Pre-Feasibility reportenvironmentclearance.nic.in/writereaddata/Online/... · Pre-Feasibility...

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Pre-Feasibility report

Expansion of Chemicals and APIs production unit.

at Village Fatehgarh Channa, Mansa Road (Trident complex) District Barnala – 148101, Punjab.

Project Proponent:

M/s IOL Chemicals and Pharmaceuticals Limited

Year - 2018

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CONTENTS

EXECUTIVE SUMMARY ............................................................................ 4

PROJECT PROPONENT .................................................................................... 6

PLANT FEATURES AND PRODUCTION CAPACITY ........................................................ 7

INTRODUCTION .................................................................................... 10

BRIEF DESCRIPTION OF THE PROJECT .................................................................. 10

NEED FOR THE PROJECT AND ITS IMPORTANCE TO REGION ........................................... 10

DEMANDS-SUPPLY GAP: ................................................................................. 10

IMPORTS VS. INDIGENOUS PRODUCTION: .............................................................. 10

DOMESTIC/EXPORT MARKETS: .......................................................................... 10

EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT ........................ 10

PROJECT DESCRIPTION ........................................................................ 11

TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT PROJECTS, IF ANY ............ 11

LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION AND PROJECT BOUNDARY &

PROJECT LAY OUT) WITH COORDINATES ................................................................ 11

DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING THE PROPOSED SITE,

PARTICULARLY THE ENVIRONMENTAL CONSIDERATIONS GONE INTO SHOULD BE HIGHLIGHTED .... 14

TECHNOLOGY AND PROCESS DESCRIPTION ............................................................ 14

RAW MATERIALS .......................................................................................... 14

ADDITIVES AND CHEMICALS ............................................................................. 19

RAW MATERIAL REQUIRED ALONG WITH ESTIMATED QUANTITY, LIKELY SOURCE, MARKETING AREA

OF FINAL PRODUCTS, MODE OF TRANSPORT OF RAW MATERIAL AND FINISHED PRODUCT. .......... 19

Transportation details of Raw Materials .......................................................... 19

AVAILABILITY OF WATER ITS SOURCE, ENERGY/POWER REQUIREMENT AND SOURCE SHOULD BE

GIVEN ...................................................................................................... 19

SITE ANALYSIS .................................................................................... 21

SALIENT FEATURES ...................................................................................... 21

CLIMATIC AND RAINFALL DATA FROM SECONDARY SOURCES .......................................... 23

SEISMICITY ................................................................................................ 23

PROPOSED INFRASTRUCTURE ............................................................... 24

INDUSTRIAL AREA (PROCESSING AREA)................................................................. 24

RESIDENTIAL AREA (NON-PROCESSING AREA) ......................................................... 24

GREEN BELT .............................................................................................. 24

DRINKING WATER MANAGEMENT (SOURCE & SUPPLY OF WATER) .................................... 24

SEWAGE SYSTEM ......................................................................................... 24

INDUSTRIAL WASTE MANAGEMENT ...................................................................... 24

REHABILITATION AND RESETTLEMENTS (R& R) PLAN ................................ 25

POLICY TO BE ADOPTED (CENTRAL/STATE) IN RESPECT OF THE PROJECT AFFECTED PERSONS

INCLUDING HOME OUSTEES, LAND OUSTEES AND LANDLESS LABOURERS (A BRIEF OUTLINE TO BE

GIVEN) ..................................................................................................... 25

NOT APPLICABLE ......................................................................................... 25

PROJECT SCHEDULE AND COST ESTIMATE .............................................. 26

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LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATA OF COMPLETION (TIME SCHEDULE FOR

THE PROJECT TO BE GIVEN) .............................................................................. 26

ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC VIABILITY OF THE

PROJECT. .................................................................................................. 26

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EXECUTIVE SUMMARY

M/s IOL Chemicals & Pharmaceuticals Limited (IOLCP) is based at Village Fatehgarh

Channa on Mansa Road, Tehsil & District Barnala Punjab. It is spread over 62 acres.

in Trident Industrial Complex. The proposed project planned for enhancing its existing

capacity from 543.45 TPD to 671.95 TPD (672 TPD). The project is covered under the

provisions of EIA Notification, mentioned as item 5(f) in the schedule of the EIA

Notification 2006 and amendment thereof. Thus, by virtue of the location of the

proposed unit it falls under Category A, thus requires prior EC from MOEF&CC.

IOLCP limited already have environmental clearance for the capacity of 674.5 TPD,

they applied for change in product mix without increase in pollution load and receive

the clearance letter from SPCB for the capacity of 543.45 TPD. Now we are proposing

for expansion of existing unit with capacity of 543.45 TPD to 671.95 TPD. Hence the

capacity of unit after expansion became 671.95 TPD.

Proposed Product

S.No Name of the products Existing Qty (TPD) as per EC F.No. J-11011/976/2008- IA II (I) dated 24.08.2009

Product mix ( as per SPCB letter No EE/Mega/2018/4859( TPD)

Proposed Products ( TPD )

Total Product Qty (TPD)

1 Acetic Acid 300 0 0 0

2 Ethyl Acetate 150 300 0 300

3 Acetic Anhydride 70 70 0 70

4 Ibuprofen 20 29 16 45

5 Monochloroacetic Acid 40 40 0 40

6 Acetyl Chloride 32 32 0 32

7 Iso Butyl benzene 40 40 20 60

8 Rabiprazole Sodium 2 0 0 0

9 Diclofenac Sodium 3.5 3.5 3.5 7

10 Metformin Hydrochloride

0 10 30 40

11 Fenofibrate 0 0.25 0.5 0.75

12 Clopidogrel Bisulphate 0 0.5 0.5 1

13 Amlodipine 0 0.25 0 0.25

14 Lamotrigine 0 0.1 0 0.1

15 Phineramine Base 0 0.1 0 0.1

16 Ibuprofen Lysinate 0 0.5 0 0.5

17 Ursodeoxycholic Acid 0 0.25 0 0.25

18 Quetiapine 0 0 3 3

19 Dex - Ibuprofen 0 0 0.5 0.5

20 Gabapentene 0 0 5 5

21 Pentaprazole 0 0 1 1

22 Losartin Potassium 0 0 1 1

23 Fexofenadine 0 0 0.5 0.5

24 Ibuprofen Sodium 0 0 2 2

25 CMIC Chloride 0 0 2 2

26 DCMIC Chloride 0 0 0.5 0.5

27 FCMIC Chloride 0 0.5 0.5

28 MIBT 0 0 10 10

29 Propyl Acetate 0 0 20 20

30 Intermediate Products

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1) HEEP 0 0 1 1

2) Methyl-2-amino-3-chloropropionate HCl

0 0 0.5 0.5

3) 2-(2-(Aminothiazole-4-yl)-2-[2-(terbutoxycarbonyl) isopropoxyimino] acetic acid (ATTBA) Ceftazidime intermediate

0 0 0.25 0.25

4) 2-chloro-3-cyanopyridine Mirtazipine intermediate

0 0 0.25 0.25

5) 4'-methyl-2-cyanobiphenyl (OTBN)

0 0 1 1

6) m-Phenoxybenzaldehyde

0 0 2 2

7) 4-aminobenzamide 0 0 2 2

8) p-nitrobenzoyl chloride

0 0 3 3

9) Vanillin 0 0 2 2

31 Cogeneration 17 17 17

Total 674.5 543.45 128.5 671.95

Total plot area is 62 acres. The total employee after expansion will be 1850 persons.

Total cost of the project is Rs. 205 Crores. Proposed unit have its own Power

cogeneration plant. Additionally 2 X 1000 KVA and 1 X 625 KVA DG sets are

available for existing project. For the proposed expansion project additionally one

D.G. Sets of capacity 1 X 1000 KVA will be installed for power-backup (as a standby).

The total requirement of fresh water for the project is 1800 KLD. Water requirement

will be made available through ground water and surface water. Low TDS Effluent

Treated in To ETP. ETP comprises of Four Stage , Two Stage Anaerobic , One Stage

Aerobic and One Stage Tertiary. After treatment treated effluents discharge in to

plantation area within premises. High TDS effluent Treated in to MEE. Condensate

recovery will be reused in plant. Concentrated stream will be sent to ATFD for further

treatment. MEE salt will be sold out to end users.

The inorganic hazardous residues will be sent to TSDF. The site has existing tree

plantation on periphery of the plant and along the roads. 30 acres (50%) of the total

plot area is allocated for green belt.

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Project proponent

M/s IOL Chemicals & Pharmaceuticals Limited (IOLCP) is based at Village Fatehgarh

Channa on Mansa Road, Tehsil & District Barnala Punjab. It is spread over 62 acres

in Trident Industrial Complex. IOLCP is the leading chemical and bulk drugs

manufacturer of India as well as with global presence in chemical and

pharmaceuticals market. Innovative Strengths & Strong growth has made us the

market leaders. We have built up our expertise responding to diverse customer

requirements. Our products cater to the key industrial sectors of Textiles,

Pharmaceutical & Packaging. Efficient teamwork & strong associations have guided

us to success. Through an unwavering focus on Quality, Commitment & Delivery,

we have charted our way to success in our operations and have won the admiration of

our customers. Our success is built on the strong pillars of innovation, quality, &

dedicated customer service. By incorporating these & other business strengths, we

have boosted our capabilities to maintain the leading edge in the industry & earn the

loyalty of our customers and partners.

The unit is a ISO 9001:2015, ISO 14001:2015 & ISO 18001: 2007.

The unit is WHO GMP, USFDA and Eu GMP compliant.

The unit is already operating with Environmental Clearance dated August

24,2009 vide letter No. J-11011/976/2008-IA-II (I) and all consents from State

Pollution Control Board for the capacity of 674.5 TPD.

The unit is awarded with the National Energy Conservation Award

Consecutively for the years 2005,2006, 2007,

2008,2009,2010,2011,2012,2013,2014,2016 by Ministry of Power,

Government of India

The unit is awarded with National Level Green Chemistry Award for

Innovation to use dual technology for the production of Mono Chloro Acetic

Acid and Acetyl Chloride in a single Plant by the Govt of India

The site equipped with 17 MW power plant that full fill all the in-house power

requirements.

The capacity of the unit remain change from 674 TPD to 543.45 TPD, because

unit received approval in change in Product Mix without increasing pollution

load

The proposed project planned for enhancing its existing capacity from 543.45 TPD to

671.95 TPD (approx 672 TPD). The project is covered under the provisions of EIA

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Notification, mentioned as item 5(f) in the schedule of the EIA Notification 2006 and

amendment thereof. Thus by virtue of the location of the proposed unit it falls under

Category A, thus requires prior EC from MOEF&CC.

Plant Features and Production Capacity

Proposed Product

S.No Name of the products Existing Qty (TPD) as per EC F.No. J-11011/976/2008- IA II (I) dated 24.08.2009

Proposed Qtys ( TPD) After Product mix ( as per lSPCB letter No EE/Mega/2018/4859

Proposed Products ( TPD )

Total Proposed Qty (TPD)

1 Acetic Acid 300 0 0 0

2 Ethyl Acetate 150 300 0 300

3 Acetic Anhydride 70 70 0 70

4 Ibuprofen 20 29 16 45

5 Monochloroacetic Acid 40 40 0 40

6 Acetyl Chloride 32 32 0 32

7 Iso Butyl benzene 40 40 20 60

8 Rabiprazole Sodium 2 0 0 0

9 Diclofenac Sodium 3.5 3.5 3.5 7

10 Metformin Hydrochloride

0 10 30 40

11 Fenofibrate 0 0.25 0.5 0.75

12 Clopidogrel Bisulphate 0 0.5 0.5 1

13 Amlodipine 0 0.25 0 0.25

14 Lamotrigine 0 0.1 0 0.1

15 Phineramine Base 0 0.1 0 0.1

16 Ibuprofen Lysinate 0 0.5 0 0.5

17 Ursodeoxycholic Acid 0 0.25 0 0.25

18 Quetiapine 0 0 3 3

19 Dex – Ibuprofen 0 0 0.5 0.5

20 Gabapentene 0 0 5 5

21 Pentaprazole 0 0 1 1

22 Losartin Potassium 0 0 1 1

23 Fexofenadine 0 0 0.5 0.5

24 Ibuprofen Sodium 0 0 2 2

25 CMIC Chloride 0 0 2 2

26 DCMIC Chloride 0 0 0.5 0.5

27 FCMIC Chloride 0 0.5 0.5

28 MIBT 0 0 10 10

29 Propyl Acetate 0 0 20 20

30 Intermediate Products

1) HEEP 0 0 1 1

2) Methyl-2-amino-3-chloropropionate HCl

0 0 0.5 0.5

3) 2-(2-(Aminothiazole-4-yl)-2-[2-(terbutoxycarbonyl) isopropoxyimino] acetic acid (ATTBA) Ceftazidime

0 0 0.25 0.25

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intermediate

4) 2-chloro-3-cyanopyridine Mirtazipine intermediate

0 0 0.25 0.25

5) 4'-methyl-2-cyanobiphenyl (OTBN)

0 0 1 1

6) m-Phenoxybenzaldehyde

0 0 2 2

7) 4-aminobenzamide 0 0 2 2

8) p-nitrobenzoyl chloride

0 0 3 3

9) Vanillin 0 0 2 2

31 Cogeneration 17 17 17

Total 674.5 543.45 128.5 671.95

Other Utilities

S.N Product Name Quantity Source

1 Water 1800 KLD(existing unit used 900 KL from Ground water, additional

900 KLD required) Borewell/Surface water

2 Power Supply 17 MW In house , Cogeneration

Plant

3 Manpower

Existing : 1200

Proposed : 650

Total : 1850

Locally hired

Fuel required:

S.No Stack attached to Fuel APCM

1 Boiler 14 TPH Husk Trema Cyclone

2 Boiler 32 TPH Husk ESP

3 Boiler 80 TPH Husk

4 Furnace 1500000 KCal/Hour Diesel/FO Adequate Stack Height

5 Furnace 2000000 KCal/Hour Diesel/FO

6 Furnace 130000 x 4 Nos Kcal/hour Diesel/FO

7 DG set 3 X 1000 KVA Diesel As per CPCB Norms

9 DG set 625 KVA Diesel

Note: Fuel consumption details provide in EIA report

Emission and controlling equipment

Stack. No Stack attached to APCM Parameter Permissible Limit

01 IBU Plant

Scrubber

Scrubber Acid Mist 35.0 mg/NM3

02 MCA Plant

Scrubber


03 CMIC,DCMIC,

FCMIC Chloride


04 Gabapentine Scrubber Acid Mist 35.0 mg/NM3

05 LOSARTAN Scrubber Acid Mist 35.0 mg/NM3

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Plant Features

Altitude 229 Meters

Topography Plain topography

Nearest State highway SH-13,0.81km,NW

Nearest Railway station Barnala Railway Station,8.69km, NE

Nearest Airport Chandigarh Airport,130km,NE

Nearest River Not present in the 15 km Radius

Nearest Seaport Kandla Port,990km,SW

Nearest Sanctuary Not present in the 15 km Radius

Nearest Historical Place Not present in the 15 km Radius

Nearest National Park Not present in the 15 km Radius

Nearest Hill Not present in the 15 km Radius

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INTRODUCTION

Brief Description of the Project

M/s IOL Chemicals & Pharmaceuticals Limited ( IOLCP ) is based at Village Fatehgarh

Channa on Mansa Road, Tehsil & District Barnala Punjab. It is spread over 62 acres in

Trident Industrial Complex. The proposed project planned for enhancing its existing capacity

from 543.45 TPD to 671.95 TPD.

Need for the project and its importance to region

India ranks third with respect to the production capacity of pharmaceuticals in the world,

whereas in terms of value, India is in 14th place. The total turnover of pharmaceutical industry

in 2010 was US $ 20 billion, which is 20 times when compared with the turnover in 1990

(Indian Pharmaceutical Industry, 2010). All major therapeutic groups of drugs are

manufactured in India. In terms of generics production India ranks 4th, but in terms of export

value India ranks 17th. The need of APIs is increasing every year due to continual growth of

pharmaceutical industry. This project is expected to partially fulfill the demand of APIs of

pharmaceutical industries.

With the growing population, the market for synthetic organic chemicals is imperative to

improve. The demand of chemical is increase day by day. However, the development and

manufacture of good quality synthetic organic chemical is limited to only organize sector.

There are only few well-known companies exit. The synthetic organic chemicals have good

potential in the international market due to quality and cost effectiveness. The demand of

chemical Industries is increasing every year there by creating gap between availability and

demand. These factors are main reasons for expansion to fill the gap and will generate

employment opportunities for locals based on their skill and availability.

Demands-Supply Gap:

The project is envisaged to meet the demand supply gap in both domestic market and export

market, as demand is increasing day by day.

Imports Vs. Indigenous Production:

The project shall meet the reduce imports and enhance the foreign exchange reserves in view

of the proposed exports of products.

Domestic/export Markets:

The products shall cater to both domestic and export markets.

Employment Generation (Direct and Indirect) due to the project

Proposed project will generate 1850 person (1200 existing and 650 for expansion project)

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PROJECT DESCRIPTION

Type of Project including interlinked and interdependent projects, if any

M/s IOL Chemicals & Pharmaceuticals Limited ( IOLCP ) is based at Village Fatehgarh

Channa on Mansa Road, Tehsil & District Barnala Punjab. It is spread over 62 acres in

Trident Industrial Complex. The proposed project planned for enhancing its existing capacity

from 543.45 TPD to 671.95 TPD (Approx 672 TPD).

It does not attract any specific or general condition as per EIA notification dated 14th

September 2006 and its amendment thereof.

No interlinked project

Location (map showing general location, specific location and project boundary &

project lay out) with coordinates

: Location map

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: Topo map

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: Plant Layout

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Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted Since it’s an expansion project within existing premises. There is no interlinked project. Since the proposed unit is enhancing capacity APIs bulk drugs. The project is not likely to cause any significant impact to the ecology of the area since adequate preventive measures will be adopted to control various pollutants within permissible limits. Green belt development around the area has been and shall be taken up as an effective pollution mitigative technique.

Following are the major factors justify the project location.

Availability of land in the existing premises

Site is well connected by road and rail

Availability of power and water

Availability of skilled manpower

Availability of nearest port

The site is well connected by road and rail to the rest of India.

Technology and Process Description

Manufacturing process of each product is enclosed as Annexure I

Raw Materials

All the raw materials required for manufacturing mostly available in India or from abroad. There are no banned chemicals or products which are proposed to be used.

It is proposed to enter into long term arrangements with some of the raw material suppliers both in India and overseas to avoid shortages at any time.

List of Raw materials is given in following Table.

: List of Raw materials

Product Name Raw Material

Ethyl Acetate Plant Acetic Acid

Ethyl Alcohol

Acetic Anhydride Acetic Acid

Ibuprofen Iso Butyl Benzene

Acetyl Chloride

Iso Propyl Alcohol

Mono Chloro Acetic Acid

Sodium

Sodium Dichromate

Aluminium Chloride

Sulphuric Acid

Monochloro Acetic Acid and Acetyl chloride

Acetic Anhydride

Chlorine

IBB Toluene

Propylene

Potassium Carbonate

Diclofenac Sodium Mono Methyl Chloro Acetate

2,6 Dicholorophenol

Aniline

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Chloro acetyl Chloride

Sodium Methoxide

Aluminium Chloride

Sodium Hydroxide

Metformin Hydrochloride Dicyandimide

Dimethylamine Hydrochloride

Fenofibrate 4-chlorophenyl (4-hydroxyphenyl)-methanone

Sodium Hydroxide

Chloroform

Acetone

Meethoxyethane

Clopidogrel Bisulphate 2-chlorophenyl glycine

Ammonium Hydroxide

Tartaric Acid

2 (thiopheny-2yl) ethanol

4-Methoxybenzene 1-sulfonyl chloride

Sodium Hydroxide

Ammonium hydroxide

Paraformalehyde

Amlodipine Pthalic Anhydride

Monoethanolamine

4-chloroethyl acetoacetate

Sodium Hydride

N-N, dimethylformamide

Hexane

Orthochlorobenzaldehyde

Piperidine

Acetic Acid

Iso Propyl Alcohol

Methyl-3 amine crotonate

Lamotrigine 2-3 dichlorobenzonitrile

Amino Guanidine bicarbonate

Sulphuric Acid

Sodium Hydoxide

Ethanol

Phineramine Base 2 Benzyl Pyridine

2 chloro -N-N dimethyl ethyamine hydrochloride

Sodium Amide

Ibuprofen Lysinate Ibuprofen

DL-Lysine

UDCA Cholic Acid

Methanol

Acetic Anhydride

Acetic Acid

Hypochlorite

Potassium Hydroxide

Hydrochloric Acid

Hypochlorite

Acetic Acid

Potassium Tert Butoxide

Triethylamine

Sodium Hydroxide

Quetiapine Dibenzo[b,f][1,4]thiazepin-11(10H)-one

Potassium carbonate

Toluene

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N-methyl morpholine

Potassium carbonate

Sodium hydroxide

Piperazinylethoxy ethanol

Citric acid monohydrate

Chloroform

Dex Ibuprofen Toluene

Ibuprofen

N-Octyl D Glucamine

Potassium Hydroxide

Gabapentin Cyclohexanone

Methylcyanoacetate

Ammonium acetate

Cyclohexane

methyl 2-cyano-2-cyclohexylideneacetate

1-(cyanomethyl)cyclohexanecarbonitrile

Dry HCl

ethyl 2-(1-cyanocyclohexyl)acetate

Raney-Ni

Methylethylketone

2-(1-(aminomethyl)cyclohexyl)acetic acid hydrochloride

Ammonium chloride

2-(1-(aminomethyl)cyclohexyl)acetic acid

Pentaprazole Maltol

Acetone

Potassium carbonate

Di methyl sulphate

Tetra butyl ammonium bromide

Methanol

Phosphorous oxy chloride

Sodium hydroxide

Acetic acid

Hydrogen peroxide

Sodium tungstate

Acetic anhydride

Sodium sulphate

Thionyl chloride

5- di fluoro methoxy-2-mercapto benzimidazole

Ammonia sulphate

Sodium hydroxide

LOSARTAN Potassium 4-Methyl-2-cyanobiphenyl (OTBN)

Dibromo Hydrantoin

Benzoyl peroxide

TBAB(Tetra butyl ammonium bromide)

Sodium meta bisulfite

NaOH (sodium hydroxide)

Acetic acid

2-Butyl-4-chloro-5-formyl-Imidazol

Sodiumborohydride (NaBH4)

Methanol

HCl (Hydrochloric acid)

Ethyl acetate

IPA

Acetone

TEA (tri ethyl amine)

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Activated Carbon

Toluene

KOH (potassium hydroxide)

Chloroform

Water

Fexofenadine Diphenyl(piperidin-4-yl)methanol

Methyl-2-(4-(4-chlorobutanoyl)phenyl)-2-methylpropanoate

KI

K2CO3

Ethyl acetate

Sodium hydroxide

Methanol

Acetic acid

Sodium hydroxide

Sodium borohydride

Ibuprofen Sodium

Methanol

Ibuprofen

Sodium hydroxide solution

Cyclohexane

CMIC Chloride 2- Chlorobenzaldehyde

Hydroxylamine sulphate

Methylacetoacetate

Chlorine

Nitrogen

Toluene

Dimethylformamide

Methanol

Sodium Carbonate

Sodium Hydroxide

DCMIC Chloride 2,6 – Dichloroben aldehyde

Hydoxylamine sulphate

Methylacetocetate

Chlorine

Toulene

Dimethylformamide

Methanol

Sodium carbonate

Sodium hydroxide

FCMIC Chloride 2-cholro-6-fluorobenz aldehyde

Hydroxylamine Sulphate

Methylacetoacetate

Chlorine

Toulene

Dimethylformamide

Methanol

Sodium carbonate

Sodium hydroxide

m-Iso butyl toluene (MIBT)

m-Xylene

Na-metal

Anhydrous potassium carbonate

Oleic acid

Propylene

Methanol

Propyl Acetate Propanol

Acetic Acid

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Para Toluene Sulphonic Acid

Intermediates Products

HEEP 2-Chloro ethoxy ethane

Piperazine

(R)-Methyl-2-amino-3-chloropropanoate hydrochloride

Methanol

Serine

Thionyl chloride

Ethyl acetate

Chloroform

2-(2-Aminothiazole-4-yl)-2-[2-(tert-butoxy carbonyl)isopropyl imino]acetic acid (ATTBA)

Ethyl-2-(2-aminothiazol-4-yl)-2-(hydroxyimino) acetate (ATHA)

tert-butyl-2-bromo-2-methyl propanoate (BIBT)

Toluene

KOH

K2CO3

2-CHLORO-3-CYANO PYRIDINE

3-Cyano pyridine

Hydrogen peroxide

Methanol

Chloroform

Phosphorous oxy chloride

Sodium hydroxide

OTBN Tetrahydrofuran

P-Tolylmagnesiumchloride

Ethyl acetate

o-Bromobenzonitrile

Ethyl ether

Potassium carbonate

Meta phenoxy benzaldehyde:

Benzaldehyde

AlCl3

Chlorine

Bromine

MDC

Sodium Thio-Sulphate

Caustic Lye.

Ethylene Glycol

Resin

Phenol

KOH

Toluene

Bromoacetal

4-AMINO BENZAMIDE 4-Amino benzoic acid

Thionyl chloride

Dichloro methane (MDC)

Ammonia solution

p-NITRO BENZOYL CHLORIDE

p-Nitro benzoic acid

Phosphorous penta chloride

Dichloromethane (MDC)

Chloroform

Vanillin:

4-Hydroxy benzaldehyde

AlCl3

Methane di chloride (MDC)

Bromine

Sodium methoxide

Ethyl acetate

Copper bromide

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Additives and Chemicals

No

Raw material required along with estimated quantity, likely source, marketing area of final products, mode of transport of raw material and finished product. Raw material quantity with source will be provided in EIA report.

Transportation details of Raw Materials

The transportation of raw materials will be done by trucks as per MSIHC rule.

Availability of water its source, energy/power requirement and source should be given

The unit is spread over 62 acres in Trident Industrial Complex. Proposed unit have its own Power cogeneration plant. Additionally 2 X 1000 KVA and 1 X 625 KVA DG sets are available for existing project. For the proposed expansion project additionally one D.G. Sets of capacity 1 X 1000 KVA will be installed for power-backup. For Existing unit water requirement is 900 KLD (already have permission from CGWA), Additional 900 KLD require for expansion project. Hence total water requirement is 1800 KLD source through Ground water and Surface water.

PAGE | 20

: Hazardous Waste Details

S.No

Type of Waste

Category ( As per Schedule)

Source of Generation

Mode of Storage Mode of Treatment and Disposal

1 ETP Sludge 35.3 From Effluent Treatment Plant

Stored in Hazardous Waste room in Environmentally Sound Manner

Sent to Authorized Dealer for Disposal

2 Distillation Residue

28.1 From Distillation



3 Mobile Oil 5.1 From Periodic Service of DG sets


Sale to Authorized Recyclers

4 Spent Catalyst

28.2 Catalyst Residue


Send to TSDF facility

5 Date Expired Products

28.5 Products after Expiry


Send to TSDF facility

6 Empty Barrels/Containers/Liners Contamined with Hazardous Chemicals/Waste

33.1 Raw Material Empty Bags


Sale to Recyclers

7 Contaminated Cotton Rags or other Cleaning Materials

33.2 Contaminated Cleaning Cloth/ Oil Soaked Cloth



8 Spent Carbon or Filter Medium

36.2 From Filter Material, Spent Carbon



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SITE ANALYSIS

The proposed site is at a distance of about 1.45 km,SE from village Fatehgarh Channa. State Highway 13 is

at a distance of 1.01 km , W in Direction. Nearest Railway station is Barnala railway station 8.69 km from

the project site and Chandigarh airport is approx. 130 km away in NE direction from project site (aerial

distance).

Salient Features

Altitude 229 Meters

Topography Plain topography

Nearest State highway SH-13,0.81km,NW

Nearest Railway station Barnala Railway Station,8.69km, NE

Nearest Airport Chandigarh Airport,130km,NE

Nearest River Not present in the 15 km Radius

Nearest Seaport Not present in the 15 km Radius

Nearest Sanctuary Not present in the 15 km Radius

Nearest Historical Place Not present in the 15 km Radius

Nearest National Park Not present in the 15 km Radius

Nearest Hill Not present in the 15 km Radius

PAGE | 22

Environmental Sensitivity

1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value

No

There are no Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value

2 Areas which are important or sensitive for ecological reasons -Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests

No

There are no areas which are important or sensitive for ecological reasons -Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests

3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration

No

There are no areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration

4 Inland, coastal, marine or underground waters

No There are no Inland, coastal, marine or underground waters

5 State, National boundaries No

There are no state State, National boundaries

6 Routes or facilities used by the public for access to recreation or other tourist, pilgrim areas

Yes SH-13,1.01km,W, NH-64,3.47km,N

7 Defense installations No There are no Defense installations.

8 Densely populated or built-up area Yes Fatehgarh Channa,1.45km,SE

9 Areas occupied by sensitive man-made land uses (hospitals, schools, places of worship, community facilities)

Yes Dr. Naresh Hospital & Heart Center,9.36km,NE Y.S Public School,3.22km,NW

10 Areas containing important, high quality or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)

No

11 Areas already subjected to pollution or environmental damage. (Those where existing legal environmental standards are exceeded)

No -

12 Areas susceptible to natural hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

Project area falls in the seismic zone-III(Moderate damage Zone)

PAGE | 23

Climatic and rainfall data from secondary sources

The climate of district can be classified as tropical steppe, semi-arid and hot which is mainly

dry with very hot summer and cold winter except during monsoon. Hot weather season starts

from mid March to last week of the June followed by the south west monsoon which lasts

upto September. The transition period from September to October forms the post monsoon

season. The winter season starts late in November and remains up to first week of March.

The normal monsoon and annual rainfall of the district is 434mm and 504mm, The climate of

the study area is tropical Monsoon type. The temperature ranges from 3.5º C (minimum) and

43.5º C (maximum). The relative humidity is the minimum 20 % (May) and maximum 50%

(September). The average rainfall of the area is 889.508 mm and the maximum rainfall of the

area of investigation is 1501.0 mm (2006) and the minimum rainfall is 380.0mm (1992).

Seismicity

According to the seismic-zoning map of India, Project area falls in the seismic

zone-III(Moderate damage Zone).

(Source: Amateur Seismic Centre, Pune, 2011)

: Seismic Zoning Map & Hazard Zoning Map of India

PAGE | 24

PROPOSED INFRASTRUCTURE

Industrial Area (processing area)

Unit spread in 62 acres, Proposed unit enhancing its capacity by addition of new products.

Residential Area (non-processing area)

Not applicable

Green belt

50% of total plot area will be developed as greenbelt.

Drinking water management (source & supply of water)

1800 KLD water required. Source through Ground water and Surface water

Sewage system

Sewage will be disposed in STP.

Industrial waste management

Generated waste has been categorized in below categories

Domestic waste

Solid waste (Non hazardous)

Hazardous waste

PAGE | 25

REHABILITATION AND RESETTLEMENTS (R& R) PLAN

Policy to be adopted (central/state) in respect of the project affected persons including home oustees, land oustees and landless labourers (a brief outline to be given)

Not Applicable

PAGE | 26

PROJECT SCHEDULE AND COST ESTIMATE

Likely date of start of construction and likely data of completion (time schedule for

the project to be given)

It is estimated that the project can be fully implemented in by 2018 - 2019 with concurrent

sanction of funds. Complete project will be implemented and commissioned in 2019.

This is a tentative schedule in which flexibility can be exercised depending upon the market

demand and fund availability.

Estimated project cost along with analysis in terms of economic viability of the

project.

Cost of Estimates for proposed expansion project is 205 Cr. (INR). Project work will be start

after getting the environmental clearance.

Considering financial point of view, proposed expansion project help to generate additional

government revenues from taxes, duties and other fees. Additional benefit of the project also

includes growth of the industrial and commercial activities in the state.

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