Preparing Plant Engineering for Industrie 4.0 - Florian Himmler, evoSoft - IVSZ MENTA 2015

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Florian HimmlerevoSoft

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evosoft Plant Engineering Framework – Preparing Plant Engineering for Industrie 4.0


Agenda

• evosoft• Industrie 4.0 / Industrial Internet• Motivation• evosoft Plant Engineering Framework• Conclusion


Agenda



Infographics

evosoft Hungary Kft.


Book of Lists, BBJ, Nr.1. (2014/15)



Agenda



Characteristics & Technology Fields

Industrie 4.0 / Industrial Internet

Machine Learning

Big Data

Internet of Things

Machine-to-Machine Communication

Cyber-Physical-Systems

Individual Products

Flexible Production

Integration of Customers and Partners

Hybrid Products Digitalization Digital Factory


Agenda



Current challenges and their solution approaches

Motivation

• Realizing flexible production lines using innovative Industrie 4.0- / Industrial Internet- technologies• Integrated flexibility from customer request to operations and maintenance phase

Customer Request Engineering Operation Maintenance

Approach

Challenges Globalization Pressure to be innovative

Dynamic markets Individuality

Customer-integrated configuration

Immediate customer feedback

Automated engineering

Short time-to-market – high quality

Intelligent plants and work pieces

Automated communication

Plants and products “know” components

Easy maintainability


Plant engineering companies do not meet conditions to realize the visions of Industrie 4.0 / Industrial Internet

Motivation

Common engineering repository Efficient standardization & modularization

Standardized integration engineering applications

Customer-oriented requirements engineering and solution design

Pre-conditions for Industrie 4.0 / Industrial Internet


Agenda



Step-by-step towards Industrie 4.0 / Industrial Internet

evosoft Plant Engineering Framework

Application of a structured process to integrate the existing process- and system-landscapesGoal:• Eliminate data inconsistency, redundancy and manual effort• Improve availability and quality of data

Process- and System-Integration

Analysis and optimization of existing standardization & modularization strategies for the companies’ plantsGoal:• Enable flexible production with standardized processes

Function-Based Standardization

Realization of a standardized information exchange (e.g. using AutomationML) during engineeringGoal:• Enable Interdisciplinary collaboration throughout the whole engineering process

Integrated Engineering

Realization of a function-based requirements engineering approach

Goal:• Integration of the customer into the design process by applying standardized and transparent requirements engineering processes

Integrated Solution Design

• evosoft Plant Engineering Framework – the enabler for Industrie 4.0 / Industrial Internet approaches in plant engineering environments


Step 1: Process- and System-Integration


Rough Analysis Detailed Analysis Target Definition

Process Analysis

Use-Case Analysis

Organization Analysis

Rough Analysis

Input/OutputAnalysis

System Analysis

Data Source Identification

Data Object Identification

Detailed Analysis

Target Landscape Definition

Process Optimization

Exchange Format

Definition

Interface Definition

Interface Optimization

Target Definition

Reference model for the integration of IT landscapes

Analysis and evaluation of the existing AS-IS situation of the company

Integration and harmonization of the processes and the software solutions to be used


Step 2: Function-Based Standardization


Plant

Function 1

Sub-Function 1.1

Sub-Function 1.2

Function 2

Generic Plant GP

Generic Functional Structure View Standardized Functional Structure View

Plant

Standard Function 1

Stand. Sub-Function 1.1


Standard Function2

Standard Plant SP Plant

Realized Function 1

Real. Sub-Function 1.1


Realized Plant RP

<optional>

Define Standardize Realize

Realized Functional Structure Viewisstandardizedby isrealizedby

isrealizedby

isrealizedby

isrealizedby

isstandardizedby

isstandardizedby

isstandardizedby

Project Independent Data (Master Data) Project Specific Data (Project Data)

Stable engineering processes due to function oriented standardization

High flexibility due to variant management

Increased reusability of developed artifacts

Improved interdisciplinary collaboration


Step 3: Integrated Engineering


Interdisciplinary collaboration throughout the whole engineering process

Usage of a central engineering repository

Standardized information exchange

Reduced change management effort

ProjectedPlantMaster Data Library<<instantiation>>

FE_ID FE_ID FE_ID FE_ID

FE_ID FE_ID

FE_IDFE_ID

FE_ID

LegendFunctionBasedAutomationMLInterface

FE_ID FunctionID – Golballyuniqueidentifierfor all functionbasedengineeringelements

Central Data Platform

Software EngineeringProjectedPlantMaster Data Library

<<instantiation>>FE_ID FE_ID FE_ID FE_ID

FE_ID FE_ID

FE_IDFE_ID

FE_ID

Mechanical Engineering

ProjectedPlantMaster Data Library<<instantiation>>


FE_ID FE_ID

FE_IDFE_ID

FE_ID

ElectricalEngineering

ProjectedPlantFunctionBasedMaster Data Library <<instantiation>>

Plant

Function 1

Sub-Function 1.1

Sub-Function 1.2

Function 2

GenericPlant GP Plant

Standard Function 1



Standard Function 2

Standard Plant SP

<optional>

is standardized by

is standardized by

is standardized by

is standardized by

Plant

Realized Function 1



Realized Plant RP

Plant

Realized Function 1



Realized Plant RP

Plant

Realized Function 1



Realized Plant RP

Plant

Realized Function 1



Realized Plant RP


FE_IDFE_ID


Step 4: Integrated Solution Design


Solution Architect

Req. 1.1„Customer specific Requirement-Text“

Master Req. 1„Standardized /Generic

Requirement-Text“Req. 1.2

„Customer specific Requirement-Text“

Req. 1.n„Customer specific Requirement-Text“



Req. 2.n„Customer specific Requirement-Text“

Master Req. 2„Standardized /Generic

Requirement-Text“

Master Req. …„Standardized /Generic

Requirement-Text“

Master Req. n„Standardized /Generic

Requirement-Text“

<<mapped to>>

Standardized Function 1Features which are provided by the

plants/machines/components fulfilling the function

Standardized Function 2Features which are provided by the


Standardized Function nFeatures which are provided by the


<<is relevant for>> / <<has to be applied to>>

Plant/Component 1

Plant-Features

Plant/Component 1Plant-Features

Plant/Component 1Plant-Features

<<is realized by>><<Problem Layer>> <<Abstraction Layer>> <<Solution Layer>>

Technical Sales

RequirementsSpecification

RequirementsSpecification

Customer 1

Customer 2

Standardized and transparent requirements engineering process

Traceability from requirements to realization

Integration of the customer into the design process

Shortened time-to-offer


Agenda



evosoft Plant Engineering Framework - Preparing plant engineering companies for Industrie 4.0 / Industrial Internet

Conclusion

• Industry is on the edge towards Industrie 4.0 / Industrial Internet• Plant engineering companies are not prepared properly

• evosoft Plant Engineering Framework provides a step-by-step guideline towards Industrie 4.0 /

Industrial Internet

• Evaluations have shown the following effects

Process- andSystem-Integration

Function-BasedStandardization

Integrated Engineering

Integrated Solution Design

Time-to-customer Plant Quality Process Cycle Times

Requirements Transparency

Data Redundancy Data Quality Flexibility Initial Costs


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Contact

evosoft GmbHMarienbergstr. 76-8290411 NuernbergPhone: +49 911 53991-0Fax: +49 911 53991-999

Dr. Florian HimmlerBusiness Function AutomationPhone: +49 911 53991-324Mobile: +49 173 717 64 68Email: [email protected]

Counterpart


Location

The evosoft Group


Continuous development


• High interaction inside the teams and with the customers• Fast and continuous delivery of useful software• High flexibility to changing customer demands• Up-To-Date working enviroment for our employees

• Bringing agile and lean principles to all management levels• Increase the team collaboration

• @operations• +internal departments

• Increase employee engagement • Leadership• Responsibility

Actually over 30 development teams are working after agile and lean principles

... but we are actually going the next step


Defining the terms Industrie 4.0 / Industrial Internet

Industrie 4.0 / Industrial Internet

• Real and virtual worlds are growing together to an Internet of Things • Integration of complex physical machinery with networked sensors and

software• The goal is an efficient production of individual products…

• …with a batch size of one• …where components are autonomously communicating with the

production plant • …to find individually find its best path through flexible

production lines



Motivation

• Further globalization of the market and rising pressure to be innovative – markets are increasingly driven by dynamics and individuality enhancement of engineering efficiency as well as quality

• Realizing flexible production lines using innovative Industrie 4.0- / Industrial Internet- technologies• Integrated flexibility from customer request to operations and maintenance

phase

• Customer-integrated configuration of the production plant• Immediate feedback to the customer regarding feasibility

Customer Request

• Function-oriented and automated engineering of production plants• Short time-to-market and commissioning – high quality

Engineering

• Plants „know“ their capabilities – work pieces know their required operations• Automated communication between plant and work piece

Operation

• Plants and products „know“ their components• Easy maintainability of the plant

Maintenance

Approach

Challenge



Motivation

• Realizing flexible production lines using innovative Industrie 4.0- / Industrial Internet- technologies• Integrated flexibility from customer request to operations and maintenance phase

• Customer-integrated configuration of the production plant• Immediate feedback to the customer regarding feasibility

Customer Request

• Function-oriented and automated engineering of production plants• Short time-to-market and commissioning – high quality

Engineering

• Plants „know“ their capabilities – work pieces know their required operations• Automated communication between plant and work piece

Operation

• Plants and products „know“ their components• Easy maintainability of the plant

Maintenance

Approach

Challenges Globalization Pressure to be innovative

Dynamic markets Individuality


Plant engineering companies do not meet conditions to realize the visions of Industrie 4.0 / Industrial Internet

Motivation

Usage of a common engineering repository for all roles involved during the engineering process

Application of innovative and function-based standardization & modularization strategies

Integration of all engineering applications using standardized interfaces

Customer-oriented requirements engineering and solution design

Pre-conditions for Industrie 4.0 / Industrial Internet

Preparing Plant Engineering for Industrie 4.0 - Florian Himmler, evoSoft - IVSZ MENTA 2015

Technology

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