive voltage V ± 30 ± 15

Conversion Resolution 8 bitsConversion time Relay cycle timePrecision at 25 °C ± 1.6 % of the full range

at 60 °C ± 2.9 % of the full rangeRepeat accuracy at 55 °C < 0.1 % of the full range

Isolation Between analogue channel & supply V None

Cabling distance m 10 max with screened cable (sensor not isolated)

Characteristics (continued)





pages 14100/14 and 14100/15



Relay output characteristics (screw terminal connections) (1

Smart relay type SR1 B121JD, SR1 p1p1BD, SR1 p101FU, SR1 p101B

SR1 p201BD, SR1 p201FU,SR1 p201B

Number of outputs Without common potential 4 8

Operating limit values V c 5…150, a 24…250

Contact type N/O

Thermal current A 8

Electrical durability Utilisation category DC-12 V 24for 500 000 operating cycles A 1.5

DC-13 V 24 V L/R = 10 msA 0.6

AC-12 V 230A 1.5

AC-15 V 230A 0.9

Minimum switching capacity At 5 V minimum voltage mA 10

Lower power switchingreliability of contact

17 V - 5 mAFailure rate for 100 million operating cycles : 1

Maximum operating rate No-load Hz 10

At le Hz 0.5

Mechanical life In millions of operating cycles 10

Rated impulse withstand voltage Conforming to IEC 947-1 kV 2.5

Response time Trip ms 10

Reset ms 5

Built-in protection Against short-circuit None. The use of a protection device (fuse or circuit-breaker) is recommended for each channel or group of channels

Against overvoltage and overload None. Connect, in parallel to the terminals of each preactuator, an RC circuit, MOV (ZNO) suppressor or an appropriately sized diode for the voltage

Transistor output characteristics (screw terminal connections)

Smart relay type SR1 B122BD

Number of outputs With positive polarity common potential

4 (PNP)

Operating limit values V 19.2…30

Loads Nominal voltage V c 24

Nominal current A 0.5

Maximum current A 0.625 at 30 V

Drop out voltage At state 1 V � 2 for I = 0.5 A

Response time Trip ms � 1

Reset ms � 1

Built-in protection Against overload and short-circuitsAgainst overvoltage (2)Against inversions of power supply

(1) Characteristics at 55 °C for 60 % loading of inputs/outputs or at 45 °C for 100 % loading of inputs/outputs.(2) If there is no volt-free contact between the relay output and the load.

Characteristics (continued)





pages 14100/14 and 14100/15


0 1,51 20,50,0

0,5

1,0

1,5

2,0

2,5

3,0

24 V

48 V

0,1 0,3 0,5 0,7 0,9 10,2 0,4 0,6 0,80,0

1,4

1,2

1,0

0,8

0,6

0,4

0,2

L/R = 10 ms 24 V

L/R = 10 ms 48 V

L/R = 60 ms 48 V

L/R = 60 ms 24 V

0 0,5 1,5 2,5 3,5 4,51,0 2,0 3,0 4,0 50,0

0,5

1,0

1,5

2,0

2,5

3,0

24 V

48 V

110 V

230 V

0 0,2 0,6 1,0 1,4 1,80,4 0,8 1,2 1,6 20,0

0,5

1,0

1,5

2,0

2,5

24 V48 V

110 V

230 V

0,5 0,90,7 1,31,1 1,71,5 1,90,0

0,1

0,2

0,3

0,4

0,5

0,6

0,7

0,8

0,9

1,0

230 V 48 V

110 V


d.c. loads

a.c. loads

AC-15 (5)

(1) DC-12 : switching resistive loads and photo-coupler isolated solid state loads, L/R � 1ms.(2) DC-13 : switching electromagnets, L/R � 2 x (Ue x Ie) in ms, Ue : rated operational voltage, Ie : rated operational current (with protection diode on load, usethe DC-12 curves and apply a coefficient of 0.9 to the millions of operating cycles value).(3) AC-12 : switching resistive loads and photo-coupler isolated solid state loads cos � 0.9.(4) AC-14 : switching small electromagnetic loads whose power drawn with the electromagnet closed is � 72 VA, making : cos = 0.3, breaking : cos = 0.3.(5) AC-15 : switching electromagnetic loads whose power drawn with the electromagnet closed is > 72 VA, making : cos = 0.7, breaking : cos = 0.4.

Electrical durability of relay outputs (in millions of operating cycles) (conforming to IEC 947-5-1)

DC-12 (1) DC-13 (2)

AC-12 (3) AC-14 (4)

Curves

Current (A)

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Current (A)

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Current (A)

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Current (A)

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pages 14100/14 and 14100/15



(1) Counting or elapsed time values saved in the event of a power failure.(2) Including 2 configurable analogue inputs.(3) Functions available with product version u V 1.7 :

10 time delay blocks, of which 2 with remanence function10 counter blocks, of which 5 with remanence function6 text blocksSupervision mode with Zelio Soft V1.5.

(4) 8 time delay blocks8 counter blocks4 text blocks

Smart relays

Number Discrete Outputs Clock Remanence Reference Weightof I/O inputs function (1) kgSupply c 12 V

12 8 I c 12 V (2) 4 O relay Yes Yes (3) SR1 B121JD 0.290Supply c 24 V

10 6 I c 24 V 4 O relay No No (4) SR1 A101BD 0.290

12 8 I c 24 V (2) 4O relay Yes Yes (3) SR1 B121BD 0.290

4 S transistor Yes Yes (3) SR1 B122BD 0.290

20 12 I c 24 V 8 O relay No No (4) SR1 A201BD 0.350

12 I c 24 V (2) 8 S relay Yes Yes (3) SR1 B201BD 0.350Supply a 24 V

10 6 I a 24 V 4 O relay Yes Yes (3) SR1 B101B 0.290

20 12 I a 24 V 8 O relay Yes Yes (3) SR1 B201B 0.350Supply a 100/240 V

10 6 I a 100/240 V 4 O relay No No (4) SR1 A101FU 0.290

Yes Yes (3) SR1 B101FU 0.290

20 12 I a 100/240 V 8 O relay No No (4) SR1 A201FU 0.350

Yes Yes (3) SR1 B201FU 0.350

Smart relays without display and without buttons

Number Discrete Outputs Clock Remanence Reference Weightof I/O inputs function (1) kgSupply c 24 V

10 6 I c 24 V 4 O relay No No (4) SR1 D101BD 0.270

12 8 I c 24 V (1) 4 O relay Yes Yes (3) SR1 E121BD 0.270

Supply a 100/240 V

10 6 I a 100/240 V 4 O relay No No (4) SR1 D101FU 0.270

Yes Yes (3) SR1 E101FU 0.270

Discovery packs

Numberof I/O

Contents Reference Weightkg

Supply c 24 V

An SR1 B121BD smart relay, "Zelio Soft"12 software and a connecting cable SR1 PACKBD 0.800

An SR1 B201BD, smart relay, "Zelio Soft" 20 software and a connecting cable SR1 PACK2BD 0.850Supply a 100/240 V

An SR1 B101FU, smart relay, "Zelio Soft"10 software and a connecting cable SR1 PACKFU 0.800

An SR1 B201FU, smart relay, "Zelio Soft" 20 software and a connecting cable SR1 PACK2FU 0.850

SR1 B121BD

8167

16

SR1 A201BD

2024

5

SR1 E121BD

2024

7

SR1 PACKBD

5101

98References


Characteristics :pages 14100/8 to 14100/

11Dimensions :


pages 14100/14 and 14100/15



Power supply (1)

Inputvoltage

Nominaloutput voltage

Nominaloutput current

Reference Weightkg

100…240 V c 12 V 1.9 A ABL 7RM1202 0.18047…63 Hz

c 24 V 1.4 A ABL 7RM2401 0.182

Separate components

Description Reference Weightkg

EEPROM back-up memory SR1 MEM01 0.001

Zelio Soft software for PC


Smart relay-PC connecting cable SR1 CBL01 0.350length 1.8 mKit comprising “Zelio Soft” programming software and a cable SR1 KIT01 0.500

Zelio Soft multi-language programming software for PC (2) SR1 SFT01 0.150

SR1 Apppp Bp01B Bpp1BD Bp01FU B122BD B121JD Dpppp EppppZelio Soft Version 1.2 Yes No Yes (3) Yes (3) No No No No

Version 1.3 Yes No Yes (5) Yes (5) Yes (5) No No NoVersion 1.4 Yes No Yes (5) Yes (5) Yes (5) No Yes Yes (5)� Version 1.5 Yes Yes Yes Yes Yes Yes Yes Yes

Zelio Soft software for Pocket PC


Connecting cable between SUB-D-9 SR1 CBL02 0.350connector on the Pocket PC and the smart relayProgramming software for Pocket PC SR1 SFT02 0.150(also contains Zelio Soft multi-language software for PC)"Jornada 525" Pocket PC VW3 A8103pp (4) 0.300

Other versions

Description Supply Reference Weightkg

Zelio logic smart relay with integrated AS-i interface c 24 V ASI SR1470R r (6) 0.320

ASI SR1470T r (6) 0.320

Communication interface c 12/24 V SR1 COM01 r (7) 0.140

Documentation

Description Language Reference Weightkg

User’s guidefor direct programmingon the smart relay

English SR1 MAN01EN 0.100

French SR1 MAN01FR 0.100

German SR1 MAN01DE 0.100

Spanish SR1 MAN01ES 0.100

Italian SR1 MAN01IT 0.100(1) See page 14061/5.(2) FR/EN/DE/ES/IT/PO/NL. Contains on-line User’s Guide that can be displayed on a PC.(3) Only for earlier version smart relays V1.1 and V1.2.(4) To order an operating system in the required language, replace the pp in the reference with FR for French, EN forEnglish, DE for German, SP for Spanish, IT for Italian, PO for Portuguese, NL for Dutch.(5) Only for smart relay versions V1.1, V1.2, V1.5 and V1.6.(6) See pages 21089/2 to 21089/11.(7) See pages 14101/2 to 14101/9.

ABL 7RM2401

5300

34

References



11Dimensions :

page 14100/14Schemes :

pages 14100/14 and 14100/15

r Available 1st quarter 2003.



(1) 1 A quick-blow fuse or circuit-breaker.

Dimensions

Smart relays SR1 ppppp

a bSR1 p1pppp 72 60SR1 p2pppp 126 110

Schemes

3-wire sensors Analogue inputson SR1 pp1BD, SR1 B121JD on SR1 B121BD, SR1 B121JD on SR1 B201BD

b

100

90110

55,4

a5,3

42,5

28

4568

+ I1

Q1 Q2 Q3 Q4

I2 I3 I4 I5 I6 IBIC

BN

BK

BLBN

BK

BL

(1)

Ca / Ta1

Ca / Ta2

I1

Q1 Q2 Q3 Q4

I2 I3 I4 I5 ICI6 IB

(1)+

24 VSR1-B121BD

SR1-B121JD12 V

0-10 V ANALOG.

+

Ca / Ta1

Ca / Ta2

I1

Q1 Q2 Q3 Q4

I2 I3 I4 I5 ICI6 IB

(1)+

24 VSR1-B121BD

SR1-B121JD12 V

0-10 V ANALOG.

+

Dimensions,Schemes



11References :

pages 14100/12 and 14100/13

Schemes : pages 14100/15



(1) 1A quick-blow fuse or circuit-breaker.(2) 16A fuse or circuit-breaker (B16).(3) Inductive load.

SR1 p1p1BD, B121JD SR1 B122BD SR1 p201BD

SR1 p101FUSR1 p101B

SR1 p201FUSR1 p201B

+ I1

Q1 Q2 Q3 Q4

I2 I3 I4 I5 I6 IB IC

12...240 V50 / 60 Hz12...125 V

L / +

N /

U

12...240 V50 / 60 Hz

U

12...125 V

(2)

(3)

(3)

(1)+

or

or

24 V

24 V

+ I1

Q1 Q2 Q3

I2 I3 I4 I5 I6 IB IC

Q4

+

(1)+

(2)

+

24 V

24 V

12...240 V50 / 60 Hz12...125 V

L / +

N /

I1

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

I2 I3 I4 I5 I6 I7 I8 I9 IA IB IC

U

12...240 V

24 V

50 / 60 Hz

U

12...125 V

(2)

(3)

(3)

(1)

+

+

or

or

L

N I1

Q1 Q2 Q3 Q4

I2 I3 I4 I5 I6

12...240 V50 / 60 Hz12...125 V

L / +

N /

U

12...240 V50 / 60 Hz

U

12...125 V

(2)

(3)

(3)

(1)

L N

or

or

12...240 V50 / 60 Hz12...125 V

L / +

N /

I1

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

I2 I3 I4 I5 I6 I7 I8 I9 IA IB IC

U

12...240 V50 / 60 Hz

U

12...125 V

(2)

(3)

(3)

(1)L

N L N

or

or

Schemes (continued)



11References :

pages 14100/12 and 14100/13

Dimensions : pages 14100/14


Presentation Zelio Logic smart relay 0

Communication interface

The communication products in the Zelio Logic range are designed mainly for monitoring or remote control of machines or installations which operate without personnel.Examples: b monitoring of lift pumps, stock premises (ventilation, food level, etc.), refrigeration units, car-washes,b alert in the event of failure of industrial or domestic heating boilers,b remote control of lighting: car parks, warehouses,b remote control and monitoring of escalators in large stores, in the transport sector, etc.,b refuse compactor full alarm.

The communication range comprises:b a communication interface connected between a smart relay and a modem,b analogue (PSTN) or GSM modems,b �Zelio Soft Com� software. (1)

The system consists of:

b a machine or an installation to be monitored 1:control is achieved by a smart relay from the �Zelio Logic� 2 SR1 range via its inputs and outputs. The smart relay is connected via a communication interface 3 to an analogue type modem 4, or, when a telephone line is available nearby, to a GSM type modem 5,

b the analogue or GSM telephone network 6 and 7 provided by different telecommunication operators,

b a remote monitoring or control station, consisting either of a PC 8 equipped with an analogue 9 or GSM modem 10, or of a mobile telephone to the GSM standard 11. Note : the majority of modems built into PCs can be used.

Various combinations are possible between the types of modem used on the machine or on the installation and the type of remote station(PC + modems or GSM telephone). The type of architecture selected will therefore depend mainly on:b whether or not an analogue telephone line is available,b whether or not it is necessary to send SMS messages.

Presentation

1

4

7

2

c

5

8

0

3

#

6

9

+ =1

2 73

11

4

1

6 6

5

9 8

10

Functions, setting-up :pages 14101/4 and 14101/5

Characteristics :page 14101/6

References :page 4101/7

Dimensions :page 14101/8

Connections :page 14101/9

(1) These products are for use with smart relays from the �Zelio Logic� range.


Presentation (continued),description

Zelio Logic smart relay 0


The smart relay, as on an independent machine or installation, is used for control(1). It contains the application program created using �Zelio Soft Com�, �Zelio Soft� or �Zelio Soft PocketPC� software. It is connected to communication interface SR1 COM01 by means of standard cable SR1 CBL01.The smart relay may be selected from the models available in the Zelio Logic range: b with or without display,b with 12 or 20 I/O,b with various supply voltages,The smart relay version must be greater than or equal to V1.7.

The communication interface allows messages, telephone numbers and call conditions to be stored.In addition, messages are dated and application program comments are stored.The communication interface scales analogue values to the physical values (degrees, bar, Pascal, etc.) required by the user.

PSTN analogue modem SR1 MOD01 may be used, as may the majority of commercially available modems. However, if SMS messages are to be sent to a mobile phone, it is essential to check that this function is offered by the selected modem.

GSM modem SR1 MOD02 may be used, as may the majority of commercially available modems. A specific contract with the provider, which allows both voice and data transmission, is required.

This software, which is a development of �Zelio Soft� software, provides the following additional functions:b configuration of alert conditions (program element to be monitored, number to call, message to transmit),b receipt of alert messages,b remote monitoring of the application,b remote forcing of program element status (inputs, outputs, control relays, timing or counting values,...),b transfer of programs to a remote smart relay via the SR1 COM01 interface,b downloading of a program from a remote smart relay via the SR1 COM01 interface.

Application programs created using "Zelio Soft" can be re-used with "Zelio Soft Com". �Zelio Soft Com� allows simultaneous programming of the smart relay and the interface, without having to modify the connections.Supplied on CD-ROM (SR1 SFT03), it also includes software for configuring GSM modems as well as detailed on-line help allowing easy set-up of a communication solution.

Presentation (continued)Smart relay


PSTN analogue modem

GSM modem

�Zelio Soft Com� programming and operating software

(1) Zelio Logic smart relays, see pages 14100/2 to 14100/15.

Functions, setting-up :pages 14101/4 and 14101/5





DescriptionZelio Logic communication interface SR1 COM01 comprises:

123

45

6

Retractable fixing lugs,A 12/24 V supply terminal block,A SUB-D type connector for connection of the modem,Three diagnostic LEDs,A SUB-D type connector for connection of the smart relay,A selector switch for configuring the interface (automatic mode, PSTN mode, GSM mode, serial mode).

1 2 3

4

165


Functions Zelio Logic smart relay 0


The communication interface provides different operating modes, according to the specific characteristics of the machine or installation to be monitored.

This mode makes it possible to alert an operator when one of the program elements changes status. A message is then sent to the remote monitoring station:b specific "Zelio Soft Com" page on the remote PC,b mini "SMS" message on a mobile phone.One or other or both of these solutions may be selected simultaneously.The installation or machine to be monitored initiates the call. The telephone line is only used while the alert message is being transmitted and remains free for other uses (conversation, internet, ...).Each element of the application program (inputs, outputs, control relays, function blocks, Z keys, clock) may have the following associated with it:b a 150 character text, which may contain one or more function block values (counting values, analogue input voltage, ...) if required,b analogue input voltages can be scaled,b from 1 to 5 mobile telephone numbers,b from 1 to 5 fixed telephone numbers (PC + modem).

This mode allows the status or the value of a program element to be modified from the remote station.The remote station, PC or GSM telephone, initiates the call. After the call has been picked up by the machine or the installation, it is possible to force the status of each of the application program parameters in the smart relay: inputs, outputs, control relays, function blocks.b on a PC type remote station, the "monitoring" mode screen is used.b on a GSM mobile phone, each parameter status can be changed by a text message.

This mode allows remote display of all the program elements.The operator initiates the call. This mode is identical to the monitoring mode offered by "Zelio Soft" V1.5. The physical link between the product and the smart relay (cable SR1 CBL01) is then replaced by the telephone network.It is therefore possible to:b display the status of the scheme elements,b display and modify the values of function blocks (presets and current values).

This mode makes it possible to:b transfer a program created on the PC station to the machine or installation,b transfer a program installed on the machine or installation (together with its comments) to the PC station.Identical to the transfer function between PC and smart relays via cable SR1 CBL01 supplied with �Zelio Soft� software, this mode allows remote downloading or modification of programs. It also allows the "alert" mode numbers and conditions to be modified from the remote station.

Operating modes

Alert mode

Remote control mode

Monitoring mode (only with PC type remote station)

Transfer mode (only with PC type remote station)

Functions available depending on the selected architectureModem used on the machineor installation

Remote stationGSM telephone PC + modem (1)

Analogue modemAnalogue modem with SMS functionGSM modem

(1) Analogue or GSM modem

IncompatibleAlert, remote controlAlert, remote control, monitoring, program transfer

Setting-up :page 14101/5






Setting-up Zelio Logic smart relay 0


3 steps are involved in setting up the installation or the machine:

The modem is connected directly by its serial cable to the serial port of the PC. The �SIM Config� utility supplied on CD-ROM SR1 SFT03 is launched, and allows the user to:b enter the PIN code,b deactivate the request for PIN code,b test communication by sending an SMS message to a GSM telephone,b adjust the parameters for transmission to "Zelio Soft Com" software or to a PC.

The smart relay is connected to the interface by cable SR1 CBL01, the interface is connected to the PC by an SR1 CBL04 cable.

After having powered up the smart relay and the interface, the application program can be transferred in order to simultaneously: b load the control system program into the smart relay,b load the alert conditions, messages and telephone numbers into the interface.This operation can also be carried out remotely using "transfer" mode, after having made the following operating connections.

1 Cable supplied with the modem.2 PSTN telephone socket: RJ12.

1 Cable supplied with kit SR1 KIT02.2 Cable supplied complete with antenna, with kit SR1 KIT02.Note : subscribe to a GSM contract that allows both voice and data transmission.

Installation set-up

Modem configuration, only necessary for GSM

Smart relay and interface programming

SR1 CBL01

SR1 CBL04

PC + CD-Rom SR1 SFT03

Connections for operationPSTN analogue modem

SR1 CBL01

SR1 CBL03 1 2

PSTN analogue modem

GSM modem

SR1 CBL01

1 2

GSM modem

Presentation, functions :pages 14101/2 to 14101/4






Characteristics Zelio Logic smart relay 0


Environmental characteristicsApprovals Environment category C UL, CSA, TickDegree of protection IP 20Ambient air temperature Operation °C - 20�+ 55 conforming to IEC/EN 60068-2-1 and 60068-2-2

Storage °C - 25�+ 70 conforming to IEC/EN 61131-2Maximum relative humidity 95 % without condensation or dripping waterMaximum operating altitude m 2000Mechanical resistance Vibration resistance Conforming to IEC/EN 60068-2-6 test Fc

± 1 mm (2 to 13.2 Hz), ± 0.15 mm (13.2 to 57.6 Hz)2 gn (57.6 to 150 Hz)

Shock resistance Conforming to IEC/EN 60068-2-27 test EaImmunity toelectrostatic discharge

Conforming to IEC/EN 61000-4-2 level 3, 8 kV air, 6 kV at the contacts

Resistance to HF interference

Immunity to radiated electromagnetic fields

Conforming to IEC/EN 61000-4-3 level 3, 10 V per metre

Immunity to fast transientsin bursts

Conforming to IEC/EN 61000-4-4 level 3

Immunity to shock waves Conforming to IEC/EN 61000-4-5, on common mode supply 2 kV, serial mode supply 1 kVImmunity to dampedoscillation wave

Conforming to IEC/EN 61000-4-12, on 1 kV supply, 30 seconds, 4 periods

Conducted disturbanceinduced by the radiated fields

IEC/EN 61000-4-6, 10 kHz to 80 MHz level 3: 10 V

Connection toscrew terminals(tightened using3.5 mm diam. screwdriver)

Flexible cable with cable end mm2 1 conductor: 0.14�1.5, AWG26�AWG16 cable2 conductors: 0.14�0.75, AWG26�AWG18 cable

Semi-solid cable mm2 1 conductor: 0.14�2.5, AWG26�AWG14 cableSolid cable mm2 1 conductor: 0.14�2.5, AWG26�AWG14 cable

2 conductors: 0.14�1.5, AWG26�AWG16 cableTightening torque N.m 0.6

Supply characteristicsRated voltage c V 12�24Voltage limits c V 10�28.8Maximum ripple a 5 %Rated current c 12 V mA 92

c 24 V mA 95Current peak on energisation mA 800

Power dissipated W 2.3Micro-breaks Permissible duration 1 ms, repeated 20 timesProtection Integrated Against reversed polarity

To be provided externally 1 A fuse or circuit breaker

Characteristics of �Com-Z� link with the smart relayType of connector Interface side SUB-D 9-way maleType of link RS 232 serial, specific Zelio communication protocolCompatibility Only with Zelio Logic SR1 smart relays version u V1.7 + cable SR1 CBL01Isolation of �Com-Z� connector

From the smart relay By means of cable SR1 CBL01From the �Com-M� connector NoneFrom the +/- supply terminals None

Characteristics of �Com-M" link with the modemType of connector Interface side SUB-D 9-way maleType of link RS 232 serialCompatibility PSTN analogue modem AT commands

GSM modem AT commandsIsolation of �Com-M� connector

From the modem NoneFrom the �Com-Z� connector NoneFrom the +/- supply terminals None

Processing characteristicsData saved by the interface Messages and call

initiation conditions1 message per scheme element (inputs, outputs, control relays, function blocks...)

Telephone numbers 1 to 5 numbers for a remote PC + 1 to 5 GSM telephone numbers per messageProgram comments All comments entered during programming (PC)Date and time fordate-stamping of messages

Remote setting of clockAutomatic adjustment of clock for daylight saving changes (USA, UK, EUR, set dates)Synchronisation of smart relay date and time

Duration of data backup (including date and time) 10 years







References Zelio Logic smart relay 0


Communication interfaceDescription Supply

voltageReference Weight

kgCommunication interface c 12/24 V SR1 COM01 r 0.140

ModemsDescription Supply

voltageReference Weight

kgPSTN modemType WESTERMO TD-33 / V.90,supplied with a telephone cable(length 3 m)

c 12/36 V SR1 MOD01 0.231

GSM modemType WAVECOM WMOD2B dual band 900/1800 Mhz,supplied with a power cable(length 1.5 m) and lugsfor plate mounting

c 24 V SR1 MOD02 0.127

Accessory kit for GSM modemcomprising:a modem cable (length 0.5 m),an antenna with cable (length 3 m)and accessories for mounting on 5 rail

� SR1 KIT02 0.180

SoftwareDescription Application

CompatibilityMedium Reference Weight

kgProgramming software (1)

PCWindows 95/98,NT4, 2000, ME

CD-ROM SR1 SFT03 0.105

Connection accessoriesDescription Application Length

mReference Weight

kgConnection cables Between smart relay and

communication interface1.8 SR1 CBL01 0.061

Between communication interface and modem SR1 MOD01 (2)

1.8 SR1 CBL03 0.108

Between communication interface and PC (3)

1.8 SR1 CBL04 0.108

(1) Includes �Zelio Soft Com� programming software and �SIM Config� GSM modem configuration software. This software can also be used to program all smart relays in the SR1 range, even if they are used without a communication interface.

(2) Or between modem and PC.(3) For programming the smart relay and the interface locally, without a modem.

SR1 COM01

5101

99






r Available 1st quarter of 2003.


Dimensions Zelio Logic smart relay 0


Communication interfaceSR1 COM01

ModemsSR1 MOD01 (PSTN Modem)

SR1 MOD01 (GSM Modem)

59,5

110

72

60

100

2xØM4

128

100

55

139

54

126

25,598

2xØM4







Connections Zelio Logic smart relay 0


Connection schemes for connecting communication interface SR1 COM01 to the smart relay and the modemSR1 B121JD, SR1 B121BD, SR1 B122BD, SR1 E121BD and SR1 B201BD

(1) 1 A quick-blow fuse.(2) 1 A fuse.(3) For GSM modem SR1 MOD02, use only a c 24 V supply.(4) GSM modem supplied complete with cable. For PSTN modem, order cable SR1 CBL03 separately.(5) Connection cable to the telephone network (for analogue modem).(6) Accessory kit (antenna) for GSM modem.Note : to connect communication interface SR1 COM01 to a PC, use cable SR1 CBL04.

SR1 B101B, SR1 B201B, SR1 B101FU, SR1 E101FU and SR1 B201FU

(1) 1 A quick-blow fuse.(2) 1 A fuse.(3) For GSM modem SR1 MOD02, use only a c 24 V supply.(4) GSM modem supplied complete with cable. For PSTN modem, order cable SR1 CBL03 separately.(5) Connection cable to the telephone network (for analogue modem).(6) Accessory kit (antenna) for GSM modem.Note : to connect communication interface SR1 COM01 to a PC, use cable SR1 CBL04.

SR1 MOD01SR1 MOD02

U

COM M

COM Z

COM M

COM Z SW

+ I1

Q1 Q2 Q3 Q4

I2 I3 I4 I5 I6 IBIC+

(1) (2)

(5)(4)

SR1 CBL01

(6)

c 12 or 24 V

Inputconnections

Output connections

PSTN analogueor GSM modem (3)

SR1 MOD01SR1 MOD02

U

COM M

COM Z

COM M

COM Z SW

I1L N

Q1 Q2 Q3 Q4

I2 I3 I4 I5 I6 IBIC+

(1)

(2)

(5)(4)

SR1 CBL01

(6)

c 12 or 24 V

Inputconnections

Output connections

PSTN analogueor GSM modem (3)

a 24 V a 100 V or 240 V






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