Presentation Outline - DionCo Sales · Presentation Outline •Product Snapshot •Polypropylene...
Transcript of Presentation Outline - DionCo Sales · Presentation Outline •Product Snapshot •Polypropylene...
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Presentation Outline
• Product Snapshot
• Polypropylene Material
• Design
• Manufacturing
• Testing
• Practical Application
• Project Case Studies
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Product Snapshot
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Dual and Triple Wall SaniTite HP
Dual Wall: 12” – 30” Triple Wall: 30” – 60”
Two Gaskets
Reinforced PE Band
Grey Color Dual Stripe
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SaniTite HP Application
Sanitary Sewer Market
• Trunk line manhole to manhole
Storm Sewer Market
• Native-fill applications
• Rigid-pipe-required installations
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SaniTite HP Polypropylene Material
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Polypropylene (PP) Material
Advanced Resin Technology
• Impact modified copolymer PP material provides
unique balance between PE & PVC
– Excellent pipe stiffness
– Increased longitudinal beam strength
– Outstanding durability
• PP pipe used in Europe since the 1970’s
Properties Units PE PP PVC
Density g/cm3 0.95 0.90 1.42
Tensile Strength psi 3,000 4,000 7,000
Tensile Modulus ksi 110 200 400
Elongation at Break % 100 – 1000 50 – 800 20 – 30
Gardner Impact (75˚F) J 330 350 250
TABLE: Comparison of Physical Properties of Typical Thermoplastics
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PE vs PP
Polyethylene • Applications: milk jugs, detergent bottles, drums, pipe
Polypropylene • Applications - Automotive panels, yogurt containers,
battery boxes, trays, etc.
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PP-b (block)
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SaniTite HP Raw Material
HP Pipe Color
• Raw material is opaque
• Add grey color concentrate with titanium dioxide to…
– Provide UV protection
– Enhance post installation visual inspection
– Differentiate from HDPE & other thermoplastic pipes
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Durability
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When selecting a storm or sanitary sewer pipe, the
following environmental properties should be considered:
─ Possible abrasion to the invert of the pipe due to bed loads,
scouring velocities, etc.
─ pH of effluent & water table
─ Sulfate concentration of soil, effluent & water table
─ Chloride concentration of soil, effluent & water table.
─ Dissolved Oxygen
─ Bacteria
SaniTite HP Durability
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Corrosion Resistance
0 7 14
HDPE/PP 1.5 14
pH RANGE
Chemical resistance of PP is much the same as HDPE
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Abrasion Rate Comparison
0
10
20
30
40
50
60
HDPE PVC CSP CAP CON
% Invert. L
oss
pH = 4 D = 24"
Saskatchewan Research Council Abrasion Tests
Quartz slurry in pipe with capped ends attached to rocker and rotated for 400,000 cycles.
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Abrasion Rate Comparison
0
2
4
6
8
10
12
14
16
18
20
HDPE PVC CSP CAP
% Invert. L
oss
pH = 4 D = 24"
Saskatchewan Research Council Abrasion Tests
Quartz slurry in pipe with capped ends attached to rocker and rotated for 400,000 cycles.
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Taber Abrasion Study
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Taber Abrasion Study
4/14/09
PP
PVC
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Manufacturing
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SaniTite HP Design
• Structural design in accordance with AASHTO LRFD Bridge Design Specifications - Section 12: Buried Structures & Tunnel Liners
Design Elements:
• Section Properties
• Material Properties
• Pipe/Soil Interaction
• Loading conditions
• Wall thrust
• Deflection
• Buckling
• Bending strain
• Combined strain
Traffic (H-25 & HS-25) load
bearing capability with
minimal cover:
• 12” up to/including 48” diam
• 24” for 60” diameter pipe
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LRFD Introduction
Load and Resistance Factor Design
– This Design Method Uses Load factors
and Resistance factors instead of
direct safety factors.
• Safety Factor = Load Factor () Resistance Factor ()
• Load Factor is related to ultimate loaded condition where
structural failure occurs
• Resistance Factor is related to material performance
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LRFD Design Specifications
i i i n rQ R R
• h = Load Modifiers
• g = Load Factor
• Q = Applied Load
• F = Resistance Factor
• R = Resistance
Load factors/modifiers
INCREASE the actual load
Resistance factors REDUCE the
resistance from the pipe profile
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Product / Design Testing
– Utah State
University
– Ohio University
– Timothy J McGrath,
Ph.D Simpson, Gumpertz &
Heger
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SaniTite HP Manufacturing
• Extrusion Process
• Seamless & Monolithic
• 13’ and 20’ Lengths – Minimum 16’ for 60”
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SaniTite HP
12”- 30” Dual Wall Polypropylene Pipe – Extended Ceramic Polymer Reinforced Bell
– Double Gasket on Spigot
– Thicker wall cross-section
30” – 60” Triple Wall Polypropylene Pipe – Extended Ceramic Polymer Reinforced Bell
– Double Gasket on Spigot
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SPECIFICATIONS
• ASTM F2736 PP Sewer Pipe 12 - 30”
• ASTM F2764 PP Sewer Pipe 30 - 60”
• AASHTO MP21-11 (all diameters)
• ASTM D2412 Pipe Stiffness Test
• ASTM F477 Elastomer Gasket (Natural rubber)
• ASTM D3212 Water-tight Joint
• ASTM F2467 Water-tight Field Test
• ASTM F1417 Air-tight Field Test
• ASTM D2321 Installation Methods
Material-specific specs
Thermoplastic industry standard specs
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Stiff & Light Weight
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Pipe Stiffness
SaniTite HP Meets / Exceeds Minimum 46 pii as Required by ASTM F2736 & F2764
108
8882 73 71 77
6960
46
0
20
40
60
80
100
120
12" 15" 18" 24" 30" 30" 36" 48" 60"
SaniTite HP
SDR 35 PVC
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Joints
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Competitor’s Inline Bell
SaniTite HP Joints
SaniTite HP Pipe Inline Bell
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SaniTite HP Joints
ASTM F 477 Gasket
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SaniTite HP Joints (ASTM D3212)
• Joint Assembled
• Filled with water
• Joint deflected 5% (misaligned 5%)
• Pressure to 10.8psi (15psi)
• 10 minutes
• Visible leaks indicate a failure
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JOINT PERFORMANCE
HOWEVER, PER ASTM F2764: 1,000-HR EXTERNAL TEST @ 10.8PSI
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Standard field test methods:
– ASTM F1417 Field Test
• Air Test
• Stabilize 3.5 psi compressed air
• Clock the time take to drop 1.0psi
to 2.5psi
– Joint isolation testing
SaniTite HP Field Testing Joints
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Joint Assembly
Correct Interior Joint
Assembly
Home Mark on Pipe
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Field Repairs
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Easy to Cut
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SaniTite HP Repair Couplers
Mission Rubber with Stainless Steel Collar
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Dissimilar Materials
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Splice & Repair Couplings
Slip Repair Coupler.
Used to connect two pieces of pipe
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SaniTite HP Repair Coupler
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SaniTite HP Repair Coupler
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Mar Mac Coupling
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SaniTite HP Repair
• NPC Internal Joint Seal: 18-60”
• Link Pipe Grouting Sleeve: 12-60”
• (External) PP Welding
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Installation
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Pipe Delivery
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Standard Installation
SaniTite HP
recommended
installation
National Specification State / Provincial / Local
Specifications
ASTM D2321 - Standard Practice for
Underground Installation of Thermoplastic Pipe
for Sewers and Other Gravity-Flow
Applications Site Specific
AASHTO Section 30 - Thermoplastic Pipe
CSA B1800 Standards - Thermoplastic Pipe
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Trench Detail – SaniTite HP Installation
Traffic (H-25 & HS-25) load bearing
capability with minimal cover:
• 12” up to/including 48” diam
• 24” for 60” diameter pipe
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Trench Detail – HP Storm Installation
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N-12® HP Storm Installation
Unified AASHTO ASTM RCP Soil Group Soil Type
GW A-1-a Class I Group 1 Well graded gravel
GP A-1-a Class I Group 1 Poorly graded gravel
GM A-1-b Class III Group 2 Silty gravel
GC A-2-6, A-2-7 Class II & III Group 2 Clayey gravel < 20% pass 200 sieve
SW A-1-b Class II Group 1 Well graded sand
SP A-3 Class II Group 1 Poorly graded sand
SM A-2-4, A-2-5 Class II & III Group 2 Silty sand
SC A-2-6, A-2-7 Class III Group 3 Clayey sand < 20% pass 200 sieve
ML A-4 Class IVA Group 2 Sandy silt
CL A-6 Class IVA Group 3 Silty clay
OL A-4 Class V N/A Organic silt
MH A-5 Class IVB Group 3 Inorganic silt
CH A-7 Class IVB Group 4 Inorganic clay
OH A-7 Class V N/A Organic clay
PT N/A Class V N/A Peat
Backfill Materials
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N-12® HP Flotation
Traffic (H-25 & HS-25) load
bearing capability with
minimal cover:
• 12” up to/including 48” diam
• 24” for 60” diameter pipe
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Connections at Structures
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A-Lok Compression Adapter Cast into structure
NPC KOR-N-SEAL Compression fit to structure
On Structure
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Triple-Wall Connection
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Triple-Wall Connection
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Dual-Wall Connection
Corrugated pipe adapter
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Dual-Wall Connection
Put valley gasket on pipe Lubricate Boot & Gasket
Pipe inserted and secured
with stainless steel straps Place backfill under pipe at
manhole to eliminate shearing
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Metropolitan St. Louis Sewer District
Mason Valley Sanitary Relief
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Fittings
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12” - 30”
– PVC SDR 35 - Nyloplast
– Manufactured fittings
– Vacuum tested to 4 psi
– On-Site Welding Capability
– Made in Ohio & PA
30” – 60”
– Manufactured fittings
– Vacuum tested to 4 psi
– On-Site Welding Capability
– Made in Ohio & PA
Fittings
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Jefferson Ave. Sports Complex
UC Football Field
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Jefferson Ave. Sports Complex
UC Football Field
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Service Laterals – Inserta-Tee
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Additional Projects / Installations
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Sanitary Interceptor
Location: Syracuse, NY
LF: 1000LF
Diameters: 48” &60”
CDM Smith
JJ Lane
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Slip Line Culvert Application
Location: Marcy, NY
LF: 100 LF
Diameters: 48”
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Slip Line Culvert Application
Location: Bethelhem, NY
LF: 1500 LF
Diameters: 30”
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Sanitary Replacement
Location: Troy, NY
LF: 400 LF
Diameters: 30”
Engineer: CHA
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Falls Creek Tunnel Sanitary
Location: Niagra Falls, NY
LF: 180LF
Diameters: 48”
URS & Yarussi Constructio
September 2011 / Max burial 60’
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Location: Middletown, NY
LF: ~4000LF
Diameter: 30” & 36”
McGoey Hauser Edsall
Sullivan County Paving & Construction
City of Middletown Sanitary
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Location: Beacon, NY
LF: 620LF
Diameter: 30”
Lanc & Tully Engineering
Sun Up
City of Beacon Sanitary
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SaniTite City of Weymouth Ma
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Public Street Storm Sewer
Location: Pelham Manor, NY
LF: 520LF
Diameters: 48”
Dolph Rotfeld Engineering
Joken Development
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Slipline
Location: Clifton Park, NY
LF: 60LF
Diameters: 60” (72” CMP Replaced)
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Slipline
– Location: Town of Carroll, NH
– Slip-Lined deteriorated steel culvert:
• Utilized 80-ft. of 48-in. dia. SaniTite
HP
• Deteriorated steel culvert
• All voids pressure-grouted to
stabilize deteriorated culvert
system
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West Side Interceptor
Portland, ME
5,600 LF 60” SaniTite HP Pipe
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Crum Creek Trunk Sewer
Location:
Media, PA
28,440LF
of 18” - 42”
Engineer:
Catania Eng.
Installed by:
Metra Industries
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ANTIETAM INTERCEPTOR
Location: Exeter, PA
3,800LF of 12” – 18”
Engineer: Gannett Fleming
Installed by: R3 Construction Services
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Location: Harrisburg, PA
220LF of 36”
Engineer: HRG
Installed by: E.K. Services
3rd & Boas Street Repl.
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Newark, OH
CSO 1006 & 1013 Modifications
1800 LF of 48”
40 LF of 30”
48” Jack & Bore
@ 130’ & 240’
Burial up to 27 FT
In Service 2010
Engineer: Malcolm Pirnie
Contractor:
Complete General
Construction
Status: In Service
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CSO Disinfection Pilot System
Ft Madison, IA
12”–60” SaniTite HP Pipe
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Olds Lift Station
Wenatchee, WA
Twin Barrel Run 60” SaniTite HP Pipe
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Fly Ash Landfill / Maryland
• 12,500 LF 15”–48” SaniTite HP For “Storm” Application
• Contaminated Soils
• Alternative to “Coated” Class IV RCP with Premium Joint
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Slip Lining
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Port Columbus International Airport
Columbus, OH
• 18,000 LF 30”-60” SaniTite HP For “Storm” Application
• Alternative to Class IV RCP with Premium Joint
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Summary
• ADS: a conservative experienced company
• PP: an international pipe material
• 13’, 16’, 20’ lay lengths
• Rigid and high impact
• Lightweight & quick installation
• Deep cover, high load bearing capacity
• Plug & play: – Fernco
– Inserta-Tee
– A-lok
– Press Seal, NPC, etc.
– Air, water, and mandrel testing
– Repairs
• Customer support
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