Presentation EAGLES GARNET...The garnet grains have a unique structure that causes them to fracture...
Transcript of Presentation EAGLES GARNET...The garnet grains have a unique structure that causes them to fracture...
EAGLES TECH PTE LTD 203 Henderson Road #01-08 Henderson Industrial Park
Singapore: 659546 TEL: (65) 6513-0495/ 6795-5977 FAX: (65) 6790-9380
E-Mail: [email protected]
EAGLES GARNET
SUPERIOR GARDE ABRASIVE BLASTING MEDIA
EAGLES Garnet is mined from Almandine mineral deposit sources on the coastal
stretch of south India Beach Sand Garnet and fresh water source River Indian
Garnet . The pure almandine garnet deposit with diverse sizing and precision
processing which can meet all common industrial application. Its inherent physical
and chemical uniformity ensures better performance and its repeatability, low dust
levels, high specific gravity, cutting accuracy makes it ideally suitable for the
blasting industry. Garnet is gradually displacing the other substitute blasting media
because of its environment friendly utility and reusability thus eliminating the
health risks associated with other conventional blasting media. These high
standard almandine garnets are suitable for abrasive sand blasting media, water-
jet abrasives, abrasives grains, filtration media, precision abrasive powder and
other miscellaneous abrasive uses. EAGLES Garnet abrasive grains support a full
line of bonded and coated abrasive products for surface conditioning of metals,
wood and most synthetic surface.
Cost Effective
EAGLES Garnet distinctiveness is in its recyclables that enhances the efficiency and increases the productivity and at the same time reduces abrasive consumption thus leading to significant cost saving per square meter blasted.
Low Dust LevelsThe abrasive grains have specific gravity, exceptional material hardness and low breakdown rate. These ensure significantly reduced dust levels, improved operator visibility, minimum disruption and danger to adjoining operations.
Health and SafetyEAGLES Garnet in an inert natural mineral that poses no health or environmental risks. EAGLES Garnet products contain less than 0.1% free silica.
RecyclablesEAGLES Garnet, due to its characteristic sub-angular fractured shape, is highly efficient in the blasting process. Its low abrasive consumption makes it feasible for recycling up to 4 to 6 times without losing its efficiency.
Superior Surface Preparation
EAGLES Garnet; garnet abrasive due to their ability to reach deep into the cavities to the bare metal surface provide a uniform surface profile than is virtually free of embedment and rogue peaks and troughs providing improved coating adhesion and coating life.
Superior Abrasive Traits
The garnet grains have a unique structure that causes them to fracture along
crystal cleavage lines producing more angular, sharp edges and eliminates secondary finishing in industries like job shops, glass cutting and aerospace.
Better Cutting Edge
EAGLES Garnet abrasive produces a better edge quality and can be used in demanding applications where other water-jet abrasives fall short. It can cut net-shape or nearnet- shape parts and no secondary finishingprocesses.
Sizes12 . 40 Mesh (Beach Sand)One of the most preferred products for multi-media-water-filtration systems. It can also be used for specialized application where excessive surface
profiling is required or very high built coating systems are to be removed.Surface Profile: 100 . 150 microns.
20 . 40 Mesh (Beach Sand & River Sand)It is an abrasive that can be utilized for heavy-duty coating removal.
Its recyclables and nominal production rates make it one of the mostpreferred repair-grade abrasives.Surface profile: 75 . 100 microns.
20 . 60 Mesh (Beach Sand)It is the most cost effective and excellent abrasive of its kind.Its repeatability makes it suited for fast and efficient removal of existing coatingswhen compared to other traditionally used abrasive mediumSurface profile: 50 . 90 microns.
30 . 60 Mesh (Beach Sand & River Sand)
It is perfect for all types of blasting applications including, removing existing coating, rust and other contamination. An ideal choice for superior surface preparation for pipelines, fabricated steel and structures, it is preferred most as a Slurry-Blast-Grade and High Pressure Hydro-Blasting Abrasive.Surface profile; 50 -75 microns.
Technical Data and Physical Characteristics
Garnet Type: Almandine Garnet from Beach Sand
General
Description:
Almandine garnet is a chemically inert nonmetallic mineral that is
quite common in the natural environment. It is found in trace amounts in most river and beach sands and is know for its hardness and durability. The high levels of hardness and toughness make almandine garnet ideal for many abrasive applications.
Its high specific gravity as well as its chemical andabrasive resistance makes almandine garnet ideal forfiltration. Almandine garnet is also a popular semi-precious
gem.
Grain Shape
Water Solubility
7.5 . 8.0 per Moh.s scale
Less Than 1%
4.10g/cm3
Insoluble under standard condition.
(20ûC, distilled water)
sub-angular, angular
Hardness
Acid Solubility
Specific Gravity
Chloride Content Less Than 25ppm
ConductivityLess Than 125 µs/cm
Melting Point 1,300ûC
Free Silica Content Less Than 1.0%
Colour Reddish Pink, Reddish Brown Available
Sizes 12/40 to 120 mesh
Packaging Option
25kg multi-ply valve type paper bag
25kg HDPE bag with PE liner
Loose in 1 M.T and 2 M.T HDPE bulk bags with inner
PE liner
80 x 25kg bags shrink wrapped to pallets orstuffed on HDPE bulk bag
Almandine Garnet from Beach Sand
Technical Data and Physical Characteristics
Mineralogical Composition (Typical)
Almandite Garnet 97 . 98%
Ilmenite Less Than 2.0%
Quartz (free silica) Less Than 1.0%
Others Less Than 0.5%
Silicon Dioxide Si0² 36% (non crystalline) Ferric Dioxide Fe²0³ 32% Aluminum Oxide A1²0³ 23% Magnesium Oxide Mg0 6%
Calcium Oxide Ca0 1% Manganese Oxide Mn0 1% Titanium TiO2 < 1%
Chemical Composition (Typical . wt%)
Sieve Analysis
PERCENTAGE RETENTION - Typical
Mesh
12~24
Mesh
20~40
Mesh
20~60
Mesh
30~70
Mesh
30~60Mesh MM
12 1.400 0~5
20 0.850 30~40 0~5 0~5
30 0.600 40~50 50~70 10~25 0
40 0.425 0~5 10~20 25~50 5~15 10~20
50 0.300 0~10 25~45 15~30 45~60
60 0.250 5~15 20~40 10~25
70 0.212 20~50
80 0.180 0~5 0~10 5~20
100 0.150 0~1 0~1
Almandine Garnet from Beach Sand
Technical Data and Physical Characteristics
Garnet Type: Almandine Garnet are from .fresh water
source. River Garnet
General
Description:
Almandine garnet is a chemically inert nonmetallicmineral that is quite common in the natural environment. It is found in trace amounts in most
river and beach sands and is know for its hardness and durability.
The high levels of hardness and toughness
make almandine garnet ideal for many abrasive applications.Its high specific gravity as well as its chemical
and abrasive resistance makes almandine garnetideal for filtration. Almandine garnet is also a popular
semi-precious gem.
General
Description:
Grain Shape sub-angular, angular
Water Solubility Insoluble under standard condition.
(20ûC, distilled water)
Hardness 7.5 . 8.0 per Moh.s scale
Acid Solubility Less Than 1%
Specific Gravity 4.0 - 4.1g/cm3
Chloride Content Less Than 10 -15 ppm
Conductivity Less Than 10 - 15 m/Sm
Melting Point 1260ûC
Free Silica Content Less Than 0.2%
Colour Red to Reddish Brown
Available Sizes 30/60 and 20/40 mesh
Packaging Option
25kg multi-ply paper bag packed in 1MT/2T
25kg Poly Propylene bag packed in 1MT/2MT Loose in 1 M.T and 2 M.T HDPE Jumbo bags with inner PE liner
40 x 25kg bags shrink wrapped to pallets or stuffed
on HDPE bulk bag
Almandine Garnet from .fresh water source. River Garnet
Technical Data and Physical Characteristics
Mineralogical Composition (Typical)
Almandite Garnet 98%
Ilmenite Less Than 2.0% Quartz (free silica) Less Than 0.4% Others Less Than 0.5%
Silicon Dioxide Si0² 36% (non crystalline)
Ferric Dioxide Fe²0³ 2% Aluminum Oxide A1²0³ 20% Magnesium Oxide Mg0 9.73% Calcium Oxide Ca0 8.30% Manganese Oxide Mn0 0.45%
Titanium TiO2 0.66%
Chemical Composition (Typical . wt%)
Almandine Garnet from .fresh water source. River Garnet
IDENTITY EAGLES GARNET ABRASIVE S GRAINS
AND FILTRATION BEACH SAND GARNET
SECTION I
Authorise Marketing Agent
EAGLES TECH PTE LTD 203 Henderson Road #01-08 Henderson Industrial ParkSingapore: 659546 TEL: (65) 6513-0495/ 6795-5977 FAX: (65) 6790-9380 E-Mail: [email protected]
SECTION II Chemical Identity and Information on Ingredients
Specific Chemical Identity:
EAGLES Garnet is a natural mixture of Almandine
Garnet, having a chemical composition of Fe3 AI2 (Si04)3 with Mn and Mg in partial substitution for Fe in the formula, and other minerals. CAS No.: 1302-62-1 (almandine)
Hazardous Ingredients: The following substances are present and regulated by
OSHA andACGIH limits:
Substance WT.% OSCH/ACGIH
(Limit in use*)
Nuisance dust na 15 mg/m³
Respirable dust na 5 mg/m³
Crystalline silica <0.5% 0.10 mg/m³
If these levels are exceeded, adequate respiratory protection must be employed.
SECTION III Physical and Chemical Characteristics
Melting Point
Circa 1300ûC/23720ûF
Specific Gravity (H² 0= 1.0)
4.10g /cm3
Appearance
Reddish browncolour grains
Odour
no odour
Solubility in Water
Insoluble
SECTION IV Fire and Explosion Hazard Data
Flash Point (method used): Material is non-flammable solid Flammable Limits: Not Applicable LEL: Not Applicable UEL: Not Applicable
Extinguishing Media: Use extinguishing media appropriate for the surrounding fire.
Special Fire Fighting Procedures: As appropriate to surrounding fire. Fire fighters should be protected from nuisance dust.
Unusual Fire and Explosion Hazards: None
Material Safety Data Sheet (complies with 29 CFR)
Almandine Garnet from Beach Sand
SECTION V Reactivity Data
Product Stability INERT & STABLE
Condition to avoid Almandine garnet is an inert, stable natural solid needing
NO special handling in normal use.
Incompatibility (materials to avoid) None know
Hazardous Decomposition or Byproducts None know
Hazardous Polymerization Will not occur
Condition to avoid None know
SECTION VI Health Hazard Data
Inhalation Possible
Skin None
Ingestion None
Health Hazards (acute and chronic) None know. Use care to limitpossible exposure to nuisance dust during blast cleaning.
Carcinogenicity Contains less than 0.5%
IARC Monographs No. 42
Crystalline silica (quartz) Na
OSHA Regulations 0.1mg/m³
Sign and Symptoms of Exposure:
Exposure to nuisance dust may cause eye, throat or lung irritation,
coughing, or shortness or breath.
Medical Conditions Generally Aggravated by Exposure:
Chronic bronchitis, emphysema and other lung diseases
may be aggravated by exposure to nuisance dust.
Emergency and First Aid Procedures
EYE CONTACT:
SKIN CONTACT:
Wash eyes with water to flush out dust particles.
Wash affected area with soap and water.
Almandine Garnet from Beach Sand
Material Safety Data Sheet (compl ies wi th 29 CFR 1910. 120)
SECTION VII Precaution for Safe Handling and Use
Steps to be taken in case material is
released or spilled:
NO SPECIAL PRECAUTIONS ARE NECESSARY.
Sweep or vacuum material for disposal.
Prevent generation of dust during clean up.
Waste Disposal Methods: Follow local, state and federal guidelines for disposal of inert solid waste. Material Contaminated in use may require special handling.
Precaution to be Taken
in Handling and Storing:
NONE- Use good housekeeping practices
to reduce dust; use approved hand, eye and respiratory protection when handlingmaterial.
Other Precautions: Use materials ONLY for the purposes intended, and incorporate methods of dust control to maintain airborne dust within federal or local TLV limits.
SECTION VIII Control Measures
Respiratory Protection (specify type): NIOSH/MSHA approved filters and
air supplied hoods for blasters.
Ventilation: YES
Local Exhaust: Use when blast cleaning
Special: NONE
Mechanical (general): Meet dust TLV
Other: NONE
Eye Protection: Safety glasses with side shields
Protection Gloves: Leather or equivalent . in use
Other Protective Clothing or Equipment: Hearing protection when
working near blast cleaning operation.
Work/hygienic Practices: Maintain a clean and safe
work environment and monitor work
SECTION VIII Control Measures
Almandine Garnet from Beach
Material Safety Data Sheet (complies with 29 CFR)
Almandine Garnet from fresh water source. River Garnet IDENTITY
(as used on label and list)
SECTION I
Authorise Marketing Agent EAGLES TECH PTE LTD 203 Henderson Road #01-08 Henderson Industrial ParkSingapore: 659546 TEL: (65) 6513-0495/ 6795-5977 FAX: (65) 6790-9380 E-Mail: [email protected]
SECTION II Chemical Identity and Information on Ingredients
Specific Chemical Identity:
TekadOil Garnet is a natural mixture of AlmandineGarnet, having a chemical composition of Fe3 AI2 (Si04)3 with Mnand Mg in partial substitution for Fe in the formula, and otherminerals.
CAS No.: 1302-62-1 (almandine)
Hazardous Ingredients: The following substances are present and regulated by OSHA andACGIH limits:
Substance WT.%
OSCH/ACGIH (Limit in use*)
Nuisance dustna 15 mg/m³
Respirable dust na5 mg/m³
Crystalline silica <0.5%0.10 mg/m³
If these levels are exceeded, adequate respiratory protection must be employed.
SECTION III Physical and Chemical Characteristics
Melting Point
Circa 1260ûC
Appearance
Dark Red, Dark Pink and
traces of Black Garnet
Specific Gravity (H² 0= 1.0)
Odour
no odour
Solubility in Water
4.0 - 4.1cm3 Insoluble
SECTION IV Fire and Explosion Hazard Data
Flash Point (method used): Material is non-flammable solid
Flammable Limits: Not Applicable
LEL: Not Applicable
UEL: Not Applicable
Extinguishing Media: Use extinguishing media appropriate for the surrounding fire.
Special Fire Fighting Procedures: As appropriate to surrounding fire. Fire fighters should be protected from nuisance dust.
Unusual Fire and Explosion Hazards: None
Loss on Ignition: 0.08%
Physical State: solid
Viscosity: Not Applicable
SECTION V Reactivity Data
Product Stability INERT & STABLE
Condition to avoid Almandine garnet is an inert, stable natural solid needing NO special handling in normal use.
Incompatibility (materials to avoid) None know
Hazardous Decomposition or Byproducts None know
Hazardous PolymerizationWill not occur
Condition to avoid None know
SECTION VI Health Hazard Data
Inhalation Possible
Skin None
Ingestion None
Health Hazards (acute and chronic) None know.
Use care to limit possible exposure to nuisance dust during blast cleaning.
Carcinogenicity Contains less than 0.5%
IARC Monographs No. 42
IARC Monographs No. 42
Crystalline silica (quartz) Na
OSHA Regulations 0.1mg/m³
Sign and Symptoms of Exposure: Exposure to nuisance dust may cause eye, throator lung irritation, coughing, or shortness or breath.
Medical Conditions Generally
Aggravated by Exposure:
Chronic bronchitis, emphysema
and other lung diseases may be aggravated by exposure tonuisance dust.Emergency and First Aid Procedures
EYE CONTACT:
SKIN CONTACT:
Wash eyes with water to flush out dust particles.
Wash affected area with soap and water.
Almandine Garnet from fresh water source. River Garnet
Material Safety Data Sheet (complies with 29 CFR 1910. 120)
SECTION VII Precaution for Safe Handling and Use
Steps to be taken in case material is
released or spilled:NO SPECIAL PRECAUTIONS ARE
NECESSARY.Sweep or vacuum material for disposal. Prevent generation of dust during clean up.
Waste Disposal Methods: Follow local, state and federal guidelines for disposal of inert solidwaste. Material Contaminated in use may require special handling.
Precaution to be Taken in Handlingand Storing:
NONE- Use good housekeeping practices
to reduce dust; use approved hand, eye and respiratory protection when handlingmaterial.
Other Precautions: Use materials ONLY for the purposes
intended, and incorporate methods of dust control to maintain airborne dust within federal or local TLV limits.
SECTION VIII Control Measures
Respiratory Protection (specify type): NIOSH/MSHA approved filters and
air supplied hoods for blasters.
Ventilation: YES
Local Exhaust: Use when blast cleaning
Special: NONE
Mechanical (general): Meet dust TLV
Other: NONE
Eye Protection: Safety glasses with side shields
Protection Gloves: Leather or equivalent . in use
Other Protective Clothing or Equipment: Hearing protection when working
near blast cleaning operation.
Work/hygienic Practices: Maintain a clean and safe work environment and monitor workpractices.
DESCRIPTION OF ACTIVITIES REMARK
CORROSION ENGINEERING ACTIVITIES
Maintenance of Pipelines (External)
Pipelines on tracks, racks and pipelines in process plants.Aqua Jet Blast System and Airless Spray Equipment
Maintenance of Pipelines (Internal)Aqua Blast internal to SA 2.5 finishing andapplication of 2 or 3 coatings. Pipelines on site anywhere in plant.
Requires internal blasting and painting equipment and accessories
Maintenance Tank (external)Tank external shell plate, tank roof top, tank accessories i.e. Railings, stairways etc.
Aqua Blast to SA 2.5 finishing and application of 2 or 3 coatings. Different sizes of tanks. Access with scaffolding or aerial lifts.
Maintenance of Pipelines (External)Tank internal shell plate, tank bottom plate, tank roof soffit, tank floating roof and ts accessories. Aqua Blast to SA 2.5 finishing and application of 2 or 3 coatings.
Different sizes of tanks. Access with scaffolding or aerial lifts.
Maintenance of Steel Structures
Steel structures for pipelines, vessels, plants, platforms etc.
Aqua Blast to SA 2.5 finishing and application of 2 or 3 coatings.Access with scaffolding. All sizes of structures possible.
Maintenance of Vessles (External)
Aqua Blast to SA 2.5 finishing and application of 2 or 3 coatings. Mostly found in plants.
DESCRIPTION OF ACTIVITIES REMARK
Maintenance of Vessels (Internal)
Aqua Blast to SA 2.5 finishing and application of 2 or 3 coatings. Mostly found in plants.
Maintenance of Pipe Piles / Steel Sheets / Piles
Aqua Blast to SA 2.5 finishing and application of 2 or 3 coatings for above water.Underwater coating for underwater surfaces.
Maintenance for above water and underwater surfaces.Special requirement and technique.
Underwater blasting and painting.
Maintenance of Furnace Stack (External - 30 m to 70 m high)
Aqua Blast to SA 2.5 finishing and application of 2 or 3 coatings. Special access required, Gondola.
Maintenance of Plant Equipment - Furnace, Crackers, etc.
Aqua Blast to SA 2.5 finishing and apllication of 2 or 3 coatings. Usually during shutdown of plants.
Maintenance of Concrete Tanks (Internal and External)
Aqua Blast to SA 2.5 finishing and application of 2 or 3 coatings. Especially water tanks.
DESCRIPTION OF ACTIVITIES REMARK
Maintenance of Heat Exchangers (Covers and External Tubings)
Aqua Blast to SA 2.5 finishing and application of 2 or 3 coatings. Usually during shutdown of plants.
Blasting and Painting of New Tank Construction
Scope of Works includes: Tank internal / external, roof top, roof underside, tank bottom plate, structural steel,railings, tower stairs and all other accessories
for the new tank.
Contract for entire tank for blasting and painting.
Blasting and Painting of New Pipe Construction
Aqua Blast to SA 2.5 finishing and application of 2 or 3 coatings. Normally shop blasting required.
Blasting and Painting of New Steel Structure Construction
Aqua Blast to SA 2.5 finishing and application of 2 or 3 coatings. Normally shop blasting required.
Blasting and Painting of New Vessels Construction
Aqua Blast to SA 2.5 finishing and application of 2 or 3 coatings. Normally shop blasting required.
Blasting and Painting of New Furnace Construction
Aqua Blast to SA 2.5 finishing and application of 2 or 3 coatings. Normally shop blasting required.
DESCRIPTION OF ACTIVITIES REMARK
Aqua- Jet Cleaning with Sodium Bicarbonate
Includes: Tank, vessel, plants contaminatedwith crude oil, flanges and pumps, plant structures and flooring, drain sumps and
reservoirs containing oil, oil spills in all areas etc.
Sodium bicarbonate ability to neutralize and clean without translocation problems.
Specialty cleaning.
Maintenance Blasting and Painting of Power Plant Sea Water Intake
Aqua Blast to SA 2.5 finishing and application of 2 or 3 coatings.
Aqua Jet System ability to perform bolt above and underwater blasting.Specialty maintenance programme.
Special Maintenance of Tank Roof Top Rim and Tank Base Rim
Aqua Blast to SA 2.5 finishing and application of 2 or 3 coatings. Rim very susceptible to corrosion failure.
Maintenance of Tank Bottom Plate with Polyurea
Blasting to SA 2.5 finishing required and one primer coat before application of Polyurea
Excellent for pinhole leaks that aredifficult to detect in large tanks.