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Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad

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Pre – Feasibility Report

1.0 Executive Summary

The Andhra Pradesh Industrial Infrastructure Corporation Limited (APIIC) is a progressive

government organization responsible for development of industrial infrastructure in the state

of Andhra Pradesh. The corporation was formed in 1973 by issue of GO no 831 dated 10th

Sep 1973 issued by Government of Andhra Pradesh. The corporation has so far developed

more than 300 Industrial Parks spreading over an extent of about 121655 Acres.

The site for proposed Industrial Park is located in Anantapur district of Rayalaseema region,

of Andhra Pradesh. Anantapur is bounded by Bellary, Kurnool District on the North,

Cuddapah in the East, Chittoor in Southeast and Karnataka state in West. The District is

roughly oblong in shape, the longer side running North to South with a portion of Chitradurg

District of Karnataka State intruding into it from west between Kundurpi and Amarapuram

Mandals.

The main objectives of incorporation of the APIIC by Government of Andhra Pradesh are as

follows.

1. To formulate, promote, finance, aid, assist, establish, manage and control schemes,

projects or programmers, to provide and develop infrastructure facilities, including

factory sites, factory sheds, godowns, marketing facilities, warehouses facilities of

communications, power, water drainage, housing, hospitals and other medical and

health and educational institutions and other services of any description in order to

promote and assist the rapid and orderly establishment, growth and development of

industries and commerce in the State of Andhra Pradesh.

2. To aid, assist, promote and finance industries set up in the factory sheds constructed or

factory sites developed by the Company, whether owned or run by Government,

statutory body, co-operatives, company, firm or individual or others and to provide

them with capita, credit, means and resources for the prosecution of their work and

business and to enable them to develop and improve their management, production

and marketing techniques.


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3. To implement schemes of incentives (financial and otherwise), subsidies and the like

formulated by the Government of Andhra Pradesh, Government of India or other

authorities or institutions and to administer such schemes in incentives as may be

devised by the company from time to time in the interest of the establishment and

development of industries and commerce in the State of Andhra Pradesh.

4. To carry on the business of hire purchase in, or to enter into hire purchase agreements

with respect to the purchase and sole of, any goods, plant and machinery, tools and

implements as aforesaid with any person, association, society or other body corporate

on such terms and conditions as may be lawful.

5. To promote, establish, improve, develop, administer, own and run Tools Rooms,

Pattern Shops Service Shops, Repair Shops or Work Shops to maintain, repair, refine,

manipulate, alter or improve any plant, machinery, implements, accessories,

appliances, apparatus, tools, goods or things of any description capable of being used

by any customer of or person having dealings with the Company, or commonly dealt

in by persons engages in any such business which may seem capable of being

profitably dealt with by the Company and to manufacture, import, export, buy sell or

otherwise deal in workshop machinery of all kinds.

6. To undertake such other activities, industrial, commercial or financial, this will create

conditions conducive to the growth of industries in the State of Andhra Pradesh. The

authority is in possession of land to an extent of 942.28 Acres, near Gollapuram (V),

Hindupur (M), Anantapur district, where in it was proposed an Industrial Park housing

multi sector industries based on the site suitability and market potential. The authority

has appointed Ramky Enviro Engineers Limited (REEL), to carry out site screening,

prefeasibility report, environmental impact assessment and environmental

management plan studies for obtaining environmental clearance from the competent

authority MOEF, New Delhi for the proposed Industrial Park.


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1.1 Features of the Site

Name of the Project Establishment of Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), by Andhra Pradesh Industrial Infrastructure Corporation Limited (APIIC).

Land Area 942.28 Acres

Survey Numbers Given in Annexure 1

Land Coordinates 130 43’ 09.60”N, 770 30’54.37”E, Elevation 672 m

Nearest village Gollapuram 500 meters E Nearest Railway Station Devarapalli 80 meters W

Nearest City in Km Hindupur 10 Km N

Nearest Airport HAL Bangalore International Airport 85 Km S

Nearest Highway State Highway No 9 - 1 Km E

Nearest Water Bodies Penner River 2.5 Km E

Water Supply Proposed 10 MLD from Penna Ahobilam Balancing Reservoir

Manpower Required 20,000 (15,000 on permanent basis and 5000 temporary)

Working Hours On shift basis, industries to run 24 Hours

Type of Industries proposed

Type of Industry (with Sub Segments)

Iron Ore Industries and Granite Cutting and Polishing

Ferro alloy industries red oxide units, steel plants

Textiles & Garmenting mainly silk

Yarn, Fibre, Fabric processing, garmenting etc.)

Food Processing

(Process Foods, Fruits & Vegetables, Dairy Products, Meat &

Poultry and Beverages etc.)

Electronic and hardware Industry

Automobile spare parts

Electronic and Electrical parts

Chemical processing units

Kraft Papers

Re-rolling


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Tyre Pyrolysis

Scrap Processing

Oil and Solvent Extraction

Stone Crushing Units

Categorization of Industries

Categorization of industries are made based on the market

survey and demand potential and Classification of industries

based on the pollution loads approved by State Pollution Control

Board

Infrastructure Proposed

Designed as per the requirements by (DTPC) District town

Planning Committee. The major infrastructure proposed for the

industrial park are; Roads, Drainage System, Electrical Lines,

Truck Parking, TSDF, CETP, Admin Building, Staff Canteen,

Greenhouse for Sericulture Development, Fire Department, Bus

Terminus, Recycling Facilities, Ancillary Units, Solar Street

Lightning, Fuel Station.

Estimated Cost of the Project

Rs 465.51 Crores


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2.0 Introduction of the Project/Background Information

2.1 Identification of the Project and Project Proponent

The EIA notification of 2006 stipulates that the application seeking prior environmental

clearance must provide a copy of the Pre-Feasibility report (Office Memorandum dated 30th

December 2010, the Ministry of Environment and Forests, Government of India) along with

the application in prescribed format (Form 1).

The Andhra Pradesh Industrial Infrastructure Corporation Limited (APIIC) is a progressive

government organization responsible for development of industrial infrastructure in the state

of Andhra Pradesh. The APIIC is in possession of land to an extent of 942.28 Acres near

Gollapuram (V), Hindupur (M), Anantapur district, where in it was proposed an Industrial

Park housing multi sector industries based on the site suitability and market potential.

2.2 Brief Description of Nature of Project

The role of the APIIC for the proposed Industrial Park will consists of developing Common

Infrastructural Facilities - Roads, Water Source, Power, Drainage, Street Lightening Green

Belt, CETP, TSDF, and STP etc. Social Infrastructure - Banks, Post Office, Canteen,

Primary Health Centre, etc. The Proposed Industrial Park will also have an Industrial Area

Local Authority for maintenance of the facility, approval of building plans etc. The Industrial

Park will be developed based on the Sustainable Industrial Development; the need of the hour

is judicious, reasonable and planned use of the finite resources of land according to their

natural environmental properties. To cater this need, the preparation of Zoning Plan for siting

of industries, based on environmental considerations has been conceived. The Zoning Plan is

not only the solution for all the problems caused by haphazard industrial siting, but tackles the

cause of the problem itself. The Zoning identifies suitable sites for siting of industries based

on environmental considerations. The environmental parameters and conditions are evaluated

and quantified and the suitability of sites is determined based on their sensitivity to air, water

and land pollution. Economic development and industrialization have become synonymous

and are integral part of regional planning of a country. There is a need that apart from

preventive measures, proper siting of industries / industrial estates should be done. The

environmental planning is a proven tool for achieving sustainable development. Proper siting

of newly planned industries & industrial estates is a strong pollution preventive instrument


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that ensures environmental soundness of the industrial development. Site selection based on

environmental criteria with the objective of minimizing adverse environmental impacts is,

therefore, a vital prerequisite.

Establishment of an Industrial Park promises to change the existing scenario and cluster the

scattered community in and around the region. The setting up of the Industrial Park is

expected to provide a major boost to the state’s multiproduct sector by ensuring a fair share of

export revenues and also by raising the living standard of workers. The setting up of the

Industrial Park is also expected to bring about a marked improvement in the operational

efficiency of the units in the state and reduce the monopoly of few units.

The proposed Industrial Park will develop all amenities required for environmental friendly

operation of units, and other units which can be occupied by the industrialists without any

administrative hassles associated with setting up of an industry. The following are the

highlights of the project.

The proposed Industrial Park is having sufficient area to house good number of

industries.

The entire Industrial Park will come up in a planned manner with an approved layout

taking into consideration all the statutory requirements.

The park will have well-planned uniform and common infrastructure facilities like

roads, storm water drains, rain water harvesting pits and greenbelt.

The Industrial Park will have power supply lines of adequate street lights.

The Industrial Park will have a well-planned water supply system

The layout of the proposed Industrial Park is shown in Annexure 2

2.3 Need for the Project and Its Importance to the Country and Region

The main occupation of the people in Anantapur district is agriculture. There are 4.90 lakh

cultivators which is 6.49 % of the total population and there are 5.33 lakh agricultural

laborers which from 5.96% of total population. There are about 11.14% non-agriculture

workers, which is 28.55% of total population. There are about 14.70 lakh persons who are

non workers which constitutes 21.63% of the total population. Out of the workers engaged in


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non-agricultural sectors 18.99 lakh persons are engaged in household industries,

manufacturing processing etc.

The district has rich deposits of mineral resources like iron ore (12 million Tons), Lime

Stone (Cement Grade 7.0 metric Tons), White Shale and Barrettes. The main minerals

available in the district are Iron ore, Limestone, Steatite, White Clay and Natural Clay, White

Shale, Serpentine, Dolomite, Green Quartz and Corundum.

In Andhra Pradesh sericulture is produced majorly in Anantapur. Anantapur occupied first in

sericulture development. In Anantapur district mulberry crops are grown in 31.59 % Acres.

All over the district 30,000 looms are situated in different Mandals of the district. This is the

main and major industry, which creates employment in the district. In 1994-95 a total of

Rs.80.94 lakh were sanctioned to this industry, out of which Rs.65.27 lakh are invested. In

this financial year government has decided to grow mulberry plants in 2380 Acres. Under

village development scheme government sanctioned Rs 19,800 per unit; subsidy over Rs

12,500 will be given under Indo Swiss scheme for drip irrigation.

Andhra Pradesh is regarded as one of the most progressive states of the country today. It has

seen a great development on the industrial front, with the IT sector acting as a growth engine.

The state has merited visits of world leaders for its impressive achievements. Known as the

rice bowl of the South, Andhra Pradesh has an excellent conducive climate for growing food

and nonfood crops. Paddy, pulses, oilseeds, millets are major food crops while tobacco,

cotton, chilies, vegetables, fruits, are other commercial and horticulture crops. The state is a

leading producer of many of these crops.

The Anantapur district economy is principally agrarian with very few industries. With very

little rainfall, the district is one of the most backward provinces in the state. Prominent crops

include groundnut, sunflower, rice, cotton, maize, chilies, sesame, and sugarcane. Silk trade,

limestone quarrying, iron and diamond mining constitute the few industries that are there.

In 2006 the Indian government named Anantapur one of the country’s 250 most backward

districts (out of a total of 640). It is one of the thirteen districts in Andhra Pradesh currently

receiving funds from the Backward Regions Grant Fund Program (BRGF).


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The Anantapur District is roughly oblong in shape, the longer side running north to south with

a portion of Chitradurga district of Karnataka State intruding into it from west between

Kundurpi and Amarapuram Mandals. With proximity to Karnataka state there will be

tremendous growth in the industrial sector both in terms of economy and spatial growth.

2.4 Employment Generation

An important objective of India’s economic liberalization has been to provide employment

opportunities not only to meet the backlog of the unemployed but also for facilitating new

additions to the labour force. Even today, agriculture still accounts for the bulk of the total

employment in the economy. The proposed Industrial Park in Gollapuram is the multi-product

industrial sector involving various kinds of industrial profile sectors. The labour intensive

industries generating employees will be structured in such a way that the locals are benefited

and will be given a prime importance to the people for generating employment. A third

dimension within the employment issues of labour-intensive firms concerns the requirement

of skilled versus unskilled workers in the labour-intensive firms.

2.4.1 Encouragement of Female Workers

Women workers are seen to be more skillful in working with different kinds of machines for

cutting, sewing, stitching, etc. Apart from reasons based on grounds of efficiency, women

workers are also preferred over their male counterparts because they are less prone to the

formation of trade unions and related activities. Thus, in order to encourage more female

workers to join the labour-intensive industries, the Government should provide incentives to

industries to outsource more work to female workers and also to encourage them to set up

units in Industrial Park, wherein female workers can be encouraged to take up both full-time

as well as part-time employment, depending upon their domestic duties. Government-run

voluntary organizations and other women’s organizations can be asked to participate in

various campaigns to educate rural women workers about their employment prospects in

labour-intensive manufacturing activities.


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2.4.2 Encouragement for Physically Handicapped

In the categories of the jobs which are identified by ministries or departments are being

particularly suitable for the physically handicapped people for providing them a best suitable

job for their sustenance. The proposed Industrial Park is designed in such a way that the most

of the people are benefitted by the industrial segment that has been narrowly pinned downed

for the employment for the physically handicapped. With the introduction of Micro, Small

and Medium Enterprises in the Industrial Park, small portion of the segment will be to

Physically Handicapped for their livelihood and meeting basic necessities.

2.5 Feasibility of the Project

Detailed feasibility study was carried for the proposed Industrial Park. The results of the

study are very encouraging and instilled confidence in would be project proponents. The

infrastructure requirement for the Industrial Park can be broadly classified into the following

four heads:

Basic Infrastructure

Environmental Infrastructure

Other Infrastructure – Industry Specific and social facilities The basic infrastructure covers the main requirements like

Water - Water Treatment Facility

Power

Roads

Street lights The Environment Infrastructure Covers:

Green Belt

Storm Water drain

Wastewater treatment facilities

Solid waste collection and disposal facilities Other Infrastructure – Industry Specific

Firefighting facilities

Security etc.

First aid facilities

Canteen


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Inline to the above the social infrastructure or Common Facility Centers (C.F.C) would be

provided by the APIIC in order to make the facility ready for occupation by the industries as

early as possible. The following facilities will be provided as part of the social infrastructure

development.

Bus stand

Post offices, Banks

Parks and open spaces

Restaurants, etc.

2.4 Demand Supply Gap

The proposed Industrial Park is designed as per the requirements and resources available in

Anantapur which would facilitate the economy of India and Andhra Pradesh. With the state

bifurcation, Andhra Pradesh has adopted Vision 2020 “Andhra Pradesh will target a quantum

leap in industrial growth, to achieve an average annual growth rate of 11% in real terms over

the next 25 years”.

The State considers industrial growth as a means to mitigate poverty and unemployment.

Industrial development promotes higher capital formation; raises wage incomes to higher

levels; and absorbs surplus workforce, bottled up in rural areas, to industry. To realize these

benefits and hasten up the socio-economic changes, industrial development has been accorded

as top priority by the State government.

The Andhra Pradesh Industries policy has identified thrust sectors for Industrial Development

which are;

Food Processing

Auto Components

Electronics

Apparel and Textiles

Semi-Conductors

Solar PV Manufacturing

Ferro Alloys

Textile production


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2.4.1 Horticulture in Anantapur

Anantapur district is ideally suited for growing horticultural products. Farmers of this district

are already engaged in the growth of horticultural products like Mango, Lemon, Grapes,

Banana, Papaya, Sapota etc. out of these products Chini is the major horticultural crop of the

district, covering an area 30596.588 Acres at a production of 1,85,730 Tons . This is

followed by mango covering 7887.604 Acres producing 38,304 Tons /Annum. Two

important types of mango growing in the district are Banesha and Totapari. The proposed

Industrial Park caters the needs for food processing industries because of their distinctive

characteristics of low consumption of water, high yielding and inherent resistance power to

pests and climatic uncertainties, in comparison of the traditional crops.

2.4.2 Agro Resources

Groundnut is the major crop of the district cultivated in 17.79 lakh Acres. The other crops in

the districts are mulberry, paddy, sugarcane and sunflower. The major food crops are Rice,

Jowar, Bajra, Maize and Millets. In addition to above oil seed crops like Sunflower,

Groundnut, Sesame, and Castor are cultivated over an area of 22.35 lakh Acres.

2.4.3 Mineral Resources

The district has rich deposits of mineral resources like iron ore (12 million Tons),Lime

Stone (cement grade 7.0 metric Tons), White Shale and Barrettes. The main minerals

available in the district are Iron ore, Limestone, Steatite, White Clay and Natural Clay, White

Shale, Serpentine, Dolomite, Green Quartz and Corundum.

Table 1: Resources in Anantapur District

Resources Capacity Iron ore 12 million Tons

Limestone, steatite, dolomite, calcite, corundum, gold ore 7 million Tons

2.4.4 Sericulture

In Andhra Pradesh sericulture is produced majorly in Anantapur. Anantapur occupied first in

sericulture development. In Anantapur district mulberry crops are grown in 31.59 Acres. All

over the district 30,000 looms are situated in different Mandals of the district. This is the main

and major industry, which creates employment in the district. In 1994-95 a total of Rs.80.94


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lakh were sanctioned to this industry, out of which Rs.65.27 lakh are invested. In this

financial year government has decided to grow mulberry plants in 2380 Acres.

Table 2: Sericulture Development in Anantapur

S.No Division Mulberry Crop Acres 1 Penugonda 4137 2 Dharmavaram 3945 3 Madakasira 6975 4 Hindupur 10,290 5 Kadiri 6521 6 Anantapur 932

Total 32,769

Table 3: Sericulture Centers in Anantapur

S.No Description Areas covered 1 Cocoon production units Hindupur, Kadiri, Madakasira, Anantapur,

Penugonda, Dharmavaram 2 Mulberry plantations Parigi, Kappla Banda, Kadiri 3 National seed forms Kalyandurg 4 International seed forms Penugonda, Rayadurg, Kambadur, Rachapalli,

Hindupur, Anantapur, Kuntur 5 Cocoon selling units Kadiri, Dhrmavaram, Hindupur 6 Sericulture training institute Hindupur 7 Basic seed form Tadakapalli 8 Andhra Pradesh sericulture

development centre Hindupur

9 Technical helping hands Penugonda, Kalyandurga, Kadiri, Anantapur, Cherala, Nallamada, Talupala, Kodikonda, Rolla,

Amarapuram

2.4.5 Opportunities in Industrial Park

Opportunities

Bleaching powder units Steatite based cosmetic/ talcum powder units Dolomite based cleaning and washing powder units Mini steel plants and sponge iron units Cutting and polishing of semi-precious stones Red oxide units Export oriented granite and mining of granite


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Agro based industries

Resources

Groundnut, maize (Guntakal, Raydurg) Chillies and coriander seeds Lemon, guava, citrus, papaya, sapota (Tadipatri, Gooty, Pamidi) Pomegranate(Raydurg and Madakasira) Curry leaf and coriander leaves Davanam, Kanakambaram flowers, jasmine (kadiri) Tamarind, beetle nut

Opportunities

Fruit processing complex, fruit pulp, juice, juice concentrate, jams High fructose syrup Oleo resins from chilies, ginger Essential oils extraction Bio diesel Tamarind Nut powder

Textiles

Export oriented readymade garment units due to availability of skilled workers

Investment Opportunities

1. Agro based industries

Rice mills Mini dal mills Poultry feed mixers Oil extractors Groundnut decorticators

2. Livestock based industries

Milk chilling and processing Silk culture based units like reeling, twisting, weaving units


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3.0 Project Description

3.1Location of the Project and Project Boundary

The site for proposed Industrial Park is located in Anantapur district of Rayalaseema region,

of Andhra Pradesh state. Anantapur is second largest district of Andhra Pradesh. It is bounded

by Bellary, Kurnool District on the North, Cuddapah in the East, Chittoor in Southeast and

Karnataka state in West. The District is roughly oblong in shape, the longer side running

North to South with a portion of Chitradurg District of Karnataka State intruding into it from

west between Kundurpi and Amarapuram Mandals.

Anantapur is 354 km from Capital Hyderabad, 212 km from Bangalore the neighboring

Karnataka state capital and 420 km from Chennai neighboring Tamil Nadu state capital.

Anantapur connects Hyderabad and Bangalore through National Highway-7. Bangalore

International Airport is nearest international airport to Anantapur.

Figure 1shows the project location and Figure 2 Topographical map of the proposed project

(10 Km radius) and Figure 3 shows the project boundary on the Google map.


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Figure 1 Project Location


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Figure 2 Topographical Map 10 Km Radius


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Figure 3 Layout on Google Map

3.3 Details of Alternate Sites Considered and the Basis of Selecting the Proposed Site

No alternate sites are considered for the development of Industrial Park in Gollapuram. The

proposed site based in Gollapuram is selected based on the environmental factors and also the

Economic consideration, as the location is located close to Bangalore highway and share the

boundary with Karnataka state which supplements the economic growth for Andhra Pradesh

and India.


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The main reasons for establishing Industrial Park at Gollapuram is;

To improve the Industrial Infrastructural facilities in Anantapur district of A.P.

Availability of World class Business groups at the nearest city Bangalore (around 110

km).

Availability of skilled manpower at short distance less than 75 km.

Government’s positive attitude towards the industrialization.

3.4 Size or Magnitude of Operation

The total area required for setting up Industrial Park is 942.28 Acres; the detailed land break

up of Industrial Park is given in Table 4.

Table 4: Land Break up

Description Area in Acres Area in Ha % of Allocation Plotted/Industrial Area 671.52 271.69 71.3% Greenbelt development 168.63 68.23 17.9%

Road Network 57.35 23.20 6.1% Common Facilities Area 44.79 18.12 4.8%

Total Area 942.28 381.25 100% SEZ GB 168.63 68.23 18.0

Industries GB 141.34 57.19 15.0 Total GB 309.97 125.41 33.0

18% of green belt is provided by APIIC 15% of the plotted area is considered as green belt for the proposed SEZ

3.6 Resource Optimization/ Recycle and Reuse

The new & creative approach to enable less waste intensive production is based on different

techniques will be adopted by regular up gradation of process technology. These techniques

are as hereunder.

Source Reduction

Under this category there are 5 techniques of Cleaner Production – Energy Efficient (CP-EE)

are briefly discussed below:


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a) Good Housekeeping: Systems to prevent leakages & spillages through preventive

maintenance schedules and routine equipment inspections. Proper working

instructions, supervision and regular training of workforce would facilitate proper

housekeeping.

b) Input Material change – Substitution of input materials by eco-friendly (non-toxic or

less toxic than existing and renewable) material preferably having longer service time.

Better Process Control Modifications of the working procedures, machine-operating

instructions and process record-keeping in order to run the processes at higher

efficiency and with lower waste generation and emissions.

c) Equipment Modification – Modification of existing producing equipment and

utilities, addition of measuring and controlling devices, in order to run the processes at

higher efficiency and lower waste and emission generation rates.

1. Technology Change – Replacement of the technology, processing sequence and / or

synthesis pathway in order to minimize waste and emission generation during

production.

d) Recycling

On-site Recovery and Reuse – Reuse of waste materials in the same process or

for another useful application within the industry.

Production of useful By-Product – Modification of the waste generation process

in order to transform the waste material into a material that can be reused or

recycled for another application within or outside the company.

e) Product Modification- Characteristics of the product can be modified to minimize the

environmental impacts of its production or those of the product itself during or after its

use (disposal).

3.6.1Benefits of Adopting Cleaner Production –Energy Efficient

The benefits of integrating CP -EE are as follows:

Structured approach for long-term viability of EE: EE improvement Programs alone have

often been unsustainable because they lacked well-structured CP methodology for addressing

together energy and environment issues. This has been compounded by a lack of

professionals with the multi-skills needed to integrate energy management with other


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environmental issues. Incorporating EE into the well-established and structured CP approach

would help to ensure the long-term viability of EE measures.

Global business mandates, Conventions and Protocols: Global business mandates,

conventions and protocols expressing international concern for resource conservation, energy

and environment Stand-alone CP or EE measures not always attractive: CP or EE measures

not always attractive: CP solutions are not attractive if resources are low priced or subsidized.

By combining it with energy efficiency, more attractive solutions can be proposed.

Alternately, CP-EE may enhance the attractiveness of reducing energy consumption in cane

of low energy costs.

Other benefits of CP-EE

Conservation of Raw Material and Energy Lower Costs Improved Environment Better compliance with environmental regulations Better working environment Quality improvement Improved efficiency / productivity Better access to finances Market requirements Public Image

3.7 Availability of Water and Power

Water is considered as one of the major resources in industrial and domestic activities. It is

used directly in production and also for other utilities like floor and reactor washings, cooling,

domestic purposes, green belt development etc. Provision of assured water supply is vital for

achieving sustainability in any development. The total will be fetching from Penna

Ahobilam Balancing Reservoir (PABR). A total of 10 MLD is allotted for the industries in

Gollapuram.

3.8 Quantity of Solid Waste and Recycling facility

Solid Waste Management involves activities associated with generation, storage, collection,

transport, processing and disposal of waste. Information on nature of waste, its composition,

and the quantities generated are essential for effective waste management is given in Table 6


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The Solid waste generated would be from two key sources

1. Industrial Waste

2. Municipal Solid Waste

Table 6: Solid Waste Generation

S.No Details units Quantity Remarks Disposal 1 Industrial waste kg/d 1343 2kg/acre TSDF/Sale 2 Chemical waste kg/d 2015 3 kg/acre TSDF 3 Domestic Waste kg/d 5000 0.25 kg/person Muncipal bin 4 Waste oil kg/annum 12300 100 kg/unit/annum TSDF 5 Used Batteries nos/annum 246 2 per unit Buy back 6 Recycling facilities kg/d 134303 200 kg/unit/day TSDF/Sale

No of units assumed Nos 123 Manpower assumed Nos 20,000 Industrial land assumed 671.52 Acres

3.9 Schematic Representation of the Feasibility Drawing for EIA Purpose

For development of Industrial Park in Gollapuram, site screening, pre-feasibility report,

environmental impact assessment (EIA) and environmental management plan (EMP) studies,

etc for obtaining environmental clearance and consent for establishment from statutory

authorities.

Stage 1 Zoning Plan indicating type of industries which can be established considering the site

location and market potential

Stage 2 Submission of Form-1, Prefeasibility report, draft TOR for appraisal to concerned

authority (MOEF)

Stage 3 Submission of EIA report as per approved TOR by concerned authority (MOEF)

Stage 4 Submission of CFE application to APPCB Andhra Pradesh Pollution Control Board

For Stage 1 Activity Zoning Plan preparation report consists of the following

Location Site extent


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Topography Site suitability and criteria for selection of proposed site and examination of

alternative sites. Market potential and demand assessment study for sector of industries to be

established. Existing status of the site including

Topography Drainage

Mineral data of the site Geotechnical investigation

Availability of Water Supply

Power Supply Wastewater Management System

Presence of Allied Social Infrastructure Drainage System

Approach Roads Preparation of master plan(zoning map) for the proposed industries keeping in view of

market demand assessment studies

3.9.1 Approach of the Assignment

The approach of the assignment is shown in Figure 4


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Figure 4 Approach of the Assignment

3.9.2 Methodology of Assignment

The methodology of the study can be broadly divided into four key modules:

Module I: Site Visit & Data Collection

Module II: Market Research & Opportunity Assessment

Module III: Preparation of Master Plan & Product Mix Derivation

Module IV: Financial Feasibility

Module I: site visit and data collection

Activity 1: Site Visit and Site Survey

This takes into account the natural, geographical, environmental and related features of the

project site:

Hinterland connectivity (Road, Rail, Sea and Air)

Existing level of Industrial Park related to infrastructure requirement (Water Supply,

Power, Telecom, Roads, etc.)

Topographical conditions and Drainage

Land use pattern and surrounding features

Habitat in surrounding areas along with Social Infrastructure in the region


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Social issues

Environmental issues

Module II: Market Research and Opportunity Assessment

Activity 2: Situational Analysis at National and Regional Level: Assessment of potential

Industrial segment in the National and at regional level with reference to Geographical

connectivity & Advantage, Government Support and Policies

Activity 3: Market Assessment & Benchmarking Study (India & Andhra Pradesh):

Assessment of Supply scenario of the National market

Growth Trend

Primary destination of products

National Production, Domestic Consumption, Efficiency and Export scenario

Study of similar Estates &Industrial Parks Projects and Best Practices

Market Scenario for services being offered by the client mainly from the Primary,

Secondary & Tertiary Catchments

Activity 4: Trends and Supply Scenario of Industry: Study of growth trend of key

industries and present status of industrial estates, Parks etc. as well as Infrastructure

availability, assessing the opportunity/Activity Mix, etc.

Activity 5: Identification of Target Sectors & Markets: Location advantages illustrated in

the preceding task to determine which sectors/sub sectors of Industry are best suited for the

proposed Industrial Park.

Activity 6: Industry Profiling and Demand Assessment: Evaluation of each sector that has

been considered and within each sector focus will be on the industries which have good

domestic growth potential, excellent export prospects and area compatibility. The Consulting

Team shall estimate demand for the key industry sectors, work force requirement, logistics

and product distribution and other key services.

Activity 7: Site Infrastructure and Resource Requirements: Based on the outcome of the

demand assessment, the infrastructure requirement and workforce shall be assessed for the

proposed Industrial Park at Hindupur Mandal, AP.


25

Module III: Preparation of Master Plan and Product Mix Derivation:

Activity 8: Land Use Assessment and Bye - Laws Analysis

Study of present land use, Master Plan, Building Guidelines and other norms and standards in order to

Estimate the requirement of land for various land uses including the plot sizes for

various purposes.

Estimate areas for common facilities and specialized infrastructure for the proposed

Multi Product Industrial Park.

Activity 9: Preparation of Conceptual Master Plan/Layout

The Conceptual layout for the proposed Multi product Industrial Park shall cover the

following:

Land use Demarcation – Industrial, Commercial, Road, Utilities, Open & Greens

Activity Zoning Plan – Demarcation of Industrial and Non Industrial Areas with area

statements

Linkage - external Infrastructure

Circulation pattern – vehicular and pedestrian

Location of Utility areas

Location of major land uses and detailed area statement

Activity 10: Conceptualization Study Report & Conceptual Master Plan shall be prepared

Activity 11: Physical Infrastructure Estimations:

Post finalization of the area required for various processing units, common facilities, customs

buildings and other specialized infrastructure with client.

Preliminary Infrastructure estimations shall be done for the following:

Water Supply

Transport Network

Fire Protection Services

Wastewater Collection, Treatment and Disposal


26

Storm Water Drainage

Integrated Solid Waste Management

Power Supply and Electrification

Street Lighting

Activity 13: Marketing Strategy:

The proposed Multi- Product Industrial Park will be a success only if it is able to attract large

domestic and international players to set up units within the zone. Essentially it would be

targeted at attracting the large Indian companies and foreign investors.

Figure 5 Methodology of Assignment

4.0 Site Analysis

4.1 Connectivity Road Connectivity The Roads & Building Department is maintaining roads comprising National Highways, State

Highways, Major District Roads and Rural Roads. In Andhra Pradesh the Major National

Highways passing is NH 5, NH 7, NH 9, NH16, NH 18 and NH 205. The Anantapur district

is traversed by one National Highway No 7 (new NH 44) which is running north-south

direction, it connects Anantapur with many important node like Kurnool, Hyderabad, Nagpur


27

and Bangalore in and outside the region and another National Highway NH 205 (new NH 42)

starting from Chennai in Tamil Nadu and connects NH 7 in Anantapur.

Roads play a vital role in the economic development of any country or state or district. Roads

are an integral part of the transport system, presence of efficient road network will maximize

the economic and social benefits. They play a significant role in achieving national

development and contributing to the overall performance and social functioning of the

community. This is because road transport is faster and cheaper and has got a wider network

to reach the remote corners of the district. Hence, the availability of good road network would

definitely attract industries to come forward and set up enterprises. Anantapur district has

9187.69 Km length of roads in the district. District covers cement /black top roads, metallic

and non-metallic roads. The Road connectivity map of the Anantapur district is given as

Indian Railways is one of the largest systems in the world. It is also one of the very few

railway systems in the world generating operating surpluses. With a modest beginning in

India on April 16, 1853, when the first wheels rolled on rails from Bombay to Thane, the

Indian Railways has emerged today as the main vehicle for socio-economic development of

the country.

Rail transportation has a number of favorable characteristics as compared to road

transportation. It is six times more energy-efficient than road and four times more economical.

The social costs in terms of environment damage or degradation are significantly lower in rail.

Rail construction costs are approximately six times lower than road for comparable levels of

traffic. It is the only major transport mode capable of using any form of primary energy.

Since its inception, the Indian Railways has served to integrate the fragmented markets and

thereby, stimulating the emergence of a modern market economy. It connects industrial

production centers with markets and with sources of raw materials and facilitates industrial

development and link agricultural production centers with distant markets. It provides rapid,

reliable and cost-effective bulk transportation to the energy sector, to move coal from the coal

fields to power plants and petroleum products from refineries to consumption centers. It links

places, enabling large-scale, rapid and low-cost movement of people across the length and

breadth of the country. In the process, the Indian Railways has become a symbol of national

integration and a strategic instrument for enhancing our defense preparedness


28

Railways are one of the important constituents of transportation in the district. Anantapur

district is well connected by railways. Anantapur district has got 81 broad gauge railway

station and 28 meter gauge railway stations. This district has got 340 Km of broad gauge

railway line and 249 Km of meter gauge railway line. Railway transport will be cheaper, thus

it facilitates the economic growth of the industries.

Road Network Rail Network

4.2 Land Form, land Use and Land Ownership

The total area for the Industrial Park is 942.28 Acres which is owned solely by Andhra

Pradesh Infrastructure Corporation (APIIC).

4.3 Site Topography Along With Map

The study area (10 km radius around the site) the map has been prepared from Survey of

India, and Topo sheet Numbers are D43R5, D43R6, D43R9 and D43R10 (1:50000scale),the

Topographical map of 10km study area is given in Figure 2. To understand more about the

site analysis and the elevation pattern on the site, Digital Elevation Model (DEM) is prepared

to study the highly structured drainage pattern and flow pattern of the site to design the storm

water drains and drainage network. The DEM model superimposed on the Google map is

shown in Figure 6.


29

Figure 6 – DEM (Digital Elevation Model)


30

4.4 Existing Infrastructure

The site is well connected with internal roads and social infrastructure and existing power

lines are utilized by the prevailing industries. The water supply for the industries is met

through water tankers on daily basis. At present 11 industries have obtained CFE from State

Pollution Control Board and four industries have obtained EC from MoEF. The details are

given in Table7 below.

Table 7: Details of the Existing Industries Name of the Allottee Plot

No. Line of Activity EC of

MoEF CFE CFO Status of

Implementation

M/s Rhodium Ferro Alloys Pvt. Limited

16 & 18

Ferro Alloys Yes Yes - Working

M/S Hindupur Steel Alloys Pvt. Limited

29 Iron & Steel - Yes - Working

M/s Vedik Ispat Pvt. Ltd 30 Mild Steel Billets Yes Yes - Working M/S Jayalaxmi Metals Pvt Ltd 36 Steel Ingots & Rolled

Steel Products - Yes Yes Working

M/S Laxmi rolling and Strips Private Limited

37 Iron & Steel - Yes Yes Working

M/s Shri Tirupati Steel Cast Limited 58 Re-Rolling & melting of Steel Melting Furnace

Yes Yes - Working

M/s shri Ramakrishna Ferro Alloys (India) Pvt. Limited

5 & 6 Ferro Alloys Yes Yes Yes Working

M/s. A One Ispat Private Limited 14 M.S. Ingots - Yes - Working M/s Maharshi Meltchems Private

Limited 31 Processing of Scraps - Yes - Yet to

implement M/s Goa Infralogistics Ltd 20 Ferro Alloys - Yes - Yet to

implement M/s Dorail Steel & Power Pvt. Ltd 9 Mineral Oil - Yes - Yet to

implement

4.5 Climate Data from Secondary Sources

Anantapur has a semi-arid climate, with hot and dry conditions for most of the year. Summer

starts in late February and peak in May with average high temperatures around the 41.8°C

range. Anantapur gets pre-monsoon showers starting as early as March, mainly through north-

easterly winds blowing in from Kerala. Monsoon arrives in June and lasts until early

November with about 136.7 mm of precipitation. A dry and mild winter starts in late

November and lasts until early February; with little humidity and average temperatures in the

22–23 °C. Total annual rainfall is about (548 mm).


31

Table 8 Climatological data of Anantapur

IMD Station Anantapur - 130 43’ 09.60”N, 770 30’54.37”E, Elevation 672 m

Month Temperature º C Humidity % Rainfall Mean Wind speed

KMPH

Mean Wind speed m/s

pre dominant direction

Mean Min

Mean Max

Highest Lowest 8.30 Hrs

17.30 Hrs

Monthly mm

No of rainy days

1st 2nd

Jan 30.6 17.4 33.5 14.3 69 39 1.2 0.1 7.8 2.1 E NE

Feb 33.9 19.8 36.6 16.4 59 31 0.8 0.1 8.1 2.2 E NE

Mar 37.3 22.6 39.8 18.6 53 26 5.1 0.4 8.2 2.2 E NE

Apr 39.3 26.0 41.5 21.8 55 24 16.7 1.2 8.5 2.3 W SW

May 39.2 26.3 41.8 22.2 60 31 42.7 2.6 11.0 3.0 W NW

Jun 35.6 25.0 39.3 22.5 67 46 53.5 3.3 14.8 4.0 W SW

Jul 33.7 24.3 36.8 22.5 71 53 56.7 4.2 14.7 4.0 W SW

Aug 30.0 23.9 35.8 22.3 73 55 77.9 5.2 14.2 3.8 W SW

Sep 33.1 23.5 36.0 21.5 76 55 136.7 7.0 9.4 2.5 W NW

Oct 31.8 22.6 34.3 19.4 76 59 106.9 6.6 6.6 1.8 E NE

Nov 30.2 20.3 32.6 25.8 75 56 41.4 3.0 7.2 1.9 E NE

Dec 29.2 18.0 31.3 14.2 75 50 9.2 0.5 8.0 2.2 E NE

Source: GOI, Ministry of Earth Sciences, IMD, Climatological Tables - 1971-2000

4.5.1 Wind Direction

To determine the wind directions in Anantapur, wind roses diagrams are developed to show

the wind directions in pictorial representation for better understanding. The wind rose diagram

for yearly is shown in Figure 7 below. The predominant wind direction in Anantapur from

October to March is East followed by North East, similarly from April to August the

predominant is west followed by South West.

Figure 7– Annual Wind Rose Showing Predominant


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4.6 Soil Classification

The soil samples were tested for the following tests were conducted:

Specific gravity Bulk Density Moisture Content Dry Density Grain size distribution Direct shear test Atterberg limits (LL & PL)

All the tests were conducted in accordance with IS: 2720 (Code of Practice for Testing of

Soils).

Recommendations

a) All the soil samples tested consist of silty gravel.

b) No water correction is needed.

c) Based on lab testing of soil samples, SBC is recommended as 25 Tons per Sq m for

foundations at 1.5 m depth.

d) All foundation pits should be filled back with well-compacted gravelly morum.

4.7 Social Infrastructure Available

All infrastructure facilities such as education, health facilities and other social facilities are

adequate at district headquarter.

5.0 Planning Brief

5.1 Planning Concept (type of Industries, Facilities and Transportation)

5.1.1Environment Planning in India

The need for the environmental administration of India to become active in the field of

environmental planning is founded in the Environment (Protection) Act, 1986, which

authorizes the Central and State Government " to have the power to take all such measures as

it deems necessary or expedient for the purpose of protecting and improving the quality of the

environment and preventing, controlling and abating environmental pollution. Since, the

carrying capacity of the environment is not unlimited and some areas or ecosystems are more


33

susceptible to adverse environmental impacts than others, the unplanned and haphazard

location of industries might substantially increase the risk to the environment. Environmental

planning is a proven tool for reducing the impacts from such risks. However, this tool has

seldom been used in this country. Proper siting of newly planned industries and industrial

estates is a strong pollution preventive instrument that ensures environmental soundness of

the industrial development.

5.1.2 Zoning of Industries

Provides a ready - reckoner for best suitable site and relevant environmental

information.

Makes decision-making process simpler, faster, realistic, transparent and reliable.

Provides a basis for incorporating environmental aspects into physical (land use)

planning process that is lacking in the country.

Helps in planning cost-effective pollution control measures and programs.

Helps an entrepreneur in readily finding out the location best suited to site an industry

thereby saving time, efforts, investment and risk instead of heading for an unknown

site, conducting environmental impact assessment and awaiting clearance by the

regulatory authorities.

Helps develop infrastructure facilities, such as roads, water supply, electricity etc. and

provide common waste treatment and disposal facilities.

Helps check additional pollution in the areas already over-stressed with pollution;

Ensures that pollution potential of an industry is made compatible with the local

conditions of the site.

Ensures that an industry, with high pollution potential desiring to locate in a high risk

area, will have to adopt clean technologies for manufacturing process so as to prevent

generation of wastes/pollution thereby making it compatible with the receiving

environment.

Helps in increasing awareness of the public on type of industries and nature of

pollution anticipated in their neighborhood well in advance.

Helps achieve sustainable development.


34

5.1.3 Zoning Concept

The main access to the Industrial Park is from NH-7,there will be common entry for industrial

activities and other activities. The design parameters that have been considered for broad

zoning are given below.

Functionality of connection and interaction between the various land uses Visual Impact of the development Simplified execution and phasing Enhancement of revenue generation potential Reduced cost of operation & maintenance

The site has been zoned only for industrial purposes nearer to the national highway 7 and site is located from north to south along the national highway.

The predominant wind direction is towards west and south west for a period of eight months and followed by east to north east for a period of four months.

5.2 Population Projection

There are 929 inhabited villages, out of 964 total Revenue villages of the District. The number

of villages in size group of 500 to 1999 forms 36.71% of the total inhabited villages. The size

group of 2000 to 4999 forms 38.64% and the size group of 5000 to 9999 forms 12.81% only

out of total villages, while 84 villages (9.04%) of total inhabited villages are having

population less than 500. There are 26 villages with more than 10000 population excluding

Towns. There are 10 Towns in Anantapur District as per 2011 Census. The Table 9 gives the

growth of population of Anantapur.

Table 9 Population Growth in Anantapur

Period Total Rural Urban % Of Growth Rate

1941 1166225 1019639 146590 -- 1951 1361556 1139998 221558 16.75 1961 1767464 1459837 307627 29.81 1971 2115321 1739531 375790 19.68 1981 2548012 2017095 530917 20.46 1991 3183814 2435761 748053 24.95 2001 3640478 2720915 919563 14.34 2011 4083315 2936359 1146956 12.16


35

An per official Census 2011 detail of Anantapur district of Andhra Pradesh released by

Directorate of Census Operations in Andhra Pradesh. In 2011, Anantapur had population of

4,083,315 of which male and female were 2,064,928 and 2,018,387 respectively. In 2001

census, Anantapur had a population of 3,640,478 of which males were 1,859,588 and

remaining 1,780,890 were females. There was change of 12.16 percent in the population

compared to population as per 2001. In the previous census of India 2001, Anantapur District

recorded increase of 14.34 percent to its population compared to 1991. The male and female

population growth during 2001 & 2011 in the district is given in Table 10and Mandals wise

male & female population is given in Table 11.

Table 10 Population Projections

Description 2011 2001 Actual population 4,083,315 3,640,478

Male 2,064,928 1,859,588 Female 2,018,387 1,780,890

Population growth 12.16% 14.34% Proportion to AP population 4.82 4.78

Table 11 Population of Mandals

Mandals Population Male Female Anantapur 262,340 131,506 130,834 Hindupur 151,835 76,625 75,210 Guntakal 126,479 62,695 63,784

Dharmavaram 121,992 62,186 59,806 Tadapatri 108,249 54,027 54,222

The density of population of the District is 213 per Sq. km against (308) of the State. The

populations of Rural and Urban to the total population of the District work out to 72% and

28% in 2011 Census as against 75% and 25% of 2001 Census. There are 977 Females per

1000 Males in 2011 Census. The working force in the total population of District forms

48.83% as per 2001 census out of which 26% are in the Agriculture Sector


36

5.3 Land Use Planning (Break up along with Green Belt)

The detailed land breakup for the proposed Industrial Park is given in Table 12. Around 18 %

of land is given for the development of greenbelt along the boundary leaving 15 m buffer

from boundary.

Table 12 Land Breakup

Description Area in Acres Area in Ha % of Allocation Plotted/Industrial Area 671.52 271.69 71.3% Greenbelt development 168.63 68.23 17.9%

Road Network 57.35 23.20 6.1% Common Facilities Area 44.79 18.12 4.8%

Total Area 942.28 381.25 100% SEZ GB 168.63 68.23 18.0

Industries GB 141.34 57.19 15.0 Total GB 309.97 125.41 33.0

18% of green belt is provided by APIIC 15% of the plotted area is considered as green belt for the proposed SEZ

5.3.1 Greenbelt

The common green spaces have been planned in conjunction with the designated facility areas

and green connecting corridors have been planned to create pedestrian connectivity across

site. The green belt/ buffer along the main spine and along the industrial boundary will be

there to reduce the traffic noise and industrial noise to neighboring areas. The individual plots

shall have their own green areas, as per guidelines.

The total area under green (15m wide along the boundary and open spaces) accounts around

18 %, to accommodate the 33% of the greenbelt norms given in Industrial Park rules, 15 % of

the area is allotted for the each individual industry for greenbelt.


37

Greenbelt along the Boundary Greenbelt under High Tension Cables

5.4 Amenities/Facilities

Recognizing the potential of enhanced living, the Master Plan of the Industrial Park provides

amenities, utilities and common facilities. The locations of these have been carefully selected

so that they serve the entire Industrial Park.

Each plot in the Industrial Park can access at least one facility/ amenity within 500m radius

providing easy accessibility (Comfortable Walking Distance). Common facilities for medical

assistance, fire, police, emergency etc. are part of the proposed master plan to cater to

immediate need within the Industrial Park.

The workers of the Industrial Park will be spending two third of their 24 hour day time within

Industrial Park, therefore it is very important to provide amenities for them, these amenities

should be for short term and long term benefits.

The short term benefits include areas such as canteen; recreational spaces etc. in terms of long

term benefits areas such as training centers, skill development and other educational institutes

play a significant role in increasing worker satisfaction and hence increased productivity. The

functioning of the Industrial Park also includes administrative block, post office, police

station, fire station. The area is allocated in land use planning so that these important

structures are not compromised in later stage. Keeping in mind a commercial center is

allocated as dormitories for workers and emergency medical centre with 10 bed hospital has


38

been planned for workers; so that the population of the nearby villages shall be benefit the

same.

6.0 Proposed Infrastructure

6.1 Industrial Area – Processing Area

The proposed Industrial Park is designed based on the market value potential and demand

assessment study for sector of industries to be established in the Industrial Park. The

categorization of industries by state pollution control board as Red Category, Orange

Category and Green Category are implemented in the Industrial Park. The detailed breakup of

categorization of industries is given in Table 12.

The type of industries proposed for Industrial Park is given in Table 13 below

Table 13 Proposed Industries in Industrial Park

S. No Type of Industry (with Sub Segments)

1 Iron Ore Industries

Ferro alloy industries red oxide units, steel plants

2 Textiles & Garmenting

Yarn, Fibre, Fabric processing, garmenting etc.)

3 Food Processing

(Process Foods, Fruits & Vegetables, Dairy Products, Meat & Poultry and

Beverages etc.)

4 Electronic and hardware Industry

5 Automobile spare parts

6 Chemical processing units, Kraft Papers, Re-rolling, Tyre Pyrolysis, Processing of

scrap, Oil and Solvent Extraction, Stone Crushing Units

7 Electrical and Electronic Parts


39

6.2 Green Belt

Development of green belt is conceived at the beginning; in total 33 % of the total area will be

covered under greenbelt (at park level and within individual industries). Around 2500

plants/ha will be planted using local species. The distance between two plants will be been

kept minimum for thick green belt, regular maintenance of green belt will be done, dead

plants will be replaced with new one during rainy season.

6.3 Social Infrastructure

The proposed Industrial Park shall be made available with all infrastructures that required for

industrial purpose and also for the locals where they can be benefitted from the infrastructure

of the Industrial Park. The proposed infrastructure for the Industrial Park involves an

establishment of Banks, Post Office, Telephone Exchange, Centralized Canteen,

Administration Building, Emergency Medical Centre, Police Station, Guest Rooms, Gas

Station, Fire Station, Weight Bridge, Dormitories For Truck Drivers, Bus Terminal, Truck

Terminal.

6.4 Drinking Water Management Source and Supply of Water

Water is considered as one of the major resources in industrial and domestic activities. It is

used directly in production and also for other utilities like floor and equipment washings,

cooling, domestic purposes, green belt development etc. Provision of assured water supply is

vital for achieving sustainability in any development. The total water will be fetching from

Penna Ahobilam Balancing Reservoir. Water supply for the proposed industrial area is 10

MLD.


40

Table 14 – Water Requirement details

Use Fresh KLD Treated KLD Total KLD Wastewater KLD Industrial 2015 1343 3358 Domestic 600 300 900 Greenbelt 1100 1929 3029

Total 3715 3572 7287 3146.454 Note: Water requirement for industrial activities considered @ 10KLD/acre for 50% of the individual plotted area. Water requirement for greenbelt considered @ 10KLD/acre for 10% of total land and 23% of the plotted land. Wastewater domestic 90% uses and 80% from industrial activities. Industrial use fresh water 60% and treated water 40%. CETP efficiency 90%.

The water consumption according to the type of industries proposed industries is shown in

Table 15 below.


41

Table 15 Water Consumption – Type of Industry

S. No

Sector Key Market

Segments Sub Segments

Industry

Classification

(MOEF)

Industry Classificati

on (APPCB)

Water Consumption Pattern

(High)

Type of Industry

Technology Based

Industries

Industries recommended in the

Proposed Multi Product Industrial

Park

1 Engineering Heavy Engineering

Heavy Electricals CI MEDIUM Major Industries Heavy

Engineering and machine tools

CI MEDIUM MajorIndustries

Automotive CI HIGH Major Industries Light

Engineering Low Technology

Products HT

LOW Major Industries High Technology

Products HT

HIGH Major Industries 2 Mineral Based

Industries Iron & Steel CI LOW Major Industries

Coal RM LOW Others –

Limestone

RM

LOW Major Industries 3 Electronics Electronic

Components

HT

HIGH Major Industries


42


S. No

Sector Key Market


Industry

Classification

(MOEF)


on (APPCB)


(High)

Type of Industry

Technology Based

Industries



Park

Consumer electronics

HT HIGH Major Industries

Control instrumentation

& industrial sector

HT

HIGH Major Industries Computer industry

HT HIGH Major Industries

Communication and broadcast

sector HT

HIGH Major Industries Strategic

electronics

HT

HIGH Major Industries 4 Food Processing Agri- Products Fruits &

Vegetables RM LOW

Major Industries Beverages RM LOW Major Industries

Milk & Milk Products

Dairy products

RM LOW Major Industries

5 Textiles and Garments

Yarn & Fibre Raw Material - Cotton, Jute, Wool, Silk, leather etc

RM LOW Major Industries


43


S. No

Sector Key Market


Industry

Classification

(MOEF)


on (APPCB)


(High)

Type of Industry

Technology Based

Industries



Park

Processed Fabric & Final Garment

Fibre RM LOW Major Industries

Yarn LI LOW Major Industries Fabric LI LOW

Woolen textiles LI LOW Processed Fabric & Final Garment

Silk textiles RM LOW Major Industries Jute textiles RM LOW

Technical textiles LI LOW Major Industries Industry Classification by MoEF & AP pollution Control Board

Heavily Polluting Industry Moderately Polluting Industries

Low Polluting Industries Water Consumption

High Medium to Low

RM Raw material Intensive

HT Hi- Technology Intensive LI Labor Intensive CI Capital Intensive


44

6.5 Sewerage System

Sewerage system is designed in Industrial Park according to the elevation and contour profile.

Sewage water generated form common facilities are transferred through a pipe line system

and diverted to STP Sewage Treatment Plant. The treated water will use for the green belt and

flushing purposes.

6.6 Industrial Waste Management and Solid Waste Management

Industrial waste management is classified as hazardous and non-hazardous. The Hazardous

wastes will be treated as per Hazardous Wastes (Management and Handling) Rules, 1989 and

its subsequent amendments. Electronic waste will be processed as per E-waste Management

and Handling Rules 2011, The Batteries (Management and Handling) Rules, 2001. Bio

Medical Waste will be processed as per Bio-Medical Waste (Management and Handling)

(Amendment) Rules, 2003 and its subsequent amendments. The proposed facility also

accommodates a TSDF facility where the hazardous waste is treated to the standards and

disposed off in Landfill facility which is maintained by APIIIC. The breakup of industrial

waste and solid waste is given in Table 16 below;

Table 16 Solid Waste details

S.No Details units Quantity Remarks Disposal 1 Industrial waste kg/d 1343 2kg/acre TSDF/Sale 2 Chemical waste kg/d 2015 3 kg/acre TSDF 3 Domestic Waste kg/d 5000 0.25 kg/person Muncipal bin 4 Waste oil kg/annum 12300 100 kg/unit/annum TSDF 5 Used Batteries nos/annum 246 2 per unit Buy back 6 Recycling facilities kg/d 134303 200 kg/unit/day TSDF/Sale

No of units assumed Nos 123 Manpower assumed Nos 20,000 Industrial land assumed 671.52 Acres


45

6.7 Power Requirement and Supply/Source

Power required will be taken from AP TRANSCO and sub-station will be setup within the

premises of the Industrial Park, a power grid of 220/132 KV Sub Station and 33/11 KV Sub

Station is proposed for the Industrial Park, and for emergency DG sets will be made available

by respective units of industries coming up in the proposed Industrial Park.

6.8 Greenhouse for Sericulture Development

It is proposed to have the development of greenhouse for sericulture with implementation of

the world class technology. Anantapur district stand first in position in respect of silk

industry. There is a wide scope for establish silk reeling unit in Industrial Park.

It is proposed to introduce sericulture based integrated farming system management programs

in which farmers are aimed at promotion of eco-friendly approaches for sustaining

productivity and also optimization of resources utilization.

Proper soil management without impairing soil health is the prerequisite for achieving higher

productivity in sericulture. The situation has created a renewed interest in the biological

transformation of sericulture farm wastes including all organic wastes into valuable manures

which can be profitably used in the mulberry fields for the cost-effective production of

mulberry leaves. This nutrient-rich compost is a better supplement for farmyard manure, the

cost of which is escalating day by day due to shortage of cattle dung.

More poor people depend upon sericulture for their livelihood. Poverty alleviation necessarily

demands increased sericulture productivity, which is a largely a function of 'technology'.

Absence of technological intervention would lead to increased depletion of natural resource

base. Poverty subverts efforts to introduce sustained sericulture in ways detrimental to the

environment. This would lead to a decline in sericulture production potential, and sustaining

capacity of sericulture would also decrease. With the ever-increasing population poverty gets

perpetuated widely and deeply, furthering environmental degradation.


46

6.9 Treatment Storage Disposal Facilities and Recycling Facilities

It is proposed to develop a TSDF facility and recycling facility in the proposed Industrial

Park. At TSDF, the wastes are collected from the waste generators, treated as per their

characteristics and finally disposed off. The facility also ensures that that the landfill is

properly managed and the hazardous waste generating units are properly managed without the

waste disposed off to the free space that causes environmental damage.

6.10 Lung Spaces/Open Spaces

It is proposed to develop open spaces in industrial area with an extent of 93.83 Acres. The

open spaces are scattered in such a way that the whole industrial layout will give a poised

look. However, Government acknowledges that recreation stems from a basic human need for

activities which are essential to the mental and physical well-being of the individual and the

community as a whole. It therefore encourages participation in recreational pursuits and seeks

to ensure that appropriate opportunities are available to meet the needs of the people working

in Industrial Park. Recreation is accepted as an essential activity for which land must be

allocated. However, it is also recognized that much active recreation can be provided for

without the need to set aside exclusive land areas. Apart from recreation use, open space also

allows the penetration of sunlight and air movement, as well as for planting areas for visual

relief. It is also an essential land use element in Industrial Designing.

6.11 Wetland Management

It is observed that an area of 5.42 Acres of lake is naturally formed due to the storm water

runoff and elevation analysis of the site. It is proposed to develop free water surface wetland

due to the natural formation. The management goal for natural wetlands is generally

constrained by regulatory and other government program requirements to the protection of

existing functions or restoration of degraded functions. Our discussion of natural wetlands is

divided into issues of protection, the role of wetlands as buffers for other receiving waters,

unregulated or exempt activities, and restoration activities.

The management goal for undisturbed natural wetlands is typically to perpetuate existing

functions. Functions are particular to a wetland's type and its position in the landscape. Two

major facets of managing wetlands for protection include buffering wetlands from direct


47

human pressures, and maintaining natural processes in surrounding lands that affect wetlands

and that may be disrupted by human activities. The detailed design of wetland will be given in

final EIA report.

The purpose of naturally formed Wetland is;

Sediment Removal and Erosion Control,

Nutrient Transformation and Removal,

Metals and Other Pollutant Reduction,

Storm Water Runoff Reduction Through Infiltration,

Reduction of Water Temperature,

Reduction of Human Impacts by Limiting Easy Access and by Minimizing Edge

Effects From Noise, Light, Temperature, And Other Changes,

Protection for Interior Wetland Species

A Barrier to Invasion of Nuisance and Exotic Species

7.0 Rehabilitation and Resettlement Plan (R&R)

The proposed Industrial Park does not envisage any disturbance to local community or the

village since the land is acquired and fully owned by the APIIC. The proposed project will not

affect the home oustees, land oustees and landless laborers.

8.0 Project Schedule and Cost Estimates

8.1 likely date of start of construction and date of completion time schedule for the project to be given.

The factors which are responsible for timely implementation of the project are:

Arrangement of proper finance for the project. Finalization of layout of the proposed plant. Design of utilities and services. Placement of orders for plant and machinery. Arrangements for Govt. sanctions and supply of power. Recruitment of personnel.

As per an initial estimate around eight (8) months will be needed for implementation of the project from the starting date i.e. from the date of receiving all the statutory clearances for starting the project.


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8.2 Estimated Project Cost along with analysis in terms of Economic Viability of the project

The Capital costs have been worked out on the basis of prices prevailing today and do not

include any provision for future escalation in costs during implementation period. As per

initial estimate, the cost of the project works out to around Rs. 465.51 Crores. After

examining the Environmental feasibility and Commercial & financial feasibility, it may be

inferred that the project will have a positive feasibility.

IP GOLLAPURAM ANANTAPUR DEVLOPMENT AND CAPITAL COST

S.No

DETAILS COST IN (RS)

1.0

UTI

LITI

ES

ROADS WITH MEDIAN (30Mt wide road,18Mt wide road,&12Mt wide road-Four lane & Two lane)

108,500,000

STORM WATER DRAINS 91,026,600 WATER SUPPLY & SANITARY NET WORK (INTERNAL & EXTERNAL) 134,738,400 DISTRIBUTION OF TREATED WATER SUPPLY LINE 35,760,450 MANHOLES (One Manhole Construction Cost( Including of Excavation, PCC, Brick Masonry and Plastering is Rs.12000.) Manhole is taken @ 30 M interval. TOTAL Roads length 21.70Km.

8,664,000

OHT(OVER HEAD TANK) @ 10MLD EACH-2Nos 160,000,000

COMMON EFFLUENT TREATMENT PLANT (CETP) 1MLD 20,000,000

TREATMENT, STORAGE, AND DISPOSAL FACILITY(TSDF) 60,000,000

SEWAGE TREATMENT PLANT(STP) 1MLD 10,000,000

ENTRANCE GATE-2Nos 500,000

2.0

CO

MM

ON

FA

CIL

ITIE

S C

ENTE

R

IDLE PARKING FOR HEAVY VEHICLES ACCOMODATION -85 Nos 87,738,654

TRUCK TERMINUS ACCOMODATION -660 Nos 87,738,654

DORMITORY G+1 1,032,000

WASHROOMS & TOILETS-7Nos 918,000

WORKSHOP FOR TRUCKS & HEAVY VEHICLES-1Nos 1,500,000

CANTEEN (AT TRUCK TERMINUS)-1Nos 803,200

EMERGENCY MEDICAL CENTER-2Nos 603,200 FIRE STATION AND FIRE TENDER -1Nos 15,000,000

FUEL STATION -1Nos (HSD 25000Lts.Capacity.) 1,000,000

WEIGH BRIDGE 60MT 1,032,000 ADMIN,RESTURANT,GUEST ROOMS, BANK, TELEPHONE EXCHANGE, POSTOFFICE 44,344,500

RESEARCH & DEVELOPMENT CENTER 31,161,000

GREENHOUSE FOR SERICULTURE 10,000,000 RECYCLING FACILITIES 14,478,200 WETLAND 10,000,000

BUS TERMINUS 19,154,952


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3.0

ELEC

TRIC

AL

WO

RK

S 11 KV DISTRIBUTION SYSTEM 3,250,000

33KV & 133KV DISTRIBUTION SYSTEM 129,750,000

STREELIGHTING (SOLAR) 9,125,000

HIGHMAST LIGHTS AT JUNCTION 5,625,000

MCC ROOMS 918,000

TRANSFORMER YARD 1,800,000

MISC & SAFTY ITEMS(STORAGE TANKS,FIRE HYDRANT SYSTEM Etc.) 20,000,000

4.0

GR

EEN

BELT

HORTICULTURE & LANDSCAPING 39,593,850

GREENBELT IN OPEN SPACES & ALONG THE BOUNDARY 975,650

ROTATRY AT ROAD JUNCTIONS 1,000,000

MEDIANS ALONG THE ROAD 1,000,000

5.0

TOTA

L C

API

TAL

CO

ST

TOTAL DEVELOPMENT COST 1,168,731,310 CONTINGENCIES 20% 233,746,262 LAND COST 3,252,654,840 TOTAL CAPITAL COST ( DEVELOPMENT COST + LAND COST) 4,655,132,412 GRAND TOTAL IN Cr. 465.51

9.0 Analysis of Proposal

9.1 Financial and Social Benefits with emphasis on the benefit to the local people

including tribal population if any, in the area.

The proposed project is expected to bring significant socio-economic and environmental

benefits both at local level as listed below:

Social Infrastructure:

Social awareness programs will be improved by the local authority such as sanitation

and hygiene, HIV Prevention Program.

Adult education and female education program is planned to the illiterate adults and

backward females of the villages in the project surrounding area.


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Employment Potential

The project is going to create some employment. Due to this project activity, some persons in

the project area will be recruited as skilled and semi-skilled workers by the company as per its

policy. Therefore, some employment and income are likely to be generated for the local

people. So, the project will contribute in a positive manner towards direct employment in the

project area.

Benefits to the Region

The company will supply its product to the domestic market which is likely to improve the

regional economy.

Peripheral Developments

APIIC intends to take up developmental work in the periphery area. The activities that have

been considered include the following:

Support existing schools for development of education in the area.

Help in imparting vocational training to local eligible youth.

Provide health facilities by way of medical checkup, by holding medical camps etc. in

the neighborhood.

Thus, the proposed project shall usher in the social and economic up - liftment of the persons

living in the vicinity of the Project i.e. of society at large.


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Annexure 1 List of Survey Numbers

1/1, 2/2, 6/2, 6/3, 6/4,7/1, 7/2, 7/3, 8/1, 8/2, 9/1, 9/2, 9/3, 10/1, 10/2, 10/3, 10/4, 11/2, 11/3, 11/4, 11/5, 11/6A, 11/6B, 12/2, 12/3, 12/4, 12/5, 12/6, 12/7, 12/8, 13/1, 13/4, 14/2, 14/3, 14/6, 14/7, 16/1, 16/2A, 16/2B, 17/1, 17/2, 17/3, 21/1A, 23/2, 23/3, 23/4, 23/6, 24/2, 24/3, 24/5, 24/6, 25/1, 25/4, 25/5, 25/9, 25/10, 25/11, 25/12, 25/13, 25/14, 25/15, 26/5, 28/2, 28/3, 28/4, 30/1A/2, 30/1A/3, 30/1C, 30/3, 32/1, 33/1A, 33/1B, 33/1C, 36/1, 36/2, 36/5, 37/1, 40/1, 40/2, 43/4, 145/3A, 145/4, 145/5, 145/6, 146/3,148/2, 149/1, 149/2, 149/3, 149/4, 150/1, 151/1, 152/2, 152/3, 153/2, 153/3, 163/2, 163/3, 163/4, 163/5, 163/6, 163/7, 163/8, 163/9, 164/1, 164/2, 165/1, 165/2, 165/3, 165/4, 165/5, 165/6, 166/2, 166/3, 166/4, 166/5, 166/6, 166/7, 167/1, 167/2, 167/3, 167/4, 167/5, 167/6, 168/1, 168/7, 168/8, 168/9, 169/1A, 169/1B, 171/1, 171/3, 171/4, 172/1, 172/2, 172/3, 172/4, 172/5, 172/6, 172/7, 172/8, 172/9, 172/10, 173/2, 173/4, 173/5, 173/6, 174/2, 174/5 ,174/6, 178/1, 178/2, 178/3, 178/5, 178/6, 179/1, 179/2, 188/1, 188/2, 188/3, 188/4, 188/5, 226/2, 227/2, 228, 229/2, 230/3, 247, 248/1, 250/1, 252/1, 253/1, 253/2A, 253/2B, 254/1, 254/3, 254/4, 260/1, 260/3, 260/4, 261/2, 262/1, 262/2, 263/1, 263/2, 264/1, 264/2, 265/2, 265/3A, 265/3B, 266/1, 266/2A/1, 266/2A/2, 266/2A/3, 266/2A/4, 266/2A/5, 267/1, 267/2, 267/3, 267/4, 268/1, 268/2, 269/1, 269/3, 270/1, 270/2, 271/1, 271/2, 271/3, 272/1, 272/2, 272/3, 272/4, 272/5, 273/1, 273/2, 273/3, 274/1, 274/2, 275/1, 275/2, 277/1, 277/2, 278/1, 278/2, 278/3, 279/1, 279/2, 280/1, 280/2, 281/2, 282/1, 282/2, 282/3, 283/1, 283/2, 283/3, 284/1, 284/2, 284/3, 284/4, 285/1, 285/2, 285/3, 286/1, 286/2, 286/3, 287/1, 287/2, 287/3, 288/1, 288/2, 288/3, 289/1, 289/2, 289/3, 290/1, 290/2, 291/1, 291/2, 292/1, 293/1, 293/2, 293/3, 294, 296/1, 297/1, 297/2, 298/1, 298/2, 299/1, 299/2, 299/3, 300/1, 300/2, 301/1, 301/2, 302/1, 302/2, 303/1A, 303/1B, 303/2, 303/3, 304/1, 304/2, 304/3, 305/1, 305/2, 305/3, 306/1, 306/2, 308/1, 308/2, 309/1, 310/1, 310/3, 311/2, 311/4, 311/5A, 311/5B1, 311/5B2, 312/1, 312/3, 312/4, 312/5.


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Annexure 2 Project Layout

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