The Patented Polysiloxane Topcoat

INTRODUCING INTRODUCING High Durability Topside and

Freeboard Area Coating

MIL – DTL – 24635 (D) Type VI, Class 2, Grade A

Navy Standard Item 009 – 32

“Allows use of epoxy polysiloxane system on steel or one coat of polysiloxane direct to aluminum.”

Would you be interested in a coating system…• That could extend the life cycle of your coating

system by 5 or even 10+ years• That would reduce the VOC emissions by an

average of 60% to 75%• That could eliminate early moisture problems

that are prevalent with using other coatings• That would save you one coat of paint in a

typical three coat system• That is isocyanate free

If we could offer a coating system…

• Unlimited recoatability on itself… Just power wash, dry and reapply

• Lowers environmental removal costs (less cans and hazardous waste)

• That reduces your total operational costs by millions of dollars

• That allows you to use an LSA (low solar absorbing) coating that does not turn pink

With all of these attributes in a single product

If we could offer a coating system…• With over a decade of proven performance!

Would you be interested?Would you be interested?

PSX 700SG

Mil – DTL – 24635 (D) Type VI, Class 2, Grade A

Introducing

PSX 700SG – Two Component Epoxy Siloxane

• Corrosion and chemical resistance of an epoxy• With the color and gloss retention comparable

to fine urethanes

Patented Technology• 16 patents granted on technology and

improvements

Organic / InorganicHybrids

Organic Polymer Binders

• Processible • Flexible • Tough• Durable

Inorganic Silicon Based Polymers

• Hard • Abrasion

Resistant • Inert• Weatherable

1. high solids, low odor 1. Applied near consumers and in public settings

2. Abrasion Resistance1. STD ITEM 009-32 Department of Defense US Navy

3. Adhesion

Three Additional Features:

Epoxy

PSXSilicone Alkyd

Epoxy

In a traditional coating In a traditional coating system, the topcoat system, the topcoat adheres and rides on adheres and rides on top of the intermediate top of the intermediate coat or primer.coat or primer.

PSX 700SG Systems PSX 700SG Systems adhere and adhere and additionally are additionally are absorbed by the absorbed by the primer giving a primer giving a stronger bond.stronger bond.

Barrier Coat

Steel Substrate

Silicone Alkyd Topcoat

UV

The PSX 700SG Factor: 1 + 1 = 3 A Traditional Coating System

Epoxy PrimerEpoxy Primer (then Stripe Coat)

Steel Substrate

Epoxy PrimerPolysiloxane

WaterUV

The PSX 700SG Factor: 1 + 1 = 3 Polysiloxane High Performance System

Accelerated Weathering QUV Test

Evaluation of Coatings for Corrosion Control of Topside Naval Systems

by Naval Surface Warfare Center – Electrochemistry Branch Code 683

Carderock DivisionSilver Spring, Maryland

Findings . . .

Introduction“Topside Combat Systems, especially antennas and

other communication equipment, are often exposed to the

most SEVERE Marine Environment . . .

Exposed to high temperatures, intermittent sea water spray and exhaust gases . . .

As a result tremendous man hours and man power are used to keep this system

operational.”

Conclusion After A Barrage of Testing

“The organic zinc primer with the polysiloxane topcoat performed better than any other coating

tested.”

Note: Paper No. 619 NACE-Corrosion 96

SURFACE TENSIONSURFACE TENSION

Limited AccumulationLimited Accumulationof Dirt and Rust Streakingof Dirt and Rust Streaking

Health Hazards

Like isocyanates, which can cause respiratory sensitisation

First Generation “LSA Paints”

NAVSEANAVSEA

“Lose gloss and fade toward a pink color over time.

Color shift can occur in as little as ONE YEAR!”

Why Use LSA Paints

• Reduce Heat (- 6oF to -12oF)• Reduce Air Conditioning (ENERGY)

Note: Office of Naval Research estimates Navy could save $5 Million a Year! by avoiding sailor/contractor labor to overcoat ships with fading LSA Paint.

“TOC” Total Operational Cost Reduction

Example: CG – 567 feet x 55 feet1.Hull blasting painting

2,800 man hours of work 300 gallons of paint

2.Super Structure blasting and painting 3,900 man hours of work 500 gallons of paint

3.Additional cost for staging, containment and cover up

1500 man hours

Total Operational Cost Premise

1. The silicone alkyd system will be applied on the CG 6 times during its 35 year life cycle

2. PSX 700 system will be applied on the CG 3 times during its 35 year life cycle

3. An average superstructure is repainted every 4-5 years and the hull every 5 to7

Total Operational Cost Paint Application

8,200 man hours8,200 man hoursx $ 48 per hourx $ 48 per hour

$ 393,600 x 6 = Silicone Alkyd$ 393,600 x 6 = Silicone Alkyd

$ 393,600 x 3 = PSX 700$ 393,600 x 3 = PSX 700

Total Operational Cost

Silicone Alkyd = 35 yearsSilicone Alkyd = 35 years

TOC = $2,361,600TOC = $2,361,600

PSX 700 = 35 yearsPSX 700 = 35 years

TOC = $1,180,800TOC = $1,180,800

SavingsSavings$1,180,800$1,180,800

x 270 shipsx 270 shipsAnswerAnswer

Savings “TOC”

$ 319 MILLION$ 319 MILLION

VOC Reduction

CurrentCurrent = 800 gallons/ship @ 2.0 lbs per gallon = 800 gallons/ship @ 2.0 lbs per gallon

1600 lbs/gallon (per ship)1600 lbs/gallon (per ship)

x 270 shipsx 270 ships

432,000 lbs or 216 tons (for fleet)432,000 lbs or 216 tons (for fleet)

PSX 700 PSX 700 = 600 gallons/ship @ 0.7 lbs per gallon= 600 gallons/ship @ 0.7 lbs per gallon

420 lbs/gallon (per ship)420 lbs/gallon (per ship)

x 270 shipsx 270 ships

113,000 lbs or 57 tons (for fleet)113,000 lbs or 57 tons (for fleet)

Savings

477 TONS477 TONSof VOCof VOC

Note: Like taking 9 million cars Note: Like taking 9 million cars off the road tomorrow.off the road tomorrow.

Amercoat 240Universal Epoxy

All of the features of Amercoat 235, All of the features of Amercoat 235, PLUSPLUS::

• VOC < 150 gms/ltr; Extremely low HAPs / VOHAPs

• High solids, greater coverage

• Suitable for fuel and potable water tanks

• Improved rheology and handling characteristics

• Greater edge coverage, extended service life in tanks

Edge Coverage

Typical Epoxy< 25%

Amercoat 240

> 70%

Substrate Wetting

Pitted substrates are common in repair work Pitted substrates are common in repair work and coatings with good wetting properties are and coatings with good wetting properties are necessary to help arrest corrosion and for the necessary to help arrest corrosion and for the proper protection of the surface being coated.proper protection of the surface being coated.

Many of today’s 100% solids high performance coatings and Many of today’s 100% solids high performance coatings and general purpose epoxies do not exhibit good wetting general purpose epoxies do not exhibit good wetting

characteristics and have a tendency to “bridge” pits, leaving characteristics and have a tendency to “bridge” pits, leaving a void below the paint film where moisture can accumulate a void below the paint film where moisture can accumulate resulting in continuing corrosion. Although a “stripe coat” in resulting in continuing corrosion. Although a “stripe coat” in way of pitted areas can help in this problem, it is best done way of pitted areas can help in this problem, it is best done prior to the application of the first full coat to be effective, prior to the application of the first full coat to be effective, which is not practical when large areas are being coated.which is not practical when large areas are being coated.

Potential Corrosion CellPotential Corrosion Cell

Substrate WettingSubstrate Wetting

Substrate WettingSubstrate Wetting

Coatings that are formulated with good wetting Coatings that are formulated with good wetting characteristics as part of the design rheology, such as characteristics as part of the design rheology, such as

Amercoat 240Amercoat 240, flow into pits and fill that void. , flow into pits and fill that void. Then full coats can then be applied resulting in better Then full coats can then be applied resulting in better

corrosion control in these problem areas.corrosion control in these problem areas.

High Abrasion High Abrasion ResistanceResistance

Low Low PermeabilityPermeability

Amercoat 240Amercoat 240SUBSTRATESUBSTRATE

Exterior ApplicationExterior Application

Resistance to Weathering and Improved Color Stability Resistance to Weathering and Improved Color Stability

Combined with Excellent Durability Combined with Excellent Durability

PPG Industries, Inc.

A global maker of paints, coatings, chemicals, optical products, specialty materials, glass and fiber glass

• Founded in 1883

• Headquartered in Pittsburgh, Pa.

• $12 billion in revenue

SummaryPSX 700SG

• High solids – low VOC• Low odor• Isocyanate free• Total Operational Cost Reduction• Patented• Qualified as a two-coat system • Indefinite Recoat• LSA will not turn pink• Superior Abrasion Resistance• Over a Decade of Proven Performance

Thank you…

Global Experience and Reach

$ 5 MILLION

MicronsMicrons MilsMils375   15

     

     

     

     

250   10

     

     

     

     

125   5

     

     

   

     

0   0

Single coat Single coat applications up to applications up to

12 mils / 300 12 mils / 300 micronsmicrons

Amercoat 240Amercoat 240

Typical Typical Epoxy Epoxy

CoatingsCoatings

High Film BuildHigh Film Build

Amercoat 240 Amercoat 240 SummarySummary

• VOC < 150 gms/ltr. Virtually HAPs freeVOC < 150 gms/ltr. Virtually HAPs free

• High solids, greater coverage.High solids, greater coverage.

• Suitable for ballast, fuel and potable water tanks plus all Suitable for ballast, fuel and potable water tanks plus all exterior areas with improved weatherability.exterior areas with improved weatherability.

• Improved rheology and handling characteristics, low Improved rheology and handling characteristics, low temperature cure without need for “false cure” temperature cure without need for “false cure” accelerators, brush and roller application possible.accelerators, brush and roller application possible.

• Excellent wetting of substrate, > 70% edge retention Excellent wetting of substrate, > 70% edge retention and superior water resistance.and superior water resistance.

• Tolerant of alternate methods of surface preparation.Tolerant of alternate methods of surface preparation.

• Well suited for refurbishment of deteriorated substrates.Well suited for refurbishment of deteriorated substrates.