PRE FEASIBILITY REPORT -...

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PRE FEASIBILITY REPORT

For

PROPOSED EXPANSION OF PESTICIDE TECHNICAL IN

EXISTING UNIT

of

M/s. GSP CROP SCIENCE PVT. LTD.

PLOT NO. 100 TO 103, GVMM,

GIDC-ODHAV,

AHMEDABAD-382415 (GUJ.)

2

CONTENTS

Sr. No. Description Page No.

1. Executive Summary 3

2. Introduction of the Project/Background information 7

3. Project Description 8

4. Site Analysis 15

5. Planning Brief 16

6. Proposed Infrastructure 17

7. Rehabilitation and resettlement (R & R) Plan 18

8. Project Schedule & Cost Estimates 18

9. Analysis of Proposal (Final Recommendations) 19

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1.0 EXECUTIVE SUMMARY

1.1 Company Profile

Introduction

GSP Crop Science Ltd. incorporated in early 70’s predominantly engaged in manufacture of

Single Super Phosphate (SSP) fertilizers. Later during mid 1990’s entered in to pesticide

formulation. Having successful branding in to domestic market group started manufacturing

of Technicals from year 1993 onward with full backward integration. Today GSP reckoned as

a leading manufacturer exporter of insecticides, fungicide and herbicide from India.

Now, GSP is firmly positioned to address the emerging local and global challenges. We help

in providing the farmers not just customized products but customized solutions, developing

and evaluating products and processes to meet out total satisfaction.

GSP offers a healthy working environment that cultivates speed, teamwork and growing

partnerships. We have a diverse group of talented people who discover, develop,

manufacture and market crop protection products.

With a well-charted goal supported by powerful team, GSP is growing manifold & touched

the base of $ 100 million by the year 2011.

1.2 Project Details

Sr.

No.

Product Existing

Capacity

(MT/Month)

Additional

Capacity

(MT/Month)

Total after

Proposed

Expansion

(MT/Month)

1 Acephate Technical 30 300 330

Formulation of Pesticide Cliqued + Dust

2 Acephate 75% 300 - 300

3 Hexaconazole 5% 180 - 180

4 Ethion 50% 40 - 40

5 Sulphin-M 100 - 100

6 Chloropyriphos (CPP) 20%

1.5%

63

300

- 63

300

7 Cypermethrin (CPM) 10%

25%

18

62

- 18

62

8 Fenvalerate (FE) 20%

0.4%

46

300

- 46

300

9 Methylparathion 2.0% 300 - 300

10 Monocrotophos 36% 100 - 100

4

11 Alpnamethin 10% 18 - 18

12 Culnaiphos 25%

1.5%

92

300

- 92

300

13 Combination CPP 50%

CPM 5%

2 - 2

14 Propiconazole 25% 20 - 20

15 Triazophos 20%

40%

20 - 20

Total 30 (Technical)

+ 2261

(Formulation)

300 (Technical) 330 (Technical)

+ 2261

(Formulation)

Grand Total 2291 300 2591

1.3 Green Belt Development

Company shall develop an effective green belt within the factory and on periphery of the

factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs

and grasses.

1.4 Power & Fuel Requirement

Fuel

White Coal: 24 Ton/Month (Existing)

LDO (Existing): 152 Lit/Hr

White Coal: 225 Ton/Month (Additional Proposed)

HSD (Additional Proposed): 50 Liter/Hr

Energy:

550 KVA (Existing) & 600 KVA (Additional Proposed) from MGVCL

DG Set of 325 KVA each in Existing & 625 KVA Proposed Scenario

1.5 Water Requirement and Wastewater Generation & Treatment

• Source of water will be met through GIDC water supply. Total water requirement will

be 63 m3/day.

• The total wastewater generations will be 10 m3/day.

• 6 m3/day shall be treated in effluent treatment Plant then send to CETP.

• 4 m3/day Domestic wastewater generated shall be disposed through septic tank & soak

pit.

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1.6 Air Pollution Source and Control Management

The source of air pollution due to the project will be Flue gas emission. The source of flue

gas emission will be from the stack attached to Boiler, D.G. Set and Incinerator.

Sr. No. Stack Attached To Fuel Consumption Stack Height APCM Emission Concentrations

Existing

1. Boiler

Capacity: 1500

Kg/hr

White Coal:

2000

Kg/day

32 m Bag Filter &

Wet scrubber

PM: 66 mg/Nm3

SO2: 11.5 mg/Nm3

NOx: 6.8 mg/Nm3

2. Incinerator

Capacity: 1000

Lit/hr.

LDO:

100 Lit/hr

30 Wet Scrubber

PM: 139 mg/Nm3

SO2: 48.6 mg/Nm3

NOx: 9 mg/Nm3

3. D. G. Set

Capacity: 325 KVA

(Stand By)

LDO:

52 Lit/hr

12 - PM: 110 mg/Nm3

SO2: 56.8 mg/Nm3

NOx: 6.7 mg/Nm3

Proposed

4. Boiler

Capacity: 2.5 TPH

White Coal:

5400

Kg/day

32 m Bag Filter &

Wet scrubber

PM: 150* mg/Nm3

SO2: 262* mg/Nm3

NOx: 94* mg/Nm3

5. D. G. Set

Capacity: 625 KVA

(Stand By)

HSD:

50 Lit/hr

12 - PM: 150* mg/Nm3

SO2: 262* mg/Nm3

NOx: 94* mg/Nm3

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1.7 Hazardous Waste Management

CAT.

NO.

HAZARDOUS

WASTE EXISTING

PROPOSED

TOTAL METHOD OF DISPOSAL

34.3 ETP Waste 3 MT/Month 10 MT/Month Collection, Storage, Transportation,

Disposal at TSDF of NEPL

29.1 Process Waste 3.5 MT/Month 10 MT/Month Collection, Storage & Incinerate within

the premises

33.3 Discarded

Container

0.4 MT/Month 2 MT/Month

Collection, Storage, Decontamination,

Transportation, Disposal by selling

to authorized recycler

36.2 Incineration

Ash

0.25 MT/Month 3 MT/Month Collection, Storage, Transportation,

Disposal at TSDF of NEPL

5.1 Used Oil -- 30 Liters/Day Collection, Storage, Transportation,

Disposal by selling to authorized recycler

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2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy

of mining lease/letter of intent should be given.

Identification of the project

Proposed Expansion of Pesticides Product in existing unit.

Identification of the project proponent

Presently following are the director of the company:-

SR.

NO.

NAME OF DIRECTORS DESIGNATION ADDRESS

1 Mr. Vrajmohan Ramanlal

Shah

Chairman 4/A, Rekhapark Society, Near Vijaynagar

Char Rasta, Nanpura, Ahmedabad-380013

(079) 27473738

2 Mr. Kenal Vrajmohan

Shah

Director 4/A, Rekhapark Society, Near Vijaynagar


(079) 27473738

3 Mr. Bhavesh Vrajmohan

Shah

Director 4/A, Rekhapark Society, Near Vijaynagar


(079) 27473738

2.2 Brief description of nature of the Project

Proposed Expansion of Pesticides Product in existing unit.

2.3 Need for the project and its importance to the country and or region

The objective is to be achieved by:

• Consolidating Agrochemical Business.

• By constantly upgrading the product range of Agrochemicals.

• Continuously reducing the Costs & improving Quality.

• To generate local employment

2.4 Demands-Supply Gap

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Based on our informal survey of the market with our current customers and various

traders, we have found that there is a big potential for the range of the products we are

planning. This is expansion of existing product's manufacturing capacity.

2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials and the non availability of some

materials, we will have to import some of the key raw materials as they are not available

indigenously. This will make us very competitive against imported finished products and we

will be able to increase the export of our finished products.

2.6 Export possibility

There is export potential of our proposed products.

2.7 Domestic/Export Markets

There is export potential as well as demand in local market.

2.8 Employment Generation (Direct and Indirect) due to project.

Employment would be as per prevailing norms of state government for skilled and unskilled

people for the proposed expansion project.

3.1 Project Description

3.2 Type of Project including interlinked and interdependent projects, if any.

Proposed Expansion of Pesticide Product in existing unit - Category: A-5(b)

3.3 Location (map showing general location, specific location and project boundary &

project site layout) with coordinates.

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Map showing general location

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Layout

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3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

Major factors involved in the selection of site are listed below:

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power evacuation facilities

• Availability of water for industrial use

Modern infrastructure support and amenities at par with industrial estates in other global

markets, including:

� Efficient transport facilities within the industrial estate and to & fro the city area.

� Environment-friendly zone.

� Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section 1.2 (Page No. 3) of Pre-Feasibility Report.

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project etc. should be given)

Please refer Annexure-III in Form-I (Page No. 15)

3.6 Raw material required along with estimated quantity, likely source, marketing area of

final products. Mode of transport of raw materials and finished products.

Please refer Annexure-I in Form-I (Page No. 13)

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

There will not resource optimization/recycling and reuse envisaged in the project.

3.8 Availability of water its source, energy/power requirement and source should be

given.

Power & Fuel Requirement

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Fuel

White Coal: 24 Ton/Month (Existing) & LDO (Existing): 152 Lit/Hr

White Coal: 225 Ton/Month (Additional Proposed) & HSD (Additional Proposed): 50 Liter/Hr

Energy:



Water Source

The entire water requirement will be met through GIDC water Supply.

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Liquid Waste:

• Source of water will be met through GIDC water supply. Total water requirement will

be 63 m3/day.

• The total wastewater generations will be 10 m3/day.

• 6 m3/day shall be treated in effluent treatment Plant then sent to CETP.

• 4 m3/day Domestic wastewater generated shall be disposed through septic tank & soak

pit.

Solid Waste:

Please refer Topic no. 1.7 on Page no. 6 of PFR.

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3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS

& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH

LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED Expansion

PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,

GREEN BELT DEVELOPMENT MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

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4.0 Site Analysis

4.1 Connectivity

• Site is very well connected by road

• Availability of power evacuation facilities

• Availability of water for industrial use

4.2 Land Form, Land Use and Land Ownership

It will be incorporated in EIA Studies.

4.3 Topography (along with map)

We will be incorporated topography in EIA Studies.

4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including

area under CRZ)), shortest distances from the periphery of the project to periphery of the

forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from

HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette

notification should be given.

It will be incorporated in EIA Studies. CRZ Clearance is not applicable to us.

4.5 Existing Infrastructure

Existing Infrastructures facilities are listed in Topic no. 1.6 on Page no. 5.

4.6 Soil Classification

It will be incorporated in EIA Studies.

4.7 Climatic data from secondary sources.

Secondary Sources: Indian Meteorological Department, Ahmedabad or our own weather

station.

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4.8 Social infrastructure available.

Depending on the growth of the company the required social infrastructure will be

provided.

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification.

Proposed Expansion of Pesticide Product in existing unit located in Ind. Estate.

5.2 Population Projection

No major effect on population in the surrounding region.

5.3 Land use planning (breakup along with green belt etc.)

Sr. no. Particular Area in M2

1 Plant area 2000

2 Storage 500

3 Utility 500

4 ETP + incinerator area 500

5 Office building 1000

6 Green belt 3600

7 Road 1000

8 Open area 1900

TOTAL 11,000

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5.4 Assessment of Infrastructure Demand (Physical & Social)

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed expansion project.

• Social Welfare

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

5.5 Amenities/Facilities

It will be incorporated in the EIA Studies.

6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)

Processing Area (Processing Zone, ETP Area and Utility Area): 3,000 m2

6.2 Residential Area (Non Processing Area)

Non Processing Area (Green belt, Raw material storage area, Finished storage area, road,

Open Area): 8,000 m2

6.3 Green Belt

Company shall develop an effective green belt within the factory and on periphery of the

factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs

and grasses.

6.4 Social Infrastructure

Depending on the growth of the company the required social infrastructure will be

provided.

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc.)

Site is very well connected by road & railway.

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6.6 Drinking water Management (Source & Supply of water)

Water requirement will meet through the GIDC Water Supply.

6.7 Sewerage System

Sewage pipes would be laid in entire company for the removal and disposal of mainly non-

harmful liquid wastes from the offices, canteen and domestic waste coming from different

sections. These liquid wastes would be treated and disposed by septic tank and soak pit.

6.8 Solid Waste Management

Please refer Section 1.6, Page No. 7 in Pre-Feasibility Report.

6.9 Power Requirement & Supply/Source

Energy:



7.0 Rehabilitation and Resettlement (R & R ) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

oustees, land ouatees and landless laborers (a brief outline to be given)

There is no habitation on the existing project area and it is industrial land which is

purchased by company for development of Company, so that R & R policy is not applicable

to this project.

There shall be no displacement of any population in project area.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

We shall start construction after getting environmental clearance and consent to establish.

We shall start production upon making application for CCA.

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8.2 Estimated Project cost along with analysis in terms of economic viability of the

project.

Total costs of the project will Rs. 5.00 Crore. Capital cost of air & water pollution control

system and environmental monitoring equipments will be Rs. 0.4 Crore.

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

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