Precision TIG 225 -...

20
P-536 P-536 PRECISION TIG 225 PARTS LIST FOR Precision TIG 225 RETURN TO MAIN INDEX Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies

Transcript of Precision TIG 225 -...

Page 1: Precision TIG 225 - wiki.orbswarm.comwiki.orbswarm.com/images/a/ac/Precision_TIG_225_Parts_listing_-_P...P-536-C P-536-C PRECISION TIG 225 03-10-2006 Case Front Assembly 1 2020 1616

P-536P-536

PRECISION TIG 225

PARTS LIST FOR

Precision TIG 225

RETURN TO MAIN INDEX

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P-536-AP-536-A

03-10-2006PRECISION TIG 225

ILLUSTRATION OF SUB-ASSEMBLIES

1

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3

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2

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P-536-A.1P-536-A.1

Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page andcolumn the desired part is located on for your particular code machine.

01-01-2007PRECISION TIG 225

Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers not listed.

Precision TIG 225

For Codes: 11317, 11318 & 11319, 11320 & 11321

CODE NO.

11317 1 1 1 1 1(Domestic)

11318 1 2 1 2 1(Canadian)

11319 1 3 1 2 2(Export)

11320 1 1 1 1 1(Ready-Pak)

11321 1 1 1 1 1(Ready-Pak w/Cart)

Foo

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P-66-J.6

7

TIG

Torc

h &

Cab

le A

ssem

bly

P-210-R

6

Cov

er A

ssem

bly

P-536-G

5

Cas

e B

ack

&F

an A

ssem

bly

P-536-F

4

Arc

Sta

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&B

ypas

s A

ssem

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P-536-E

3

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P-536-D

2

Cas

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P-536-C

1

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P-536-B.1

SUB ASSEMBLYPAGE NAME

PAGE NO.

Sub Assembly ItemNo.

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P-536-B.1P-536-B.1

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PART NUMBER

Arc Start Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K814Foot Amptrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K870Start Pedal Foot Amptrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K870-1Hand Amptrol (For PTA-9, PTA-17 & PTW-20 TIG Torches) . . . . . . . . . . . . . . . . . . . .Order K963-1Hand Amptrol (For PTA-26, PTA-18 & TIG Torches) . . . . . . . . . . . . . . . . . . . . . . . . . .Order K963-2Under Storage Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2348-1Twist-Mate Adapter (For PTA-9 & PTA-17 TIG Torches) . . . . . . . . . . . . . . . . . . . . . . .Order K1622-1Twist-Mate Adapter (For PTA-26 TIG Torches) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1622-3Twist-Mate Adapter (For PTW-18 & PTW-20 TIG Torches) . . . . . . . . . . . . . . . . . . . . .Order K1622-4Gas Flowmeter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order S24041-32200 Amp Twist-Mate Stick Electrode Holder & Cable Assembly . . . . . . . . . . . . . . . . .Order K2374-1Cool-Arc 40 (115V) Water Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1813-1Cool-Arc 40 (230V) Water Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2187-1TIG-Mate 17 Starter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2266-1TIG-Mate 20 Starter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2267-1PTA-9 Ultra Flex TIG Torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1781-8PTA-17 Ultra Flex TIG Torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1782-12

03-10-2006PRECISION TIG 225

Miscellaneous Options Available for your machine are listed below:# Indicates a change this printing.

OPTIONAL EQUIPMENT LISTING

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PRECISION TIG 225

NOTES

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P-536-CP-536-C

03-10-2006PRECISION TIG 225

Case Front Assembly

1

2020

1616

6B6B

1717

7A7A 222210B10B

28A28A28B28B

28C28C28D28D

19B19B

19A19A

26C26C

26B26B26A26A

6A6A

9B9B

15B15B

15A15A

2

9A9A

10A10A

11A11A

11B11B

11C11C11D11D 1212

13A13A

13B13B

29C29C

29B29B

29A29A13E13E

5B5B5A5A

27A27A

27B27B27C27C

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Case Front Assembly, Includes: G5678 1 X1 Case Front Welded Assembly G4522 1 X2 Bezel G4547 1 X5A Control P.C. Board Assembly G5641-[ ] 1 X5B Sems Screw T10082-27 5 X6A Power Switch Assembly S7670 1 X6B Self Tapping Screw S8025-98 2 X7A Lead Grommet T9274-3 1 X7B Work Cable (Not Shown) S11609-22 1 X7C Ground Clamp Assembly (Not Shown) M12033 1 X9A Nameplate (Top) (G5648-1) (Part of G5648) NSS 1 X9B Nameplate (Bottom) (G5648-2) (Part of G5648) NSS 1 X10A Output Terminal Molding M13896-7 1 X10B Thread Forming Screw S9225-63 2 X11A Output Lead S25795 1 X11B Plain Washer S9262-41 1 X11C Lock Washer T9695-16 1 X11D 5/8-11 HJN CF000140 1 X12 Hose Nipple (Male) T14557-8 1 X13A Polarity Switch Assembly L7390 1 X13B Polarity Switch Jumper S18234 1 X13C 1/4-20 HN (Not Shown) CF000017 2 X13D External Tooth Lock Washer (Not Shown) T9860-6 2 X13E 5/16-18 HN CF000029 1 X15A Molded Handle M15248 1 X15B Thread Forming Screw S9225-63 1 X16 Knob T10491 1 X17 Knob T13639-3 3 X18A 5/16-18X.75 (Not Shown) CF000040 2 X18B 5/16-18 HN (Not Shown) CF000029 2 X19A Connector & Lead Assembly L12284 1 X19B Self Tapping Screw S8025-96 2 X20 Button Cover S23055 1 X21 Decal (Earth Ground) (G5648-8) (Part of G5648) (Not Shown) NSS 1 X22 Thread Forming Screw S9225-68 2 X25A By-Pass Capacitor Assembly (Not Shown) S22969 1 X25B #10-24 HN (Not Shown) (Attaches Ground Lead to Case Front) CF000010 2 X

(Item 26 Attaches Leads to Line Switch)26A Plain Washer S9262-27 4 X26B #10-24 HN CF000010 4 X26C Sems Screw T10082-4 4 X

03-10-2006PRECISION TIG 225

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-536-C.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-536-C.1

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NSS - Not Sold Separately

Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” board thatis to be replaced. This will aid Lincoln in supplying the correct and latest board along withany necessary jumpers or adapters. The dash number brackets [ ] have purposely been leftblank so as to eliminate errors, confusion and updates.

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(Item 27 Attaches Power Cord Ground Lead to Case Front)27A Plain Washer S9262-98 2 X27B Lock Washer E106A-2 1 X27C 1/4-20 HJLN T9187-1 2 X

(Item 28 Attaches High Freq Transformer to Output Lead Strap)28A 1/4-20X.625 HHCS CF000013 1 X28B Plain Washer S9262-98 1 X28C Lock Washer E106A-2 1 X28D 1/4-20 HN CF000017 1 X

(Item 29 Attaches Leads to Polarity Switch)29A Plain Washer S9262-30 5 X29B Lock Washer E106A-14 5 X29C 5/16-18 HN CF000029 5 X

03-10-2006PRECISION TIG 225

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-536-C.2

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-536-C.2

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PRECISION TIG 225

NOTES

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P-536-D P-536-D

08-02-2006PRECISION TIG 225

Center Assembly

13B13B

13A13A

11B11B

2A2A

2B2B11C11C11D11D

11A11A18C18C

1717

1010

1A1A

1B1B

25252222

12A12A12C12C

12B12B

1616

18B18B

18B18B

18D18D

26C26C

26A26A

26D26D

26B26B

26E26E26F26F

26D26D

15T15T15U15U

15V15V

15W15W15P15P

20A20A

15N15N 20C20C

20A20A

20B20B20D20D

6

15E15E15Q15Q

28C28C

28D28D

28A28A15F15F

15L15L

28B28B 15S15S

15R15R

15H15H

15L15L

15K15K

15M15M

26G26G26C26C

26H26H

15J15J

15G15G

15H15H

5

18A18A

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Center Assembly, Includes: NSS1A Horizontal Baffle L12170 1 X X X1B Thread Forming Screw S9225-68 4 X X X2A Left Vertical Baffle L12255 1 X X X2B Thread Forming Screw S9225-68 4 X X X5 Bushing T12380-8 1 X X X6 Bushing T12380-3 1 X X X10 Base Welded Assembly G4525 1 X X X11A Transformer & Choke Welded Assembly G5680 1 X • •11A Transformer & Choke Welded Assembly G4543-1 1 • X •11A Transformer & Choke Welded Assembly G4543-2 1 • • X11B Thread Forming Screw S9225-22 4 X X X11C Lock Washer T9860-3 4 X X X11D 5/16-18 HN CF000029 4 X X X12A High Voltage Transformer & Terminal Assembly S25387-1 1 X X X12B Standoff T14539 4 X X X12C Self Tapping Screw S8025-100 4 X X X13A Capacitor & Terminal Assembly S25856 1 X X X13B Lead Clamp T12563-21 1 X X X13C Self Tapping Screw (Not Shown) S8025-92 1 X X X15A SCR Bridge Assembly, Includes: G4606 1 X X X15B Connector, Molex (Not Shown) S24018-4 1 X X X15C Locking Post (Not Shown) S24019-4 1 X X X15D Thread Forming Screw (Not Shown) S9225-17 4 X X X15E Heat Sink M17264 4 X X X15F Heat Sink M17265 2 X X X15G SCR Clamp S14724-C 2 X X X15H SCR Spring S17424-A 4 X X X15J Socket Head Cap Screw T9447-93 4 X X X15K 1/4-20 HN CF000017 4 X X X15L SCR & Terminal Assembly S25855 4 X X X15M Roll Pin T9447-49 2 X X X15N Lead (Positive) S22574-5 1 X X X15P Lead (Negative) S22574-6 1 X X X15Q Diode M9661-32R 1 X X X15R 3/8-24HN CF000167 1 X X X15S Spring Washer T12735-3 1 X X X15T Shunt & Lead Assembly S21170-6 1 X X X15U Carriage Bolt T11827-44 8 X X X15V Spring Washer T12735-4 8 X X X15W 1/4-20HN CF000017 8 X X X16 Resistor (200/100W) S10404-121 1 X X X17 Resistor (100/100W) S10404-127 2 X X X18A #10-24 x 7.50 RHS CF000191 5 X X X18B Insulating Bushing S21557 10 X X X18C Plain Washer S9262-27 5 X X X18D Lock Washer T9695-1 5 X X X

05-05-2006

PRECISION TIG 225

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-536-D.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-536-D.1

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NSS - Not Sold Separately

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20A Plain Washer S9262-30 2 X X X20B Lock Washer T9860-3 1 X X X20C 5/16-.75 HHCS CF000040 1 X X X20D 5/16-18 HN CF000029 1 X X X21 Harness Assembly (Not Shown) G5693-1 1 X X X22 Grommet S18543-1 4 X X X25 Resistor (12/100W) S10404-126 2 X X X26A 1/4-20x1.25 HHCS CF000069 2 X X X26B Insulator T11267-A 2 X X X26C Insulator T11267-B 6 X X X26D Plain Washer S9262-98 4 X X X26E Lock Washer E106A-2 2 X X X26F 1/4-20 HN CF000017 2 X X X26G Insulator T14605 4 X X X26H Thread Forming Screw S9225-17 4 X X X27 Harness Assembly (115V) (Not Shown) G5693-2 1 X X X28A 1/4-20 HN CF000017 1 X X X28B 1/4-20 x .625 HHCS CF000013 1 X X X28C Plain Washer S9262-98 2 X X X28D Lock Washer E106A-2 1 X X X

05-05-2006PRECISION TIG 225

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-536-D.2

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-536-D.2

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PRECISION TIG 225

NOTES

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P-536-EP-536-E

03-10-2006PRECISION TIG 225

Arc Starter & Bypass Assembly

10C10C

1111

1212

1010

10A10A

10B10B

10E10E

10D10D

13C13C

13A13A

13B13B

4

1414

6A6A5A5A

9

3A3A

1D

1D

1A1A

5B5B

3B3B3D3D

3C3C

15B15B

15A15A

15C15C

6B6B

1C1C

7A7A

7B7B

7C7C

2

1B1B 8

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Arc Starter & Bypass Assembly, Includes: NSS1 Arc Starter Assembly, Includes: M19835 1 X1A Mounting Panel Assembly M19848 1 X1B Capacitor S11180-1 1 X1C #10-24HN CF000010 2 X1D R.F. Choke T12218-8 2 X2 Bypass/Stabilizer P.C. Board Assembly L10121-[ ] 1 X3A Carriage Bolt T11827-23 2 X3B Plain Washer S9262-98 2 X3C Lock Washer T9695-17 2 X3D 1/4-20 Hex Nut CF000017 2 X4 Arc Starter Support L12179 1 X5A Expansion Nut, Plastic S14020-3 2 X5B Self Tapping Screw S8025-97 2 X6A Expansion Nut Plastic S14020-1 2 X6B Self Tapping Screw S8025-77 2 X7A Socket Head Cap Screw T9447-21 1 X7B Plain Washer S9262-3 1 X7C Lock Washer T9695-3 1 X8 #10-24 Hex Nut CF000010 2 X9 Grommet S18543-1 3 X10 Spark Gap Assembly, Includes: S16876 1 X10A Spark Gap Base M13724 2 X10B Electrode T11236-1 2 X10C Spark Gap Support T14264 2 X10D Set Screw S11604-22 2 X10E Thread Forming Screw S9225-63 2 X11 Sems Screw T10082-12 2 X12 Bushing T12380-4 1 X13A High Freq Transformer Assembly M20324 1 X13B Expansion Nut, Plastic S14020-7 3 X13C Thread Forming Screw S9225-52 3 X14 Thread Forming Screw S9225-68 2 X15A Plain Washer S9262-98 2 X15B Lock Washer E106A-2 2 X15C 1/4-20 HN CF000017 2 X

05-05-2006PRECISION TIG 225

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-536-E.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-536-E.1

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Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” boardthat is to be replaced. This will aid Lincoln in supplying the correct and latest board alongwith any necessary jumpers or adapters. The dash number brackets [ ] have purposelybeen left blank so as to eliminate errors, confusion and updates.

NSS - Not Sold Separately

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P-536-F

03-10-2006PRECISION TIG 225

P-536-F

Case Back & Fan Assembly

6A6A

1818 1919

17A17A

17B17B

6B6B

7A7A

6C6C

15B5B

17C17C

2121

13C13C

13B13B

13A13A

2A2A

5A5A

3

4A4A 4B4B

5B5B

1010

1212

2C2C

2B2B

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Case Back Assembly, Includes: G5643 1 X •Case Back Assembly, Includes: G5643-1 1 • X

1 Case Back G5642 1 X X2A Fan & Terminal Assembly S25857 1 X X2B Lock Washer T9695-3 2 X X2C #8-32 HN CF000042 2 X X3 Fan Blade M17508 1 X X4A Rear Air Baffle M20310 1 X X4B Rivet T12584-6 1 X X5A Fan Shroud & Bracket Welded Assembly L12169 1 X X5B Thread Forming Screw S9225-68 4 X X6A Box Connector (Domestic) T9639-3 1 X •6B Cord Grip Connector (Canadian & Export) S19999-1 1 • X6C Conduit Locknut T14370-2 1 • X7A Export Adapter Plate S26556 1 • X7B Self Tapping Screw (Not Shown) S8025-91 1 • X10 Decal (Ground) (G5648-7) (Part of G5648) NSS 1 X X12 Decal (Gas Input) (G5648-4) (Part of G5648) NSS 1 X X13A Solenoid Valve Assembly M17294-10 1 X X13B Plain Washer S9262-149 1 X X13C Conduit Locknut T14370-1 1 X X17A Duplex Receptacle S20184 1 X X17B #10-24 HN CF000010 2 X X17C Thread Forming Screw S9225-36 2 X X18 Circuit Breaker (20 Amp) T12287-38 1 X •18 Circuit Breaker (6 Amp) T12287-1 1 • X19 Decal (Receptacle) (G5648-3) (Part of G5648) NSS 1 X •19 Decal (Receptacle) (G4548-9) (Part of G5648) NSS 1 • X20 Bypass Assembly (Not Shown) S19450 1 X X21 Thread Forming Screw S9225-68 4 X X22 Power Input Cord Assembly (Not Shown) S26607 1 X •22 Input Lead Assembly (Not Shown) S18573-14 1 • X

08-29-2006PRECISION TIG 225

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-536-F.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-536-F.1

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NSS - Not Sold Separately

#

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P-536-GP-536-G

05-05-2006

PRECISION TIG 225

Cover Assembly

1B1B

1A1A

1414

1313

5

66A6A

4

2A2A

7

1111

1212

2B2B

3A3A

3B3B

9

8

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1A Roof G4518 1 X X1B Thread Forming Screw S9225-68 14 X X2A Right Case Side L12165 1 X X2B Thread Forming Screw S9225-68 7 X X3A Left Case Side L12166 1 X X3B Thread Forming Screw S9225-68 5 X X4 Tool Tray L12193 1 X X5 Tool Tray Door L12194 1 X X6 Eyebolt T4550-5 1 X X6A Plug Button T10397-2 1 X X7 Torch Holster M20303 1 X X8 Warning Decal M16196 1 X •8 Warning Decal L8064-1 1 • X9 Wiring Diagram G5646 1 X X11 Decal, Lincoln Logo w/Nascar T13086-172 2 X X12 Decal, Torch Parts Tray (G5648-5) (Part of G5648) NSS 1 X X13 Decal, Eyebolt Warning (G5648-6) (Part of G5648) NSS 1 X X14 Warning Decal S22127-1 1 X X

05-05-2006PRECISION TIG 225

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-536-G.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-536-G.1

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NSS - Not Sold Separately

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PRECISION TIG 225

NOTES

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