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PRE-FEASIBILITY REPORT
By
SHRI GIRIJA ALLOY & POWER (I) PRIVATE LIMITED
[Expansion of Ferro alloy unit]
at
Peddapuram Village, Peddapuram Mandal, East Godavari District,
Andhra Pradesh
Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd
Table of Contents Chapter –1:EXECUTIVE SUMMARY ............................................................................................................. 1
1.1 SALIENT FEATURES OF THE PROJECT ........................................................................................... 1
1.2 PROJECT PROPONENT ................................................................................................................ 2
Chapter – 2: INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION .......................................... 3
2.1 BRIEF DESCRIPTION OF THE NATURE OF THE PROJECT ................................................................. 3
2.2 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR REGION ..................... 3
2.3 DEMAND AND SUPPLY GAP ........................................................................................................ 4
2.4 IMPORTS V/S INDIGENOUS GENERATION.................................................................................... 4
2.5 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT ................................ 5
Chapter – 3 : PROJECT DESCRIPTION .......................................................................................................... 6
3.1 TYPE OF THE PROJECT ................................................................................................................. 6
3.2 LOCATION OF THE PROJECT ........................................................................................................ 6
3.4 SIZE OR MAGNITUDE OF OPERATION .......................................................................................... 8
3.5 MANUFACTURING PROCESS ....................................................................................................... 8
3.6 RAW MATERIAL REQUIREMENT ................................................................................................ 12
3.8 WASTEWATER GENERATION & ITS MANAGEMENT .................................................................... 13
Chapter – 4 : SITE ANALYSIS..................................................................................................................... 14
4.1 INFRASTRUCTURE .................................................................................................................... 14
4.2 CONNECTIVITY ......................................................................................................................... 14
4.3 LAND DETAILS .......................................................................................................................... 15
Chapter – 5 : PLANNING BRIEF ................................................................................................................. 16
5.1 PLANNING CONCEPT ................................................................................................................ 16
5.2 POPULATION PROJECTION ........................................................................................................ 16
5.3 LAND USE PLANNING ............................................................................................................... 17
5.4 AMENITIES / FACILITIES ............................................................................................................ 17
Chapter – 6 : PROPOSED INFRASTRUCTURE ............................................................................................. 18
6.1 INDUSTRIAL AREA (PROCESSING AREA) ..................................................................................... 18
6.2 RESIDENTIAL AREA (NON PROCESSING AREA) ........................................................................... 18
6.3 GREEN BELT ............................................................................................................................. 18
6.4 SOCIAL INFRASTRUCTURE ......................................................................................................... 18
6.6 DRINKING WATER MANAGEMENT ............................................................................................ 19
6.7 WASTEWATER GENERATION & ITS MANAGEMENT .................................................................... 19
Chapter – 7: REHABILITATION & RESETTLEMENT (R & R) PLAN ................................................................. 20
Chapter – 8 : PROJECT SCHEDULE & COST ESTIMATES .............................................................................. 21
8.1 PROJECT SCHEDULE .................................................................................................................. 21
Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd
8.2 PROJECT COST .......................................................................................................................... 21
Chapter – 9 : ANALYSIS OF PROPOSAL ..................................................................................................... 22
9.1 FINANCIAL AND SOCIAL BENEFITS ............................................................................................. 22
9.2 SOCIO-ECONOMIC DEVELOPMENTAL ACTIVITIES ....................................................................... 22
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Chapter –1:EXECUTIVE SUMMARY
1.1 SALIENT FEATURES OF THE PROJECT
Shri Girija Alloy & Power (I) Pvt Ltd, is located at Sy. No. 148 P, 149 P, 151, 152 P, 153 P, 162
P, 164, 355 P, 397 P, 400 P, 428 P Peddapuram Village, Peddapuram Mandal, East Godavari
District, Andhra Pradesh.
The Company has obtained Environmental Clearance for the existing unit vide order no. J –
11011 / 679 / 2009 – IA II (I) dated 24-12-2010.
The following are production capacities as per the Environmental clearance issued
S.No Name of the Product Production Capacity
1. Silico Manganese 72000 TPA
2. Ferro Manganese 36000 TPA
3. Power generation 108 MW
Now we proposed to enahance the production capacity of existing Ferro alloy products and
also produce new ferro alloy products, noble alloys and Calcium Aluminate based Synthetic
slag. The following are proposed production capacities of ferro alloy, noble ferro alloys and
synthetic slag planned under expansion programme
S.No Name of the Product Production Capacity
Ferro alloys SEAF - 6 x 9 MVA
i. Silico Manganese
(High carbon / medium carbon / low carbon)
(4 x 9 MVA)
85,000 TPA
(258 TPD)
or
ii. Ferro Chrome
(High carbon / medium carbon / low carbon)
(4 x 9 MVA)
85,000 TPA
(258 TPD)
or
iii. Ferro Manganese
(High carbon / medium carbon / low carbon)
(4 x 9 MVA)
1,20,000 TPA
(364 TPD)
and
iv. Ferro Silicon
(High carbon / medium carbon / low carbon)
25,000 TPA
(75 TPD)
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S.No Name of the Product Production Capacity
(2 x 9 MVA)
(Noble Ferro alloys)
Crucibles
- 8 x 400 Kg
v. Low carbon Ferro chrome
3,600 TPA
(12 TPD)
vi. Ferro Molybdenum
3,600 TPA
(12 TPD)
vii. Ferro Titanium
3,600 TPA
(12 TPD)
viii. Ferro Vanadium
3,600 TPA
(12 TPD)
Synthetic slag
SEAF with Graphite
electrode -
3 x 500 kVA
ix. Calcium Aluminate based Synthetic slag 15,000 TPA
1.2 PROJECT PROPONENT
Shri Girija Alloy and Power (I) Pvt. Ltd. (henceforth known as Shri Girija), incorporated on 21st
April 2004 under the Companies Act, 1956 (No.1 of 1956) , has been promoted by Shri C S
Raju (of the Srinivasa Group) who has been in the Ferro Alloys industry since 1956. Its
registered office is located at 88-3-5 Gadalamma Nagar, Morampoudi, Rajahmundry 533103.
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Chapter – 2: INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION
2.1 BRIEF DESCRIPTION OF THE NATURE OF THE PROJECT
Ferro alloys
6 No. of Submerged Electric Arc Furnaces will be installed to manufacture either Ferro
Manganese / Silico Manganese being the key products to be manufactured by SGAPPL find
application in the manufacturing of alloy steels as an essential ingredient.
Noble Ferro alloys 8 No.s of 400 Kg of crucibles will be installed to manufacture Nobel Ferro alloys like Low
carbon ferro chrome, Ferro Molybdenum, Ferro Titanium and Ferro Vanadium
Synthetic slag
3 x 500 kVA of SEAF with Graphite electrode will be installed to manufacture Calcium
Aluminate based Synthetic slag
2.2 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR REGION
Growth Potential of India’s Steel Industry
India has traditionally been one of the major producers of steel in the world. Till the 1990s
the steel industry of India was regulated and controlled by government policies.
After the economic reforms of the early 1990s, the Indian steel industry has evolved
significantly to conform to global standards.
India has set a vision to be an economically developed nation by 2020. The steel industry is
expected to play a major role in India's economic development in the coming years. The steel
industry of India has a very high growth potential and is expected to register significant
growth in the coming decades. India is expected to emerge as a strong force in the global
steel market in coming years.
The two major aspects that are expected to play a significant role in the growth of the steel
industry in India are –
• Abundant availability of iron ore in the country
• The country has well established facilities for steel production
The major sectors where consumption of steel is expected to grow in the coming years are –
• Construction
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• Housing
• Ground transportation
• Hi-tech engineering industries such as power generation, petrochemicals, fertilizers
2.3 DEMAND AND SUPPLY GAP
The current scenario of the Indian steel industry indicates that there is huge growth potential
in this industry. The per capita-consumption of steel in India, according to latest available
estimates, is only 29 kg. This is much less compared to the global average of 140kg. The per
capita consumption level of developed nations like the United States of America is 400kg. In
this respect, one of the major initiatives that need to be taken is to focus on increasing the
consumption of steel in the rural areas of India. The potential for the growth of consumption
of steel in the rural areas of India for purposes like rural housing, rural infrastructure, etc is
high which needs to be tapped efficiently.
In order to realize the growth potential in the steel industry of India, it is essential to ensure
that the industry can remain competitive. One of the major aspects in this regard is the
availability of inputs. Shortage of inputs like coke has led to increase in costs earlier.
Moreover proper infrastructure facilities like transport infrastructure, power etc are of prime
importance in maintaining the competitiveness of the industry.
Most developed countries have regulations that are aimed to protect the domestic steel
industry. The Indian steel industry has comparatively much lesser protection through
regulations. Proper regulatory measures should be adopted by the government to protect the
domestic steel industry.
2.4 IMPORTS V/S INDIGENOUS GENERATION
The National Steel Policy 2005 had projected consumption to grow at 7% based on a GDP
growth rate of 7-7.5% and production of 110 million tonne by 2019-20. These estimates will
be largely exceeded and it has been assessed that, on a 'most likely scenario' basis, the crude
steel production capacity in the country by the year 2011-12 will be nearly 124 million tonne.
The table below shows the trend in production for sale, import, export and consumption of
total finished steel (alloy + non-alloy) in the country:
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2.5 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT
The proposed expansion project creates employment to 500 people during construction and 300
people during operation of the proposed expansion project.
SKILLED
Total skilled employment in the proposed plant will be around 90.
SEMI-SKILLED
Total Semi-skilled employment in the proposed project will be around 105. Priority will be given to
local people for semi-skilled jobs.
UNSKILLED
Total Unskilled employment in the proposed project will be around 105. Top priority will be given to
local people for unskilled jobs.
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Chapter – 3 : PROJECT DESCRIPTION
3.1 TYPE OF THE PROJECT
Ferro alloys
6 No. of Submerged Electric Arc Furnaces will be installed to manufacture either Ferro
Manganese / Silico Manganese being the key products to be manufactured by SGAPPL find
application in the manufacturing of alloy steels as an essential ingredient.
Noble Ferro alloys 8 No.s of 400 Kg of crucibles will be installed to manufacture Nobel Ferro alloys like Low
carbon ferro chrome, Ferro Molybdenum, Ferro Titanium and Ferro Vanadium
Synthetic slag
3 x 500 kVA of SEAF with Graphite electrode will be installed to manufacture Calcium
Aluminate based Synthetic slag
3.2 LOCATION OF THE PROJECT
Existing plant is located at Sy. No. 148 P, 149 P, 151, 152 P, 153 P, 162 P, 164, 355 P, 397
P, 400 P, 428 P Peddapuram Village, Peddapuram Mandal, East Godavari District, Andhra
Pradesh.
Proposed expansion will be carried out in the existing plant premises only. Total land in
possession of the management is 150 acres.
The project area will span between Latitude 17°04'24.2" - 17°04'19.1", 82°06'40.7" -
82°07'25.0"
The entire project area will fall in the Survey of India topo sheet no. 65 K/4.
The Index map of the project site is shown in Figure – 1.
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PLANT SITE
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3.3 DETAILS OF THE ALTERNATE SITES
No alternative site has been considered, as the proposed expansion will be taken up in the
existing plant premises only.
3.4 SIZE OR MAGNITUDE OF OPERATION
S.No Unit Existing
Production capacity (Unit)
Proposed Peak
Production capacity (Unit)
Production Capacity After
proposed expansion
1. Ferro Manganese (High carbon / medium carbon / low carbon)
36,000 TPA (120 TPD)
1,20,000 TPA (364 TPD)
1,56,000 TPA (484 TPD)
2. Silico Manganese (High carbon / medium carbon / low carbon)
72,000 TPA (240 TPD)
85,000 TPA (258 TPD)
1,57,000 TPA (498 TPD)
3. Ferro Chrome (High carbon / medium carbon / low carbon)
-- 85,000 TPA (258 TPD)
85,000 TPA (258 TPD)
4. Ferro Silicon (High carbon / medium carbon / low carbon)
-- 25,000 TPA
(75 TPD) 25,000 TPA
(75 TPD)
5. Low carbon Ferro chrome -- 3,600 TPA
(12 TPD) 3,600 TPA (12 TPD)
6. Ferro Molybdenum -- 3,600 TPA
(12 TPD) 3,600 TPA (12 TPD)
7. Ferro Titanium -- 3,600 TPA
(12 TPD) 3,600 TPA (12 TPD)
8. Ferro Vanadium -- 3,600 TPA
(12 TPD) 3,600 TPA (12 TPD)
9. Calcium Aluminate based Synthetic slag
-- 15,000 TPA (50 TPD)
15,000 TPA (50 TPD)
10. Power generation 108 MW -- 108 MW
3.5 MANUFACTURING PROCESS
3.5.1 FERRO ALLOYS:
Ferroalloys are alloys of iron with chromium, manganese, silicon, or other elements.
Ferro Alloys will be produced by smelting the ore which contains one or more
of the said elements so as to impart its properties to the alloy. Ferroalloys are
essential additives in steel for imparting desired properties of steel to suit varied
applications.
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It can be said that no steel can be made without use of one or more of the several Ferro
Alloys. Within each of these ferroalloy products there are variants whose classification is
based on the extent of carbon present in that alloy. The variants observed under each of
these product categories are explained in this section. Generally Ferro Alloys are used as de
oxidizers and alloy additives in the steel manufacturing. The Ferro-alloys Industries are
categorized into two main groups.
Bulk Ferro Alloys: These include products like Ferro Chrome mainly used in stainless steel
making and Ferro Manganese, Sillico-Manganese, Ferro Silicon used by Alloy steel producers.
Noble Ferro Alloys: These include Ferro Molybdenum, Tungsten, Vanadium, and other noble
elements which find application in steel making.
By using different ferroalloys and those having different carbon concentration levels, various
steel products are obtained
. THE PROCESS:
Ferro Alloys will be smelted at about 1350 – 1500 deg.C Temperature. This will be achieved by
a conventional, Open Submerged Electric Arc Furnace. The three carbon Electrodes, partially
submerged in the charge, are supported on hydraulic cylinders for upward and down ward
movements to maintain the desired electrical conditions.
The body of the furnace is cylindrical in shape, and is lined with firebricks, silicon carbide
bricks and carbon tamping paste. Three tap – holes are provided at 120 degree apart for
drawing out both the molten alloy and Slag. During the repair works one of the tap – holes
the other will function as stand by.
The weighed raw materials will be thoroughly mixed in the proper proportion before charging
into the furnace, through Skip, Telfer hoist and charging chutes. The charge will be pushed
near to electrodes on Furnace top by a Charging Stoker
As the charge enters the smelting zone, the alloy formed by chemical reactions of the oxides
and the reductants, will be heavy, and gradually settles at the bottom. At regular intervals the
furnace will be tapped. The tap hole will be opened by Oxygen lacing pipe and after tapping is
completed, it will be closed by clay plugs.
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The liquid alloy and Slag will be collected in a Ladle and Slag will be over flowed to sand beds.
The metal being retained in the ladle having a Nozzle at bottom which allows metal flows on
to C.I. Pans. After solidification the cakes will be broken manually to required lump size.
SILICO MANGANESE & FERRO MANGANESE PROCESS:
Manganese ore is in the form of MnO, SiO2, FeO, Al2O3, MgO and other Oxides. MnO is
reduced to Mn and FeO is reduced to Fe taking Carbon from Coke / Coal and the product is
produced as Si Mn /Fe Mn. The other oxides are simultaneously removed as Slag along with
metal. The Slag and Metal are separated by virtue of its self differential gravities after
collecting in the ladle. The ladle will have a nozzle in the bottom portion through which the
metal flows in to C.I. Pans.
Chemical Composition of Si Mn
Sl. No. Constituent Percentage
1. Mn 60 – 65%
2. Si + 15%
3. C 2% / 0.1% / 0.5%
4. S & P 0.03% Max
Chemical Composition of Fe Mn
Sl. No. Constituent Percentage
1 Mn 70 – 85%
2 Si + 1.5%
3 C 7 - 8% / 1.5% / 0.5%
4 S 0.05%
5 P 0.04%
FERRO SILICON PROCESS:
Ferro Silicon is a Slagless process. Quartz is the main raw material which contains 99% of
SiO2. Charcoal and a small percentage of Coal is used as reductants. Mill Scale / Iron Ore is
added to obtain Ferro Silicon. Fe O is reduced to Fe and Si O2 is reduced to Si Combining with
Carbon and produced as Fe Si.
Sl. No. Constituent Percentage
1 Si 70 – 75%
2 C 7 - 8%
3 S 0.05%
4 P 0.4%
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FERRO CHROME
It is produced by smelting Chrome Ore, reductant (coke) with fluxes in a submerged electric
arc furnace. In this process, Chromium Oxide & Iron Oxides are reduced to Chromium &
Iron and simultaneously combine with carbon to form alloy while other constituents form
slag. The molten alloy & slag are tapped out from time to time through tap hole and collected
in pans or ladles. Alloy is of higher specific gravity material than slag. Hence, it segregates and
remains at the bottom of the pan or the ladle where the slag rises to top and over flows from
it to other pan/ladle/ sand beds. If it is collected in ladle, again it is to be casted to form
cakes. When it is sufficiently cooled, cakes are broken to required sizes and manually
cleaned the slag if it is in surface of the alloy pieces. Slag is a byproduct and reject material
having very limited utility.
Chemical Composition of Fe Cr
Sl. No. Constituent Percentage
1 Cr 60%
2 C 8%
3 Si 3%
4 S 0.04%
5 P 0.04%
NOBLE FERRO ALLOYS
Noble Ferro alloys are manufactured through Alumino-Thermit process
Principal of Thermit Process:
Aluminothermic Process aims at the production of Ferro Alloys from the oxides of elements
by reduction with Aluminum powder using exothermic heat of the reaction for smelting
purpose. The highly exothermic reaction raises the temperature of the reaction to above
20000C or even more.
Metal Oxide + Al Metal + Al2O3
On ignition of the reaction mixture consisting of the oxide ore whose metal is to be obtained
with aluminum powder/telic, aluminum readily reacts with the oxygen of the metal oxide
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liberating heat, which raises the temperature of the reacting substance and reacts thereby
yielding the Ferro Alloys Slag.
CALCIUM ALUMINATE BASED SYNTHETIC SLAG Calcium aluminates are salt of aluminic acid & calcium hydroxide.The composition of various
minerals are obtained by heating calcium oxide (lime) and aluminium oxide (bauxite) together
at high temperatures (400oC to 1600oC).
Calcium Aluminate for Synthetic Slag is made of select raw material of Calcium and
Aluminium, blended at a proper proportion, ground to powder, pelletized after churning,
sintered or melted in kiln.
3.6 RAW MATERIAL REQUIREMENT
The following will be the raw material requirement for the proposed expansion project:
S.NO. RAW MATERIAL CONSUMPTION (TPA)
Expansion
Ferro alloys
1. Manganese Ore / Chrome Ore 2,00,000
2. Coke
Coal
Charcoal
27,000
59,914
32,000
3. Quartz 47,328
4. Dolomite 33,370
5. Aluminimum Talc 480
6. Mill Scale 12,000
7. Magnesite 17,000
Noble ferro alloys
8. Chrome Ore 7,059
9. Aluminimum Talc 7,523
10. Flourspar 629
11. Ferrosilicon 1,525
12. Ilmenite 3,727
13. Iron Nails 1,680
14. lime 784
15. mill scale 3,536
16. nitrate 847
17. rutile 508
18. V2O5 4,000
19. MaO3 3,600
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3.7 WATER REQUIREMENT AND ITS SOURCE
Water requirement after proposed expansion project will be 1400 KLD and same will be
sourced from Samalkot canal.
3.8 WASTEWATER GENERATION & ITS MANAGEMENT
Waste water generation is mainly from Clarifier, MGF, UF, RO plant, Softener and
blowdowns from Boiler and cooling tower.
Effluent from power plant is being treated and after ensuring compliance with APPCB
norms, it is being utilized for dust suppression, ash conditioning and for greenbelt
development.
Sanitary waste water will be treated in septic tank followed by sub-surface dispersion
trench.
3.9 POWER REQUIREMENT
Power requirement for the existing and proposed expansion project will be sourced from 108
MW power plant.
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Chapter – 4 : SITE ANALYSIS
4.1 INFRASTRUCTURE
For establishment and successful operation of plant, it is imperative to ensure availability of
the following infrastructure:
Availability of raw material and its proximity to the plant to reduce cost of
transportation.
Road / Rail head connection so that the raw materials and products can be easily and
economically transported.
Availability of water.
Permanent and reliable source of power.
Adequate land for the plant, storage of raw material and products & disposal of waste
material.
4.2 CONNECTIVITY
The proposed site is well connected with Road network. The following table gives brief
regarding connectivity of the proposed site:
Component Description
Road : ADB road
Rail : Nearest station – Samalkot – 5.7 Kms Aerial
Air : Rajahmundry Air Port (32 Kms.)
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Below mentioned table gives brief regarding environmental setting of the project site within
10 Km radius
S.No Particulars Distance from the site
1. Habitation : Peddapuram – 0.7 Kms
2. National Park = No National Park is situated within the 15 km
radial distance periphery
3. Wild life sanctuaries = Nil
4. Eco Sensitive Areas = Nil
5. Forests = Nil
6. Surface water bodies = Eleru river - 3.5 Kms
Vazra kaluva - 6.1 Kms
Samalkot canal -5.2 Kms
7. Costal Regulation Zone [CRZ] = Nil
4.3 LAND DETAILS
Existing plant is located at Sy. No. 148 P, 149 P, 151, 152 P, 153 P, 162 P, 164, 355 P, 397
P, 400 P, 428 P Peddapuram Village, Peddapuram Mandal, East Godavari District, Andhra
Pradesh.
Proposed expansion will be carried out in the existing plant premises only. Total land in
possession of the management is 150 acres.
The project area will span between Latitude 17°04'24.2342" - 17°04'19.1547",
82°06'40.7537" - 82°07'25.0847"
The entire project area will fall in the Survey of India topo sheet no. 65 K/4.
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Chapter – 5 : PLANNING BRIEF
5.1 PLANNING CONCEPT
The proposed project involves the following
Production of Ferro alloys
6 No. of Submerged Electric Arc Furnaces will be installed to manufacture Ferro
manganese, Silico manganese, Ferro chrome & Ferro silicon
Noble Ferro alloys
8 No.s of 400 Kg of crucibles will be installed to manufacture Nobel Ferro alloys like
Low carbon ferro chrome, Ferro Molybdenum, Ferro Titanium and Ferro Vanadium
Synthetic slag
3 x 500 kVA of SEAF with Graphite electrode will be installed to manufacture Calcium
Aluminate based Synthetic slag
5.2 POPULATION PROJECTION
As per 2011 census, population of East Godavari is 51,51,549 out of which males were
25,69,332 and remaining 25,82,130 were females. The following table shows the % variation
of population from 1901.
Sl.No Year Population Variation Percentage Density
1 1901 1339029 - - 91
2 1911 1511222 172193 (+)12.86 103
3 1921 1536868 25646 (+)1.70 104
4 1931 1756477 219609 (+)14.28 119
5 1941 1976743 220266 (+)12.54 134
6 1951 2301822 325079 (+)16.45 156
7 1961 2608375 306553 (+)13.32 241
8 1971 3087262 478887 (+)18.36 282
9 1981 3701040 613778 (+)19.88 342
10 1991 4541222 840182 (+)22.70 420
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11 2001 4901420 360198 (+)7.93 453
12 2011 5151549 250129 (+)5.10 476
The percentage variation was very high during 1981 to 1991 which is 22.7% and reduced to
5.1% during 2001 to 2011.
The manpower requirement will be sourced from the local areas to the extent possible; hence
not much of settlement of outside people in the area. However population concentration may
increase around the project site due to increase in ancillary activities.
5.3 LAND USE PLANNING
Present use of existing land is Industrial as existing plant is already in operation
Exsting plant is located at Sy. Nos. 148 P, 149 P, 151, 152 P, 153 P, 162 P, 164, 355 P, 397
P, 400 P, 428 P, Peddapuram Village & mandal, East Godavari District, Andhra Pradesh
Proposed expansion will be taken up in the existing plant premises of 150 acres
The entire project area will fall in the Survey of India topo sheet no. 65 K/4.
5.4 AMENITIES / FACILITIES
Facilities like canteen, rest room has already been provided in the existing plant as basic
facilities to workers. No other additional facilities are proposed.
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Chapter – 6 : PROPOSED INFRASTRUCTURE
6.1 INDUSTRIAL AREA (PROCESSING AREA)
The main plant area comprises of Ferro alloy plant area, raw material handling area, storage
area etc.
6.2 RESIDENTIAL AREA (NON PROCESSING AREA)
No township is proposed; however, facilities like canteen, rest room and indoor games
facilities have been provided in the existing plant.
6.3 GREEN BELT
More than 1/3rd of total land availability is reserved for plantation i.e. greenery.
Greenbelt development plan
Local DFO will be consulted in developing the green belt.
Greenbelt of 33% of the area will be developed in the plant premises as per CPCB
guidelines.
The tree species to be selected for the plantation are pollutant tolerant, fast growing,
wind firm, deep rooted. A three tier plantation is proposed comprising of an outer
most belt of taller trees which will act as barrier, middle core acting as air cleaner and
the innermost core which may be termed as absorptive layer consisting of trees which
are known to be particularly tolerant to pollutants.
6.4 SOCIAL INFRASTRUCTURE
Social infrastructure will be developed as per need based in the Villages of the close vicinity of
the project.
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6.5 Connectivity
The proposed site is well connected with Road network. The following table gives brief
regarding connectivity of the proposed site:
Component Description
Road : ADB road
Rail : Nearest station – Samalkot – 5.7 Kms Aerial
Air : Rajahmundry Air Port (32.0 Kms.)
6.6 DRINKING WATER MANAGEMENT
It is estimated that 48 KLD of water will be required for domestic purpose during operation of
plant. The desired amount of water will be drawn from Samalkot canal.
6.7 WASTEWATER GENERATION & ITS MANAGEMENT
Waste water generation is mainly from Clarifier, MGF, UF, RO plant, Softener and
blowdowns from Boiler and cooling tower.
Effluent from power plant will be treated and after ensuring compliance with APPCB
norms, it is being utilized for dust suppression, ash conditioning and for greenbelt
development.
Sanitary waste water will be treated in septic tank followed by sub-surface dispersion
trench.
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Chapter – 7: REHABILITATION & RESETTLEMENT (R & R) PLAN
No rehabilitation and resettlement is required as Existing plant is located at Sy. Nos. 148 P, 149
P, 151, 152 P, 153 P, 162 P, 164, 355 P, 397 P, 400 P, 428 P, Peddapuram village & mandal, East
Godavari district, Andhra Pradesh
Proposed expansion will be carried out in the plant pemises only.
Total land in the possession of the management is 150 acres.
Henece no rehabilitation and resettlement (R & R) plan is proposed.
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Chapter – 8 : PROJECT SCHEDULE & COST ESTIMATES
8.1 PROJECT SCHEDULE
The plant will be implemented in 12 months from the date of receipt of Environmental
Clearance from the MoEF&CC, New Delhi & Consent from APPCB.
8.2 PROJECT COST
The estimated cost for the proposed project will be Rs. 108 Crores.
S.No. Particulars
AMOUNT (Rs. In cr)
1 Land : -
2 Land Development & Civil Works : 4
3 Plant & Machinery : 66
4 Interest During Construction : 7
5 Preliminary & Pre-Operative Expenses : 16
6 Margin Money for Working Capital & Contingency : 15
Total : 108 crores
MEANS OF FINANCE
1 PROMOTERS : 27
2 TERM LOANS : 81
Total : 108 crores
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Chapter – 9 : ANALYSIS OF PROPOSAL
9.1 FINANCIAL AND SOCIAL BENEFITS
With the implementation of the proposed expansion project, the socio-economic status of
the local people will improve substantially. The land rates in the area will improve in the
nearby areas due to the proposed activity. This will help in upliftment of the social status of
the people in the area. Educational institutions will also come-up and will lead to
improvement of educational status of the people in the area. Primary health centre will also
be developed by us and the medical facilities will certainly improve due to the proposed
project.
9.2 SOCIO-ECONOMIC DEVELOPMENTAL ACTIVITIES
The management is committed to uplift the standards of living of the villagers by undertaking
following activities / responsibilities as the part of Corporate Social Responsibility.
Health & hygiene
Drinking water
Education for poor
Village roads
Lighting