Pqr.asme.Blank

download Pqr.asme.Blank

of 3

Transcript of Pqr.asme.Blank

  • 8/10/2019 Pqr.asme.Blank

    1/3

    Procedure Qualification Record No. Date

    Welding Procedure Spec No.

    Welding Process (es) Type (s)

    JOINTS (QW-402)

    BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)

    SECT. NO. 1 MAT'L Temperature

    SECT. NO. 2 MAT'L Time

    P-No. 8 Group No. 1 to P-No 1 Group No. 1 OtherThickness of Test Coupon

    Diameter of Test Coupon

    Maximum Pass Thickness

    Other GAS (QW-408)

    Shielding

    SFA Specification Trailing

    AWS Classification Backing

    Filler Metal F-No. Other

    Weld Metal Analysis A-No.

    Size of Filler Metal

    Filler Metal Product Form Current

    Supplemental Filler Metal PolarityElectrode Flux Classification Amps. SEE WELDING PARAMETER

    Flux Type Volts SEE WELDING PARAMETER

    Brand Trade Name Tungsten Electrode Size -

    Weld Metal Thickness Mode of Metal Transfer for GMAW (FCAW) -

    Other Heat Input

    Other -

    POSITION (QW-405)Position of Groove TECHNIQUE QW-410Weld Progression (Uphill, Downhill) Travel Speed

    Other - String or Weave Bead

    Oscillation

    PREHEAT (QW-406)Preheat Temperature Other -

    Interpass temperature

    Other `

    Single or Multiple Electrodes

    UPHILL

    ELECTRICAL CHARACTERISTICS (QW-409)

    Multipass or Single Pass (Per Side)

    Percent Composition

    60

    SECTION 1 - SS SECTION 2 - CS

    1 MM

    3 MM

    Groove Design of Test Coupon

    ( For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used. )

    PROCEDURE QUALIFICATION RECORDS (PQR)

    As per ASME IX

    Company Name :

    (Automatic, Manual, Machine or Semi-Auto)

    12.7 MM

    FILLER METALS (QW-404)

    Page 1 of 3

  • 8/10/2019 Pqr.asme.Blank

    2/3

    PQR No.

    % Shear

    -

    -

    -

    --

    -

    -

    -

    -

    -

    -

    No Yes - No

    SATISFACTORY - REFER REPORT NO. :-

    Type of Test VICKERS HARDNESS TEST (HV 10) - REFER REPORT NO.:-

    Deposit Analysis -

    Other -

    Welder's Name Welder ID

    Test conducted by : Laboratory Test No.(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)

    CERTIFIED BY

    SIGNATURE / DATE

    Macro - Results

    Other Tests

    I/C or Passport No.

    -

    Comments

    Fillet-Weld Test (QW-180)

    Result - Satisfactory : Yes - - Penetration into Parent Metal : -

    - - - - - -

    -

    - - - - - - -

    - - - - - -

    -

    - - - - - - -

    - - - - - -

    -- - - - - - -- - - - - -

    - - - - - - -

    -

    - - - - - - -

    - - - - - -

    S 3

    S 4

    Toughness Tests (QW-170)

    Specimen No. Notch LocationSpecimen

    Size

    Test

    Temparature

    Impact ValuesDrop Weight Break (Y/N)

    ft-lb or J Mils (in.) or mm

    Guided-Bend Tests (QW-160)

    Type and Figure No. Result

    S 1

    S 2

    T 2

    T 1

    Tensile Test (QW-150)

    Specimen

    No.Width Thickness Area

    Ultimate Total

    Load

    Ultimate Unit Stress, (psi

    or Mpa)Type of Failure and Location

    Page 2 of 3

    MSI/PQR/002-14

    PROCEDURE QUALIFICATION RECORDS PQRSection IX, ASME Boiler and Pressure Vessel Code

  • 8/10/2019 Pqr.asme.Blank

    3/3

    PQR No.

    = 300 MM

    TIME SPEED

    (min & sec) (mm/min)

    SECTION 1 SECTION 2

    1 MM

    COUPON

    LENGTH

    SMAW

    SMAW

    SMAW

    AWS

    CLASS /

    BRAND

    PASS NO. PROCESS SIZE AMPERAGE VOLTAGE

    ROOT1

    Page 3 of 3

    WELDING PARAMETER

    PROCEDURE QUALIFICATION RECORDS (PQR)

    Section IX, ASME Boiler and Pressure Vessel Code

    FILLER METALWELD WELD CURRENT TRAVEL

    POLARITY

    DCEN / DCEP

    HOTPASS2

    DCEP

    DCEP

    DCEPHOTPASS

    3

    HEAT INPUT

    (kJ/mm)

    INTERPASS

    TEMP. ( C )

    SMAW

    SMAW

    SMAW

    SMAW

    DCEP

    DCEP

    DCEP

    DCEP

    4

    5

    6

    7

    FILL

    FILL

    CAPPING

    CAPPING

    3 MM

    60

    12 MM

    1

    2

    3

    4

    5

    6 7