Prefeasibility Report of -...

Prefeasibility Report

of

Shroff Oil Manufacturing Company Pvt. LtdShroff Oil Manufacturing Company Pvt. LtdShroff Oil Manufacturing Company Pvt. LtdShroff Oil Manufacturing Company Pvt. Ltd....

S.No 175S.No 175S.No 175S.No 175

Village: LunaVillage: LunaVillage: LunaVillage: Luna

Taluka: PadraTaluka: PadraTaluka: PadraTaluka: Padra

DistDistDistDistrict: Vadodararict: Vadodararict: Vadodararict: Vadodara

GUJARATGUJARATGUJARATGUJARAT

Prefeasibility Report of Shroff Oil Manufacturing Company Pvt. Ltd, Village: Luna, Ta: Padra, Dist: Vadodara

1

INDEXINDEXINDEXINDEX Sr.NoSr.NoSr.NoSr.No PagePagePagePage

1.0 Preamble 2

2.0 Executive Summary 3

3.0 Introduction 4

4.0 Project Description

4.1 Nature of Project 5

4.2 Location of Project 5

4.3 Details of Alternative Site and basis of Selection of Proposed Site 6

4.4 Size of project 6

4.5 Process Details 6

4.6 Raw Material Consumption 7

4.7 Resource Optimization 7

4.8 Resource Requirement 8

4.9 Quantity of Waste Generation 9

5.0 Site Analysis

5.1 Connectivity 10

5.2 Land Form and Ownership 10

5.3 Topography of Region 10

5.4 Existing Land Use Pattern 10

5.5 Existing Infrastructure 11

5.6 Soil Classification 11

5.7 Climatic Condition 11

5.8 Social Infrastructure Available 11

6.0 Planning Brief

6.1 Planning Concept 12

6.2 Population Projection 12

6.3 Land Use Planning 12

6.4 Assessment of Infrastructure Demand 12

6.5 Facilities 12

7.0 Proposed Infrastructure

7.1 Industrial Area 13

7.2 Residential Area/Non Processing Areas 13

7.3 Green Belt 13

7.4 Social Infrastructure 13

7.5 Connectivity 13

7.6 Drinking Water 13

7.7 Sewage System 13

7.8 Industrial Waste Management 13

7.9 Power Require 15

8.0 Rehabilitation Plan & Resettlement Plan 15

9.0 Project Schedule and Cost 15

10.0 Analysis of Proposal 15

11.0 Conclusion 16

Environment Management Plan 17


2

1.01.01.01.0 Preamble:Preamble:Preamble:Preamble:

Annually 2,70,000–3,60,000 tones (600–800 million pounds) of castor oil are produced for a

variety of uses.

Castor oil and its derivatives are used in the manufacturing of soaps, lubricants, hydraulic

and brake fluids, paints, dyes, coatings, inks, cold resistant plastics, waxes and polishes

, nylon, pharmaceuticals and perfumes

In the food industry, castor oil (food grade) is used in food additives, flavorings, candy

(e.g., polyglycerol polyricinoleate or PGPR in chocolate as a mold inhibitor, and in packaging.

Polyoxyethylated castor oil is also used in the food industries.

In India, Pakistan and Nepal food grains are preserved by the application of castor oil. It stops

rice, wheat, and pulses from rotting. For example, the legume pigeon pea is commonly

available coated in oil for extended storage.

Castor oil, or a castor oil derivative such as Kolliphor EL (polyethoxylated castor oil, a

nonionic surfactant), is added to many modern drugs,

Castor oil is used as bio-based polyol in the polyurethane industry. The average functionality

(number of hydroxyl groups per triglyceride molecule) of castor oil is 2.7, so it is widely used

as rigid polyol and coating

Castor oil can be broken down into other chemical compounds that have numerous

applications, Transesterification followed by steam cracking gives undecylenic acid, a

precursor to specialized polymer nylon 11, andheptanal, a component in fragrances

Breakdown of castor oil in strong base gives 2-octanol, both a fragrance component and a

specialized solvent, and the dicarboxylic acid sebacic acid. Hydrogenation of castor oil

saturates the alkenes, giving a waxy lubricant.

The production of lithium grease consumes a significant amount of castor

oil. Hydrogenation and saponification of castor oil yields 12-hydroxystearic acid which is then

reacted with lithium hydroxide or lithium carbonate to give high performance lubricant

grease.

Since it has a relatively high dielectric constant (4.7), highly refined and dried castor oil is

sometimes used as a dielectric fluid within high performance high voltage capacitors.


3

2.0 Execut2.0 Execut2.0 Execut2.0 Executive Summary:ive Summary:ive Summary:ive Summary:

The shroff oil mfg. Co.Pvt. Ltd established in year 2005. At, Village Luna Taluka padara,

District Vadodara by Company directors. Having capacity of manufacturing Castor Oil

Commercial and Hydrogenated having production 250 MT/Month. 375 MT/Month castor cake

generates as by product. Management has invested nearly 1.5 Cr ` in this project.

Management has stopped production of Hydrogenated Castor Oil. Now company has interest

in expand project to produce 1040 MT Castor Oil Commercial per month or Castor Oil

FSG(Bleached)

Company has plan to carry out expansion in existing premises only. There will be no new land

use or change in land use. Company will require minor changes in existing plant and storage

facility, it will cost nearly 50 laks `.

Presently industry consume 2.8 Kl/day water, after expansion it will consume 4.8 Kl/day

By practicing Cleaner production, reduce, reuse and recycle concept company has reduced

waste water generation. Originally industry was generating 1.7Kl/d waste water, Now Industry

generate less than 0.5 Kl/Day and with implementing same concept company will control it

waste water generation below 0.55Kl/Day.

Company presently consume 2.5 MT/Day of wood and agro- waste as fuel after expansion it

will consume 7.5 MT/day.

Looking to company to performance and natural resource consumptions, water is less than

4.5 KL/Day and fuel consumption 7.5 MT/ Day, it is categorized as small project and referred

as Category B(2) project


4

3333.0 .0 .0 .0 IntroductionIntroductionIntroductionIntroduction::::

M/S. Shroff Oil Mfg. Co. Pvt. Ltd. is engaged in Commercial Castor Oil manufacturing since

2005 .Project site located at Village: Luna, Taluka Padra, District Vadodara

Existing Production CapacityExisting Production CapacityExisting Production CapacityExisting Production Capacity

Sr.NoSr.NoSr.NoSr.No ProductProductProductProduct ProductionProductionProductionProduction (MT/Month)(MT/Month)(MT/Month)(MT/Month)

1 Castor oil Commercial or Castor Oil F.S. G. Bleached or Hydrogenated*

250.00

2 Hydrogenated Castor Oil *Note: Production of Hydrogenated *Note: Production of Hydrogenated *Note: Production of Hydrogenated *Note: Production of Hydrogenated Castor Oil is Stopped Castor Oil is Stopped Castor Oil is Stopped Castor Oil is Stopped

3 Castor Cake (By product)(By product)(By product)(By product) 375.00

Project Proponent Project Proponent Project Proponent Project Proponent

Sr. No.Sr. No.Sr. No.Sr. No. Name of DirectorsName of DirectorsName of DirectorsName of Directors AddressAddressAddressAddress

1. Shri. Nandlal Shantilal Thakkar Punit Chowk,

Village: Padra,

Ta: Padra,

Dist: Vadodara

2. Shri. Thakorlal Shantilal Thakkar A-3/121, Associated,

Old Padra Road,

Vadodara

3. Shri.Girishbhai Shantilal Thakkar

23, Pitamber,

Old Padra Road,

Vadodara.


5

4444....0000 Project Project Project Project DescriptionDescriptionDescriptionDescription::::

4444.1 Nature of Project:.1 Nature of Project:.1 Nature of Project:.1 Nature of Project: Proposed project is castor Oil manufacturing project The total capcity of project is 250

MT/Month Commercial Castor oil or Castor Oil FSG Bleech . This project falls in S.No 5(f) and

Category B according to EIA notification dated 14th Sept 2006.

4444.2 Location of Project:.2 Location of Project:.2 Location of Project:.2 Location of Project:

1 S.No 175

2 Village Luna

3 Tahesil Padra

4 District Vadodara

5 State Gujarat

Location Map:Location Map:Location Map:Location Map:


6

4444.3 Details of Alternate .3 Details of Alternate .3 Details of Alternate .3 Details of Alternate Site and basis of Selection of PSite and basis of Selection of PSite and basis of Selection of PSite and basis of Selection of Proposed site:roposed site:roposed site:roposed site: � The project area is connected to other parts of state through GJ-SH-160, Vadodara is

nearby major railway station. Also it is near to Vadodara airport. So, location is well

connected to other parts of state and Country.

� There is no any forest, sanctuary. So, it has minimum adverse environmental impact.

� No endangered species found in area.

� Local manpower also available from surrounding village, local market for product is

also available in surrounding city and town.

4444.4 .4 .4 .4 Size of Project:Size of Project:Size of Project:Size of Project:

4444.5 Process Detail:.5 Process Detail:.5 Process Detail:.5 Process Detail:

Sr.NoSr.NoSr.NoSr.No TermTermTermTerm Existing Existing Existing Existing ProposedProposedProposedProposed

1 In term of Area 8324 Sq. Mtrs 8324 Sq. MTrs

2 In term of Production 625 MT/Month 2290 MT/Month

3 In Term of Cost `1.00 Cr ` 1.50 Cr

Castor Oil Seed Cleaning

Castor Oil Seed Crushing

De-gumming

Bleaching

Filtration

Finish product Castor Oil

Cake


7

Castor Seed CleaningCastor Seed CleaningCastor Seed CleaningCastor Seed Cleaning

The raw material for the castor oil is castor seed. It is first clean by removing external

impurities like dirt, dust bits & leaves etc.

Seed Crushing Seed Crushing Seed Crushing Seed Crushing

Cleaned seeds are mechanically conveyed to pair of expellers. In expeller seed subject to

heavy mechanical force applied on them by screw to squeeze the oil. The oil and cake a

convey separately. Cake is by product and sell in market, Castor oil lead for refining to remove,

odor, & color.

DeDeDeDe----gumminggumminggumminggumming

Pressurized steam purged directly into oil from bottom to separate the gum in oil up to 1200C

to after completion of gum removal process indirect steam pass through oil to remove

condensate water in oil . After process over oil filtered by gravitational filter. Separated gum

use for cake making

BleachingBleachingBleachingBleaching

Incoming oil is heated to bleaching temperature, bleaching earth added. After stirring slurry

hot oil and bleaching earth is transferred filter section

FiltrationFiltrationFiltrationFiltration

The filtration is done in filter press. Here Solids are removed and clear liquid obtained which

is castor oil . Removed Solid s sell as by product Castor cake.

4444.6.6.6.6 Raw Material ConsumptionRaw Material ConsumptionRaw Material ConsumptionRaw Material Consumption:::: Castor seeds is main raw material in this project.

Sr.NoSr.NoSr.NoSr.No Raw MaterialRaw MaterialRaw MaterialRaw Material ConsumptionConsumptionConsumptionConsumption (MT/Month)(MT/Month)(MT/Month)(MT/Month)

After After After After ExpansionExpansionExpansionExpansion

Consumption Consumption Consumption Consumption (MT/Month)(MT/Month)(MT/Month)(MT/Month)

Present Present Present Present PPPProposedroposedroposedroposed ExpansionExpansionExpansionExpansion

1 Castor Seeds 625.00 1685.00 2310.00

2 Bleaching Earth 0.90 0.00 0.90

3 Bleaching Carbon 1.50 -0.60 0.90

In this project we able to reduce bleaching carbon consumption by selection of better quality

and through better process control.

4444.7 Resource Optimization:.7 Resource Optimization:.7 Resource Optimization:.7 Resource Optimization: Industry always trying to implement reduce, reuse and recycle concept. As result industry

achieve reduction in water consumption, raw material consumption, there is very negligible

waste generation in Industry.


8

4444.8 .8 .8 .8 Resource Resource Resource Resource Requirement:Requirement:Requirement:Requirement:

4444.8.1 .8.1 .8.1 .8.1 Water:Water:Water:Water:

Water mainly requires for boiler feed, domestic and plantation purpose. Industry fetch

underground water to fulfill its need

4444.8.2 .8.2 .8.2 .8.2 Energy Consumption:Energy Consumption:Energy Consumption:Energy Consumption:

Sr.NoSr.NoSr.NoSr.No Fuel Fuel Fuel Fuel Consumption per DayConsumption per DayConsumption per DayConsumption per Day

PresentPresentPresentPresent After ExpansionAfter ExpansionAfter ExpansionAfter Expansion

1 Wood/Agri waste 65MT/Day 7.5 MT/Day

2 Diesel 0 50 ltrs/day

3 Electricity 300KWH 300 KWH

Sr.NoSr.NoSr.NoSr.No CategoryCategoryCategoryCategory Water Consumption Water Consumption Water Consumption Water Consumption

(KL/Day) (KL/Day) (KL/Day) (KL/Day)

Total Total Total Total

Requirement Requirement Requirement Requirement

after Expansionafter Expansionafter Expansionafter Expansion

KL/DayKL/DayKL/DayKL/Day

Present Present Present Present Additional Additional Additional Additional

Requirement Requirement Requirement Requirement

for for for for

ExpansionExpansionExpansionExpansion

IndustrialIndustrialIndustrialIndustrial

1 Processing 00.00 00.00 00.00

2 Cooling 01.00 -00.50 00.50

3 Boiler 01.00 01.50 02.50

4 Washing 00.00 00.00 00.00

Sub TotalSub TotalSub TotalSub Total 00002222.00.00.00.00 01.0001.0001.0001.00 03.0003.0003.0003.00

OtherOtherOtherOther

1 Domestic 00.80 00.00 00.80

2 Gardening 00.00 01.00 01.00

Sub TotalSub TotalSub TotalSub Total 00000000....88880000 01.0001.0001.0001.00 01.8001.8001.8001.80

TotalTotalTotalTotal 00002222....88880000 02.0002.0002.0002.00 04.8004.8004.8004.80


9

4444.9 Quantity of Waste Generation:.9 Quantity of Waste Generation:.9 Quantity of Waste Generation:.9 Quantity of Waste Generation:

Sr.NoSr.NoSr.NoSr.No WasteWasteWasteWaste Quantity Per YearQuantity Per YearQuantity Per YearQuantity Per Year CategoryCategoryCategoryCategory DisposalDisposalDisposalDisposal

Present Present Present Present After After After After ExpansionExpansionExpansionExpansion

1 Discarded Containers/plastic bags/ packing material

240 Nos 240 Nos

33.3 Collection Storage, Send back to supplier to or sale to register scrape vendor

2 ETP Sludge 0.036 MT 0.10 MT 34.3 Collection, Storage, Transportation and disposal at TSDF

3 Spent Carbon 78 MT 22 MT ** 35.3 Collection, Storage, Transportation, Disposal at TSDF or reuse in process or send back to supplier


10

5555.0 Site Analysis:.0 Site Analysis:.0 Site Analysis:.0 Site Analysis:

5555.1 Connectivity:.1 Connectivity:.1 Connectivity:.1 Connectivity: Project area is connected to other areas of state by state highway GJ-SH-160 and ruler roads.

Also connected to nation by railway, Vadodara is nearby major railway junction 20 Kms from

project site. Also project area connected to other part of country and world by Vadodara

airport

5555.2 Land Form and Ownership.2 Land Form and Ownership.2 Land Form and Ownership.2 Land Form and Ownership:::: Project located near village Luna in Padra taluka of Vadodara district. Project land is private

land .

5555.3 Topography of R.3 Topography of R.3 Topography of R.3 Topography of Regionegionegionegion::::

5555.4 Existing Land Use P.4 Existing Land Use P.4 Existing Land Use P.4 Existing Land Use Patternatternatternattern:::: Project land is private land. There is no forest, century protected area or residential area near

project site. No school, hospital or village in radius of 1 Km.


11

5555.5 Existing Infrastructure:.5 Existing Infrastructure:.5 Existing Infrastructure:.5 Existing Infrastructure: The project located in well-developed industrial zone. Area well connected to surrounding area

with road network. Area has good transportation facility, availability of electricity and local

man power

5555.6 Soil Classification:.6 Soil Classification:.6 Soil Classification:.6 Soil Classification: Soil in area is Decan trap which is main rock formation of the district It is sandy loam to loamy

and brownish black in color

5555.7 Climatic Condition:.7 Climatic Condition:.7 Climatic Condition:.7 Climatic Condition: Climate of area is arid to semi-arid. Average rain fall in area is 750 mm. Temperature ranges

from 90C in winter to 430C in summer.

5555.8 Social Infrastructure Available.8 Social Infrastructure Available.8 Social Infrastructure Available.8 Social Infrastructure Available:::: Luna is a Village in Padra Taluka in Vadodara District of Gujarat State, India. It is located 15

KM towards west from District headquarters Vadodara. 6 KM from. 134 KM from State capital

Gandhinagar Luna Pin code is 391440 and postal head office is Padra .

Umaraya ( 2 KM ) , Jaspur ( 2 KM ) , Tajpura ( 3 KM ) , Ekalbara ( 4 KM ) , Sangma ( 4 KM ) are

the nearby Villages to Luna. Luna is surrounded by Anklav Taluka towards North , Vadodara

Taluka towards East , Anand Taluka towards North , Karjan Taluka towards South .

Padra , Vadodara , Karjan , Petlad are the nearby Cities to Luna.

This Place is in the border of the Vadodara District and Anand District. Anand District Anklav

is North towards this place . It is near to arabian sea. There is a chance of humidity in the

weather.

Area contains good road network, supply of resource and basic facilities like electricity,

transportation, communication, water, labor, hotels, schools, hospitals etc.


12

6666.0 Planning Brief:.0 Planning Brief:.0 Planning Brief:.0 Planning Brief:

6666.1 P.1 P.1 P.1 Planning Concept:lanning Concept:lanning Concept:lanning Concept: Project is industrial project. Project site is located in area which is away from forest, century,

and environmental sensitive zone. It is reasonably away from residential or highly populated

area. On the other hand, it is near to state highway GJ-SH-160 so it is well connected to nearby

area. Again man power and basic infrastructure requires for industry available in project area

6666.2 Population Projection.2 Population Projection.2 Population Projection.2 Population Projection Village Luna is nearest village has Male population 1430 and female population 1309 as per

2011 census. Padra taluka has population of around 2.5 Lacs. Literacy rate is nearly 72%

6666.3 Land U.3 Land U.3 Land U.3 Land Use planning:se planning:se planning:se planning: Proponent has planned to carry out expansion in project site. Industry will increase production

capacity in existing area. Industry provides approximately 33 percent green belt.

6666.4.4.4.4 Assessment of Infrastructure DemandAssessment of Infrastructure DemandAssessment of Infrastructure DemandAssessment of Infrastructure Demand:::: Project expansion requires minimum infrastructure facility, except storage siloze of 2000 MT

.

6666.5 Facilities:.5 Facilities:.5 Facilities:.5 Facilities: Industry has provided following facility in his premises.

1) Managerial office

2) Facility for urinals & latrines

3) First aid room

4) Drinking water


13

7777.0 Proposed Infrastructure.0 Proposed Infrastructure.0 Proposed Infrastructure.0 Proposed Infrastructure::::

7777.1 Industrial Area.1 Industrial Area.1 Industrial Area.1 Industrial Area::::

Industry has planned to carry expansion in existing premises only. Industry will not lease or

buy any other land for expansion

7777.2 R.2 R.2 R.2 Residential Area/Non Processingesidential Area/Non Processingesidential Area/Non Processingesidential Area/Non Processing AAAAreas:reas:reas:reas: Industry has not developed any residential area because they get manpower from nearby

villages.

7777.3.3.3.3 Green BeltGreen BeltGreen BeltGreen Belt:::: Proponent provides sufficient greenbelt on periphery of lease area and on internal road sides

to reduce noise and air pollution. Also plantation provide stability to soil.

7777.4 Social Infrastructure:.4 Social Infrastructure:.4 Social Infrastructure:.4 Social Infrastructure: Proponent is not going to develop any social infrastructures.

7777.5 Connecti.5 Connecti.5 Connecti.5 Connectivity:vity:vity:vity: Project connected by village roads to nearby villages. Also it is connected with state highway

GJ-SH-160 to other part of state and country.

7777.6 Drinking Water:.6 Drinking Water:.6 Drinking Water:.6 Drinking Water: Ground water use source of drinking water. Industry requires nearly 0.30 KL/Day water for

drinking and 0.5 Kl/Day for domestic purpose. There will be no increase in drinking water and

domestic water requirement. Industry will require additional 1.00 Kl/Day water for green belt

development.

7777.7 Sewage System:.7 Sewage System:.7 Sewage System:.7 Sewage System: Domestic waste water discharges in soak-pit through septic tank.

7777.8 Industrial Waste Management:.8 Industrial Waste Management:.8 Industrial Waste Management:.8 Industrial Waste Management:

7777.8.1 wastewater/Liquid Waste:.8.1 wastewater/Liquid Waste:.8.1 wastewater/Liquid Waste:.8.1 wastewater/Liquid Waste:

Presently small amount of wastewater is generating from boiler blow down and cooling tower.

Treated industrial effluent will be use for cleaning, flushing and gardening purpose. After

expansion there will be reduction in industrial waste water generation. It will reduce to 0.05

Kl/Day.


14

7777.8.2 Solid Waste:.8.2 Solid Waste:.8.2 Solid Waste:.8.2 Solid Waste:

There will be no increase in solid waste generation but on contrary industry has reduce its

waste by reduce, reuse and recycle concept.




240 Nos 25 Nos*


Sr.NoSr.NoSr.NoSr.No CategoryCategoryCategoryCategory Waste Water GenerationWaste Water GenerationWaste Water GenerationWaste Water Generation



Generation Generation Generation Generation





After After After After



1 Processing 00.00 00.00 00.00

2 Cooling 00.40 -00.40 00.00

3 Boiler 00.80 -00.75 00.05

4 Washing 00.00 00.00 00.00

Sub TotalSub TotalSub TotalSub Total 00001111....22220000 ----01.1501.1501.1501.15 00.0500.0500.0500.05


1 Domestic 00.50 00.00 00.50

2 Gardening 00.00 00.00 00.00


TotalTotalTotalTotal 00001.71.71.71.70000 ----01.1501.1501.1501.15 00.5500.5500.5500.55


15



7777.8.2 Air pollution.8.2 Air pollution.8.2 Air pollution.8.2 Air pollution::::

Industry consume more fuel because of increase in production capacity. Main source of air

pollution is boiler stack. There will be no any process emission. Stack is attached to boiler.



1 Wood/Agri waste 65MT/Day ((((Approved)Approved)Approved)Approved) 7.5 MT/Day

2.5 MT/Day(Actual)Actual)Actual)Actual)

7777.9 Power Requirement:.9 Power Requirement:.9 Power Requirement:.9 Power Requirement: There will be no significant increase in electricity consumption

8888.0 Rehabilitation Plan & Resettlement Plan (R&R plan):.0 Rehabilitation Plan & Resettlement Plan (R&R plan):.0 Rehabilitation Plan & Resettlement Plan (R&R plan):.0 Rehabilitation Plan & Resettlement Plan (R&R plan): Due to this project no one affected so, no R&R plan developed by project proponent.

9999.0 Project Schedule and Cost:.0 Project Schedule and Cost:.0 Project Schedule and Cost:.0 Project Schedule and Cost: This is existing project and now proponent seeking expansion presently industry run nearly

300 days present project cost is approximately ` 1 Crores. Proponent will invest nearly 0.5 Cr

in expansion.

10101010.0 Analysis of Proposal (Final Recommendation).0 Analysis of Proposal (Final Recommendation).0 Analysis of Proposal (Final Recommendation).0 Analysis of Proposal (Final Recommendation)

� Economic growth in area due to project.

� There will be infrastructure development by local bodies due to projects in area.

� Generate direct & indirect employment.

� Of course every industry generates pollution but it can be minimizing by proper

development and implementation of EMP.

� Project proponent is willing to develop and implement proper EMP to minimize negative

environmental impacts.


16

11111111.0 Conclusion:.0 Conclusion:.0 Conclusion:.0 Conclusion:

It is found that this project has minimal environmental impact. Project does not require more

infrastructural facility. Project has more positive socio economic impact with minimum

negative impacts. Project is viable.


17

EnvironmentManagementPlan

EMP requires ensuring sustainable development in project area. It is very essential to consider

MoEF, state government, local body, Central and state pollution control board, and population

in surrounding area while developing EMP.

EMP aims to control pollution at source level with available and viable technology, follow by

treatment before emission.

Air Pollution Air Pollution Air Pollution Air Pollution Control:Control:Control:Control:

Major source of air pollution in industry are flue gas, emission from Boiler stack, we have provide following facility to reduce air pollution.

FluFluFluFlue Gas Stack Detailse Gas Stack Detailse Gas Stack Detailse Gas Stack Details

Stack NoStack NoStack NoStack No Stack attached toStack attached toStack attached toStack attached to Stack HeightStack HeightStack HeightStack Height (Meter)(Meter)(Meter)(Meter)

Stack DiameterStack DiameterStack DiameterStack Diameter (Meter)(Meter)(Meter)(Meter)

1 Boiler 21.00 Mtrs 1

Fuel ConsumptionFuel ConsumptionFuel ConsumptionFuel Consumption



1 Wood/Agri waste 65MT/Day 7.5 MT/Day

Green BeltGreen BeltGreen BeltGreen Belt We provide 2500 Sq.Mt of green belt on periphery of premise and internal road sides .

Following mitigation measure is taken to minimize air pollution.

� To control the emissions regular preventive maintenance of equipment will be carried out on contractual basis.

� Proper mitigation measures like water sprinkling will be adopted to control dust emissions.

� Plantation will be carried out on approach roads, internal roads, periphery of site. � It is being ensured that all transportation vehicles will carry a valid PUC certificate.


18

Water Pollution Water Pollution Water Pollution Water Pollution Control:Control:Control:Control:

Industrial WastewaterIndustrial WastewaterIndustrial WastewaterIndustrial Wastewater:::: Waste water generates from boiler blow down and cooling tower given primary treatment

and reuse for floor cleaning or gardening purpose.

Domestic Wastewater:Domestic Wastewater:Domestic Wastewater:Domestic Wastewater: � 0.80 KL/Day of domestic wastewater generates, which pass through septic tank before

discharge in soak-pit.

Sr.NoSr.NoSr.NoSr.No CategoryCategoryCategoryCategory Waste Water GenerationWaste Water GenerationWaste Water GenerationWaste Water Generation








After After After After



1 Processing 00.00 00.00 00.00

2 Cooling 00.40 -00.40 00.00

3 Boiler 00.80 -00.75 00.05

4 Washing 00.00 00.00 00.00

Sub TotalSub TotalSub TotalSub Total 00001111....22220000 ----01.1501.1501.1501.15 00.0500.0500.0500.05


1 Domestic 00.50 00.00 00.50

2 Gardening 00.00 00.00 00.00


TotalTotalTotalTotal 00001.71.71.71.70000 ----01.1501.1501.1501.15 00.5500.5500.5500.55


19

Water Mass Balance (Present)Water Mass Balance (Present)Water Mass Balance (Present)Water Mass Balance (Present)

Water 2.80 KL/Day

Process

0.00 Kl/Day Washing

0.00Kl/Day Cooling/Boiler

2.00 Kl/Day

Industrial

2.00 Kl/Day Domestic

0.80 Kl/Day

Domestic W.Water

0.50 Kl/Day

Ind.W.Water

1.20 Kl/Day

On land for

Gardening or

reuse for floor

cleaning,

flushing after

treatment


20

Water Mass Balance (After Expansion)Water Mass Balance (After Expansion)Water Mass Balance (After Expansion)Water Mass Balance (After Expansion)

Water Consumption

4.80 Kl/Day

Industrial Water

Consumption

3.00Kl/Day

Domestic Water

0.80 Kl/Day

Process

0.00 Kl/Day

Washing

0.00 Kl/Day Cooling/Boiler

3.00 Kl/Day

Domestic W.Water

0.50 Kl/Day to Soak pit

W.Water

0.05 Kl/Day

After

treatment

reuse for

flushing ,

cleaning and

Gardening

purpose

Gardening

1.00 Kl/Day


21

Waste Water Treatment & DisposalWaste Water Treatment & DisposalWaste Water Treatment & DisposalWaste Water Treatment & Disposal

Industrial Waste WaterIndustrial Waste WaterIndustrial Waste WaterIndustrial Waste Water::::

Effluent generates from boiler blowdown and domestic use only. Primary treatment provided

for blow down water. Treated blowdown water is use for gardening purpose.

Domestic Waste waterDomestic Waste waterDomestic Waste waterDomestic Waste water::::

Domestic waste water discharge to soak-pit through septic Tank.

Details of Existing ETP & Diagram for Industrial Waste WaterDetails of Existing ETP & Diagram for Industrial Waste WaterDetails of Existing ETP & Diagram for Industrial Waste WaterDetails of Existing ETP & Diagram for Industrial Waste Water

Effluent Treatment Plant DetailsEffluent Treatment Plant DetailsEffluent Treatment Plant DetailsEffluent Treatment Plant Details

UnitUnitUnitUnit LengthLengthLengthLength InInInIn

MeterMeterMeterMeter

WidthWidthWidthWidth InInInIn


DepthDepthDepthDepth InInInIn


No of UnitNo of UnitNo of UnitNo of Unit

1 Collection Tank 1.2 1.2 1.1 1

2 Neutralizing cum settling tank

0.6 0.6 1.1 1

4 Final Collection Tank 0.6 0.6 1.1 1

Collection Tank

1.2 M x 1.2M x 1.1 M

Neutralizing

Cum

settling Tank

0.6 M x 0.6 x 1.1 M

Final Collection Tank

0.6 M x 0.6 M x 1.1 M


22

Proposed E.T.P for Industrial Waste WaterProposed E.T.P for Industrial Waste WaterProposed E.T.P for Industrial Waste WaterProposed E.T.P for Industrial Waste Water

Effluent Treatment Plant DetailsEffluent Treatment Plant DetailsEffluent Treatment Plant DetailsEffluent Treatment Plant Details

UnitUnitUnitUnit LengthLengthLengthLength InInInIn


WidthWidthWidthWidth InInInIn


DepthDepthDepthDepth InInInIn


No of UnitNo of UnitNo of UnitNo of Unit

1 Collection Tank 1.2 1.2 1.1 1

2 Neutralizing cum settling tank

0.6 0.6 1.1 1

3 Dual Media Filter 2000 ltrs/Day

4 Final Collection Tank 0.6 0.6 1.1 1

5 Sludge Drying Bed 1 1 0.75 1

Effluent TreatmentEffluent TreatmentEffluent TreatmentEffluent Treatment Effluent generates from boiler blowdown collected in collection cum equalization Tank

Carried to Primary Settling tank where settling agent added and allow settle for 1 hrs.

supernatant will pass through dual media filer and filter water collect in tank. Treated water

will use for gardening purpose. Sludge from primary settling tank lifted to sludge drying bed.

Dried sludge will be store in isolated place and finally dispose to disposal site

Collection

Cum

Equalization

Tank

Primary

Settling

Tank

Dual

Media

Filter

Final

Collection

Tank

reuse for

cleaning,

flushing

and

Gardening

Sludge

Drying

Bed


23

NoNoNoNoise Pollutionise Pollutionise Pollutionise Pollution ControlControlControlControl::::

In industry noise pollution generates due to various activity like, transportation and loading

unloading of material.

Following mitigation measures taken to prevent noise pollution;

Preventive measures:

� Noise generated by equipment. This noise is intermittent and does not cause much adverse impact.

� Proper maintenance of all equipment/ machines will be carried out which help in reducing noise during operations.

� Plantation will be taken up along the internal roads and periphery. The plantation minimizes propagation of noise and also arrests dust.

� PPE like ear plug , hand gloves, helmet etc. provided to workers

Odor Management Odor Management Odor Management Odor Management

The following steps will be taken for odor control.

� Raw material feeding will be carried out pumps

� All reaction will be carried out in closed vessel system.

� Roof top ventilation provided in process area.

� Regular inspection carried out for check leakages,

HazardousHazardousHazardousHazardous Waste Waste Waste Waste Management:Management:Management:Management:




240 Nos 25 Nos*




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