[PPT]Fundamentals of Process Plant Piping...

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ALIREZA NIAKANI

Chemical Eng., Piping InstructorAugust 2013

Fundamentals of

PROCESS PLANT PIPING DESIGN

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… JOB … JOB … JOB …

Alireza Niakani, Piping Instructor, August 2013

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JOB SEARCH


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Table 1 Occupations Currently Showing or Expected to Show Shortages for Professionals

Occupational group Occupations Currently showing signs of shortages

Expected to face shortage pressures over

the next 10 yearsNatural and applied sciences All Engineers Yes Yes

Mechanical engineers Yes YesOil and gas well drillers, servicers, testers and related workers

Yes Yes

Occupations specific to processing, manufacturing and utilities

Supervisors, processing occupations (such as in

petroleum, gas and chemical processing and utilities, and plastic and rubber products

manufacturing)

Yes Yes

CANADIAN LABOUR MARKET


Source: HRSDC, Strategic Policy Research Directorate, Looking-Ahead: A 10-Year Outlook for the Canadian Labour Market (2006-2015), October 2006.

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JOB OPPORTUNITY


Source: HRSDC, Strategic Policy Research Directorate, Looking-Ahead: A 10-Year Outlook for the Canadian Labour Market (2006-2015), October 2006.

Table 2NOC Codes 2006 Prospect

2146 Aerospace Engineers 2,110 Average2251 Architectural Technologists and Technicians 2,870 Good2231 Civil Engineering Technologists and Technicians 3,450 Average2243 Industrial Instrument Technicians and Mechanics 3,505 Average2134 Chemical Engineers 3,600 Average2283 Systems Testing Technicians 4,185 Good2234 Construction Estimators 4,945 Average2151 Architects 5,095 Average2232 Mechanical Engineering Technologists and Technicians 5,830 Average

2253 Drafting Technologists and Technicians 9,150 Average2141 Industrial and Manufacturing Engineers 9,420 Average2211 Applied Chemical Technologists and Technicians 10,085 Average2131 Civil Engineers 14,995 Good2132 Mechanical Engineers 17,515 Average

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WHY CAN’T I GET MY DREAM JOB?


Where can I find that?How can I reach that?

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BEST JOB OPPORTUNITY


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BEST TARGET INDUSTRIES


Process Plant:

Oil, Refinery, Chemical, Petrochemical, Gas...

Power Plants:

Coal-Fired, Gas-Fired, Nuclear, Wind, ...

Mineral Mining:

Copper, Zinc, …

Environmental:

Wastewater, Waste Incineration, …

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PROCESS PLANT


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PROCESS PLANT CHARACTERISTICS• Hazards and safety• Substances and toxicity• Environmental impact• Design and operation temperature• Design and operation pressure• Special equipment, technology and piping material

Design standardsSafety standards

TerminologyConstruction, Operation, Maintenance


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PROCESS PLANT GROUP WORK


• Process and Utilities• Mechanical (Fixed, Rotary, Packages)• Piping and Layout Design• Electrical Equipment• Instrumentation and Control System• Structure• Civil and Underground• Architecture• Safety and Fire Fighting• HVAC and Plumbing

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TYPICAL PROJECT PHASES


FEED

Feasibility/C

onceptualD

esign

Engineering

Procurement

Construction

Com

missioning

Operation

Maintenance

Developm

ent

EPC

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PIE PIPING ROLE ON EPC PROJECTS


Piping Tasks25 – 35%

Total EPC Project …• Activities• Man-hours

Other Engineering Tasks

65 – 75%

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PROFESSIONAL TRAINING


Fundamentals of

PROCESS PLANT PIPING DESIGN

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SOME OF THE PIPING EMPLOYERS in ONTARIO


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EMPLOYERS’ EXPECTATIONS IN PIPING


Piping calculation and material

selectionPlant design and layout

Stre

ss a

naly

sis

and

supp

ort

15 - 20%of all piping activities



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PIPING CORE RESPONSIBILITIES


• Preparation of piping material specification (PMS)• Preparation of material requisition for piping

materials, paint, insulation, etc.• Preparation of specifications related to design and

supplying / manufacturing• Handling of design activities including preliminary

routing study, 3D modeling, piping plan, isometrics• Preparation of plot plan and layout• Stress analysis and supporting

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PIPING KNOWLEDGE and SKILL REQUIREMENTS


Piping Calculation and Material Selection• Knowledge of what a particular plant is designed for• Knowledge of plant process• Knowledge of the principle roles of other design and

engineering groups• Knowledge of piping materials, piping codes and standards• Knowledge of corrosion characteristics of piping materials• Knowledge of welding processes necessary for fabrication of

piping systems

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Plant Design and Layout• Knowledge of what a particular plant is designed for• General understanding of how process equipment is

maintained and operated• Ability to generate a safe and comprehensive layout• Knowledge of piping materials and instrumentation• Knowledge of piping codes and standards• Knowledge of flexibility and support basics• Knowledge of the principle roles of other design and

engineering group

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Stress Analysis and Support• Knowledge of standard specification and drawings for

supports • Knowledge of stress analysis• Creating a critical line list• Checking the flexibility level of piping systems• Assembling a support material requisition with all additional

documents• Nozzle load calculation• Structural load calculation

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VALUE AND SUCCESS


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PIPING COURSE ROADMAP

Alireza Niakani, Piping Instructor, August 20139 May 2023

PROCESS PLANTPIPING DESIGN

Piping materialand standards

Plant designand piping layout

Piping supportsand piping stress

Piping documentsand drawings

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ABOUT COURSE• The process plant piping design course is a highly practical

and interactive intensive course. You will learn the fundamentals of piping system components, specification, types and application of these components.

• You will also learn and discuss the fundamentals of plant layout, the equipment used, design principles and procedures used in the design and engineering of complex process plants.

• Practical examples from actual projects will be used extensively during the course and you will be familiar to piping designer roles and responsibilities through the project phases from design to construction.


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COURSE OBJECTIVES

Upon successful completion of this course, a student will• Be familiar with all the components of a process plant. • Understand the features, the functions of each of these

components and how they work together.• Be able to design a safe, implementable, constructible,

maintainable and cost-effective piping system as a productive and effective team member.

• Be able to get a position as a knowledgeable and competitive piping designer/technologist.


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YOU WILL LEARN• EPC Project phases and piping • Piping designer/engineer roles and responsibilities • Applicable piping codes, standards and specifications• Process plant and equipment used in process plant• Terminology and symbols used in piping• Pipe, piping components and valves • Plant layout fundamentals and procedures• Pipe routing around equipment• Piping support selection• Piping deliverable documents and drawings


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WHO SHOULD ATTEND• Personnel from EPC (Engineering, Procurement and

Construction) companies• Chemical (Process), Mechanical Engineers and Technicians• Piping Designers and Piping Engineers and Technicians• Project Engineers• Personnel providing CAD support for Plant Layout and Piping

Design• Equipment , Structural, Instrumentation and Control,

Electrical Designers, Engineers and Technicians• Consulting Engineers • Plant Maintenance Personnel


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Have A Question? Contact Us now and Let Us Help You


See You InProcess Plant Piping Design Course

Metro College of Technology203 College Street

Toronto , Ontario , M5T 1P9(416) 585-9880

[PPT]Fundamentals of Process Plant Piping...

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