PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps...

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PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters • Feedwater Pumps • Surge Tank • Condensate Tank and Pump Unit • Main Feedwater Line • Steam Traps • Desuperheating and Pressure-Reducing Station

Transcript of PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps...

Page 1: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

PowerPoint® PresentationPowerPoint® Presentation

Chapter 4Chapter 4Steam and Water AccessoriesSteam and Water Accessories

Feedwater Heaters • Feedwater Pumps • Surge Tank • Condensate

Tank and Pump Unit • Main Feedwater Line • Steam Traps • Desuperheating and Pressure-

Reducing Station

Feedwater Heaters • Feedwater Pumps • Surge Tank • Condensate

Tank and Pump Unit • Main Feedwater Line • Steam Traps • Desuperheating and Pressure-

Reducing Station

Page 2: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

The open feedwater heater, located above the feedwater pump on its suction side, supplies water to the pump at a slight pressure.

The open feedwater heater, located above the feedwater pump on its suction side, supplies water to the pump at a slight pressure.

Page 3: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

Because of its vent condenser, the deaerating feedwater heater does a more effective job of removing oxygen and other noncondensable gases from the steam than an open feedwater heater.

Because of its vent condenser, the deaerating feedwater heater does a more effective job of removing oxygen and other noncondensable gases from the steam than an open feedwater heater.

Page 4: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

The horizontal deaerating feedwater heater is used when headroom is a problem.The horizontal deaerating feedwater heater is used when headroom is a problem.

Page 5: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

The closed feedwater heater is located on the discharge side of the feedwater pump. Unlike the open feedwater heater, the closed feedwater heater does not mix steam and water.

The closed feedwater heater is located on the discharge side of the feedwater pump. Unlike the open feedwater heater, the closed feedwater heater does not mix steam and water.

Page 6: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

In an economizer, gases of combustion are used to raise boiler feedwater temperature. The gases of combustion are then released to the atmosphere.

In an economizer, gases of combustion are used to raise boiler feedwater temperature. The gases of combustion are then released to the atmosphere.

Page 7: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

A two-stage condensing economizer recovers additional heat from the gases of combustion by preheating the incoming makeup water.

A two-stage condensing economizer recovers additional heat from the gases of combustion by preheating the incoming makeup water.

Page 8: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

In a duplex-reciprocating feedwater pump, the steam piston must be 2 times to 2 1/2 times larger in area than the water piston.

In a duplex-reciprocating feedwater pump, the steam piston must be 2 times to 2 1/2 times larger in area than the water piston.

Page 9: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

In a centrifugal feedwater pump, the centrifugal force of the impeller produces pressure.

In a centrifugal feedwater pump, the centrifugal force of the impeller produces pressure.

Page 10: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

The two most common centrifugal feedwater pumps are the single-stage type and multiple-stage type.

The two most common centrifugal feedwater pumps are the single-stage type and multiple-stage type.

Page 11: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

Turbine feedwater pumps are positive-displacement pumps and require an open discharge valve when starting.

Turbine feedwater pumps are positive-displacement pumps and require an open discharge valve when starting.

Page 12: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

A surge tank provides the extra capacity required to handle changing loads and peak flows of condensate in larger steam boiler plants.

A surge tank provides the extra capacity required to handle changing loads and peak flows of condensate in larger steam boiler plants.

Page 13: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

Condensate pumps are used to return all possible condensate from various parts of the plant to the open feedwater heater.

Condensate pumps are used to return all possible condensate from various parts of the plant to the open feedwater heater.

Page 14: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

The main feedwater line utilizes check and stop valves to control water flow. The main feedwater line utilizes check and stop valves to control water flow.

Page 15: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

When a feedwater pump feeds more than one boiler, each boiler should be isolated with a globe valve.

When a feedwater pump feeds more than one boiler, each boiler should be isolated with a globe valve.

Page 16: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

The thermoexpansion feedwater regulator thermostat is located at the NOWL and is connected to the steam and water side of the boiler.

The thermoexpansion feedwater regulator thermostat is located at the NOWL and is connected to the steam and water side of the boiler.

Page 17: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

A two-element feedwater regulator has a diaphragm assembly on the top part of the regulator valve that senses the pressure differential from the superheater.

A two-element feedwater regulator has a diaphragm assembly on the top part of the regulator valve that senses the pressure differential from the superheater.

Page 18: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

A three-element feedwater regulator is used for closer control of water level in large watertube boilers with sudden fluctuations in steam load, and/or boilers equipped with economizers.

A three-element feedwater regulator is used for closer control of water level in large watertube boilers with sudden fluctuations in steam load, and/or boilers equipped with economizers.

Page 19: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

A thermohydraulic feedwater regulator operates when boiler water level increases or decreases.A thermohydraulic feedwater regulator operates when boiler water level increases or decreases.

Page 20: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

Float feedwater regulators may be installed inside or outside the water column, depending on their design.Float feedwater regulators may be installed inside or outside the water column, depending on their design.

Page 21: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

Steam traps are located in the system wherever steam releases its heat and condenses. Steam strainers are installed before steam traps.

Steam traps are located in the system wherever steam releases its heat and condenses. Steam strainers are installed before steam traps.

Page 22: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

The thermostatic steam trap can be used with both high and low pressure steam.

The thermostatic steam trap can be used with both high and low pressure steam.

Page 23: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

The float thermostatic trap removes air and other noncombustible gases as well as condensate.

The float thermostatic trap removes air and other noncombustible gases as well as condensate.

Page 24: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

Inverted bucket steam traps are used when large quantities of condensate must be removed.

Inverted bucket steam traps are used when large quantities of condensate must be removed.

Page 25: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

An impulse steam trap valve opens when condensate or air entering the trap causes a pressure drop above the control disc.

An impulse steam trap valve opens when condensate or air entering the trap causes a pressure drop above the control disc.

Page 26: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

In a thermodynamic steam trap, pressure of the air or condensate enters the inlet port under the center of the disc and lifts the disc from its seat to discharge condensate.

In a thermodynamic steam trap, pressure of the air or condensate enters the inlet port under the center of the disc and lifts the disc from its seat to discharge condensate.

Page 27: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

In a variable orifice (labyrinth) steam trap, the steam and condensate enter the body and pass through a series of compartments that reduce the pressure.

In a variable orifice (labyrinth) steam trap, the steam and condensate enter the body and pass through a series of compartments that reduce the pressure.

Page 28: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

Drum desuperheaters are used primarily on marine boilers.Drum desuperheaters are used primarily on marine boilers.

Page 29: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

The quantity of steam increases with the use of a line desuperheater.

The quantity of steam increases with the use of a line desuperheater.

Page 30: PowerPoint ® Presentation Chapter 4 Steam and Water Accessories Feedwater Heaters Feedwater Pumps Surge Tank Condensate Tank and Pump Unit Main Feedwater.

Chapter 4 — Steam and Water AccessoriesChapter 4 — Steam and Water Accessories

Plants often require steam at different pressures. Steam at the required pressure is supplied by using pressure-reducing stations

Plants often require steam at different pressures. Steam at the required pressure is supplied by using pressure-reducing stations