PreMa Intelligent plant monitoring - Bühler Digital · Bühler Machine Condition and Silo Bin...

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Innovations for a better world. This IoT solution has been designed to monitor the health sta- tus of each of the machines and the raw material on a cell phone, anywhere and anytime. Plant operators and managers are able to step away from their control rooms to monitor plants in other locations, or even in a different country where there are multiple sites. The phone app will give you an overview of the operation of the whole plant and then allow you to drill down into each ma- chine to see its health status. The app will count down to the next maintenance interval and allow you to customize machine settings and set alarms. Predictive maintenance and optimized processes via machine condition and silo bin monitoring. The Bühler Internet of Things solution for safe grain storage has been designed to cut the risk for farmers, traders and mill owners through monitoring oversight of the raw material being stored and the equipment needed to run a modern grain silo. All food processes rely on the safe storage and gentle hand- ling of the raw material. For silo operators and managers, their concern is the integrity of their crop along with the most effi- cient running of the machines that make up a modern grain storage depot. When everything runs efficiently, yield is maxi- mized and maintenance costs are minimized. When so- mething goes wrong, the consequences can be very high-risk for a business. Bühler Machine Condition and Silo Bin Monitoring is the latest IoT innovation to help reduce risk for managers and operators at the storage stage of the food production process. This mo- bile solution monitors the four machine types that make up a silo plant: the cleaning machines, filters, elevators, and chain conveyors. The Bühler solution then monitors temperature at each point in the grain silos so potential spoilage can be pre- dicted and therefore prevented. Silos are fitted with vertical and horizontal temperature monitors so the operator can see exactly where crop damage may potentially occur. The benefits at a glance: Near real-time control, anywhere and anytime Increases the lifetime of machines Easy and understandable Saves maintenance efforts and costs Reduction of manual checks GQ_OF_PreMa_App_EN_14211_01 PreMa Intelligent plant monitoring

Transcript of PreMa Intelligent plant monitoring - Bühler Digital · Bühler Machine Condition and Silo Bin...

Page 1: PreMa Intelligent plant monitoring - Bühler Digital · Bühler Machine Condition and Silo Bin Monitoring is the latest IoT innovation to help reduce risk for managers and operators

Innovations for a better world.

This IoT solution has been designed to monitor the health sta-tus of each of the machines and the raw material on a cell phone, anywhere and anytime. Plant operators and managers are able to step away from their control rooms to monitor plants in other locations, or even in a diff erent country where there are multiple sites.

The phone app will give you an overview of the operation of the whole plant and then allow you to drill down into each ma-chine to see its health status. The app will count down to the next maintenance interval and allow you to customize machine settings and set alarms.

Predictive maintenance and optimized processes via machine condition and silo bin monitoring.

The Bühler Internet of Things solution for safe grain storage has been designed to cut the risk for farmers, traders and mill owners through monitoring oversight of the raw material being stored and the equipment needed to run a modern grain silo.

All food processes rely on the safe storage and gentle hand-ling of the raw material. For silo operators and managers, their concern is the integrity of their crop along with the most effi -cient running of the machines that make up a modern grain storage depot. When everything runs effi ciently, yield is maxi-mized and maintenance costs are minimized. When so-mething goes wrong, the consequences can be very high-risk for a business.

Bühler Machine Condition and Silo Bin Monitoring is the latest IoT innovation to help reduce risk for managers and operators at the storage stage of the food production process. This mo-bile solution monitors the four machine types that make up a silo plant: the cleaning machines, fi lters, elevators, and chain conveyors. The Bühler solution then monitors temperature at each point in the grain silos so potential spoilage can be pre-dicted and therefore prevented. Silos are fi tted with vertical and horizontal temperature monitors so the operator can see exactly where crop damage may potentially occur.

The benefi ts at a glance:

– Near real-time control, anywhere and anytime – Increases the lifetime of machines – Easy and understandable – Saves maintenance eff orts and costs – Reduction of manual checks

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Page 2: PreMa Intelligent plant monitoring - Bühler Digital · Bühler Machine Condition and Silo Bin Monitoring is the latest IoT innovation to help reduce risk for managers and operators

Silo bin monitoring Stay on top of plant performance and storage conditions.

Bühler GmbHD-92339 Beilngries T +49 8461 701 00 buhlergroup.com/gq F +49 8461 701 333

Reduce food waste due to safer grain storage.

PreMa is an intelligent silo monitoring solution, to control plant performance by getting an immediate visual overview of storage conditions. Various sensors measure the temperature through- out the whole silo. Our solution helps customers to monitor the storage condition in every segment within the silo bin. The customer can react in case of issues and respond immediately. PreMa ensures that grain is safely stored and helps to prevent food loss.

Overview bin by bin

Details for each layer

Trend visualization

Define allowed limits

Visualization of hot spots

Benefits

– Anywhere and anytime, condition monitoring of stored grains

– Support to maintain safe storage conditions – Proactive alarm when storage conditions change

Page 3: PreMa Intelligent plant monitoring - Bühler Digital · Bühler Machine Condition and Silo Bin Monitoring is the latest IoT innovation to help reduce risk for managers and operators

Machine condition monitoring. Smart solution for operational efficiency.

Bühler GmbHD-92339 Beilngries T +49 8461 701 00 buhlergroup.com/gq F +49 8461 701 333

Save costs due to longer machine life cycles.

PreMa measures and tracks machine functions and covers all key machines of a grain storage plant. Maintenance processes can be predicted and optimized using performance-supported warning and alarm indicators. Using data science, conclusions can be drawn that allow immediate respond. This will increase the lifetime of your machines and save maintentance costs.

Overview plant structure

Drill down to machines

Key data for each machine

Customization of view settings

Alarm indication in overview

section

Benefits

– Focus on reduced maintenance costs – Easy to use – Longer machine life cycles – Removal of manual checks that require skilled and experienced operators

– Easy to compare machine or plant performance

Page 4: PreMa Intelligent plant monitoring - Bühler Digital · Bühler Machine Condition and Silo Bin Monitoring is the latest IoT innovation to help reduce risk for managers and operators

Bühler GmbH Grain Quality & Supply

DE-92339 Beilngries Germany

T +49 8461 701 100 F +49 8461 701 333

[email protected] www.buhlergroup.com/gq