PRESENTATION TITLE OVER TWO LINES · ESSENTIAL SOLUTIONS DELIVERED ABOUT ESSENTRA COMPONENTS •...
Transcript of PRESENTATION TITLE OVER TWO LINES · ESSENTIAL SOLUTIONS DELIVERED ABOUT ESSENTRA COMPONENTS •...
DELIVEREDESSENTIAL SOLUTIONS www.essentracomponents.co.uk
ESSENTRA COMPONENTS
DELIVEREDwww.essentracomponents.co.uk ESSENTIAL SOLUTIONS
CONTENTS
• About Essentra
• Supporting your Business
• Providing Market Solutions
• Your Products, Our Solutions
• Appendix
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ABOUT ESSENTRA
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• We're a global leader – we provide essential components and solutions worldwide
• 8,000 employees in 34 countries – strong market positions, international coverage with growing presence in developing countries
• Four global divisions:o Health & Personal Care Packaging o Component Solutionso Filter Products o Specialist Components
• Long-term relationships with leading companies in a range of markets
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ABOUT ESSENTRA PLC
DELIVEREDwww.essentracomponents.co.uk ESSENTIAL SOLUTIONS
ABOUT ESSENTRA COMPONENTS
• Leading Global Components Manufacturer
• Stability & Global Growth
• 2016 Performanceo £303m* revenue o £54.4m operating profit
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DELIVEREDwww.essentracomponents.co.uk ESSENTIAL SOLUTIONS
RELIABLE & EXPERIENCED
• Scale & Experienceo Manufacturing and distribution of plastic injection
moulded, vinyl dip moulded and metal solutionso 65 years of solving customer challengeso Over 100,000 customers worldwideo Over 1 billion parts in stock
• Knowledge & Evolutiono Strong heritage of manufacturing plastics and
hardware productso Extensive growth with an unrivalled range built
for demanding customer needs
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2013 Rebrand to Essentra
2004Acquisition
of Skiffy
1968 Alliance Plastics Formed
2007 Acquisition of Duraco
2011Acquisition of Reid Supply
2011 Acquisition of Richco
2013Acquisition of Ulinco
2013Acquisition of Mesan
2014Acquisition
of Kelvindale
2014Acquisition
of Abric
2015Acquisition of
Specialty Plastics
1955 Formation of Moss
Plastic Parts
1950's Formation of Filtrona Corporation
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SUPPORTING YOUR BUSINESS
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HOW WE CAN SUPPORT YOUR BUSINESS• Leading manufacturer and distributor of a wide range
of essential plastic and metal hardware products
• Supporting customers wherever you are, available in 29 countries
• Over 70% of the world’s top 100 manufacturers work with Essentra
• Proven experience in helping customers to meet their demanding business deadlines, reduce cost and their time to marketo Groupe Atlantic to decrease production time o Air Liquide’s improved customer satisfaction
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GLOBAL PRESENCE, LOCAL SUPPORT• Global Coverage
o 47 sales and distribution siteso Manufacturing in 12 global locations
• Multi Channel Service Delivery
o Fully transactional websiteo Emailo Phoneo Webchato Fast global despatch o Free sampleso CAD downloadso Access to a wealth of industry expertise
DELIVEREDwww.essentracomponents.co.uk ESSENTIAL SOLUTIONS
• Scale To Meet Your Needs
o Over 300 moulding machines worldwideo Metal casting, injection, stamping,
milling and turning capabilitieso Multiple extrusion lineso Producing 80 million parts a week o Over 1 billion parts in stock Working with
over 70% of the world’s top
100 global manufacturers
(Industry Week 2015)
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GLOBAL PRESENCE,LOCAL SUPPORT
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VISIT YOUTUBE TO WATCH OUR ESSENTRA COMPONENTS CAPABILITIES VIDEO
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HELPING OVER 100,000 CUSTOMERS GLOBALLY EVERYDAY
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PROVIDING MARKET SOLUTIONS
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OUR APPROACH
• From Concept To Market
o Development – support with extensive library of CAD drawings, in depth technical support and complimentary solutions
o Production – monitoring our production processes to deliver consistent manufacturing excellence
o Distribution – accommodate your demanding lead times with 1 billion parts in stock and near-shore manufacturing
o Aftercare – support with ongoing technical support and advice on value-added enhancements
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• From boilers to vending machines, our solutions support you
• Our broad range of essential components covers all of the products you needo Access Hardwareo Cable Managemento Castorso Fastenerso Feeto Gasketingo Hinges
• Available in large and small volumes for your specific project
• OHAS 18001 accredited
EQUIPMENT MANUFACTURING
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88%of manufacturers
said supplier partnerships would drive
future innovation
(KPMG 2014)
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• Providing total solutions for demanding markets such as:o Consumer Applianceso Consumer Electronicso Office Machinery & Equipment
• Standard products or custom solutions designed specifically for your application:o PCB Spacers & Supportso Cable Ties & Clipso Rivets & Panel Fastenerso Cable Managemento Screws, Nuts & Washerso Gaskets & Sealso Accessories
• ISO 9011:2008 & REACH accredited
ELECTRICAL MANUFACTURING
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We work with
9/10Top Consumer
Electronics Manufacturers
(Forbes 2015)
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• Providing the small, but essential components that help the automotive operation run smoothly
• The experience to support you across the vehicle platform with a wide range:o Caps & Plugso Fastenerso Grommetso Cable Managemento Foam Tape
• Assured quality with ISO/TS 16949:2009 accreditation
AUTOMOTIVE
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Working with all of the
TOP 10 OEMs in the Automotive
market(Forbes Fortune 500 2015)
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• Supporting the Commercial Vehicle industry with a range of solutions built for the world’s harshest environments:o Constructiono Miningo Agriculture
• If you are building Trucks, Excavators, Loaders, Tractors and Utility Vehicles, Essentrahave a scalable range:o Hose Protectiono Gaskets & Sealso Pipe & Flange Protectiono Handles, Latches & Hingeso Caps & Plugs
• ISO/TS 16949:2009 accredited
COMMERCIAL VEHICLES
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We work with
7/10Largest
Construction Machinery
Manufacturers
(Statista 2014)
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• Simple barrier through to high security seals, Essentra has a solution to meet your needs
• Quality assurance with many seals meeting the ISO 17712:2013 and C-TPAT accreditations
• Capability to customise seals for you, with custom printing and specific serial numbering
• Securing and protecting for a range of markets:o Airlines & Airportso Petrochemicalo Food & Beverageo Bankingo Postal & Couriero Retail o General Transportation
TRANSPORT & LOGISTICS
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Losses to cargo theft are
estimated at more than
€26 Billion
(www.fbi.gov)
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YOUR PRODUCTS, OUR SOLUTIONS
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PROVIDING INNOVATIVE SOLUTIONS100,000 PRODUCTS ACROSS 24 RANGES
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• From Concept To Full Scale Manufacture o Expert guidance at every stage
• Knowledge & Expertise o Specialists have extensive
experience in multiple applications and markets
• Prototypingo Bring your vision to life swiftly and
cost effectivelyo Extensive prototyping capabilities
– 2D/3D CAD through to 3D printingo Save costly mistakes
– Short production run before mass production
CUSTOM SOLUTIONS BUILT FOR YOUR NEEDS
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FULL SCALEMANUFACTURE
TOOLING CREATION
3D PRINTED
PROTOTYPE
3D CADPRESENTATION
ESSENTRA CONCEPT PROCESS
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PROVEN PRODUCT QUALITY
Giving Your Business Peace Of Mind
• Approved against industry-leading standards and accreditationso ISO 9001o ISO/TS 16949:2009o ISO 17712:2013 “Essentra has made
a real effort to understand our
challenges, which made choosing them
as our strategic provider easy.”
(Adrien Baudoux, ProjectBuyer – Groupe Atlantic)
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APPENDIX
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MANUFACTURING CAPABILITIES
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MANUFACTURING CAPABILITIES (AMERS)
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Manufacturing sites1. Erie, Pennsylvania
USA
2. Jaguariuna
Sao Paulo, Brazil
3. Houston, USA
4. Veracruz, Mexico
Injection moulding machinesOver 125 – manufacturing with a variety of engineered resins
Additional capabilities• 3 Dip moulding machines
(producing flexible caps & plugs)
• 2 Flash cutting machines (Producing flange & masking products)
• Assembling O-rings into critical parts
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MANUFACTURING CAPABILITIES (EMEA)
Manufacturing sites1. Kidlington, UK
2. Barcelona, Spain
3. Istanbul, Turkey
4. Buitenpost, Netherlands
Injection moulding machinesOver 100 – producing over 1 billion components a year
Additional capabilities• 2 Dip moulding machines
• 3 Spiral Guard machine (cutting over 1 million metresof pipe per year)
• 75 Extrusion production lines
• Metal casting, injection, stamping, milling and turning
• Automotive supply ISO/TS 16949:2009 accredited
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MANUFACTURING CAPABILITIES (APAC)
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Manufacturing sites1. Ipoh, Malaysia
2. Xiamen, PRC
3. Rayong, Thailand
4. Sydney, Australia
Injection moulding machinesOver 100 – manufacturing widerange of sizes and capabilities
Additional capabilities• Dip moulding capability • Specialist metal security
seal capability• Bumper line• Auto assembly line (inserting,
ultrasonic welding and laser printing)
• Automotive supply ISO/TS 16949:2009 accredited
DELIVEREDwww.essentracomponents.co.uk ESSENTIAL SOLUTIONS
CASE STUDY: EQUIPMENT MANUFACTURING
AIR LIQUIDE
Challenge• Off-the-shelf cap kept falling off gas bottles leaving them vulnerable to
contamination, damage and spillage, losing customer confidence
Solution• Custom made thread protector cap solution specific to
Air Liquide’s requirements
• Tamper evident blue cap with printed branding allowed Air Liquide to differentiate product from its competitors
Result• Customer complaints eradicated
• Optimised safety and security with tamper evident featurepreventing contamination
• Supply chain efficiency with products safe guarded from production through to storage and shipping
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“Essentra Components helped us to improve our
customer service and enhance delivery. Their
extensive knowledge and expertise has ensured that
all orders are received intact, resulting in increased
customer satisfaction and no further complaints.”
Buyer – Air Liquide
DELIVEREDwww.essentracomponents.co.uk ESSENTIAL SOLUTIONS
GROUPE ATLANTIC
Challenge• Launching a new range of boilers, which required a swing handle
that was secure, yet a standard tool could open
Solution• Bespoke swing handle, silicon isolation cap and tooling
Result• Decreased production time in the assembly line
by rationalising key parts
• Improved performance of the boiler’s functionality with a tailor made solution
• Enabled servicing efficiency with the ability to open the boilers with a standard tool
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“We had a considerable challenge in producing our new range, but Essentra took a fresh and innovative approach
with a solution to our needs, meaning we saved valuable time and money.”
Adrien Baudoux, Project Buyer – Groupe Atlantic
CASE STUDY: EQUIPMENT MANUFACTURING
DELIVEREDwww.essentracomponents.co.uk ESSENTIAL SOLUTIONS
BURGAFLEX
Challenge• Previous rubber caps used to protect air conditioning hose
assemblies whilst shipping regularly dislodged, causing product damage, contamination and customer dissatisfaction
Solution• 9 custom-made caps that sealed the O-ring groove, thread
and hose from debris and moisture
Result• Damage prevention in transit eliminated rejections,
cutting product re-supply costs
• Reduction in waste with on-time, in-full product delivery to customers
• Cost-effective tool cavitation ensured minimised wear and increased production output
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“From concept toproduction, Essentra
was able to smoothly manage all project requirements to come up with the
perfect solution.”Bob Siegwald, BurgaflexExecutive Vice President
CASE STUDY: AUTOMOTIVE