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Presentation on Industrial

TrainingNational Fertilizers Limited

Submitted to: Prof. Mahesh Pophaley Submitted by: Anchal MangalProf. Sanjay Jathar (0812ME071010)

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C ontents:

IntroductionEnvironment and Safety

Awards and Honours

Study of manufacturing process of Ammonia:B lock Diagram of Ammonia PlantDesulphurization

Reforming

CO shift ConversionCO 2 Removal

Methanation

Ammonia Synthesis

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Introduction:

NFL, a Schedule A and Mini Ratna Company, is the secondlargest producer of Nitrogenous Fertilizers in the Country with15.8% share in domestic production of Urea achieved in thecountry during 2009-10.

NFL was incorporated on 23rd August 1974 with twomanufacturing Units at Bathinda and Panipat. Subsequently,on the reorganization of Fertilizer group of Companies in1978, the Nangal Unit of Fertilizer Corporation of India came

under the NFL fold. The Company expanded its installedcapacity in 1988 by installing and commissioning of itsVijaipur gas based Plant in Madhya Pradesh .

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The Vijaipur Plant was a landmark achievement in projectmanagement in India. The plant was completed well within

time and approved project cost. In recognition of thisachievement, the project was awarded the First Prize onExcellence in Project Management by Govt. of India.Subsequently the Vijaipur plant doubled its capacity to 14.52lakh MTs by commissioning Vijaipur Expansion Unit i.e.

Vijaipur-II in 1997. The annual capacity was subsequently re-rated w.e.f. 1.4.2000 from 7.26 lakh MT of Urea to 8.64 lakh MT for Vijaipur-I & Vijaipur-II Plants each.

Three of the Units Three of the Units are strategically located

in the high consumption areas of Punjab and Haryana. TheCompany has an installed capacity of 32.31 lakh MT of Urea.The company produced 33.30 lakh tonnes of Urea andrecorded an annual sales turnover of Rs.5091 croresduring 2009-10.

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Environment and Safety:

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Awards and Honours:National Productivity Award for Bio-Fertilizers 2002-03.Award for Best Overall Performance of an Operating NitrogenousFertilizer unit 1999-2000.Commendation certificate for outstanding work in Energy Conservation

by the Ministry of Power, Govt. of India1996National Energy Conservation Award from the Ministry of Power2005National Energy Management Award from CII2005

Energy Conservation Award from the Ministry of Power. 2000National Energy Conservation Award by Ministry of Power, G.o.I1995Silver Award for outstanding achievement in Environment Management by M/s Greentech Foundation,Hyderabad2004-05Madhya Pradesh State Level Annual award on Environment1999-0011th Indira Gandhi Memorial National Gold Award for Environmental & EcologicalImplementation1998-99Best Pollution Control Implementation Gold Award from International Green landSociety, Hyderabad1998-99Environment Protection Award by Fertilizer Association of India1995-96Environment Protection Award by Fertilizer Association of India1991-92Vijaipur

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D ESULPHURIZATION

SYNTHESIS

SHIFT REACTIO N

REFO RMING

CO 2 REMOV AL

METHANATIO N

CO 2 TO UREA

AMM O NIATO UREA

BLOCK D IAGRAM OF AMMONIA PLANT:

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