PRESENTATION ON 400 TPD GSSP PLANT - Simonsimonindia.com/pdf/CorporatePresentation.pdf · Report...

Copyright © 2016 | Simon India Ltd – an Group Company 1

Corporate Presentation

Copyright © 2016 | Simon India Ltd – an Group Company

• US$ 3 billion Group led by Mr. Saroj Kumar Poddar

• Comprises 26 companies in various verticals

• Significant presence in Agriculture Engineering Infrastructure Real Estate Consumer Durables Financial & Insurance Services

• Major manufacturer of wide range of high quality complex fertilizers and freight wagons

Mr. S. K. Poddar

Group Chairman

2

ADVENTZ Group


Group Holding Companies

Emerging Lifestyle Services

Zuari Agro Chemicals

Paradeep Phosphates

Zuari Spl. Fertilizers

Zuari Agri Sciences

Zuari Fertilisers and Chemicals

Zuari Maroc Phosphates

Gobind Sugar Mills

Mangalore Chemicals & Fertilizers

Simon India Ltd

Texmaco Infra & Holdings

Texmaco Rail & Engineering

Texmaco Hi-Tech Pvt Ltd

Wabtech Texmaco Pvt Ltd

Touax Texmaco Railcar Leasing

Zuari Indian Oiltanking

Kalindee Rail Nirman

Zuari Infraworld India

Indian Furniture Products

Hettich India

Zuari Global

Zuari Investments

Zuari Management Services

Adventz Finance

Adventz Securities Enterprises

Adventz Industries India

Lionel India

Globex Limited

Agri-Business Engg. & Infrastructure


Incorporated in year 1995

In to Engineering and Contracting Business

Serving Process Industry, Power and related verticals

100% subsidiary of Zuari Global Ltd

Offices in India (Delhi & Pune) and Saudi Arabia (Jubail)

Significant experience in Middle East

4

SIMON INDIA LTD


Vision and Mission

Mission

We would like to be a renowned “Engineering, Procurement & Construction Company known for its excellence in Project Management i.e. management of quality, time and cost”.

We would offer both types of services – Contracting & Consultancy with focus on technology oriented industries.

We would aim to achieve sustained growth through customer satisfaction, employee motivation & innovative approach.

Rev-01 Sd/- 22nd December, 2009 MANAGING DIRECTOR

Vision We would like to be a world class company in the business that we undertake-world class in quality of people that we employ, world class in the perception of clients with whom we deal.

We would also like to be an example of corporate citizenship – a company that respects and addresses all environment/ safety/health-related concern of the community and is fair to all our stakeholders-shareholders / employees / suppliers / clients / community members.

Rev-01 Sd/-

22nd December, 2009 MANAGING DIRECTOR


Quality Policy & ISO certificate

Quality Policy

We would ensure that at all stages from marketing to after-sales service, we deliver Engineering, Procurement & Construction services and supplies in line with what has been agreed with our customers including applicable statutory and regulatory requirements.

We are committed to achieve customer satisfaction by managing projects efficiently i.e. management of quality of services, supplies, cost and management of time.

We would enable our suppliers to complement efforts of our employees towards meeting the product/services requirements. We would continually improve the effectiveness of quality management system.

Rev-02 Sd/- 22nd December, 2009 MANAGING DIRECTOR


OH&S Policy & OHSAS Certificate

OH&S Policy

We would provide top priority to Occupational Health & Safety in whatever business we undertake.

As a corporate citizen, we are committed to provide our employees, visitors & other stake-holders a workplace free of uncontrolled Hazards to prevent injury and ill health to all of them in fulfilment of Statutory & Regulatory requirements.

We are committed to comply with statutory, regulatory & other subscribing requirements.

We are committed to provide training and resources to our employees for successful implementation of our OH&S Policy.

We would continually improve effectiveness of our OH&S Performance through involvement of our employees and stake-holders by reviewing OH&S Policy &Objectives.

Rev-00 Sd/ 2nd January, 2013 MANAGING DIRECTOR


Chief Executive Officer

Engineering

Process

Plant Design & Piping

Static Equipment

Rotary Eqpt. & Packages

Civil & Structural

Documentation & Library

Instrumentation

Electrical

Projects Execution

Project Management

Planning

Procurement

Construction

Business Development

HO-Delhi

Western Region Office

Saudi Arabia Office

Service

Departments

HR & Admin

Finance & Acc.

Quality & Safety

Information Technology

8

Organization Chart


Discipline Nos.

General Management 3

Marketing & Estimation 9

Engineering

Process 16

Mechanical Equipment 16

Piping 30

Civil & Structural 19

Electrical 14

Instrumentation 12

Project Management & Planning 25

Procurement & Expediting 10

Construction Management 25

Quality & Safety 9

Finance & Accounts 8

IT & support services 6

HR and Administration 7

Documentation 4

Total at SIL 206

*As on 1st April’16

Manpower Strength at SIL Delhi Additional Manpower Deployment

Additional manpower deployed on need basis by:

• Hiring experienced personnel on contract basis

• Mobilising specialists from group companies

• Deploying services of associate companies

• Outsourcing from specialist agencies.

• Critical studies through Experts & reputed Institutes

Manpower Strength at SIL

9

Manpower Details


HYDROCARBON

• Oil and Gas Processing

• Refinery & Petrochemicals

• Chlor-Alkali

• Sulphuric & Phosphoric Acid

• Phosphatic Fertlizers (SSP, NPK, DAP)

• Ammonia, Urea

• Specialty & Fine Chemicals

FACILITIES / INFRASTRUCTURE

• Cross Country Pipe Lines

• Petroleum / Chemical Storages

• Food grain Silo Systems

METALLURGY

• Non-Ferrous

POWER PLANTS

• Waste Heat Recovery

• Cross Country Conveyors

• High Ash Coal Gasification Plants

COAL GASIFICATION

• Captive Power Plants

• Balance of Plant for Utility Power Projects

CHEMICALS & FERTILISERS

• Technology can be sourced based on Client requirement

SECTOR FOCUS

CEMENT PROJECTS

10


RANGE OF SERVICES

Design

Engineering

• Conceptual Design

• Residual Basic Engineering

• Process Engineering

• 3-D Modeling & Detailed Engineering

• Mechanical

• Piping

• Elect & Inst.

• Civil & Structural

Project Consultancy

(PMC/ EPCM)

• Design Engineering & Review

• Procurement Management

• Inspection & Expediting

• Commissioning Assistance

• Construction Management

Project Execution

(LSTK / EPC)

• Detailed Engineering

• Procurement & Supply

• Construction and Installation

• Commissioning

• Quality Control & Supervision

Pre/Post

Project Services

• Pre Feasibility Study

• Bankable Techno-economic Project Report

• Technology Selection & Tie-up

• Specialised Technical Services

• Due Diligence


SOFTWARE

SIL Personnel are well versed with Indian as well as International Codes and Standards.

CODES AND STANDARDS

12

SOFTWARE, CODES & STANDARDS

3D Modeling & Review

• PDS

• AUTO PLANT

• NAVISWORKS

• SPR

Piping

• CAESER II

• ISOGEN

• AUTO PIPE

Machinery & Vessel

• PV ELITE

• NOZZLE PRO

Projects

• PRIMAVERA

• MS- PROJECT

• HAZOP/ PHA WORKS

Drafting

• AUTOCAD

• MICRO STATION

Elect & Inst

• ETAP

• INTOOLS

• DIALux

Civil & Structural

• STAAD Pro

• TEKLA

ERP & Documentation

• SAP R3

• WRENCH


Executing projects since year 2001.

Established Simon India Limited Saudi Arabia office in year 2007 as

wholly owned Subsidiary.

Approved by various Clients in Saudi Arabia including SABIC, Chemanol,

Zamil Group, Sipchem, Ma’aden Group etc.

Well versed with Local Practices, Rules & Regulations of various agencies

such as Royal Commission, HCISS, Marafiq, SABIC and its affiliates and

other private companies.

13

SIL IN SAUDI ARABIA


SIL was awarded the prestigious SABIC Safety Award in the Mega Contractors Category for the year 2009 and the Performance Achievement Award for executing Urea Granulation and Ammonia Abatement & Flare System Project at Al-Jubail in KSA with contract value of over USD 125 Million.

14

SABIC SAFETY AWARD


Sl. No.

Description of Project Client Location Nature of Contract

Year of completion

1 Granulator and Cooler Urea Scrubbers Waterleau Iran Engineering Services 2015

2

Urea Granulation and Ammonia Abatement

Projects at SAFCO-2, 3 & 4, Common Ammonium

Sulphate Crystallisation Plant and Flare System

Project

SABIC Jubail,

Saudi Arabia EPC 2011

3 Grass root Methanol Complex including

downstream units like MA/DMF, Penta etc. Chemanol Limited

Jubail,

Saudi Arabia PMC Services 2009

4

Conceptualization, basic & Detailed Engineering

Services for Utilities & Offsite of aforesaid

Methanol Complex

Chemanol Limited Jubail,

Saudi Arabia Engineering Services 2007

5

Project Feasibility, Financial Analysis, Evaluation of

Licensors’ information, Technical Bid Evaluation

and Technology Tie-ups with selected Technology

Suppliers on behalf of Client

Chemanol Limited Jubail,

Saudi Arabia

Feasibility Study &

DPR 2004

6 Diversification Study for Formaldehyde Based

Derivatives Chemanol Limited

Jubail,

Saudi Arabia Feasibility Study 2003

INTERNATIONAL PROJECTS

16

PARTIAL LIST OF PROJECTS EXECUTED

Cont... 1/2


Sl. No.


Year of completion

7 100 TPD Sulphuric Acid Plant

(through Simon Carves)

Basic Chemical National

Company

Yanbu,

Saudi Arabia

EPC Services &

Supplies 2003

8 Computer Simulation Study for Naphthalene

Recovery Unit Chemanol Limited

Jubail,

Saudi Arabia Feasibility Study 2003

9 Titanium Dioxide Expansion Project

(through Simon Carves)

National Titanium

Dioxide Co. Ltd

Yanbu,

Saudi Arabia

EPC Services &

Supplies 2002

10 40 TPD Chlor- Alkali Project

(through Simon Carves) ACC Chlorine

Yanbu,

Saudi Arabia

EPC Services &

Supplies 2002

INTERNATIONAL PROJECTS

17


Cont... 2/2


Sl. No.


Year of completion

1 2000 MTPD Sulphuric Acid Plant with HRS &

Power Plant Facility

Paradeep Phosphates

Limited

Paradeep , Orissa ,

India EPC 2015

2 Phosphoric Acid Storage System of 5,000 MT

capacity

Paradeep Phosphates

Limited

Paradeep,

Orissa, India EPC 2013

3 Sulphuric Acid Storage System of 10,000 MT

capacity

Paradeep Phosphates

Limited

Paradeep,


4 HRS system IFFCO, Paradeep Paradeep,

Orissa , India EPC 2013

5 New Final Absorption Tower and associated work

in existing Sulphuric Acid Plant Hindustan Zinc Limited

Chanderiya,

Rajasthan, India EPC 2011

6 Dewatering Project for Zinc Concentrate at Agucha

Mines Hindustan Zinc Limited

Agucha, Rajasthan,

India EPC 2011

7 Replacement of existing FAT in Sulphuric Acid Plant Hindustan Zinc Limited Chanderiya,


8 300 TPD Chlor-Alkali Plant

(Asahi Kasei technology) Meghmani Organics Ltd.

Dahej,

Gujarat, India EPCM Sevices 2008

9 Sulphuric Acid Storage and Connecting Piping &

Pumping System for 10,000 MT capacity

Paradeep Phosphates

Ltd.

Paradeep,


CHEMICAL SECTOR PROJECTS

18


Cont... 1/2


Sl. No.


Year of completion

10 300 TPD Methanol Distillation Plant at

GNFC,Bharuch (thru’ Lurgi India Ltd.) GNFC

Bharuch,

Gujarat, India Engg. Services 2008

11 100 TPD Chlor-Alkali Plant

(Asahi Kasei technology) Durgapur Chemicals Ltd.

Durgapur,

W. Bengal, India EPCM Services 2007

12 Replacement of existing IAT along with associated

Ducting / Piping in Sulphuric Acid Plant Hindustan Zinc Limited

Chanderiya,


13 Speciality Chemical Equipment & Machinery (thru’

Simon Carves, U.K.) Zenecca UK Engg. & Supplies 2006

14 Replacement of existing DT along with associated

Ducting / Piping in Sulphuric Acid Plant Hindustan Zinc Limited

Chanderiya,


15 Metallurgical Gas Cleaning Plant Hindustan Zinc Limited Chanderiya,


16 Chlor- Alkali Plant Conversion Cum Expansion

Project

DCM Shriram

Consolidated Ltd.

Kota,

Rajasthan, India EPCM Services 2005

17 Insoluble Sulphur Plant Expansion Oriental Carbon &

Chemicals Limited

Daruhera, Haryana,

India EPCM Services 2004

CHEMICAL SECTOR PROJECTS

19


Cont... 2/2


Sl. No.


Year of completion

1 Estimation of CAPEX for 10,000 TPA

Aluminium Fluoride Plant

Paradeep Phosphates

Limited

Paradeep , Orissa ,

India Engg. Services 2015

2 600 MTPD Powder & Granulated SSP Plant Zuari Fertilizers and

Chemicals Limited

Mahad,

Maharashtra , India EPC 2014

3 600 MTPD Powder SSP and 2x300 MTPD

Granulated SSP Plant

Chambal Fertilisers &

Chemicals Ltd.

Gadepan,


4 Gypsum Storage Shed for Railway Loading Paradeep Phosphates

Limited

Paradeep,

Orisaa, India EPC 2011

5 CO Based Diversification Products Study RCF Thal,

Maharashtra, India Feasibility Study 2003

6 Urea Plant Revamp - Ammonia Preheater Chambal Fertilisers &

Chemicals Ltd.

Gadepan,

Rajasthan, India Detail Engg. Services 1999

FERTILIZER SECTOR PROJECTS

20



Sl. No.


Year of completion

1 PNG Pipeline Network Hindustan Zinc Limited Chanderiya,

Rajasthan, India

Basic & Detailed

Engg. Services 2012

2 Crude Oil Storage Facility Hindustan Petroleum

Corporation Ltd.

Vizag,

A. P., India EPCM Services 2007

3 Cross Country Pipeline for transportation of White

Oil

Zuari Indian Oil Tanking

Limited

Goa,

India EPC 2003

4 Project Cost Estimation for Petroleum Products

Distribution Terminal

Caltex India Limited

India

Basic Engg. & Cost

Estimation 1999

REFINERY & PETROCHEMICAL PROJECTS

21



Sl. No.


Year of completion

1 23 MW Captive Power Plant Paradeep Phosphates

Ltd

Paradeep,

Odisha, India EPC 2015

2

Preliminary Engg . & Preparation of EPC Tender

Document for a 10,000 TPD Grass root Cement

Plant

Italcementi, Italy Gulbarga,

Karnataka, India Engg. Services 2011

3

Expansion of Cement Plant Capacity by 1.2 MTPA

Zuari Cement

Yerraguntla,

A.P., India

Construction

Supervision Services

2000

CEMENT & POWER SECTOR PROJECTS

22



Sl. No.


Year of completion

1 Technical Due Diligence of Engineers India Limited ONGC India Due Diligence

Services 2002

OTHER SECTOR PROJECTS

23



Sl. No.


Expected Year of

completion

1 9.2 MW Waste Heat Recovery project for Cement

Plant OCL (Dalmia Cement)

Rajgangpur,

Odisha EPC 2018

2 50,000 MTPY Caprolactum Distillation Facility GSFC Vadodara EPC 2017

3 Phosphoric Acid Storage System of 2 x 10,000 MT

capacity GSFC

Sikka Shore

Terminal EPC 2017

4 Design Engineering work for Coal Gasification Synthesis Energy

Systems USA Design & Engg. 2016

5 GDI-DOSS DOM Soil & Topographical Survey GDI Jubail, Saudi Arabia Study & Survey 2016

6 Preparation of Concept Development Package for

Butadiene Tanker Loading Station

Addar Chemical

Company Jubail, Saudi Arabia Conceptual Design 2016

7 Retrofit of existing Sulphuric Acid plant Paradeep Phosphates

Limited

Paradeep , Orissa ,

India EPC 2017

8 Design & Detail Engineering of New Structural

Trolley for Ammonia Unloading System

Paradeep Phosphates

Limited

Paradeep , Orissa ,

India Design & Engg. 2016

9 Greenfield Specialty Chemical Complex Addar Chemical

Company Jubail, Saudi Arabia PMC Services 2017

10 200 TPD Chlor-Alkali Plant KLJ Qatar EPCM Services 2016

PROJECTS UNDER EXECUTION

24



3D Model of Plant

2000 TPD SULPHURIC ACID PROJECT PARADEEP PHOSPHATE LTD


LSTK Project as Installed


27


200 TPD CHLOR ALKALI PLANT KLJ, QATAR

28

3D Model of Plant - EPCM Project (under execution)


EPCM Project

29

SULPHURIC ACID PLANT BCNC, SAUDI ARABIA


CAPROLACTAM DISTILLATION PROJECT GSFC, GUJARAT

30

3D Model of Plant - EPC Project (under execution)


Chlorine Absorption Tower and HCL Prodn. Unit

EPCM Project

31

CHLOR-ALKALI PLANT ACC, SAUDI ARABIA


PMC Services for the Complete Complex

32

METHANOL COMPLEX CHEMANOL, SAUDI ARABIA


PMC Services for the Complete Complex

33

METHANOL COMPLEX CHEMANOL, SAUDI ARABIA


100 Mtr Tall Flare at IBB

34

Scrubber Installation in SAFCO-2

UGAA & FLARE SYSTEM PROJECT SABIC, SAUDI ARABIA

LSTK Execution


Common Facilities & AS Crystallisation Plant

Tank Erection (11 m. dia.) Transported in single piece after shop Fabrication

35

UGAA & FLARE SYSTEM PROJECT SABIC, SAUDI ARABIA

LSTK Execution


LSTK Execution

Treatment of Dust laden SO2 Gas from Smelter passing through Venturi Scrubber,

Packed Bed Cooler, ID FAN, large size Ducting, Stack & Associated Equipment

36

GAS CLEANING PLANT HINDUSTAN ZINC LTD.


EPCM Execution

37

CHLOR-ALKALI PLANT MEGHMANI ORGANICS LTD.


SINGLE SUPER PHOSPHATE PLANT ZFCL, INDIA

Dryer Belt conveyer

Ball Mill

38

EPC Execution - 600 TPD Plant

Screw Conveyer & Cyclone Separators


LSTK Execution

Relining of Urea Reactor & Installation of high efficiency Trays inside the Urea Reactor to improve conversion

efficiency and energy efficiency.

The job involved Removal of existing Urea Reactor weighing 200 M.T. using heavy cranes and Installation of new

Reactor on the same foundation within an existing plant during short shutdown period.

39

UREA REACTOR REVAMP ZIL, GOA


LSTK Execution for Transportation of White Oil

Pipeline being laid on a beach

40

CROSS COUNTRY PIPELINE ZIOTL, GOA

Pipeline being laid on a hilly area


LSTK Execution

41

PHOSPHORIC ACID STORAGE SYSTEM PARADEEP PHOSPHATE LTD


PMC Services for 1350 TPD Ammonia & 2400 TPD Urea Plant

42

AMMONIA & UREA PLANTS CFCL, GADEPAN


Heat Recovery from Sulphur Burning Gases - EPC Project

44

23 MW POWER PLANT PARADEEP PHOSPHATE LTD


EPC Execution

45

23 MW POWER PLANT PARADEEP PHOSPHATE LTD

Deaerator HRS Boiler


2X150 M3/hr DM Water Plant - EPC Project

46

Offsite & Utilities – DM Watering Plant PARADEEP PHOSPHATE LTD


6500 M3/hr Cooling Tower - EPC Project

47

Offsite & Utilities – Cooling Tower PARADEEP PHOSPHATE LTD



3000 M3/hr Cooling Tower System - EPC Project

48


7700 M3/hr Sea Water Cooling Tower - EPCM Project

49

Offsite & Utilities – Sea Water Cooling Tower CHEMANOL, SAUDI ARABIA


Corporate Office - INDIA

Simon India Ltd. Engineering & Operations Centre

Mehtab House, A-36, Ground Floor, Mohan Co-op. Industrial Estate,

New Delhi - 110 044, India. Ph : +91-11-4260 2222

Contact : Mr. Anoop Sharma/Mr.Harish Kumar Email : [email protected]

Simon India Ltd. (KSA Branch) Stars Tower, Office No.# 9, King Faisal Road (West), P. O. Box : 2298, Al Jubail City : 31951, Kingdom of Saudi Arabia. Ph : + 966 53321 4163 Contact : Mr. Hari Kumar Email : [email protected]

Simon India Ltd. (Regional Office - Pune) C/o Zuari Agro Chemicals Ltd., Sales Head Office, World Trade Centre, 206, Tower A, S. No. 1/18, Opp. EON Free Zone, Kharadi, PUNE - 411 014, India. Ph : +91 9370313431 Contact : Mr. Pranay Gujarathi Email : [email protected]

www.simonindia.com

50

Contact Us…

http://www.simonindia.com/


THANK YOU !

51

PRESENTATION ON 400 TPD GSSP PLANT - Simonsimonindia.com/pdf/CorporatePresentation.pdf · Report...

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