Understand the different methods of predictive maintenance.

Understand the future commitments needed/required to invest in an effective predictive maintenance program.

Know what type of maintenance program you want to incorporate within your facility.

How much equipment you need/want to purchase to implement an effective program.

PREDICTIVE MAINTENANCE

Training Safer Workers. Stronger Companies. | 800.922.2820 | www.nttinc.com

CLASS FORMAT:Lecture

STANDARD CLASS SIZE:NTT recommends a class of no more than 35 participants to obtain the best results.

NTT TO PROVIDE:• One day (8 contact hours) of on-site instruction• Textbooks• Classroom consumables• Completion certificates• Course syllabus, outline, table of

contents, or training objectives• Shipping and instructor travel logistics

CLIENT PROVIDES:• Classroom of 500 square feet or greater• Projection screen, white board and/or flip chart(s)

WHO SHOULD ATTEND:• Production Managers• Maintenance Managers• Facilities Managers• Electrical & Mechanical Maintenance Managers• Maintenance Technicians• Building Engineers• Technicians and Mechanics

Training

COURSE AGENDA

INTRO TO PREDICATIVE MAINTENANCE• Overview of PDM practices

FINANCIAL IMPLICATIONS AND COST JUSTIFICATION • Benefits of developing a PDM program

VIBRATION MONITORING ANALYSIS• Overview of Vibration Analysis

programs and best practices

INFRARED THERMOGRAPHY• Overview of Infrared Thermography

TRIBOLOGY – OIL ANALYSIS• Overview of Oil Analysis programs and best practices

ULTRASONIC TESTING • Overview of Ultrasonic Testing

programs and best practices

FAILURE-MODE ANALYSIS• Overview of Failure-Mode Analysis• Identify all possible failures within a system

ESTABLISHING A PREDICTIVE MAINTENANCE PROGRAM • Total-Plant Predictive Maintenance Program• Maintaining the program • World-Class Maintenance

Safer Workers. Stronger Companies. | 800.922.2820 | www.nttinc.com

PREDICTIVE MAINTENANCE

Thermography can be used to monitor the condition of structures, plant machinery, and systems. It is a predictive maintenance technique using an infrared camera designed to monitor the emission of infrared energy. Infrared Thermography is a useful tool for maintenance of electrical and mechanical industrial systems.

Using infrared technology effectively within a predictive maintenance program is all about gathering the data correctly and then interpretation of the data. In this one-day seminar, our knowledgeable instructors relate their real world experience to help you learn these valuable techniques, avoid the pitfalls and common mistakes, and create a steep learning curve for you to immediately go back and apply what you have learned.

WhaT You’ll learn:Participants will learn how to correctly operate an infrared camera in order to receive the most accurate data. You will also learn how to interpret the resulting data and determine next steps for preventative maintenance.

You will be able to use techniques learned in this seminar to monitor electrical equipment, HVAC systems, motors, bearings, and much more.

Seminar DeScripTion:agenda Topics:

• Basicsofinfraredtechnology• Theoriesassociatedwithbasicinfraredtechnology

• Safetyconcernsanddifferenttypesofinfraredproblems

• Datacollectionandreporting• Useofaninfraredcamera(FLIRi7actuallyusedinclass)

Infrared Thermography

800.922.2820 www.NTTInc.com

claSS FormaT:Hands-OnandLecture

STanDarD claSS SiZe:NTTrecommendsaclassofnomorethan35participantstoobtainthebestresults.

nTT To proViDe:• 1-dayhands-onandlecture• Textbooks• Classroomconsumables• Completioncertificates• Shippingandinstructortravellogistics

clienT proViDeS:• Classroomof500squarefeetorgreater• Projectionscreen,whiteboardand/orflipchart(s)

Who ShoulD aTTenD:• Electricians• Mechanics• ApprenticeandexperiencedHVACtechnicians• Linemen&Utilityworkers• Warehouseemployees• MaintenanceTechnicians• Energymanagementpersonnel• Plant&facilitymaintenancetechnicians• Buildingengineers,managers&superintendents• Plant&facilitymanagers• Stationaryengineers• Safetydirectors

UPon ComPleTIon of THIs semInAr, parTicipanTS Will be able To:• Applyindustrybestpracticesofinfraredthermographywithintheirpredictivemaintenanceprogram

• Applyeffectivetechniquesforoperationanduseofinfraredcameras

• Interpretdatacorrectlytoincreaseequipmentreliability

Training

Understand terminology of oil analysis.

Apply industry best practices of oil analysis within their predictive maintenance program.

Apply effective techniques for operation and use of oil analysis equipment.

Interpret data correctly to increase equipment reliability.

OIL ANALYSIS

Training Safer Workers. Stronger Companies. | 800.922.2820 | www.nttinc.com

CLASS FORMAT:Lecture

STANDARD CLASS SIZE:NTT recommends a class of no more than 35 participants to obtain the best results.

NTT TO PROVIDE:• One day (8 contact hours) of on-site instruction• Textbooks• Classroom consumables• Completion certificates• Course syllabus, outline, table of

contents, or training objectives• Shipping and instructor travel logistics

CLIENT PROVIDES:• Classroom of 500 square feet or greater• Projection screen, white board and/or flip chart(s)

WHO SHOULD ATTEND:• Production Managers• Maintenance Managers• Facilities Managers• Electrical & Mechanical Maintenance Managers• Maintenance Technicians• Building Engineers• Technicians and Mechanics

Training

COURSE AGENDA

LUBRICATION FUNDAMENTALS• The functions of a lubricant• Additives and Their Functions

OIL ANALYSIS & CONDITIONS-BASED MAINTENANCE• Reliability Centered Maintenance

CONTAMINATION CONTROL• Particle Contamination• Moisture Contamination • Field Contamination

OIL SAMPLING METHODS• Sampling Locations on System Returns• Live Zone Sampling • Sampling from Pressurized Lines• Sampling from Low Pressure Lines• Sampling from Wet Sumps• Drop-Tube Vacuum Sampling• Oil Sampling Frequency

OIL TESTING & ANALYSIS• Reasons for Performing Oil Analysis• Common Oil Analysis Tests

TARGETS, LIMITS, DIAGNOSTICS AND DATA MANAGEMENT • Setting Limits and Targets• Interpreting and Applying Oil Analysis Results• Monitoring Techniques

GUIDELINES FOR SELECTING AND WORKING WITH COMMERCIAL OIL ANALYSIS• Standards and best practices

Safer Workers. Stronger Companies. | 800.922.2820 | www.nttinc.com

OIL ANALYSIS

Teach maintenance personnel to operate ultrasonic tester to enable a preventative/planned maintenance approach to system maintenance. Flaw detection an thickness gauge of machinery material.

This will help to evaluate a machine and detect flaws that cannot be seen by the human eye. This helps improve predictive maintenance programs and reduce downtime through flaw detection.

• Understanding terminology of ultrasonic testing.

• Apply industry best practices of ultrasonic testing within their predictive maintenance program.

• Apply effective techniques for operation and use of ultrasonic testers.

• Interpret data correctly to increase equipment reliability.

ULTRASOUND TESTING

Safer Workers. Stronger Companies. | 800.922.2820 | www.nttinc.com

CLASS FORMAT:Hands-on

STANDARD CLASS SIZE:NTT recommends a class of no more than 35 participants to obtain the best results.

NTT TO PROVIDE:• One day (8 contact hours) of on-site instruction• Textbooks• Classroom consumables• Completion certificates• Course syllabus, outline, table of

contents, or training objectives• Shipping and instructor travel logistics

CLIENT PROVIDES:• Classroom of 500 square feet or greater• Projection screen, white board and/or flip chart(s)

WHO SHOULD ATTEND:• Electricians• Mechanics• Apprentice and experienced HVAC technicians• Linemen & Utility workers• Warehouse employees• Maintenance Technicians• Energy management personnel• Plant & facility maintenance technicians• Building engineers, managers & superintendents• Plant & facility managers• Stationary engineers• Safety directors

AGENDAINTRODUCTION TO ULTRASONIC TESTING• Definitions of Ultrasonics• History of Ultra• Basic Math review• Levels of qualification • Certification

BASIC PRINCIPLES OF ACOUSTICS• Sound waves• Wave modes• Sound energy• Velocity, frequency and wavelength

EQUIPMENT• Dakota Ultrasonic Tester• Control functions• Features• Calibration• Amprobe TMULD-300 Ultrasonic Leak

Detector with Transmitter

TRANSDUCER OPERATIONS AND THEORY• Type of transducers• Sensitivity, resolution and damping• Couplants

BASIC ULTRASONIC TESTING METHODS• Contact testing• Immersion testing• Air coupled ultrasonic application

PRINCIPLES OF ULTRASONICS• Review of ultrasonic testing techniques • Five basic elements of ultrasonic testing

EQUIPMENT CALIBRATION• Performance checks• Instrumentation• Straight beam / Angle beam calibration

EVALUATION OF BASE MATERIAL PRODUCT FORMS• Material type• Material form • Welds

ULTRASONIC TESTING APPLICATION• Flat surface testing• Curved surface testing• Irregular surface testing

TRANSDUCER CHARACTERISTICS • Transducer characterization• Recording of transducer beam profiles • Analysis of transducer data

EVALUATION STANDARDS• Typical approaches and standards

LEAK DETECTION• The UT-300 transmits an ultrasonic signal

for non-pressurized applications• Tests the “air-tightness” of weather seals,

tanks, ovens, refrigerators, etc.• Locating leaks in duct work• Finds the ends of buried PVC pipes• Detects any pressurized gas leak regardless

of type CFC’s, HFC’s, Nitrogen, etc. (unaffected by contaminants)

Safer Workers. Stronger Companies. | 800.922.2820 | www.nttinc.com

ULTRASOUND TESTING

800.922.2820 | www.NTTInc.comTraining

VIBRATION ANALYSIS—BASIC FUNDAMENTALS

23

This three day course was developed to assist individuals who work in the field on various equipment to learn how to use, read, and apply the instruments and feedbacks related to vibration on rotating machinery.

Basic vibration theory will be discussed along with the existing maintenance systems, predictive and preventative maintenance programs, and procedures for a good condition monitoring system. You may not walk out as an expert, however, you will leave the seminar with a very good understanding of what is necessary to make a valuable contribution at your facility.

TOPICS

VIBRATION BASICS

CONCEPTS AND THEORIES

INSTRUMENTS

TYPICAL VIBRATION PROBLEMS

TECHNIQUES

MACHINE DIAGNOSTICS

TRENDING

ACOUSTICS

FINAL REMARKS

CLASS FORMAT:Lab + classroom

The participant is able to “learn-by-doing” in the course; this knowledge can be transferred to the workplace.

STANDARD CLASS SIZE:NTT recommends a course size of 12 participants to obtain the best results.

NTT PROVIDES:• 3-day on-site course—Lab + Classroom format• On-site instruction• Textbooks • Classroom consumables • Completion certificates • Shipping and instructor travel logistics.

CLIENT PROVIDES:• Classroom of 500 square feet or greater • Projection screen, white board and/or flip chart(s).

800.922.2820 | www.NTTInc.comTraining

COURSE AGENDA | 3-Day Classroom + Lab

VIBRATION ANALYSIS—BASIC FUNDAMENTALS

VIBRATION BASICSWhat is vibration (causes and characteristics)

• Earthquakes and Wind• Music• Acoustics• Finite Element Analysis• Modal Analysis• Vibration Testing• Shock• Generating Vibration• Machine Monitoring• History

CONCEPTS AND THEORIES• Oscillation• Mass, Spring, Damper• Sine Waves• Amplitude, Frequency, Phase• Random Vibrations and Shock Pulse• Time and Frequency Domains• Vectors• Displacement, Velocity, and Acceleration• Natural Frequency and Resonant frequency• Damping• Mechanical Impedance• Isolation• Critical speed• Life Cycle of Machinery

INSTRUMENTS• Ears, Hands, and Watch• Types of vibration transducers• Cables• Meters and Filters• FFT analyzer• Sampling, Allasing, and Windows• Averaging• Zoom• Linear and Log Scaling• Triggers• Comparator

• Memory• Data Loggers and Computers• Ancillary Instruments

TYPICAL VIBRATION PROBLEMS• Sources of Vibration• Imbalance• Misalignment• Resonance• Bearings • Gears• Vane Passing• Fan• Motor Vibration• Cavitation• Oil Whirl• Piping• Bent Shaft and Bowed Rotor• Looseness• Belts and pulleys• Structural Vibration• Foundations• Sympathetic Vibrations• Machinery Soft Foot• Assembly Variables• Beats• Turbulence• Reciprocating Machines• Turbomachinery• Torsional Vibrations• Case Histories

TECHNIQUES• Amplitude Mapping• Loose Part Monitoring• Transducer Mounting Methods• Phase Relationship• Bode, Polar, and Waterfall Plots• Test for Resonance• Sand Patterns• Deflection- Mode Shapes• Uncoupled Driver

800.922.2820 | www.NTTInc.comTraining

COURSE AGENDA | 3-Day Classroom + Lab

VIBRATION ANALYSIS—BASIC FUNDAMENTALS

TECHNIQUES, continued• Orbits• Synchronous Time Average• Crack Detection• Time Wave Form

MACHINE DIAGNOSTICS• Narrow Band Frequency• Standards• Acceptance Testing

TRENDING• Managing Maintenance• Preventive vs Predictive Maintenance• Screens• Setting up• Permanent Monitoring

ACOUSTICS• The Physics of Sound• Machinery Noise• Sound Measurements• Buildings• Case Histories

FINAL REMARKS• Safety Precautions• Approaching a Vibration Problem• Do’s