PR

OD

UC

T O

VER

VIE

WEF

FEC

TIVE

FR

OM

1ST

JU

LY 2

012

PRE-INSULATED PIPING SYSTEM

CALPEX® a brand of Brugg Pipesystems is a high-quality plastic low temperature system for supplying service water and heat: flexible, self-compensating, lightweight and corrosion resistant. The advanced insulation technology with polyurethane foam and the sustainability of the system make CALPEX® a long-lasting solution. CALPEX® can be laid out in a quick and uncomplicated way, and remains operational for decades: an investment that more than pays for itself in the long term.

CALPEX® is a fully bonded system: the material compound retains its sealing effect

Water ingress is hardly worth thinking about with CALPEX® because a bond is created between the inner tube and the insulating foam with the CALPEX® system. Should the tube be damaged by outside influences, no cavities in which water can collect and flow in the direction of the building will appear. Fully bonded systems require no expansion measures.

CALPEX® for heating: Lambda 0.0216 W/mK

The quality of a low temperature system lies in the heat insulation. The insulation of the CALPEX® tubes consists of fine-pored polyurethane foam that is blown using pentane. With a low volume and thin insulation, this achieves an excellent Lambda value of 0.0216 W/mK. The low heat loss saves heating costs* and reduces energy consumption over the long term. CALPEX® is the best insulated pipe available on the market.

Central heating station: up to 95°C

Domestic Application Conditions:

boiler size: 24 KWpipework size: DN 32+32 (40+40/126 mm)pipework run: 20 moperating temperature: 82° / 71°Cflow rate: 1,870 Kg/hoperating hours: 3,840soil temperature: 10°Ctrench covering: 800 mmestimated saving (kerosene oil): EUR 1,398 (30 years)estimated saving (natural gas): EUR 1,198 (30 years)

Commercial Application Conditions:

boiler size: 200 KWpipework size: DN 80 (90/162 mm)pipework run: 100 moperating temperature: 82° / 71°Cflow rate: 15,584 Kg/hoperating hours: 3,840soil temperature: 10°Ctrench covering: 800 mmestimated saving (light oil): EUR 16,581 (30 years)estimated saving (natural gas): EUR 9,533 (30 years)

Tight house connections

Expanding seal inserts hold back water under pressure, and neoprene sealing rings keep moisture at bay.

NEW and sophisticated: the CALPEX® Clip T-shell

The newly developed T-shell is the perfect protection for branches.

CALPEX® saves time and money

The fewer connections a pipe system has, the better. Each connection that can be dispensed with reduces the amount of routing, keeps costs down and increases the reliability of the system during operation. CALPEX® is supplied as an “endless product” in rings and can be unrolled like a hose when being laid. Obstacles can therefore be elegantly avoided without complicated corner connections.

T-assemblyNEW and sophisticated: the CALPEX® Clip T-shell

The newly developed T-shell is the perfect protection for branches. Fitted fast and easy by using snap-on clamps and filled with insulating pentane polyurethane foam on site.

****Savings based on a comparison against a non-bonded P.E pre-insulated pipe with a Lambda value of 0.0365W/mK**** ****Estimated Domestic savings are based on boiler efficiency of 90% and fuel price of kerosene oil @ 8.39c per kW/h / natural gas Band D1 @ 7.19c kW/h as of SEAI Domestic Fuel Prices July 2012**** ****Estimated Commercial savings are based on boiler efficiency of 90% and fuel price of light oil @ 8.94c per kW/h / natural gas Band I1 @ 5.14c kW/h as of SEAICommercial Fuel Prices July 2012****

Simply on the top or underneath

CALPEX® lets nothing get in its way. CALPEX® tubes circumvent all existing gas, water, electrical and waste water pipes as if they weren’t there.

It’s better to go round a bend than spend all your time welding

The flexibility of CALPEX® prevents time-consuming and expensive on-site installation work.

FittingsNEW for reliable connections: electric welding sleeve

The new electric welding sleeve and the wide range of the brass fittings provide 100% tightness. For below ground connections, press fittings are recommended.

Pipe LayoutEasy to move, quick to route

The CALPEX® pipe system is light and mobile. A shallow trench is all that is needed for laying.

Cut to Length ServiceAvailable in any length. Cut to measure from our in-house decoiling facility.

CALPEX saves you up to 31% energy costs*

****Savings based on a comparison against a non-bonded P.E pre-insulated pipe with a Lambda value of 0.0365W/mK**** ****Estimated Domestic savings are based on boiler efficiency of 90% and fuel price of kerosene oil @ 8.39c per kW/h / natural gas Band D1 @ 7.19c kW/h as of SEAI Domestic Fuel Prices July 2012**** ****Estimated Commercial savings are based on boiler efficiency of 90% and fuel price of light oil @ 8.94c per kW/h / natural gas Band I1 @ 5.14c kW/h as of SEAICommercial Fuel Prices July 2012****

Applications

Local heating networks, drinking water, waste water and refrigeration lines, industrial and swimming pool technology.

Operating parameters

Max. operating temperature: 95°C Max. operating pressure: 6/10 bar

CALPEX® UNO

CALPEX® DUO

CALPEX® QUADRIGA

UNO ENDCAP

DUO ENDCAP

QUADRIGA ENDCAP

FITTING

CALPEX UNO HeatingType Weight Part Code Max Lengthmm DN Inches kg/m m25/76 20 3/4” 0.90 59790 520/807

32/76 25 1” 1.00 59816 520/807

40/91 32 11/4” 1.39 59817 377/590

50/111 40 11/2” 1.97 59794 271/429

63/126 50 2” 2.60 59796 192/305

75/142 65 21/2” 3.39 59798 143/229

90/162 80 3” 4.56 59800 92/149

110/162 100 4” 5.10 59792 92/149

125/182 125 5” 6.37 59793 52/86

160/250 150 6” 11.31 59795 12 (bars)

CALPEX DUO Heating25+25/91 20+20 2x3/4” 1.34 59801 377/590

32+32/111 25+25 2x1” 1.87 59818 271/429

40+40/126 32+32 2x11/4” 2.48 59819 192/305

50+50/162 40+40 2x11/2” 3.96 59804 92/149

63+63/182 50+50 2x2” 5.28 17514 52/86

CALPEX QUADRIGA Heating and Sanitary25+25+28+22/142 20+20+20+16 3/4”+ 3/4”+ 3/4”+ 5/8” 3.25 71900 110/169

32+32+28+22/142 25+25+20+16 1”+1”+ 3/4”+ 5/8” 3.39 70870 110/169

32+32+32+22/142 25+25+25+16 1”+1”+1”+ 5/8” 3.41 71901 110/169

40+40+40+28/162 32+32+32+20 11/4”+11/4”+1

1/4”+ 3/4” 4.15 71902 65/101

UNO ENDCAP DUO ENDCAPType Part No. Type Part No.mm DN Inches mm DN Inches25/76 20 3/4” 69617 25+25/ 91 20 + 20 2 x 3/4” 69637

32/76 25 1” 69624 32+32/111 25 + 25 2 x 1” 69634

40/91 32 11/4” 69625 40+40/126 32 + 32 2 x 11/4” 69635

50/111 40 11/2” 69626 50+50/162 40 + 40 2 x 11/2” 69636

63/126 50 2” 69627 63+63/182 50 + 50 2 x 2” 18079

75/142 65 21/2” 69628

90/162 80 3” 69629

110/162 100 4” 69630

125/182 125 5” 69615

160/250 150 6” N/A

QUADRIGA ENDCAPType Diameter nominal Part No.mm DN Inches25+25+28+22/142 20+20+20+16 3/4”+ 3/4”+ 3/4”+ 5/8” 73780

32+32+28+22/142 25+25+20+16 1”+1”+ 3/4”+ 5/8” 73781

32+32+32+22/142 25+25+25+16 1”+1”+1”+ 5/8” 73782

40+40+40+28/162 32+32+32+20 11/4”+11/4”+11/4”+ 3/4” 73783

HEATING FITTINGS SANITARY FITTINGSType Part No. Type Part No.mm DN Inches mm DN Inches25 x 2.3 20 3/4” 55281 22 x 3.0 16 5/8” 55280

32 x 2.9 25 1” 55283 28 x 4.0 20 3/4” 55282

40 x 3.7 32 11/4” 55284 32 x 4.4 25 1” 55289

50 x 4.6 40 11/2” 55285 40 x 5.5 32 11/4” 55290

63 x 5.7 50 2” 55286 50 x 6.9 40 11/2” 55291

75 x 6.8 65 21/2” 55287 63 x 8.7 50 2” 55292

90 x 8.2 80 3” 55288

110 x 10.0 100 4” 63320

Polytherm Heating Systems LtdMuirfield DriveNaas Road Dublin 12 Ireland

T +353 1 419 1990F +353 1 458 4808E info@polytherm.ie W www.polytherm.ie

Polytherm Heating Systems LtdFurry Park Industrial EstateSantryDublin 9 Ireland

T +353 1 842 7037F +353 1 842 7045E info@polytherm.ieW www.polytherm.ie

Polytherm Heating Systems LtdSouth Ring West Business ParkTramore RoadCork Ireland

T +353 21 432 1066F +353 21 432 1068E info@polytherm.ieW www.polytherm.ie