Pqr Asme Ix - Masterlist

Revision : 0

PROCEDURE QUALIFICATION RECORD SUMMARY Apr-14

S/No PQR No.

CI-PQR-

Material

Specifications /

Grade.

Material P or

S Number

Diameter Size /

Thickness

Welding

Process

Welding

THK by Process

(Without Impact)

Welding

THK by Process

(With Impact)

Welding

Test

Position

Filler Specifications &

Classifications

Joint

Type

Joint

AngleCurrent

Shielding Gas /

Flow Rate

( Lt / Min )

Purging Gas /

Flow Rate

( Lt / Min )

Preheat &

Maximum

Interpass

Temperature ºC

Heat

Input

kj/mm

As

Welded /

PWHT

Transverse

Tensile -

N / mm²

All Weld

Tensile -

N / m²

Root /

Face /

Side Bends

Macro /

Hardness

Charpy Impact

& Test

Temperature ºC

Certifying

AuthorityRemarks

1 01 SA 516M Gr 485 to SA 516M Gr 485 P1 Group 2 to P1 Group 2 22 mmGTAW &

SMAW

GTAW (12mm)

SMAW (32mm)

(5 ~ 44mm)

SMAW

(16 ~ 44mm)3G

SFA 5.18 / AWS ER 70S-6 &

SFA 5.1/ AWS E7016Single Vee 65º

DCEN 137~139

DCEP 122~123

Ar 99.9%

( 9 ~ 11 )Nil 29°C/ 126°C

1.46, 1.60 (Ø2.0)/

1.57, 1.82 (Ø2.4)/

1.40, 3.18 (SMAW)

AW 575/ 574 NA 4 Sides1 Macro/

147-246

WM, HAZ

@ -20ºC

ABS Consulting

Inc.NIL

2 02 SA 516M Gr 485 to SA 240 TP316L P1 Group 2 to P8 Group 1 22mmGTAW &

SMAW

GTAW (12mm)

SMAW (32mm)

(5 ~ 44mm)

SMAW

(16 ~ 44mm)1G

SFA 5.9 / AWS ER309L &

SFA 5.4/ AWS E309MoL-17Single Vee 65º

DCEN 114~135

DCEP 70~96

Ar 99.9%

( 12 ~ 14 )Nil 29°C/ 78°C

0.70, 2.70 (GTAW)/

0.61, 1.12 (Ø2.5)/

0.69, 1.19 (Ø3.2)

AW 555/550 NA 4 Sides1 Macro/

141-248

WM, HAZ

@ -29ºC

ABS Consulting

Inc.NIL

3 03 SA 240 TP316L to SA 240 TP316L P8 Group 1 to P8 Group 1 22mmGTAW &

SMAW

GTAW (14mm)

SMAW (30mm)

(5 ~ 44mm)

SMAW

(16 ~ 44mm)1G

SFA 5.9 / AWS ER316L &

SFA 5.4/ AWS E316LSingle Vee 65º

DCEN 97~135

DCEP 64~82

Ar 99.9%

( 12 ~ 13 )Nil 29°C/ 206°C

1.13, 1.26 (Ø2.0, TIG)/

1.66, 2.70 (Ø2.4, TIG)/

0.79, 1.43 (Ø2.5)/

0.89, 2.14 (Ø3.2)


163-223

WM, HAZ

@ -110ºC

ABS Consulting

Inc.NIL

4 04 SA 516M Gr 485 to SA 516M Gr 485 P1 Group 2 to P1 Group 2 9.52mm GTAWGTAW

(1.5 ~ 19mm)

GTAW

(9.52 ~ 19mm)3G SFA 5.18 / AWS ER 70S-6 Single Vee 65º DCEN 122~142

Ar 99.9%

( 9 ~ 10 )Nil 29°C/ 195°C

1.63, 2.98 (Ø2.0)/

0.81, 0.98 (Ø2.4)AW 540/541 NA 4 Sides

1 Macro/

148-224

WM, HAZ

@ -29ºC

ABS Consulting

Inc.NIL

5 05 SA 105N to SA 179 P1 Group 2 to P1 Group 1Ø19.05mm x

2.11mm THKGTAW (Manual)

1.899 to 2.321mm

THK6.35mm ligament 5F SFA 5.18 / AWS ER 70S-6 Single bevel 45º DCEN 76~82

Ar 99.9%

( 17 ~ 22 )Nil 29°C/ NA (Ø1.6) AW NA NA NA 40 Macros NA

ABS Consulting

Inc.

Tube to tube sheet (square

pattern)

6 06 SA 240 TP316L to SA 240 TP316L P8 Group 1 to P8 Group 1 5mm GTAW GTAW

(1.5 ~ 10mm)

GTAW

(2.5 ~ 10mm)3G SFA 5.9 / AWS ER316L Single Vee 67º DCEN 75~100

Ar 99.9%

( 14 ~ 20 )Nil 29°C/ 100°C

0.87, 0.98 (Ø1.6)/

0.65, 0.73 (Ø2.0)/ AW 587/579 NA 2F / 2R1 Macro/

162-200Nil

ABS Consulting

Inc.NIL

ASME IX

CHEVON INTERNATIONAL (S) PTE LTD

DCF ENGINEERING PTE LTD

DCF ENGINEERING SDN BHD

6 06 SA 240 TP316L to SA 240 TP316L P8 Group 1 to P8 Group 1 5mm GTAW (1.5 ~ 10mm) (2.5 ~ 10mm)

3G SFA 5.9 / AWS ER316L Single Vee 67º DCEN 75~100( 14 ~ 20 )

Nil 29°C/ 100°C 0.65, 0.73 (Ø2.0)/

0.73, 0.87 (Ø2.4)

AW 587/579 NA 2F / 2R162-200

NilInc.

NIL

7 07 SA 516M Gr 485 to SA 179 P1 Group 2 to P1 Group 1Ø19.05mm x

2.11mm THKGTAW (Manual)

1.899 to 2.321mm

THK6.35mm ligament 5F SFA 5.18 / AWS ER 70S-6 Single bevel 45º DCEN 90~100

Ar 99.9%

( 17 ~ 18 )Nil 30°C/ 140°C (Ø1.6) AW NA NA NA 40 Macros NA

ABS Consulting

Inc.

Tube to tube sheet (triangle

pattern)

8 08 SA 516M Gr 485 to SA 516M Gr 485 P1 Group 2 to P1 Group 2 40mm SMAWSMAW

(5 ~ 200mm)

SMAW

(16 ~ 80mm)3G SFA 5.1/ AWS E7016 Double Vee 65º DCEP 78~118 Nil Nil 70°C/ 130°C

1.58, 3.11 (Ø2.6)/

1.73, 4.06 (Ø3.2)/

2.61, 5.0 (Ø4.0)

620±25ºC 498/499 NA 4 Sides1 Macro/

126-199

BM, WM, HAZ

@ -40ºC

ABS Consulting

Inc.NIL

9 10 SA 516M Gr 485 to SA 516M Gr 485 P1 Group 2 to P1 Group 2 12.7mm GTAWGTAW

(5 ~ 25.4mm)

GTAW

(12.7~25.4mm)3G SFA 5.18 / AWS ER 70S-6 Single Vee 65º

DCEN 155~156 (Ø 2.0)

DCEN 115~168 (Ø 2.4)

Ar 99.9%

( 19 ~ 20 )Nil 28°C/ 135°C

1.5, 1.7 (Ø2.0)/

1.3, 2.6 (Ø2.4)620±10ºC 515/510 NA 4 Sides

1 Macro/

137-252

BM, WM, HAZ

@ -46ºC

ABS Consulting

Inc.NIL

10 11 SA 516M Gr 485 to SA 516M Gr 485 P1 Group 2 to P1 Group 2 51mmGTAW &

SAW

GTAW (18mm)

SMAW (200mm)

(5 ~ 200mm)

SAW

(16 ~ 200mm)3G/ 1G

SFA 5.18 / AWS ER 70S-6 &

SFA 5.17 / AWS F7A6 - EM14K-H8Single Vee 62º

DCEN 133~182 (Ø 2.4)

DCEP 490~582 (Ø 4.0)

Ar 99.9%

( 15 )Nil

70°C/ 108°C (GTAW)

& 135°C (SAW)

1.5, 5.0 (GTAW)/

1.7, 3.1 (SAW)620±25ºC 509/512/508/513 NA 4 Sides

1 Macro/

134-202

WM, HAZ

@ -40ºC

ABS Consulting

Inc.NIL


2.11mm THKGTAW (Automatic)

1.899 to 2.321mm

THK42.6mm ligament 5FR SFA 5.28 / AWS ER 70S-A1 Single bevel 45º DCEN 65~150

Ar 99.9%

( Auto )Nil 30°C/ NA (Ø0.8) AW NA NA NA 40 Macros NA

ABS Consulting

Inc.


pattern)/ no projection



1.899 to 2.321mm

THK42.6mm ligament 5FR SFA 5.28 / AWS ER 70S-A1 Single bevel 45º DCEN 65~150

Ar 99.9%


ABS Consulting

Inc.


pattern)/ 1.5mm projection

13 15 SA 516M Gr 485 to SA 516M Gr 485 P1 Group 2 to P1 Group 2 38mm SAWSAW

(5 ~ 200mm)

SAW

(16 ~ 76mm)1G SFA 5.17 / AWS F7A6 - EM14K-H8 Double Vee 70º DCEP 400~580 Nil Nil 70°C/ 210°C 1.7, 3.3 (SAW) AW 561/564 NA 4 Sides

1 Macro/

142-230

WM, HAZ

@ -40ºC

ABS Consulting

Inc.NIL

14 17 SA 240 TP316L to SA 240 TP316L P8 Group 1 to P8 Group 1 25mmGTAW/

SMAW & SAW

GTAW (8mm)

SMAW (10mm)

SAW (32mm)

(5 ~ 50mm)

GTAW

SMAW

SAW

(16 ~ 50mm)

1G

SFA 5.9 / AWS ER 316L/

SFA 5.4 / AWS E 316L-16 &

SFA 5.9 / AWS ER 316L + 10.92 Flux

Single Vee 65º

DCEN 140~155

DCEP 100~130

DCEP 450~500

Ar 99.9%

( 15 )Nil

30°C/ 128°C (GTAW/

SMAW) &

240°C (SAW)

0.99, 1.2 (GTAW)/

0.83, 1.12 (SMAW)/

1.17, 2.16 (SAW)


179-235

WM, HAZ

@ -110ºC

ABS Consulting

Inc.NIL

15 18 SA 240 TP316L to SA 269 TP316L P8 Group 1 to P8 Group 1Ø25.04mm x


1.899 to 2.321mm

THK8.35mm ligament 5FR SFA 5.9 / AWS ER 316LSi Single bevel 45º DCEN 42.5~120

Ar 99.9%


ABS Consulting

Inc.


pattern)/ 1.5mm projection


SMAW

GTAW (10mm)

SMAW (60mm)

(5 ~ 70mm)

SMAW

(16 ~ 70mm)1G

SFA 5.18 / AWS ER 70S-6 &

SFA 5.1/ AWS E7016Single Vee 70º

DCEN 106~155

DCEP 145~203

Ar 99.9%

( 17 ~ 18 )Nil 70°C/ 250°C

0.80, 1.42 (GTAW)/

1.34, 2.39 (Ø3.2)/

1.49, 3.38 (Ø4.0)


159-354

WM, HAZ

@ -40ºC

ABS Consulting

Inc.NIL

S/No PQR No.

DCF-PQR-

Material

Specifications /

Grade.

Material P or

S Number

Diameter Size /

Thickness

Welding

Process

Welding

THK by Process

(Without Impact)

Welding

THK by Process

(With Impact)

Welding

Test

Position

Filler Specifications &

Classifications

Joint

Type

Joint

AngleCurrent

Shielding Gas /

Flow Rate

( Lt / Min )

Purging Gas /

Flow Rate

( Lt / Min )

Preheat &

Maximum

Interpass

Temperature ºC

Heat

Input

kj/mm

As

Welded /

PWHT

Transverse

Tensile -

N / mm²

All Weld

Tensile -

N / m²

Root /

Face /

Side Bends

Macro /

Hardness

Charpy Impact

& Test

Temperature ºC

Certifying

AuthorityRemarks

17 01 SA 516M Gr 485 to SA 516M Gr 485 P1 Group 2 to P1 Group 2 22 mmGTAW &

SMAW

GTAW (15mm)

SMAW (29mm)

(5 ~ 44mm)

SMAW

(16 ~ 44mm)3G

SFA 5.18 / AWS ER 70S-6 &

SFA 5.1/ AWS E7016Single Vee Nil

DCEN 102~162

DCEP 81~122

Ar 99.9%

( 17 )Nil 31°C/ 150°C

1.09, 4.0 (GTAW)/

0.96, 1.96 (Ø2.6)/

1.52, 3.56 (Ø3.2)/

2.39, 6.33 (Ø4.0)


149-215

WM, HAZ

@ -29ºC

ABS Consulting

Inc.NIL


GMAW

GTAW (5mm)

GMAW (27mm)

(5 ~ 32mm)

GMAW

(16 ~ 32mm)3G

SFA 5.18 / AWS ER 70S-6 &

SFA 5.18/ AWS ER 70S-6Single Vee 65º

DCEN 75~133

DCEP 100~125

Ar 99.9% ( 9 ~ 11 )

CO2 ( 9 ~ 11 )Nil

50°C (up to 19mm) &

70°C ( 19~32mm) /

250°C

0.68, 2.59 (GTAW)/

1.00, 1.65 (GMAW)AW 546/542 NA 4 Sides

1 Macro/

155-292

WM, HAZ

@ -40ºC

ABS Consulting

Inc.NIL

Pqr Asme Ix - Masterlist

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