INCREDIBLE SOULS

FABCON DESIGN & ENGINEERING (PVT.) LTD.

EXECUTIVE SUMMARY

Introduction of company. Pestle & SOWT Analysis. Research Main process Manufacturing in plant, Designing, Boiler, Bridge making processes are discussed. Prioritize process Analyze. Suggestion & Conclusion

INTRODUCTION OF COMPANY

Private Limited group One of the top EPC Engineering, LPG Marketing and Trade

services provider of Pakistan Rich experience in Design, Detail Engineering,

Manufacturing, Site Erection Head office is in M8 Johar Town Lahore Sunder Estate plant. 3 sites Lahore Ferozpur road, Rawalpindi, BRTS Workforce: Overall 300 labour is working.

DEPARTMENTS

Admin department. Accounts department. Design department. Production planning department. Quality control department. Management department. Procurement department. Business development department. Store and Workshop.

PRODUCTS:

Storage tank

Boiler

PRODUCTS:

PRODUCTS

Pressure vessels

PRODUCTS

Sugar plant

PRODUCTS

Steel structure

PRODUCTS

Material handling equipment

SWOT ANALYSIS

Strength: Design and engineering is done under one roof. They hire professionals of uncanny capabilities. They have highly qualified consultants whose opinion is

valued in their field. They provide manufacturing, erection and installation

services to their valued customers in order to retain them. They get feedback of customers to draw in and maintain their

services for existence and identity in today’s dynamic market. They integrate safety into the development and execution of

all FABCON processes.

After an enormous discussion with them, we have come to know that following are the customers, suppliers & competitors of them.

Customers• C&W Department.• NLC (National Logistics Cell)• Habib construction.• GD Sugar mills.

RESEARCH

Suppliers

New Shalimar Street. Ishtiaq steel mill. NI Traders. Bashir Pipes. Modern Pipes. Pakistan Steel Mill.

Competitors:

Fast tube mill. DDFC (Design Development Fabrication

Company), PDL (Premier development league)

RESEARCH

PROCESS

Admin department

Read the tender in newspaper and apply. If approved then send to

Business development

Managing department

Accounts, Store, Design Department

PROCESS

Design department

Production planning department

Workshop

Store

PROCESS

Procurement department

Purchased raw material is send to store and then again to workshop.

Raw material is boiled, send material to grinding machine, cut and then paint the material with wet oxoid, weld, bend then send to material handling equipment.

PROCESS

Supervisor of Quality assurance department checks the quality of product

Material dispatched

Installation site

Assembling, quality will be again checked

Products are assembled to make structure

DESIGNING PROCESS:

Design given by customer

Checked and verified by company

Work start

Design offered by company

(10-12)

Approval of design

Customer verifies the

design

Project start

Method 1:

Method 2:

Headerbeam

s

Insulation sheet

Special Stone walls

Raw materi

al

Concrete area (beam type)Fan

Fan

Mud drum

Steam

drum

Fire Fire

SheetsSheetsSheetsSheets

Plant (Manufacturing process)

Plates of different Diaframe

Gas Cutter

RollerWeldin

g

BOILER

Large cylindrical vessel called the Drum Hold large quantity of water required for steam

generation. Drums weigh anywhere 100 to 250 tons with very high

thickness. Manufacturing drums need special machines and

process.

STAGES

Plate quality check by ultrasonic test.Review ultrasonic test report and steel supplier test

reportMove plate to heating furnace and heat to 850 - 870

deg C. Use incremental pressing in a 6000 or 8000 ton hydraulic–beam press and work it to get the shell shape based on the shell inside diameter

STAGES

Cold press the plate to the final specified shape when plate is below 130 deg C, but not below room temperature

The shell is moved to a special weld bevel machine for beveling the ends

STAGES

The weld is finished using the automatic submerged-arc welding

STAGES

The shell is welded 20 % on each side alternatively to control distortions of the shell

Grind the longitudinal weld flush both inside & outside and do magnetic particle test

STAGESDo radiography of the weld using a linear

accelerator (4MeV or above)

If necessary repair using a low hydrogen electrode at 150 deg C preheat

Re-radiograph after repair till test results are satisfactory

STAGES

All nozzles and nipples are drilled in the drum shellWeld the nozzles and nipples 150 deg C pre heatJoin the first two shells. Radioagraphy & magnetic

particle test.Finally paint the outer surface and the drum is ready

for shipping to the site.

BOILER READY

Stages involved in making a bridge

Stage 2 Stage 3Stage 1

The Fabcon is involved in making bridges, buildings and roads etc. we are taking one example of making a bridge from Fabcon civil works Pvt Ltd.

Bore

Peer cap

(Beem)

Piling

Installation of iron rods

(Rims)

Concrete

1:1:2

Iron casing

28 days to get ready

Through Rig/wench machine

Stage 1:

STAGE 2:

Shuttering Concrete 1 day to get ready

Watering for 28 days

Cyber of Rims for roof slabs

Roof slabs are ready

ConcreteDiaframe/ cross beam

Making of roof slabs:

Making of guarders:

STAGE 3:

Installation of guarders

Installation of roof slabs

Railing

Shuttering

Gaints injected

Iron rods are used

Small slabs

1 : 2 : 4

Space of 1 inch

Concrete

1 : 1.5 : 3

Curing (watering for 28

days)

Un-shuttering

SUGGESTIONS:

ERP software. Increase/ install more plants. Increase skilled staff, skilled labour, transport, inputs,

services, safety etc. Maximum flexibility in the layout of product and process

in order to modify it according to environment.

CONCLUSION:

Overall, Fabcon is among the best design and engineering companies. It has occupied great importance through its dedicated services, effective communication with customers, long lasting relations with the suppliers, strong distribution network, highly skilled and expert staff and using the latest technology to tackle the arising problems.