PPEC Brochure 2016 LVD EN-US...high functionality. A servo-controlled design using leading-edge...
Transcript of PPEC Brochure 2016 LVD EN-US...high functionality. A servo-controlled design using leading-edge...
ENERGYREDUCTIONSYSTEM
PPEC SeriesPRESS BRAKES
Sheet Metalworking, Our Passion, Your Solutionwww.lvdgroup.com
Robust design, reliable and precise within a cost-competitive
design, PPEC Series press brakes offer solid value and
high functionality. A servo-controlled design using leading-
edge hydraulics and electronics ensures perfect control of
the bending process. LVD touch-screen control technology
provides a simple, intuitive interface that’s easy to use.
y Consistent bending results
y Cost-competitive production
y Reliable operation
y Energy effi cient
y Easy to use
PPEC SERIES
Affordable Precision Bending
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PPEC Series • Capacities from 35 tons to 640 tons,
bed lengths up to 240” (6100 mm)
• Simple to setup and operate
• TOUCH-B touch screen control
• ERS Energy Reduction System with
Stop-Start technology reduces energy
consumption by up to 45%
• Servo-controlled using state-of-the-art
hydraulics and electronics for full bending
control
• Flexible tooling system with choice of
tool clamping style
• Double bed referenced encoders for
unconditional accuracy
• Automatic V-axis CNC crowning system
(PPEC-5, PPEC-7) for parallel and
consistent bending results no matter
the tonnage level
• Rugged high accuracy backgauge design
• Two-axis (X, R) or four-axis backgauge
(X, R, Z1, Z2), depending on model
• Optional CADMAN®-B programming
software
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ROBUST FRAMEPPEC Series machines are designed and built utilizing a
welded one-piece frame, machined without repositioning,
guaranteeing machine precision.
ACCURATE HYDRAULIC SYSTEMManufactured in-house by LVD, the PPEC Series hydraulic
system delivers power-efficient, high-accuracy performance in
a field-proven design.
ROBUST BACKGAUGE SYSTEMAn ‘A’ profile rigid cross member backgauge construction with
dual Z-axis guiding delivers superior gauging performance.
FLEXIBLE TOOLING SYSTEMPPEC machines accept LVD Vertical, US, or Universal
style tooling, providing optimal flexibility in tool setup and
integration with existing tooling styles in use in your factory.
INTUITIVE TOUCH SCREEN CONTROLEasy to use and intuitive, PPEC machines are controlled by
LVD’s exclusive TOUCH-B touch screen control system.
ERS – ENERGY REDUCTION SYSTEMThe frequency drive Stop-Start hydraulic motor technology
provides optimal energy consumption. An on-board energy
reduction system automatically reduces power consumption
by up to 45%.
KEY FEATURES
Bending Made Easy
Fast, accurate and consistent bending in an energy-saving design
Energy Consumption
TIME
120
100
80
60
40
20
0
idle
approach
bending
decomp
idle
return
Conventional machine PPEC
— — — — — — — — — —
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KEY FEATURES
Accurate, Energy Efficient BendingAUTOMATIC CROWNING SYSTEMStandard on PPEC-5 and PPEC-7 models is the Automatic
V-axis CNC crowning system that ensures parallel bending
every time with automatic adjustment according to material
thickness and tonnage.
HYDRAULIC CLAMPINGAn option on all PPEC Series machines with vertical and
U.S. clamping, hydraulic quick-clamping helps reduce tool
setup and changeover time, increasing bending
throughput.
Z1-Z2 AXESAdding the option of Z1-Z2 axes simplifies multiple
station and off-center bending and increases the
flexibility of the PPEC.
FRONT SHEET SUPPORTSOptional sheet supports simplify the bending of large,
heavy or oversized workpieces.
LAZER SAFELazer Safe is a patented laser sensor system that
provides maximum protection for the operator while
keeping production levels high. The Lazer Safe unit is an
optional feature, fully integrated with the TOUCH-B control.
V-axis CNC crowning
Optional Z1-Z2
Lazer Safe
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PRECISE GAUGINGA solidly-constructed ‘A’ profi le rigid two-axis backgauge
allows depth (X-axis) and height (R-axis) positioning of the
two standard backgauge fi ngers. PPEC-6 and PPEC-7 models
offer the additional fl exibility of Z1 and Z2 automatic left to
right positioning of backgauge fi ngers.
The standard PPEC backgauge fi ngers allow gauging to 39.4”
(1000 mm) and also serve as material supports. PPEC-4 and
PPEC-5 models can be equipped with an additional third fi nger
support, ideally suited to the bending of channels.
DUO BACKGAUGE
PPEC-4 PPEC-5 PPEC-6 PPEC-7
X-R-Z1-Z2
X-R
KEY FEATURES
FlexibleBackgauge
System
Rigid ‘A’ profi le backgauge provides superior gauging performance.
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Intuitive OperationTOUCH SCREEN CONTROLPPEC press brakes are easy to set up and easy to use with
minimal training required. LVD’s exclusive TOUCH-B touch
screen CNC control features a graphical user interface that is
highly intuitive, simple to learn and operate.
y Quick Bend programming
y Easy-to-use 2D graphical programming
y 3D simulation
y Automatic collision detection
y Interactive bending sequence
y Manual input of bending sequences and choice of gauging reference
y Collision detection and simulation
y Highly reliable control, Windows®-based operating system
y Network compatible
y Rugged, industrial design
PROGRAMMINGLVD’s optional CADMAN® software package offers the ideal
solution to quickly prepare and execute programs and integrate
production processes for greater productivity.
CADMAN®-B programming software is uniquely designed for
LVD press brakes and makes bending easier by taking full
advantage of PPEC capabilities.
Intuitive and easy to use
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PPEC SERIES
Wide Range of Capacities
PPEC 135/30
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RELIABLE WORKHORSESPPEC-4, PPEC-5, PPEC-6, PPEC-7• Dependable, precision machines up to 220 tons for a
range of daily bending operations
• Rugged, welded one-piece frame ensures machine accuracy
• Four-axis confi guration
• Five-axis design featuring CNC controlled crowning table
• Six-axis and seven-axis confi gurations with motorized Z1
and Z2 backgauge movement
A machine to suit your application
PPEC 220/42
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LARGE CAPACITY• PPEC-4, PPEC-5 and PPEC-7 large capacity heavy-duty
machines from 320 to 640 tons for heavier forming
applications
• Two-axis (X, R) or four-axis backgauge (X, R, Z1, Z2)
PPEC SERIES
Tooling VersatilityUNIVERSAL-STYLE TOOLING US-STYLE TOOLING VERTICAL-STYLE TOOLING HEAVY-DUTY TOOLING
UNIVERSAL-STYLE TOOLING
HEAVY-DUTY PPEC TOOLING
A B
Capacity Distance Stroke
80 – 220 T 15.7” (400 mm) 7.8” (200 mm)
A B
Capacity Distance Stroke
80 – 220 T 13.7” (350 mm) 7.8” (200 mm)
A B
Capacity Distance Stroke
320 – 640 T 22.4” (570 mm) 11.8” (300 mm)
US-STYLE TOOLING/VERTICAL-STYLE TOOLING
90
B A
90
B
A
90
A
B
B
A
250
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PPEC SERIES
Technical SpecificationsTYPE 35/15 50/20 80/20 80/25 110/30 135/30 135/42Pressing force 39 ton (350 kN) 55 ton (500 kN) 90 ton (800 kN) 90 ton (800 kN) 120 ton (1100 kN) 150 ton (1350 kN) 150 ton (1350 kN)
Working length 61” (1550 mm) 78” (2000 mm) 78” (2000 mm) 98” (2500 mm) 120” (3050 mm) 120” (3050 mm) 168” (4270 mm)
Distance between uprights 51” (1300 mm) 61” (1550 mm) 61” (1550 mm) 80” (2050 mm) 102” (2600 mm) 102” (2600 mm) 150” (3820 mm)
Stroke 7.8” (200 mm) 7.8” (200 mm) 7.8” (200 mm) 7.8” (200 mm) 7.8” (200 mm) 7.8” (200 mm) 7.8” (200 mm)
Distance table/ram 19.6" (500 mm) 19.6" (500 mm) 19.6" (500 mm) 19.6" (500 mm) 19.6" (500 mm) 19.6" (500 mm) 19.6" (500 mm)
Gap 8.0” (205 mm) 12.0” (305 mm) 15.9” (405 mm) 15.9” (405 mm) 15.9” (405 mm) 15.9” (405 mm) 15.9” (405 mm)
Approach speed 307”/min (150 mm/s) 354”/min (150 mm/s) 307”/min (130 mm/s) 307”/min (130 mm/s) 236”/min (100 mm/s) 236”/min (100 mm/s) 236”/min (100 mm/s)
Working speed* 47”/min (20 mm/s) 40”/min (17 mm/s) 35”/min (15 mm/s) 35”/min (15 mm/s) 26”/min (11 mm/s) 26”/min (11 mm/s) 26”/min (11 mm/s)
Return speed 448”/min (190 mm/s) 448”/min (190 mm/s) 354”/min (150 mm/s) 354”/min (150 mm/s) 236”/min (100 mm/s) 236”/min (100 mm/s) 236”/min (100 mm/s)
Motor 6.7 hp (5,5 kW) 9 hp (7,5 kW) 15 hp (11 kW) 15 hp (11 kW) 15 hp (11 kW) 15 hp (11 kW) 15 hp (11 kW)
Oil 48 gal (180 l) 48 gal (180 l) 59 gal (225 l) 59 gal (225 l) 73 gal (275 l) 73 gal (275 l) 73 gal (275 l)
TYPE 170/30 170/42 220/30 220/42 320/30 320/45Pressing force 190 ton (1700 kN) 190 ton (1700 kN) 240 ton (2200 kN) 240 ton (2200 kN) 350 ton (3200 kN) 350 ton (3200 kN)
Working length 120” (3050 mm) 168” (4270 mm) 120” (3050 mm) 168” (4270 mm) 120” (3050 mm) 177” (4500 mm)
Distance between uprights 102” (2600 mm) 150” (3820 mm) 102” (2600 mm) 150” (3820 mm) 102” (2600 mm) 150” (3820 mm)
Stroke 7.8” (200 mm) 7.8” (200 mm) 7.8” (200 mm) 7.8” (200 mm) 11.8” (300 mm) 11.8” (300 mm)
Distance table/ram 19.6" (500 mm) 19.6" (500 mm) 19.6" (500 mm) 19.6" (500 mm) 26.3” (670 mm) 26.3” (670 mm)
Gap 15.9” (405 mm) 15.9” (405 mm) 15.9” (405 mm) 15.9” (405 mm) 15.9” (405 mm) 15.9” (405 mm)
Approach speed 236”/min (100 mm/s) 236”/min (100 mm/s) 236”/min (100 mm/s) 236”/min (100 mm/s) 283”/min (120 mm/s) 283”/min (120 mm/s)
Working speed* 24”/min (10 mm/s) 24”/min (10 mm/s) 24”/min (10 mm/s) 24”/min (10 mm/s) 26”/min (11 mm/s) 26”/min (11 mm/s)
Return speed 236”/min (100 mm/s) 236”/min (100 mm/s) 260”/min (110 mm/s) 260”/min (110 mm/s) 260”/min (110 mm/s) 260”/min (110 mm/s)
Motor 20 hp (15 kW) 20 hp (15 kW) 25 hp (18 kW) 25 hp (18 kW) 40 hp (30 kW) 40 hp (30 kW)
Oil 86 gal (325 l) 86 gal (325 l) 99 gal (375 l) 99 gal (375 l) 106 gal (400 l) 106 gal (400 l)
TYPE 400/40 400/61 500/45 500/61 640/45 640/61Pressing force 440 ton (4000 kN) 440 ton (4000 kN) 550 ton (5000 kN) 550 ton (5000 kN) 700 ton (6400 kN) 700 ton (6400 kN)
Working length 157” (4000 mm) 240” (6100 mm) 177” (4000 mm) 240” (6100 mm) 177” (4500 mm) 240” (6100 mm)
Distance between uprights 124” (3150 mm) 198” (5050 mm) 148” (3150 mm) 198” (5050 mm) 148” (3760 mm) 198” (5050 mm)
Stroke 11.8” (300 mm) 11.8” (300 mm) 11.8” (300 mm) 11.8” (300 mm) 11.8” (300 mm) 11.8” (300 mm)
Distance table/ram 26.3” (670 mm) 26.3” (670 mm) 26.3” (670 mm) 26.3” (670 mm) 26.3” (670 mm) 26.3” (670 mm)
Gap 15.9” (405 mm) 15.9” (405 mm) 15.9” (405 mm) 15.9” (405 mm) 15.9” (405 mm) 15.9” (405 mm)
Approach speed 236”/min (100 mm/s) 236”/min (100 mm/s) 236”/min (100 mm/s) 236”/min (100 mm/s) 212”/min (90 mm/s) 212”/min (90 mm/s)
Working speed* 23”/min (10 mm/s) 23”/min (10 mm/s) 26”/min (11 mm/s) 26”/min (11 mm/s) 21”/min (9 mm/s) 21”/min (9 mm/s)
Return speed 330”/min (100 mm/s) 330”/min (100 mm/s) 260”/min (110 mm/s) 260”/min (110 mm/s) 212”/min (90 mm/s) 212”/min (90 mm/s)
Motor 40 hp (30 kW) 40 hp (30 kW) 50 hp (37 kW) 50 hp (37 kW) 60 hp (45 kW) 60 hp (45 kW)
Oil 132 gal (500 l) 132 gal (500 l) 185 gal (700 l) 185 gal (700 l) 225 gal (850 l) 225 gal (850 l)
* For CE countries, working speed is limited according to safety norm.
Specifications subject to change without notice.
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Strippit Inc., 12975 Clarence, Center Rd., AKRON NY 14001, UNITED STATESTel.: +1 716 542 4511 - [email protected] - www.lvdgroup.com 0
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Software IntegrationLVD’s database-driven CADMAN® Suite software integrates
sheet metalworking processes, production control,
communication and management. It provides users real-
time data to make informed choices, enabling optimized
programming and maximized throughput in the workshop.
CADMAN-JOBCADMAN-JOB connects the front office intakes and
processing of orders with the shop floor operations. The
software creates or imports production orders from an
ERP system allowing users to generate production jobs for
bending.
CADMAN-BAfter importing a 3D CAD part, CADMAN-B automatically
defines inclined, parallel and multi-bends, as well as
hemming and preliminary bends. The module can visualize
the complete bend process with start to finish collision
detection, gauge positions and tool setups.
TOUCH-i4TOUCH-i4 is an industrial strength Windows®-based tablet
that provides an overview of the entire fabrication workshop.
It collects real-time information from your LVD machine(s)
powered by the centralized CADMAN database.