PPG Tank Linings - Coating
Transcript of PPG Tank Linings - Coating
Power Plants SubheadingB
Reliable Solutions for the Petrochemical Industry
PPG is dedicated to the development, manufacture and supply of coatings to meet the challenging needs of the petrochemical industry.
We have an excellent protective coatings range featuring outstanding tank linings, exterior tank coatings, rapid recoat epoxy primers and durable quick dry finishes, providing a world-class offering of solutions through our PPG HPC® , AMERCOAT® and SIGMA COATINGS® brands.
In addition, many of our coatings have been tested by third-party authorities according to the latest industry standards and are compliant to ISO 12944 and NORSOK M501. PPG’s proven, trusted and tested products are employed in a broad range of petrochemical applications worldwide.
Tank Linings
PPG Protective & Marine Coatings offer both high-solids and 100% solids linings. They are characterized by their durability, application flexibility and chemical resistance. You are not restricted to plural equipment, as our 100% solids coatings have the longest pot-life in the industry. This reduces the need for complicated equipment and allows the ability to choose the equipment that best fits your needs. Single coat coverage and fast dry formulations mean rapid turnaround.
Steel Tanks
Our products withstand aggressive environments to protect both interior and exterior tank surfaces. In addition to out standing protection, our tough finishes give excellent aesthetics in a wide range of colors and have been designed to work well in fabrication environments where ease of use, dry time and productivity are critically important.
Storage Facilities
PPG is a leader in storage tank coatings, offering protection against corrosion to maintain tank investments. Our chemical resistant linings avoid product contamination for a wide range of chemicals used in drilling, crude oil, potable water, mud tanks and refined petroleum products.
Fast Turnaround
Our coatings are not only designed for outstanding durability but also for ease of use. This means they are easy to apply and have quick dry-to-handle times for increased produc tivity. These features remove the bottle neck and allow for faster tank turnaround. Our coating’s rapid drying performance ensures high produc tivity rates in shop applied situations.
Proven, Trusted and Tested Performance for Petrochemical Assets
We have decades of international investment in product dev elopment and an established heritage in protective coatings technology. Our continuous innovation delivers market-leading, highly durable coating solutions that protect a wide range of installations in the petrochemical industry. PPG’s experience, combined with advanced product tech nology, enables us to support and service all our customers’ requirements – wherever they operate.
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Tank Lining Solutions
Application Products
Open Pitting Corrosion (easy to fi ll) NOVAGUARD™ 810NOVAGUARD™ 840NOVAGUARD™ 890SIGMAGUARD™ CSF 650
Omega Pitting Corrosion (diffi cult to fi ll) NOVAGUARD™ 810NOVAGUARD™ 840NOVAGUARD™ 890SIGMAGUARD™ CSF 650
Level Uneven Surfaces Many Options Available
Contact your local PMCrepresentative for details.
Crack Resistance/High Film Build AMERCOAT ® 133NOVAGUARD™ 810NOVAGUARD™ 840NOVAGUARD™ 890 SIGMAGUARD™ CSF 650
Edge Retention AMERCOAT ® 133AMERCOAT ® 240/240LTNOVAGUARD™ 810NOVAGUARD™ 840NOVAGUARD™ 890 SIGMAGUARD™ CSF 650
Low Temperature Cure AMERCOAT ® 240LTNOVAGUARD™ 810
Rapid Return To Service NOVAGUARD™ 810NOVAGUARD™ 840NOVAGUARD™ 890SIGMAGUARD™ CSF 650
Single or Plural Feed Application AMERCOAT ® 133AMERCOAT ® 240/240LTNOVAGUARD™ 840NOVAGUARD™ 890SIGMAGUARD™ CSF 650
2 Tank Linings Guide
Tank Linings Guide
Chemical Resistance (By Service Condition)
Product Crude Refi ned Fuels
Hydrocarbon Solvents BiodieselFuel Blends
EthanolFuel Blends
Chemicals PotableWater
AMERCOAT ® 90HSSour
Sweet
140ºF (60ºC)
AMERCOAT ® 91Sour
0-100%Sweet
194ºF (90ºC)
AMERCOAT ® 133Sour
Sweet
140ºF (60ºC)
AMERCOAT® 240Sour
Sweet
140ºF (60ºC)
AMERCOAT ® 240LTSour
Sweet
140ºF (60ºC)
AMERCOAT ® 253
Sour
0-100%Sweet
194ºF (90ºC)
NOVAGUARD™ 810
Sour
Up to E5Sweet
194ºF (90ºC)
NOVAGUARD™ 840
Sweet
0-100% Up to E5Sour
248ºF (120ºC)
NOVAGUARD™ 890
Sour
0-100%Sweet
248ºF (120ºC)
PHENGUARD™ 930
PHENGUARD™ 935
PHENGUARD™ 940
Sour
0-100%Sweet
194ºF (90ºC)
SIGMAGUARD™
CSF 650
Sweet
0-100% Up to E5Sour
140ºF (60ºC)
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Tank Linings Guide
Resistance to material
Some level of resistance to material
Not resistant or no information available
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PPG Tank Lining Solutions
Product VOC Volume Solids
Mixing Ratio (on volume)
Application Method
Minimum Application Temperature
RecoatWindow at 68ºF (20ºC)
Spark Test68°F (20°C)
Time to Service
Recommended DFT
AMERCOAT ® 90HS2.7lbs/gal
323 g/l64% 4:1 Single feed
airless
10°C/50°F Min: 8 hrs
Max: 7 days
24 hrs 7 days 4-6 mils/coat
100-150 μm/coat
AMERCOAT ® 913.42lbs/gal
410 g/l54% 7.3:1 Single feed
airless
10°C/50°F Min: 20 hrs
Max: 90
days
36 hrs 14 days 4-6 mils/coat
100-150 μm/coat
AMERCOAT ® 133.6lbs/gal
72 g/l98%* 4:1 Single or
plural feed
airless
10°C/50°F Min: 10 hrs
Max: 30
days
18 hrs 7 days 6-12 mils/coat
150-300 μm/coat
AMERCOAT ® 2401.2lbs/gal
145 g/l87% 4:1 Single or
plural feed
airless
-7°C/20°F Min: 5 hrs
Max: 6
months
48 hrs 21 days 4-12 mils/coat
100-300μm/coat
AMERCOAT ® 240LT1.6lbs/gal
192 g/l82% 4:1 Single or
plural feed
airless
-7°C/20°F Min: 4 hrs
Max: 14
days
36 hrs 14 days 4-12 mils/coat
100-300μm/coat
AMERCOAT ® 2531.67lbs/gal
200 g/l72% 4:1 Single feed
airless
10°C/50°F Min: 10 hrs
Max: 5 days
36 hrs 14 days 5-6 mils/coat
125-150 μm/coat
NOVAGUARD™ 810.81lbs/gal
97 g/l98%* 4:1 Plural feed
airless
0°C/32°F Min: 6 hrs
Max: 28
days
9 hrs 24 hrs 12-40 mils/coat
300-1000 μm/coat
NOVAGUARD™ 8401.2lbs/gal
142 g/l100%* 4:1 Single or
plural feed
airless
5°C/41°F Min: 24 hrs
Max: 2
months
24 hrs 5 days 12-24 mils/coat
300-600 μm/coat
NOVAGUARD™ 8901.1lbs/gal
131 g/l100%* 4:1 Single or
plural feed
airless
10°C/50°F Min: 24 hrs
Max: 2
months
24 hrs 6 days 12-24 mils/coat
300-600 μm/coat
PHENGUARD™ 930
PHENGUARD™ 935
PHENGUARD™ 940
2.6lbs/gal
315 g/l66% 88:12 Single feed
airless
10°C/50°F Min: 36 hrs
Max: 21
days
36 hrs 10 days 4 mils/coat
100 μm/coat
SIGMAGUARD™
CSF 650
1.2lbs/gal
143 g/l100%* 4:1 Single or
plural feed
airless
5°C/41°F Min: 34 hrs
Max: 20
days
18 hrs 5 days 12-24 mils/coat
300-600 μm/coat
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*Solvent Free
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AMERCOAT ® 91
Amercoat 91 provides excellent protection to prepared steel and concrete exposed to chemical immersion, splash, spillage and fumes. This product is used as a high perfor mance tank lining for storage tanks in the chemical and petrochemical industries. Amercoat 91 has excellent resistance to continuous and alternating service for a wide range of chemicals, solvents, caustics, crude and fuel oils, as well as neutral, alkaline and nonoxidizing salt solutions in water.
AMERCOAT ® 240
Amine epoxy coating; excellent for tank linings and edge retention
Amercoat 240 is a surface tolerant, direct-to-metal amine epoxy with excellent wetting and edge covering character-istics. Providing exceptional corrosion protection in salt and fresh water immersion and corrosive chemical environments, Amercoat 240 is applied down to 40°F (4°C) and cures down to 32°F (0°C), building up to 12 mils. Amercoat 240 is a low-VOC product with excellent adhesion to tight rust.
AMERCOAT ® 240LT
Amine epoxy for low temperature applications
Amercoat 240LT is a formula specifically designed for winter application in cold weather regions. Amercoat 240LT can be applied down to 20°F (-6°C), and it cures down to 0°F (-18°C) without additives or alternate curing agents.
AMERCOAT ® 253
Novolac epoxy tank lining
Amercoat 253 has exceptional resistance to a wide range of chemicals and solvents. This is an ideal product for oil and gas applications for its ease of use and resistance to petro chemicals, including ethanol. Amercoat 253 provides excellent resistance to crude oil and high levels of hydrogen sulfide, is easy to clean, and is available in light or contrasting colors for better visibility. This high-volume solids product does not require baking to cure and has decades of reliable and proven performance.
NOVAGUARD™ 810
A pure novolac for outstanding resistance to a wide range of chemicals, solvents and refined fuels
The NOVAGUARD 810 product is a solvent-free, single-coat, rapid-cure Novolac epoxy tank lining. Just one coat is required to provide protection for storage tanks holding
Featured Tank Linings
Featured Tank Linings
crude oil, aliphatic petroleum products, gasoline blends (E5 max), biodiesel (B5–B100), solvents and some select chemicals. Crude oil can be stored up to 194ºF (90ºC) with this tank lining. This solvent-free product minimizes application hazards, and is ideally suited for the lining of new tanks and the reliable refurbishment of old tanks. In addition, the smooth, light-colored finish enables easier cleaning and inspection.
NOVAGUARD™ 840
Solvent-free novolac epoxy tank lining for petrochemical storage
The unique NOVAGUARD 840 tank lining combines the superior chemical resistance of novolac epoxy chemistry with the advantages provided by solvent-free products. Its wide chemical resistance permits the storage of crude oil up to a maximum temperature of 248°F (120°C), petro-chemicals, solvents and refined fuels. The NOVAGUARD 840 coating can be applied as a one or two-coat system with a total dry-film thickness as low as 300 microns (12 mils) per coat. Application is direct to steel or over an approved primer and generally by heavy-duty, single-feed airless equipment. Roller application can be used for stripe coating. The coating is versatile and may be reinforced with chopped glass fiber or glass mat, to repair pitted tank bottoms during major refur bishment of aged tanks.
NOVAGUARD™ 890
Solvent-free novolac epoxy tank and pipeline coating for biofuels
The NOVAGUARD 890 coating has been specially developed to provide optimal resistance to new, aggressive fuel mix-tures, such as biodiesel (B5 to higher grades) and gasoline/ethanol blends – ranging from 5% ethanol (E5) to 100% ethanol (E100). Its broad chemical resistance permits the storage of 100% ethanol and crude oil up to a maximum temperature of 248°F (120°C), as well as a wide range of petrochemicals and solvents. The NOVAGUARD 890 coating is easily sprayed by heavy-duty, single-feed airless equipment as a one-coat system applied directly to blast-cleaned steel or over an approved holding primer. This versatile coating can be used in new construction or may be reinforced with chopped glass fiber or glass mat, to repair pitted tank bottoms during major refurbishment.
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PPG Tank Lining Solutions
Product Description End Uses % Volume Solids
AMERCOAT ® 90HSEpoxy-phenolic Prepared steel and concrete exposed to splash, spillage, fumes
(chemical/weather). Tank lining for potable water to 140°F (60°C),
solvents, crude and fuel oils, alkaline and non-oxidizing salts.
(See chemical resistance list).
64%
AMERCOAT ® 91Epoxy novolac
tank liningUsed as a high-performance tank lining for road tankers and
storage tanks in the chemical and petrochemical industries.
Excellent protection for prepared steel and concrete exposed
to chemical immersion, splash, spillage, and fumes.
54%
AMERCOAT ® 133 Solvent free cycloaliphatic
amine lining
A solvent-free cycloaliphatic amine tank lining. Excellent
chemical, solvent, and water immersion resistance. Qualifi ed for
ANSI/NSF standard 61 potable water for tanks, pipes, valves,
and fi ttings. Also AWWA C210-98, AWWA D102-06 and MIL-
PRF-23236 (D) Type VII, Class 5, 7 and 9 Grade C approved.
98%*
AMERCOAT ® 240/AMERCOAT ® 240LTAmine epoxy High solids, low VOC epoxy coating resistance to crude oil up
to 140°F (60°C) & aliphatic petroleum. Abrasion resistant coating
– cures down to 32°F (0°C). Amercoat 240LT can be applied down
to 20°F (-6°C) and cures down to 0°F (-18°C). Apply up to 12 mils
in one coat with 70% edge retention.
87%
AMERCOAT ® 253Novolac epoxy
tank liningAmercoat 253 has exceptional resistance to a wide range of
chemicals and solvents. Amercoat 253 provides excellent
resistance to ethanol, crude oil and high levels of hydrogen
sulfi de.
72%
NOVAGUARD™ 810Solvent-free
novolac epoxy
coating
Rapid cure and return to service Novolac epoxy coating.
Resistance to crude oil up to 194ºF (90ºC) and a wide range
of chemicals and solvents.
98%*
NOVAGUARD™ 840Solvent-free amine
cured novolac
epoxy coating
Resistance to crude oil up to 248°F (120°C), with outstanding
resistance to a wide range of fuels, chemicals, solvents and
refi ned products. Can easily be applied with an airless pump
due to a one-hour pot life at 77°F (25°C). Excellent pit fi lling
properties.
100%*
NOVAGUARD™ 890Solvent-free amine
cured novolac
epoxy coating
Resistance to crude oil up to 248°F (120°C), with outstanding
resistance to 100% ethanol, biodiesel and a wide range of
chemicals. Can easily be applied with an airless pump due
to a one-hour pot life at 77°F (25°C).
100%*
PHENGUARD™ 930
PHENGUARD™ 935
PHENGUARD™ 940
Amine adduct
cured novolac
epoxy coating
Resistance to an exceptionally wide range of chemicals and
refi ned products, including methanol, ethyelene dichloride (EDC)
and fatty acids, with decades of performance and
protection track records.
66%
SIGMAGUARD ™ CSF 650Solvent-free amine
cured epoxy coatingResistance to crude oil up to 140ºF (60ºC), aliphatic petroleum
storage with excellent pit fi lling properties. Can easily be applied
with an airless pump due to a one-hour pot life at 77°F (25°C).
100%*
*Solvent Free
The PPG Logo, Amercoat and HPC are registered trademarks of PPG Industries Ohio, Inc. Bringing innovation to the surface is a trademark of PPG Industries Ohio, Inc.Sigma Coatings is a registered trademark of PPG Coatings Europe B.V.NOVAGUARD, SIGMAGUARD and PHENGUARD is a trademark of PPG Coatings Nederland B.V.
[email protected]© 2015 PPG Industries, all rights reserved.PM17867/69-USACreated January 2015