PowerFlex 6000 Medium Voltage AC Drives -...
Transcript of PowerFlex 6000 Medium Voltage AC Drives -...
PowerFlex 6000 Medium Voltage AC DrivesSimple. More Reliable. Easy-to-use.
PRELIMINARY INFORMATION
The PowerFlex® 6000 drive is a cost-effective solution for applications ranging from 2.3 ... 11 kV. These drives are easy-to-use, maintain and include various communication options to integrate into any control system.
By accessing our global infrastructure of support centers and subject matter authorities, you can better protect your automation investment. You can get real-time access to our global network of technical support engineers and on-line resources. Services can be performed at your site to supplement maintenance and engineering activities while keeping your facilities up and running.
When you choose PowerFlex 6000 drives, you chose a solution that is backed by the expertise, services and support of Rockwell Automation, a global industry leader in medium voltage motor control.
User-friendly Control for Variable and Constant Torque Applications Cost-effective solutions for new and retrofit, variable and constant torque applications such as fans, pumps and compressors. Now available up to 11 kV, 11 MW (15,000 Hp). • Controls speed, stopping and starting
of existing or new MV motors. • 100% starting torque with sensorless
vector control. • Simple, air-cooled design at all voltage
and power ratings.• Faster commissioning and operation
with standard AOIs and faceplates.• Integrally mounted multi-pulse
isolation transformer helps ensure low line-side harmonics.
• Automatic power cell bypass helps minimize downtime in your critical applications.
• Common modular power cells that are designed for easy removal, minimizing Mean Time To Repair.
• On-line UPS is standard for control power backup.
• Internally powered cooling fans reduce customer supplied control power requirements.
• Key and electromechanical interlocks help protect personnel from exposure to medium voltage, for added safety.
Our comprehensive experience and support capabilities uniquely qualifies us to help maximize your investment and achieve plant-wide optimization.
Cascaded “H” Bridge (CHB) Topology
The proven CHB topology combines an integrally mounted phase shifting isolation transformer and series-connected power cells for each phase.
In addition to stepping down the input voltage, the isolation transformer also provides two other principal functions:
• Mitigate common mode voltage stress so motors with standard insulation levels can be used.
• Reduce Total Harmonic Distortion (THD), due to the phase shifting of its secondary windings, so input side harmonics don’t negatively impact the plant or utility power grid.
A number of identical low voltage power cells are series-connected (cascaded) together to produce the medium voltage levels required to operate the motor. The voltage step for each cell is relatively small. A Pulse Width Modulation (PWM) switching pattern is used so output harmonics and torque pulsations at the motor are minimal, even at lower speeds. This technology allows standard motors to be used for new applications and it is ideal for retrofitting existing motors. This allows for longer motor cable lengths, without the requirement for output filtering.
This power cell concept makes maintenance quick and easy. Each cell has built- in diagnostics to identify and isolate a cell needing replacement, in the unlikely event of a failure. This minimizes power cell replacement time, so process uptime is maximized. A number of system bypass options are also available.
Automatic Power Cell Bypass In the unlikely event of a power cell failure, the automatic power cell bypass option allows the PowerFlex 6000 drive to bypass that power cell, along with the corresponding cells in the other two phases, so that the drive remains running at a reduced capacity, providing time to plan for a scheduled shut-down.
• Helps minimize downtime in your critical applications
• Solid-state bypass circuit reduces process interruption time (faster than traditional DC contactor bypass method)
M
A1B1
B2
B3
B4
C1
C2
C3
C4
A2
A3
A4
B5C5
A5
B6C6
A6
INPUT POWER3 PHASE ACANY VOLTAGE
Drive Topology, 6600V AC
Standard Power Cell
Maximum Voltage Power Rating
18000
16000
14000
12000
10000
8000
6000
4000
2000
2300 3300 4160 6000 6600 10000 110000
Motor Voltage (V)
Powe
r (kW
/HP)
kW HP
Phase Current
Phase Voltage
6.6kV Input (36 Pulse)
Motor friendly current and voltage waveforms - suitable for operation with new or existing standard motors. Inverter duty motors not required.
U Phase Current U-V Phase Voltage6.6 kV Output
PowerFlex 6000 Line Side Harmonics
U Phase CurrentU-V Phase Voltage
6.6kV Output Phase Current L-L Voltage6.6kV Input (36 Pulse)
Power System Friendly input current and voltage waveforms - complies with IEEE 519 Harmonic Guidelines.
Motor Waveforms
PowerFlex 6000 Drive Dimensions
2.4kV Output
Normal Duty Rating Width** Depth Height
(excluding fans)*Standards
Compliance
137-470 kW 200-650 Hp
3550 mm 139.8 inches
1362 mm 53.6 inches
2300 mm 90.5 inches
UL
470-700 kW 650-950 Hp
3790 mm 149.2 inches
1362 mm 53.6 inches
2300 mm 90.5 inches
700-800 kW 950-1060 Hp
3810 mm 150 inches
1400 mm 55 inches
2328 mm 92 inches
800-1230 kW 1060-1650 Hp
4110 mm 162 inches
1400 mm 55 inches
2328 mm 92 inches
1230-1770 kW 1650-2370 Hp
4710 mm 185.4 inches
1400 mm 55 inches
2328 mm 92 inches
1770-2400 kW 2370-3200 Hp
5010 mm 197 inches
1400 mm 55 inches
2328 mm 92 inches
3kV Output
Normal Duty Rating
Width** Depth Height (excluding fans)*
Standards Compliance
160-600 kW 200-800 Hp
3550 mm 139.7 inches
1362 mm 53.6 inches
2300 mm 90.5 inches
IEC
600-880 kW 800-1200 Hp
3790 mm 149.2 inches
1362 mm 53.6 inches
2300 mm 90.5 inches
880-1540 kW 1200-2065 Hp
4110 mm 162 inches
1400 mm 55 inches
2328 mm 92 inches
1540-1920 kW 2065-2575 Hp
4710 mm 185.4 inches
1400 mm 55 inches
2328 mm 92 inches
1920-2990 kW 2575-4010 Hp
5010 mm 197 inches
1400 mm 55 inches
2328 mm 92 inches
3.3kV Output
Normal Duty Rating
Width** Depth Height (excluding fans)*
Standards Compliance
175-660 kW 235-885 Hp
3550 mm 139.7 inches
1362 mm 53.6 inches
2300 mm 90.5 inches
IEC
660-880 kW 885-1180 Hp
3790 mm 149.2 inches
1362 mm 53.6 inches
2300 mm 90.5 inches
880-1690 kW 1180-2260 Hp
4110 mm 162 inches
1400 mm 55 inches
2328 mm 92 inches
1690-1930 kW 2260-2590 Hp
4710 mm 185.4 inches
1400 mm 55 inches
2328 mm 92 inches
1930-3030 kW 2590-4060 Hp
5010 mm 197 inches
1400 mm 55 inches
2328 mm 92 inches
3030-3280 kW 4060-4400 Hp
5410 mm 213 inches
1400 mm 55 inches
2328 mm 92 inches
4.16kV Output
Normal Duty Rating
Width** Depth Height (excluding fans)*
Standards Compliance
225-880 kW 300-1200 Hp
3790 mm 149.2 inches
1362 mm 53.6 inches
2300 mm 90.5 inches
UL880-1220 kW 1200-1650 Hp
4380 mm 172.4 inches
1362 mm 53.6 inches
2300 mm 90.5 inches
225-830 kW 300-1115 Hp
3790 mm 149.2 inches
1362 mm 53.6 inches
2300 mm 90.5 inches
IEC830-1220 kW 1115-1650 Hp
4380 mm 172.4 inches
1362 mm 53.6 inches
2300 mm 90.5 inches
1220-1940 kW 1650-2600 Hp
4610 mm 181.5 inches
1400 mm 55 inches
2328 mm 92 inches UL/IEC
1940-2130 kW 2600-2850 Hp
4910 mm 193 inches
1400 mm 55 inches
2328 mm 92 inches UL/IEC
2130-2830 kW 2850-3800 Hp
5410 mm 213 inches
1400 mm 55 inches
2328 mm 92 inches UL/IEC
2830-4140 kW 3800-5550 Hp
5810 mm 228.7 inches
1400 mm 55 inches
2328 mm 92 inches UL/IEC
6kV Output
Normal Duty Rating
Width** Depth Height (excluding fans)*
Standards Compliance
300-880 kW 400-1200 Hp
4320 mm 170.1 inches
1362 mm 53.6 inches
2300 mm 90.5 inches
UL880-1300 kW 1200-1750 Hp
4520 mm 177.94 inches
1362 mm 53.6 inches
2300 mm 90.5 inches
1300-1750 kW 1750 Hp-2350 Hp
5200 mm 204.7 inches
1362 mm 53.6 inches
2300 mm 90.5 inches
200-800 kW 270-1075 Hp
4000 mm 157.5 inches
1362 mm 53.6 inches
2400 mm 94.4 inches
IEC800-1200 kW 1075-1610 Hp
4200 mm 165.3 inches
1362 mm 53.6 inches
2400 mm 94.4 inches
1200-1600 kW 1610-2160 Hp
4600 mm 181.1 inches
1362 mm 53.6 inches
2400 mm 94.4 inches
1600-2030 kW 2160-2720 Hp
4860 mm 191.3 inches
1400 mm 55 inches
2328 mm 92 inches UL/IEC
2030-3070 kW 2720-4115 Hp
5160 mm 203 inches
1400 mm 55 inches
2328 mm 92 inches UL/IEC
3070-3180 kW 4115-4260 Hp
6010 mm 236.6 inches
1400 mm 55 inches
2328 mm 92 inches UL/IEC
3180-4360 kW 4260-5845 Hp
6410 mm 252.3 inches
1400 mm 55 inches
2328 mm 92 inches UL/IEC
4360-5300 kW 5845-7100 Hp
6610 mm 260 inches
1400 mm 55 inches
2328 mm 92 inches UL/IEC
5300-5570 kW 7100-7470 Hp
8410 mm 331 inches
1400 mm 55 inches
2328 mm 92 inches UL/IEC
5570-5970 kW 7470-8000 Hp
8810 mm 346.8 inches
1400 mm 55 inches
2328 mm 92 inches UL/IEC
* Add up to 500 mm for fans**Dimensions include transformer cabinet, power cell cabinet and control cabinetContact factory for Heavy Duty ratingsInformation is subject to change. Please contact factory for any requirements not shown.
* Add up to 500 mm for fans**Dimensions include transformer cabinet, power cell cabinet and control cabinetContact factory for Heavy Duty ratingsInformation is subject to change. Please contact factory for any requirements not shown.
6.3/6.kV Output
Normal Duty Rating
Width** Depth Height (excluding fans)*
Standards Compliance
300-820 kW 400-1100 Hp
4320 mm 170.1 inches
1362 mm 53.6 inches
2300 mm 90.5 inches
UL820-1300 kW 1100-1750 Hp
4520 mm 177.94 inches
1362 mm 53.6 inches
2300 mm 90.5 inches
1300-1940 kW 1750-2600 Hp
5200 mm 204.7 inches
1362 mm 53.6 inches
2300 mm 90.5 inches
220-780 kW 295-1045 Hp
4000 mm 157.5 inches
1362 mm 53.6 inches
2400 mm 94.4 inches
IEC780-1320 kW 1045-1770 Hp
4200 mm 165.3 inches
1362 mm 53.6 inches
2400 mm 94.4 inches
1320-1760 kW 1770-2360 Hp
4600 mm 181.1 inches
1362 mm 53.6 inches
2400 mm 94.4 inches
1760-3070 kW 2720-4115 Hp
5410 mm 213 inches
1400 mm 55 inches
2328 mm 92 inches UL/IEC
3070-3380 kW 2360-4530 Hp
5810 mm 228.7 inches
1400 mm 55 inches
2328 mm 92 inches UL/IEC
3380-4230 kW 4530-5670 Hp
6810 mm 268 inches
1400 mm 55 inches
2328 mm 92 inches UL/IEC
4230-4870 kW 5670-6530 Hp
7010 mm 276 inches
1400 mm 55 inches
2328 mm 92 inches UL/IEC
4870-6050 kW 6530-8110 Hp
8810 mm 346.8 inches
1400 mm 55 inches
2328 mm 92 inches UL/IEC
6050-6570 kW 8110-8810 Hp
9610 mm 378.3 inches
1400 mm 55 inches
2328 mm 92 inches UL/IEC
6.9kV Output
Normal Duty Rating
Width** Depth Height (excluding fans)*
Standards Compliance
300-2130 kW 400-4130 Hp
contact factory
contact factory contact factory
UL
2130-3080 kW 2855-4130 Hp
5410 mm 213 inches
1400 mm 55 inches
2328 mm 92 inches
3080-3530 kW 4130-4730 Hp
5810 mm 228.7 inches
1400 mm 55 inches
2328 mm 92 inches
3530-3740 kW 4730-5015 Hp
6810 mm 268 inches
1400 mm 55 inches
2328 mm 92 inches
3740-5090 kW 5015-6825 Hp
7010 mm 276 inches
1400 mm 55 inches
2328 mm 92 inches
5090-5930 kW 6825-7950 Hp
8810 mm 346.8 inches
1400 mm 55 inches
2328 mm 92 inches
5930-6870 kW 7950-9210 Hp
9610 mm 378.3 inches
1400 mm 55 inches
2328 mm 92 inches
10kV Output
Normal Duty Rating
Width** Depth Height (excluding fans)*
Standards Compliance
200-800 kW 270-1075 Hp
4400 mm 173.2 inches
1362 mm 53.6 inches
2400 mm 94.4 inches
IEC
800-2000 kW 1075-2680 Hp
4600 mm 181.1 inches
1362 mm 53.6 inches
2400 mm 94.4 inches
2000-2800 kW 2680-3590 Hp
6540 mm 257.4 inches
1362 mm 53.6 inches
2400 mm 94.4 inches
2800-3200 kW 3590-4290 Hp
6160 mm 242.5 inches
1400 mm 55 inches
2328 mm 92 inches
3200-4460 kW 4290-5980 Hp
6560 mm 258.2 inches
1400 mm 55 inches
2328 mm 92 inches
4460-5120 kW 5980-6865 Hp
6760 mm 266 inches
1400 mm 55 inches
2328 mm 92 inches
5120-6410 kW 6865-8600 Hp
9810 mm 386.2 inches
1400 mm 55 inches
2328 mm 92 inches
6410-8840 kW 8600-11,850 Hp
10,610 mm 417.7 inches
1400 mm 55 inches
2328 mm 92 inches
8840-9950 kW 11,850-13,340 Hp
11,010 mm 433.4 inches
1400 mm 55 inches
2328 mm 92 inches
11kV Output
Normal Duty Rating
Width** Depth Height (excluding fans)*
Standards Compliance
300-2130 kW 400-4130 Hp
contact factory
contact factory contact factory
IEC
3390-4180 kW 4545-5600 Hp
6810 mm 268 inches
1400 mm 55 inches
2328 mm 92 inches
4180-5120 kW 5600-6865 Hp
7010 mm 276 inches
1400 mm 55 inches
2328 mm 92 inches
5120-5630 kW 6865-7550 Hp
9210 mm 362.5 inches
1400 mm 55 inches
2328 mm 92 inches
5630-6430 kW 7550-8620 Hp
10,810 mm 425.6 inches
1400 mm 55 inches
2328 mm 92 inches
6430-7490 kW 8620-10,045 Hp
11,210 mm 441.3 inches
1400 mm 55 inches
2328 mm 92 inches
7490-9010 kW 10,045-12,080 Hp
11,410 mm 449.2 inches
1400 mm 55 inches
2328 mm 92 inches
9010-10,950 kW 12,080-14,680 Hp
contact factory
contact factory contact factory
Publication 6000-PP003C-EN-P – May 2017 Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. Printed in USA. Supersedes Publication 6000-PP003B-EN-P – October 2015
Technical Specifications PowerFlex 6000 AC Drive
Input Voltages (kV)* 2.4, 4.16, 6, 6.3, 6.6, 7.2 (UL/cULus) 3.3, 4.16, 6, 6.3, 6.6, 10, 11 (IEC)
Typical Applications Variable torque and Constant torque
Rectifier Configuration
• 18-Pulse (2300/3300 V)
• 24-Pulse (4160 V)
• 30-Pulse (6000 V)
• 36-Pulse (6300/6600/6900 V)
• 48-Pulse (10 kV)
• 54-Pulse (11 kV)
Cooling Type Air-cooled
Cooling Fan Design Eco-design fan
Motor Current Rating up to 680 amps
Motor Types Induction
Input Harmonics Meets IEEE 519-1992, GB/T 14549-1993, EN 61000-2/3‡
Input Power Factor >.95
Automatic Power Cell Bypass Option Up to 680 A
IM 7˝ WinCE Color Touch Screen
Drive Control V/Hz, or Sensorless Vector Control
Motor Cable Lengths Up to 400 m (1300 ft) without dv/dt filter
Enclosure Rating Type 1/IP31
Certification IEC/CE , UL/CSA
Communication Protocols EtherNet/IP, Modbus RTU RS-485, Modbus-TCP, Modbus-PLUS RS-485, PROFIBUS RS-485
Control Power Back-up UPS with 30 minute battery backup (Standard feature)
Regenerative Braking No
VFD Efficiency >96.5% (with high efficiency transformer)
Output Frequency Range 1.0 ... 75.0 Hz
VFD Noise Level < 85 dBA
Information is subject to change. Please contact factory for any requirements not shown.* Contact factory for higher voltages. ‡ In most cases
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