Preleminary Report Cm2 Rev01
description
Transcript of Preleminary Report Cm2 Rev01
CHEMICAL PROPERTIESFRESH FEED MATERIAL
SAMPLE DATE : 28 May 2007LOI IR SiO2 Al2O3 Fe2O3 CaO MgO SO3 Total F-CaO LSF SM IM C3S C2S C3A C4AF LP TA
(%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%)
Clinker 0.37 21.62 5.10 3.34 65.10 2.65 0.49 98.67 0.68 94.73 2.56 1.53 58.92 17.53 7.86 10.16 26.80 0.62
ITP Spec < 1.5 62±2 7-9
Gypsum 20.49 3.54 0.12 0.21 0.13 31.95 0.00 43.85
ITP Spec < 2.5 > 42
Limestone 1.74 1.10 0.28 51.23 2.01
ITP Spec < 2.5 > 49 < 4.5
Trass 2.95 67.08 14.98 3.54 4.26 1.18 0.064 2.475 2.806
ITP Spec < 12 50-75 10-25 < 1
CEMENT MILL PRODUCT
SAMPLE DATE : 28 May 2007LOI IR SiO2 Al2O3 Fe2O3 CaO MgO SO3 F-CaO
(%) (%) (%) (%) (%) (%) (%) (%) (%)
TOTAL PRODUCT 4.26 10.25 24.25 5.87 3.59 56.38 2.32 1.82 1.05
ITP Spec 4.0 - 5.0 7 - 9 < 1.5
2 SEP. PRODUCT 4.79 7.38 24.37 5.90 3.57 55.60 2.34 1.79 0.85 78.87
76.80
% Gypsum
3.17
3.13
3.20
% Limestone % Trass
12.81
8.86
8.00 12.00
7.46
9.14
1
2
3
4
CaSO4. H2O = 90.36, < 88 Rejected
1
% Clinker
76.56
CW = 18.91
NO MATERIAL
NO MATERIAL
CHEMICAL PROPERTIESSTREAM SAMPLE 10 : 30SAMPLE DATE : 28 May 2007
LOI IR SiO2 Al2O3 Fe2O3 CaO MgO SO3 F-CaO
(%) (%) (%) (%) (%) (%) (%) (%) (%)
1 SEP TAILING 2.02 6.95 24.70 5.87 3.90 58.73 2.48 0.87 0.87
2 SEP INLET 4.12 9.26 24.33 5.84 3.66 56.51 2.34 1.65 1.11
3 SEP PRODUCT 4.63 10.05 24.29 5.8 3.58 55.95 2.3 1.85 0.94
4 EP PRODUCT 5.10 10.32 23.77 5.75 3.57 55.95 2.28 1.93 1.19
5 TOT PRODUCT 4.56 9.74 24.37 5.81 3.58 55.92 2.28 1.87 0.98
STREAM SAMPLE 11 : 30SAMPLE DATE : 28 May 2007
LOI IR SiO2 Al2O3 Fe2O3 CaO MgO SO3 F-CaO
(%) (%) (%) (%) (%) (%) (%) (%) (%)
1 SEP TAILING 2.09 6.75 24.56 5.89 3.91 58.80 2.51 0.85 1.11
2 SEP INLET 4.16 9.19 24.29 5.83 3.68 56.56 2.37 1.56 0.80
3 SEP PRODUCT 4.78 10.25 24.21 5.84 3.60 55.87 2.34 1.78 0.98
4 EP PRODUCT 5.12 9.92 23.69 5.78 3.58 56.05 2.32 1.84 1.19
5 TOT PRODUCT 4.82 10.12 24.10 5.82 3.60 55.97 2.33 1.77 1.07
STREAM SAMPLE 13 : 30SAMPLE DATE : 28 May 2007
LOI IR SiO2 Al2O3 Fe2O3 CaO MgO SO3 F-CaO
(%) (%) (%) (%) (%) (%) (%) (%) (%)
1 SEP TAILING 2.03 6.37 24.60 5.88 3.90 58.86 2.52 0.83 0.88
2 SEP INLET 4.09 9.63 24.17 5.78 3.64 56.85 2.4 1.53 0.77
3 SEP PRODUCT 4.54 9.22 24.13 5.75 3.58 56.4 2.36 1.66 0.79
4 EP PRODUCT 4.83 9.22 23.74 5.73 3.58 56.43 2.37 1.70 1.13
5 TOT PRODUCT 4.47 9.32 24.09 5.74 3.58 56.51 2.36 1.65 0.79
NO MATERIAL
NO MATERIAL
NO MATERIAL
% Lime stone % Trass %Clinker %Gypsum
3.25 8.73 87.04 0.98
7.41 11.50 78.30 2.79
8.38 12.48 75.89 3.25
9.45 12.77 74.34 3.44
8.22 12.07 76.41 3.29
% Lime stone % Trass %Clinker %Gypsum
3.47 8.45 87.15 0.93
7.62 11.40 78.40 2.58
8.82 12.72 75.36 3.09
9.64 12.23 74.89 3.24
8.94 12.54 75.44 3.07
% Lime stone % Trass %Clinker %Gypsum
3.39 7.95 87.78 0.89
7.43 12.00 78.06 2.51
8.46 11.38 77.34 2.82
9.15 11.33 76.61 2.92
8.29 11.52 77.40 2.80
PHYSICAL PROPERTIESFRESH FEED MATERIALSAMPLE DATE : 28 May 2007
CLINKER SIEVING ANALYSIS
NO SIEVE RESIDUE WEIGHT % INDUVIDUAL % RESIDUE
1 + 31.5 0.00 0.00 0.00
2 + 15 1141.33 16.58 16.58
3 + 10 1598.91 23.22 39.80
4 + 8 782.50 11.36 51.16
5 + 5 1264.63 18.37 69.53
6 +2 1225.60 17.80 87.33
7 + 1 233.84 3.40 90.72
8 - 1 638.76 9.28 9.28
6885.57CLINKER GRINDING WORK INDEX : 13.06 Kwh / ton Clinker
TRASS GRINDING WORK INDEX :STANDARD
3 Days 79.34
7 Days 75.37 < 75 Rejected
Separator and Final ProductSAMPLE DATE : 28 May 2007
False Auto
Set Clave
IS FS 1 day 3 days 7 days 28 days # 325
m2/kg % menit menit kg/cm2 kg/cm2 kg/cm2 kg/cm2 % % %
STD 370 - 390 > 45 < 375 > 110 > 230 > 300 > 400 < 8 > 50 < 0.8
FINAL PRODUCT 399 24.94 92.00 330 94 193 269 9.10 68.00 0.070 Without Fly Ash
SEP PRODUCT 400 25.26 97.00 340 105 194 270 9.00 71.00 0.079 Without Fly Ash
Average Data 26 - 30
May 07399 103 201 267 11.05 Without Fly Ash
Average Data 3 - 6 June 07
400 131 245 321 5.9 + Fly Ash
4.05
Daily Average 2007
7.13
STRENGTH ACTIVITY INDEX
KIND OF SAMPLE
BLAINE NC
Setting TimeCOMPRESSIVE STRENGTH RESIDUE
Vicat
Quality Assurance and Research DivisionJl. Mayor Oking Jayaatmaja, Citeureup,Bogor 16810, West Java - IndonesiaTel.(+62 21) 86899904 Fax.(+62 21) 86899807
LABORATORY TEST REPORT
Plant 2Cement mill 2
Quality Evaluation & ImprovementQ A R D
Approved by, Prepared by,
Sri Roosyanto Budi HartonoSenior Staff Senior Engineer
PARTICLE DISTRIBUTION REPORT
28 Mei 2007 (Pk 09.30)
From : Plant 2Sample : Cement mill 2Date : 28 Mei 2007 (Pk 09.30)
TEST RESULT
Circulating Separator Tromp curveP. Size Load Efficiency(μm) Percent Percent Percent (Σf-Σr)/(Σa-Σr) (Σf/Σa.u).100 Δr/Δa.(1-1/u).100
Passing a Passing f Passing r u n (%) tr (%)
5 20.50 20.50 24.69 24.69 5.69 5.69 1.28 93.89 6.1110 34.59 14.09 41.88 17.20 8.09 2.40 1.28 94.95 3.6815 43.37 8.78 52.77 10.89 8.57 0.48 1.27 95.79 1.1720 50.08 6.71 61.09 8.31 8.99 0.41 1.27 96.21 1.3025 55.93 5.85 68.05 6.96 10.03 1.04 1.26 96.26 3.7130 61.29 5.36 74.12 6.07 11.94 1.92 1.26 95.98 7.3835 66.27 4.98 79.35 5.23 15.00 3.06 1.26 95.40 12.4640 70.96 4.68 83.75 4.40 19.50 4.50 1.25 94.53 19.1245 75.26 4.30 87.39 3.64 25.49 5.99 1.24 93.36 27.3250 79.12 3.87 90.34 2.95 32.70 7.21 1.24 91.95 36.3155 82.55 3.43 92.71 2.37 40.78 8.08 1.24 90.34 46.0960 85.55 3.00 94.58 1.87 49.43 8.65 1.25 88.44 57.7165 88.14 2.59 96.05 1.47 57.90 8.47 1.26 86.38 67.7670 90.36 2.22 97.21 1.16 65.59 7.68 1.28 84.28 75.0075 92.24 1.88 98.11 0.90 72.32 6.73 1.29 82.18 81.2680 93.83 1.59 98.79 0.68 78.10 5.78 1.32 80.05 87.2285 95.15 1.32 99.29 0.50 82.95 4.85 1.34 77.90 93.3590 96.22 1.07 99.64 0.35 86.92 3.98 1.37 75.70 99.8295 97.08 0.86 99.86 0.22 90.13 3.21100 97.78 0.70 99.97 0.11 92.74 2.60105 98.36 0.58 100.00 0.03 94.88 2.14110 98.83 0.46 100.00 0.00 96.59 1.71115 99.15 0.32 100.00 0.00 97.81 1.22120 99.29 0.14 100.00 0.00 98.42 0.62125 99.30 0.01 100.00 0.00 98.57 0.15130 99.30 0.00 100.00 0.00 98.62 0.04135 99.30 0.00 100.00 0.00 98.62 0.00140 99.30 0.00 100.00 0.00 98.62 0.00145 99.30 0.00 100.00 0.00 98.62 0.00150 99.30 0.00 100.00 0.00 98.62 0.00155 99.30 0.00 100.00 0.00 98.62 0.00160 99.30 0.00 100.00 0.00 98.62 0.00165 99.30 0.00 100.00 0.00 98.62 0.00170 99.30 0.00 100.00 0.00 98.62 0.00175 99.30 0.00 100.00 0.00 98.62 0.00180 99.30 0.00 100.00 0.00 98.62 0.00185 99.30 0.00 100.00 0.00 98.62 0.00190 99.30 0.00 100.00 0.00 98.62 0.00195 99.30 0.00 100.00 0.00 98.62 0.00200 99.30 0.00 100.00 0.00 98.62 0.00
+500 99.30 0.00 100.00 0.00 98.62 0.00
Blaine(M2/Kg) 319 376 112
Comment : Sample pengujian blaine dilakukan setelah lolos ayakan 0.5 mm Circulating load : 1.28 By pass : 1.17Average Eff. : 89.64 Cut point : 61.68Sharp Separation: 2.16
This report refers to the tested sample only
PARTICLE DISTRIBUTION ANALYSIS
Separator Inlet
Separator Product
Separator Tailing
Plant 2Cement mill 2 28 Mei 2007 (Pk 09.30)
0
10
20
30
40
50
60
70
80
90
100
5 15 25 35 45 55 65 75 85 95
Particle size ( um )
% p
assi
ng
Inlet sep Product Sep Tailing sep
Plant 2Cement mill 2 28 Mei 2007 (Pk 09.30)
0
10
20
30
40
50
60
70
80
90
100
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
Particle size ( um )
% p
assi
ng
Tromp curve
Separator
From : Plant 2Sample : Cement mill 2Date : 28 Mei 2007 (Pk 09.30)
P. Size Percent Passing( μm )
5 24.11 29.6110 41.07 45.7615 51.86 54.8620 60.05 61.8325 66.87 67.8530 72.78 73.2535 77.90 78.0240 82.28 82.1545 85.97 85.6750 89.04 88.6355 91.56 91.0960 93.60 93.1265 95.24 94.7870 96.55 96.1275 97.57 97.1880 98.37 98.0285 98.97 98.6890 99.43 99.2295 99.76 99.65100 99.95 99.92105 100.00 100.00110 100.00 100.00115 100.00 100.00120 100.00 100.00125 100.00 100.00130 100.00 100.00135 100.00 100.00140 100.00 100.00145 100.00 100.00150 100.00 100.00155 100.00 100.00160 100.00 100.00165 100.00 100.00170 100.00 100.00175 100.00 100.00180 100.00 100.00185 100.00 100.00190 100.00 100.00195 100.00 100.00200 100.00 100.00
+500 100.00 100.00
Blaine (M2/Kg 368 430
Comment :
This report refers to the tested sample only
Product total
Product EP
PARTICLE DISTRIBUTION TEST RESULT
Plant 2Cement mill 2 28 Mei 2007 (Pk 09.30)
0
10
20
30
40
50
60
70
80
90
100
110
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Particle size ( um )
% p
assi
ng
Product total Product EP
Quality Assurance and Research DivisionJl. Mayor Oking Jayaatmaja, Citeureup,Bogor 16810, West Java - IndonesiaTel.(+62 21) 86899904 Fax.(+62 21) 86899807
LABORATORY TEST REPORT
Plant 2Cement mill 2
Quality Evaluation & ImprovementQ A R D
Approved by, Prepared by,
Sri Roosyanto Budi HartonoSenior Staff Senior Engineer
PARTICLE DISTRIBUTION REPORT
28 Mei 2007 (Pk 10.30)
From : Plant 2Sample : Cement mill 2Date : 28 Mei 2007 (Pk 10.30)
TEST RESULT
Circulating Separator Tromp curveP. Size Load Efficiency(μm) Percent Percent Percent (Σf-Σr)/(Σa-Σr) (Σf/Σa.u).100 Δr/Δa.(1-1/u).100
Passing a Passing f Passing r u n (%) tr (%)
5 19.09 19.09 23.70 23.70 5.63 5.63 1.34 92.47 7.5310 32.27 13.18 40.55 16.85 8.09 2.46 1.34 93.60 4.7715 40.59 8.32 51.51 10.95 8.64 0.55 1.34 94.58 1.6820 47.06 6.48 59.91 8.40 9.15 0.51 1.34 95.08 2.0025 52.82 5.76 66.89 6.98 10.37 1.22 1.33 95.11 5.2730 58.21 5.39 72.91 6.02 12.53 2.16 1.32 94.76 9.7435 63.31 5.11 78.05 5.14 15.84 3.31 1.31 94.07 15.3640 68.18 4.87 82.38 4.33 20.55 4.71 1.30 93.08 22.2245 72.72 4.54 86.00 3.62 26.65 6.10 1.29 91.80 30.1150 76.85 4.13 89.00 3.00 33.86 7.21 1.28 90.29 38.4855 80.54 3.70 91.46 2.46 41.85 7.99 1.28 88.57 47.5860 83.80 3.26 93.46 2.00 50.36 8.51 1.29 86.52 58.6265 86.63 2.83 95.09 1.62 58.69 8.32 1.30 84.27 68.2670 89.07 2.44 96.39 1.30 66.23 7.55 1.32 81.95 75.1675 91.15 2.08 97.42 1.03 72.85 6.62 1.34 79.58 81.4380 92.91 1.76 98.23 0.81 78.56 5.70 1.37 77.12 87.7085 94.37 1.47 98.85 0.62 83.35 4.79 1.41 74.48 94.4190 95.57 1.20 99.34 0.49 87.26 3.9195 96.55 0.97 99.71 0.37 90.40 3.14100 97.34 0.79 99.94 0.22 92.95 2.55105 98.00 0.65 100.00 0.06 95.06 2.11110 98.52 0.53 100.00 0.00 96.76 1.70115 98.90 0.37 100.00 0.00 97.94 1.18120 99.09 0.20 100.00 0.00 98.46 0.52125 99.15 0.06 100.00 0.00 98.50 0.04130 99.17 0.02 100.00 0.00 98.50 0.00135 99.18 0.01 100.00 0.00 98.50 0.00140 99.19 0.01 100.00 0.00 98.50 0.00145 99.19 0.00 100.00 0.00 98.50 0.00150 99.19 0.00 100.00 0.00 98.50 0.00155 99.19 0.00 100.00 0.00 98.50 0.00160 99.19 0.00 100.00 0.00 98.50 0.00165 99.19 0.00 100.00 0.00 98.50 0.00170 99.19 0.00 100.00 0.00 98.50 0.00175 99.19 0.00 100.00 0.00 98.50 0.00180 99.19 0.00 100.00 0.00 98.50 0.00185 99.19 0.00 100.00 0.00 98.50 0.00190 99.19 0.00 100.00 0.00 98.50 0.00195 99.19 0.00 100.00 0.00 98.50 0.00200 99.19 0.00 100.00 0.00 98.50 0.00
+500 99.19 0.00 100.00 0.00 98.50 0.00
Blaine(M2/Kg) 300 361 111
Comment : Sample pengujian blaine dilakukan setelah lolos ayakan 0.5 mm Circulating load : 1.32 By pass : 1.68Average Eff. : 88.66 Cut point : 56.10Sharp Separation: 2.02
This report refers to the tested sample only
PARTICLE DISTRIBUTION ANALYSIS
Separator Inlet
Separator Product
Separator Tailing
Plant 2Cement mill 2 28 Mei 2007 (Pk 10.30)
0
10
20
30
40
50
60
70
80
90
100
5 15 25 35 45 55 65 75 85 95
Particle size ( um )
% p
assi
ng
Inlet sep Product Sep Tailing sep
Plant 2Cement mill 2 28 Mei 2007 (Pk 10.30)
0
10
20
30
40
50
60
70
80
90
100
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85
Particle size ( um )
% p
assi
ng
Tromp curve
Separator
From : Plant 2Sample : Cement mill 2Date : 28 Mei 2007 (Pk 10.30)
P. Size Percent Passing( μm )
5 24.15 29.1110 40.61 45.2015 51.06 54.1920 59.04 60.6325 65.77 66.0330 71.69 70.8335 76.89 75.2740 81.40 79.3745 85.23 83.0650 88.43 86.3155 91.07 89.1260 93.22 91.4965 94.96 93.4770 96.33 95.1075 97.42 96.4080 98.25 97.4485 98.89 98.2590 99.38 98.9195 99.74 99.41100 99.94 99.75105 100.00 99.90110 100.00 99.95115 100.00 99.98120 100.00 100.00125 100.00 100.00130 100.00 100.00135 100.00 100.00140 100.00 100.00145 100.00 100.00150 100.00 100.00155 100.00 100.00160 100.00 100.00165 100.00 100.00170 100.00 100.00175 100.00 100.00180 100.00 100.00185 100.00 100.00190 100.00 100.00195 100.00 100.00200 100.00 100.00
+500 100.00 100.00
Blaine (M2/Kg 367 425
Comment :
This report refers to the tested sample only
PARTICLE DISTRIBUTION TEST RESULT
Product total
Product EP
Plant 2Cement mill 2 28 Mei 2007 (Pk 10.30)
0
10
20
30
40
50
60
70
80
90
100
110
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Particle size ( um )
% p
assi
ng
Product total Product EP
Quality Assurance and Research DivisionJl. Mayor Oking Jayaatmaja, Citeureup,Bogor 16810, West Java - IndonesiaTel.(+62 21) 86899904 Fax.(+62 21) 86899807
LABORATORY TEST REPORT
Plant 2Cement mill 2
Quality Evaluation & ImprovementQ A R D
Approved by, Prepared by,
Sri Roosyanto Budi HartonoSenior Staff Senior Engineer
PARTICLE DISTRIBUTION REPORT
28 Mei 2007 (Pk 13.30)
From : Plant 2Sample : Cement mill 2Date : 28 Mei 2007 (Pk 13.30)
TEST RESULT
Circulating Separator Tromp curveP. Size Load Efficiency(μm) Percent Percent Percent (Σf-Σr)/(Σa-Σr) (Σf/Σa.u).100 Δr/Δa.(1-1/u).100
Passing a Passing f Passing r u n (%) tr (%)
5 20.00 20.00 23.12 23.12 5.13 5.13 1.21 95.56 4.4410 33.58 13.57 39.56 16.44 7.36 2.23 1.23 95.93 3.0515 42.05 8.47 50.38 10.81 7.89 0.53 1.24 96.33 1.2320 48.61 6.56 58.80 8.42 8.29 0.41 1.25 96.56 1.2525 54.41 5.80 65.91 7.11 9.26 0.96 1.25 96.55 3.3630 59.81 5.40 72.14 6.23 11.01 1.75 1.25 96.29 6.5535 64.90 5.09 77.55 5.41 13.80 2.79 1.25 95.78 10.8740 69.75 4.85 82.16 4.61 17.91 4.11 1.24 95.04 16.4045 74.24 4.49 86.01 3.86 23.40 5.48 1.23 94.07 22.9850 78.29 4.06 89.19 3.17 30.09 6.69 1.23 92.92 30.3955 81.90 3.61 91.77 2.58 37.60 7.51 1.22 91.63 37.9860 85.05 3.15 93.84 2.07 45.50 7.90 1.22 90.27 45.6365 87.76 2.71 95.49 1.65 53.42 7.92 1.23 88.81 53.6970 90.06 2.31 96.79 1.30 61.10 7.68 1.23 87.22 62.7675 92.01 1.95 97.79 1.01 68.18 7.08 1.24 85.52 71.1080 93.64 1.63 98.57 0.77 74.39 6.20 1.26 83.79 77.8585 94.97 1.34 99.14 0.57 79.57 5.18 1.27 82.15 82.5390 96.05 1.08 99.55 0.41 83.69 4.12 1.28 80.78 84.2595 96.91 0.86 99.82 0.27 87.07 3.38 1.30 79.49 89.97100 97.60 0.69 99.96 0.14 89.94 2.87 1.31 78.27 98.06105 98.16 0.57 100.00 0.04 92.29 2.35110 98.61 0.45 100.00 0.00 94.13 1.84115 98.92 0.31 100.00 0.00 95.53 1.39120 99.06 0.13 100.00 0.00 96.49 0.97125 99.07 0.01 100.00 0.00 97.09 0.60130 99.07 0.00 100.00 0.00 97.43 0.34135 99.07 0.00 100.00 0.00 97.58 0.15140 99.07 0.00 100.00 0.00 97.63 0.05145 99.07 0.00 100.00 0.00 97.63 0.00150 99.07 0.00 100.00 0.00 97.63 0.00155 99.07 0.00 100.00 0.00 97.63 0.00160 99.07 0.00 100.00 0.00 97.63 0.00165 99.07 0.00 100.00 0.00 97.63 0.00170 99.07 0.00 100.00 0.00 97.63 0.00175 99.07 0.00 100.00 0.00 97.63 0.00180 99.07 0.00 100.00 0.00 97.63 0.00185 99.07 0.00 100.00 0.00 97.63 0.00190 99.07 0.00 100.00 0.00 97.63 0.00195 99.07 0.00 100.00 0.00 97.63 0.00200 99.07 0.00 100.00 0.00 97.63 0.00
+500 99.07 0.00 100.00 0.00 97.63 0.00
Blaine(M2/Kg) 312 355 105
Comment : Sample pengujian blaine dilakukan setelah lolos ayakan 0.5 mm Circulating load : 1.25 By pass : 1.23Average Eff. : 90.15 Cut point : 62.71Sharp Separation: 1.65
This report refers to the tested sample only
PARTICLE DISTRIBUTION ANALYSIS
Separator Inlet
Separator Product
Separator Tailing
Plant 2Cement mill 2 28 Mei 2007 (Pk 13.30)
0
10
20
30
40
50
60
70
80
90
100
5 15 25 35 45 55 65 75 85 95
Particle size ( um )
% p
assi
ng
Inlet sep Product Sep Tailing sep
Plant 2Cement mill 2 28 Mei 2007 (Pk 13.30)
0
10
20
30
40
50
60
70
80
90
100
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Particle size ( um )
% p
assi
ng
Tromp curve
Separator
From : Plant 2Sample : Cement mill 2Date : 28 Mei 2007 (Pk 13.30)
P. Size Percent Passing( μm )
5 23.14 26.8510 39.46 42.1415 50.11 51.1820 58.38 58.1325 65.35 64.1130 71.44 69.4435 76.76 74.2840 81.33 78.6145 85.19 82.4150 88.41 85.7155 91.06 88.5360 93.21 90.9165 94.94 92.9170 96.32 94.5675 97.41 95.9180 98.25 97.0085 98.89 97.8690 99.38 98.5595 99.73 99.08100 99.94 99.47105 100.00 99.74110 100.00 99.89115 100.00 99.97120 100.00 100.00125 100.00 100.00130 100.00 100.00135 100.00 100.00140 100.00 100.00145 100.00 100.00150 100.00 100.00155 100.00 100.00160 100.00 100.00165 100.00 100.00170 100.00 100.00175 100.00 100.00180 100.00 100.00185 100.00 100.00190 100.00 100.00195 100.00 100.00200 100.00 100.00
+500 100.00 100.00
Blaine (M2/Kg 351 395
Comment :
This report refers to the tested sample only
Product total
Product EP
PARTICLE DISTRIBUTION TEST RESULT
Plant 2Cement mill 2 28 Mei 2007 (Pk 13.30)
0
10
20
30
40
50
60
70
80
90
100
110
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Particle size ( um )
% p
assi
ng
Product total Product EP
Quality Assurance and Research DivisionJl. Mayor Oking Jayaatmaja, Citeureup,Bogor 16810, West Java - IndonesiaTel.(+62 21) 86899904 Fax.(+62 21) 86899807
LABORATORY TEST REPORT
PARTICLE DISTRIBUTION ANALYSISPLANT 2
29 Mei 2007
Quality Evaluation & ImprovementQ A R D
Approved by, Prepared by,
Sri Roosyanto Budi HartonoSenior Staff Senior Engineer
Cement Mill - 2
From : PLANT 2Sample : Cement Mill - 2Date : 29 Mei 2007
TEST RESULT
P. Size Sampling Point Chamber - II, Percent Passing( µm ) M-1 M-2 M-3 M-4 M-5 M-6 M-7 M -8 M-9 M-10
5 8.71 9.30 10.27 10.81 12.13 12.56 13.61 14.01 14.54 10.9410 15.80 16.70 18.49 19.13 21.38 21.83 23.76 24.16 24.38 18.2115 20.59 21.63 23.89 24.61 27.54 27.77 30.33 30.55 30.52 22.6420 24.33 25.46 28.01 28.85 32.35 32.29 35.29 35.37 35.26 25.9125 27.61 28.80 31.57 32.55 36.55 36.24 39.57 39.57 39.39 28.7030 30.68 31.90 34.89 35.98 40.46 39.96 43.53 43.49 43.19 31.2435 33.61 34.88 38.06 39.25 44.16 43.57 47.32 47.24 46.73 33.6240 36.45 37.77 41.14 42.42 47.70 47.09 50.96 50.85 50.04 35.8745 39.22 40.61 44.15 45.50 51.08 50.49 54.46 54.31 53.13 38.0050 41.92 43.38 47.07 48.50 54.31 53.79 57.80 57.61 56.01 40.0455 44.55 46.10 49.91 51.41 57.39 56.95 60.98 60.75 58.70 41.9660 47.11 48.75 52.66 54.24 60.32 59.98 63.99 63.73 61.23 43.7565 49.61 51.34 55.33 56.98 63.11 62.88 66.85 66.56 63.59 45.3970 52.05 53.87 57.91 59.63 65.80 65.68 69.59 69.27 65.75 46.8975 54.44 56.33 60.41 62.20 68.35 68.34 72.17 71.82 67.73 48.2580 56.78 58.75 62.85 64.71 70.74 70.84 74.58 74.21 69.54 49.4985 59.08 61.11 65.21 67.13 72.99 73.18 76.80 76.42 71.20 50.6090 61.31 63.40 67.49 69.46 75.10 75.38 78.85 78.48 72.72 51.6195 63.49 65.62 69.67 71.68 77.07 77.43 80.75 80.39 74.11 52.52100 65.59 67.76 71.76 73.79 78.92 79.34 82.51 82.16 75.37 53.33105 67.63 69.82 73.75 75.79 80.64 81.12 84.13 83.79 76.52 54.05110 69.59 71.80 75.65 77.69 82.24 82.78 85.61 85.29 77.58 54.70115 71.47 73.70 77.46 79.48 83.72 84.32 86.98 86.67 78.53 55.27120 73.26 75.51 79.16 81.15 85.10 85.73 88.23 87.94 79.40 55.79125 74.96 77.22 80.77 82.72 86.37 87.04 89.38 89.10 80.19 56.25130 76.57 78.84 82.28 84.19 87.55 88.25 90.43 90.17 80.91 56.67135 78.10 80.37 83.70 85.56 88.64 89.35 91.38 91.13 81.56 57.03140 79.53 81.81 85.03 86.83 89.64 90.37 92.25 92.02 82.15 57.36145 80.88 83.16 86.27 88.00 90.56 91.30 93.04 92.82 82.68 57.65150 82.15 84.43 87.42 89.09 91.40 92.15 93.76 93.55 83.16 57.90155 83.33 85.61 88.50 90.09 92.18 92.93 94.42 94.22 83.59 58.13160 84.44 86.71 89.49 91.02 92.89 93.64 95.01 94.82 83.99 58.33165 85.46 87.73 90.41 91.87 93.54 94.28 95.55 95.37 84.34 58.53170 86.40 88.68 91.26 92.65 94.13 94.87 96.03 95.86 84.66 58.70175 87.27 89.54 92.03 93.35 94.66 95.39 96.46 96.30 84.94 58.86180 88.05 90.32 92.73 93.98 95.14 95.86 96.85 96.69 85.19 58.98185 88.74 91.01 93.34 94.54 95.56 96.27 97.18 97.03 85.40 59.06190 89.35 91.61 93.88 95.03 95.92 96.62 97.47 97.33 85.59 59.10195 89.86 92.12 94.33 95.44 96.23 96.92 97.71 97.57 85.75 59.11200 90.31 92.56 94.72 95.79 96.49 97.17 97.92 97.78 85.88 59.11
+425 91.76 94.00 95.99 96.92 97.33 97.98 98.57 98.45 86.30 59.11100
Comment :
This report refers to the tested sample only
PARTICLE DISTRIBUTION ANALYSIS
From : PLANT 2Sample : Cement Mill - 2Date : 29 Mei 2007
TEST RESULT
P. Size( µm ) M-1 M-2 M-3 M-4 M-5
5 0.75 0.91 1.84 3.49 4.6610 1.94 2.48 4.64 7.67 9.3215 3.10 4.03 6.95 10.84 12.6620 4.22 5.47 8.95 13.49 15.3625 5.42 6.94 10.87 15.95 17.8030 6.78 8.51 12.85 18.39 20.1535 8.32 10.21 14.90 20.83 22.4640 10.03 12.04 17.06 23.31 24.7745 11.88 13.98 19.28 25.79 27.0750 13.84 15.99 21.54 28.27 29.3655 15.86 18.05 23.82 30.73 31.6260 17.91 20.12 26.10 33.15 33.8665 19.97 22.19 28.34 35.52 36.0670 22.02 24.23 30.55 37.84 38.2275 24.04 26.23 32.70 40.10 40.3380 26.01 28.20 34.80 42.31 42.4085 27.95 30.12 36.84 44.46 44.4490 29.86 32.02 38.84 46.58 46.4595 31.74 33.87 40.79 48.66 48.43100 33.55 35.68 42.68 50.67 50.37105 35.29 37.41 44.49 52.62 52.26110 36.95 39.06 46.21 54.50 54.09115 38.51 40.63 47.85 56.30 55.85120 40.00 42.12 49.41 58.01 57.54125 41.39 43.53 50.89 59.65 59.16130 42.71 44.87 52.28 61.20 60.71135 43.95 46.13 53.60 62.66 62.18140 45.11 47.31 54.84 64.05 63.57145 46.19 48.42 56.01 65.35 64.90150 47.20 49.46 57.10 66.58 66.14155 48.14 50.43 58.13 67.74 67.32160 49.01 51.34 59.09 68.82 68.43165 49.82 52.18 59.98 69.82 69.47170 50.56 52.95 60.80 70.76 70.44175 51.24 53.67 61.56 71.62 71.33180 51.85 54.31 62.25 72.40 72.15185 52.39 54.88 62.86 73.09 72.87190 52.87 55.38 63.40 73.70 73.52195 53.27 55.81 63.85 74.22 74.07200 53.62 56.18 64.25 74.67 74.55
+425 54.75 57.38 65.55 76.15 73.52
Comment :
This report refers to the tested sample only
PARTICLE DISTRIBUTION ANALYSIS
From PLANT 2Samp Cement Mill - 2Date 29 Mei 2007
TEST RESULT
Sampling Point Percent Residue Blaine20 µm 35 µm 45 µm 65 µm 90 µm 200 µm 425 µm (M2/Kg)
M-1 95.78 91.68 88.12 80.03 70.14 46.38 45.25 51M-2 94.53 89.79 86.02 77.81 67.98 43.82 42.62 56M-3 91.05 85.10 80.72 71.66 61.16 35.75 34.45 72M-4 86.51 79.17 74.21 64.48 53.42 25.33 23.85 93M-5 84.05 76.69 71.73 62.16 51.34 25.45 26.48 111
M-1 75.67 66.39 60.78 50.39 38.69 9.69 8.24 160M-2 74.54 65.12 59.39 48.66 36.60 7.44 6.00 165M-3 71.99 61.94 55.85 44.67 32.51 5.28 4.01 177M-4 71.15 60.75 54.50 43.02 30.54 4.21 3.08 183M-5 67.65 55.84 48.92 36.89 24.90 3.51 2.67 202M-6 67.71 56.43 49.51 37.12 24.62 2.83 2.02 206M-7 64.71 52.68 45.54 33.15 21.15 2.08 1.43 221M-8 64.63 52.76 45.69 33.44 19.61 2.22 1.55 225M-9 64.74 53.27 46.87 36.41 25.89 14.12 13.70 262M-10 74.09 66.38 62.00 54.61 47.48 40.89 40.89 282
Comment :
This report refers to the tested sample only
Cha
mbe
r 1
Cha
mbe
r 2
PARTICLE DISTRIBUTION ANALYSIS
PLANT 2
Cement Mill - 2 29 Mei 2007
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290M
-1
M-2
M-3
M-4
M-5
M-1
M-2
M-3
M-4
M-5
M-6
M-7
M-8
M-9
M-1
0
Sampling point
Bla
ine
( m2/
kg)
Blaine
PLANT 2Cement Mill - 2 29 Mei 2007
0
20
40
60
80
100
120
M-1
M-2
M-3
M-4
M-5
M-1
M-2
M-3
M-4
M-5
M-6
M-7
M-8
M-9
M-1
0
Sampling point
% re
sidu
e
Particle size 20 um Particle size 35 um Particle size 45 umParticle size 65 um Particle size 90 um Particle size 200 umparticle size 425 um
TEST RESULT From :Sample :Date :
Sampling Point - 0.425 mm +0.425 mm +1 mm +2 mm +5 mm +8 mmCH I -M1 54.75 45.25 35.97 28.70 18.22 11.81CH I -M2 57.38 42.62 32.55 24.89 16.77 11.66CH I -M3 65.55 34.45 24.37 17.85 12.28 8.18CH I -M4 76.15 23.85 13.12 7.81 4.24 2.32CH I -M5 73.52 26.48 15.21 11.31 9.21 7.92CH II -M1 91.76 8.24 2.39 1.06 0.20 11.81CH II -M2 94.00 6.00 1.42 0.51 0.10 11.66CH II -M3 95.99 4.01 0.93 0.31 0.00 8.18CH II -M4 96.92 3.08 0.56 0.12 0.00 2.32CH II -M5 97.33 2.67 0.42 0.07 0.00 7.92CH II -M6 97.98 2.02 0.33 0.06 0.00 0.00CH II -M7 98.57 1.43 0.19 0.03 0.00 0.00CH II -M8 98.45 1.55 0.78 0.69 0.64 0.55CH II -M9 86.30 13.70 13.14 13.02 8.83 2.35CH II -M10 59.11 40.89 40.71 40.60 28.41 3.69
SIEVE ANALYSISCEMENT MILL 2 LONGITUNAL TEST RAPORT
Ch
ambe
r 1
Ch
ambe
r 2
PLANT 2
29 May 2007Cement Mill 2
SIEVE ANALYSIS
0
5
10
15
20
25
30
35
40
45
50
CH I -M1 CH I -M2 CH I -M3 CH I -M4 CH I -M5 CH II -M1
CH II -M2
CH II -M3
CH II -M4
CH II -M5
CH II -M6
CH II -M7
CH II -M8
CH II -M9
CH II -M10
Chamber 1 Chamber 2
% R
ESID
UE
+ 0.425 mm + 1 mm + 2 mm + 5 mm + 8 mm