Power Module MTU 16V4000 DS2560 · 2019-10-28 · 1 Fuel density = 0.84 Kg/L 2 Air 3density = 1.184...
Transcript of Power Module MTU 16V4000 DS2560 · 2019-10-28 · 1 Fuel density = 0.84 Kg/L 2 Air 3density = 1.184...
MTU 16V4000 DS2560Power Module
Certificationsandstandards
50 Hz: 1,914 - 2,560 kVA/400V60 Hz: 1,807 - 2,321 kWe/480V
Emissions— Fueloptimized
Generator set is designed and manufactured in facilities certi� ed to standards ISO 9001:2008 and ISO 14001:2004
Container— Designedandmanufacturedasspecialpurposecontainerfortheuseasgeneratorsetcontainer,includingCSCcertification
Performance assurance certi� cation (PAC)— GeneratorsettestedtoISO8528-5fortransientresponse— Verifiedproductdesign,qualityandperformanceintegrity— AllcontainersystemsareprototypeandfactorytestedG3
Power rating— Permissibleaveragepoweroutputduring24hoursofoperationisapprovedupto85%forstandbyratedunit
— Permissibleaveragepoweroutputduring24hoursofoperationisapprovedupto75%forprimeratedunit
— Permissibleaveragepoweroutputduring24hoursofoperationisapprovedupto100%(110%)forcontinuousratedunit
Optionalequipmentshown.Standardequipmentmayvary.
1 Fueldensity=0.84Kg/L
2 Airdensity=1.184kg/m3(0.0739lbm/ft3)
3 For60Hzstandbyratedpower
Applicationdata
EngineManufacturer MTU Model 16V4000 G63/83 Type 4-cycle Arrangement 16V Displacement/cylinder:l(cuinch) 76.3(4656) Bore:mm(inch) 170(6.69) Stroke:mm(inch) 210(8.27) Compressionratio 16.5:1 Ratedspeed:rpm/50Hz 1500 Ratedspeed:rpm/60Hz 1800 EnginegovernorElectronicisochronous(ADEC) Standbyratedpower/50Hz:kWm(hp) 2,185(2,930)Standbyratedpower/60Hz:kWm(hp) 2,500(3,352)Primeratedpower/50Hz:kWm(hp) 1,965(2,635)Primeratedpower/60Hz:kWm(hp) 2,280(3,057)Continuousratedpower/50Hz:kWm(hp) 1,635(2,192)Continuousratedpower/60Hz:kWm(hp) 1,950(2,614) Speedregulation ±0.25% Airfilter Dry
Liquid capacity (lubrication)Totaloilsystem:l(gal) 300(79.3) Totaloilchange:l(gal) 240(63.4)Enginejacketwatercapacity:l(gal) 175(46.2) Aftercoolerwatercapacity:l(gal) 50(13.2) Systemcoolantcapacity:l(gal) 852(225)
Electrical ElectricvoltsDC 24 Coldcrankingampsunder-17.8°C(0°F) 2600
Fuel systemMaximumfuellift:m(ft) 3(10) Recommendedfuel Diesel#2 Totalfuelflow:l/hr(gal/hr) 1200(317)
GeneratorManufacturer LeroySomerModel LSA52,3L12/4RInsulationclass HVoltageregulation(steadystate) ±0.25%Radiointerferenceclass N
Fuel consumption1)
50Hz Standby Prime Continuous At100%ofpowerrating: l/hr(gal/hr) 500(132) 435(115) 367(97) At75%ofpowerrating:l/hr(gal/hr) 371(98) 329(87) 284(75)At50%ofpowerrating:l/hr(gal/hr) 254(67) 231(61) 201(53)
60Hz Standby Prime ContinuousAt100%ofpowerrating:l/hr(gal/hr) 613(162) 538(142) 458(121)At75%ofpowerrating:l/hr(gal/hr) 435(115) 397(105) 352(93)At50%ofpowerrating:l/hr(gal/hr) 303(80) 276(73) 254(67)
Cooling/Radiator SystemAmbientcapacityofradiator:°C(°F) 50(122) Max.restrictionofcoolingair,intake,and dischargesideofrad.:kPa(in.H20) 0.125(0.5) Waterpumpcapacity:l/min(gpm) 1,350(357) Heatrejectiontocoolant: kWe3B/D–50Hz(3B/D–60Hz) 904(1085) Heatrejectiontocoolant:kWe3A–50Hz(3A–50Hz) 802(927) Heatrejectiontoaftercooler: kWe3B/D–50Hz(3B/D–60Hz) 455(733) Heatrejectiontoaftercooler: kWe3A–60Hz(3A–50Hz) 288(566) Fanpower:kWe3B/D–50Hz(3B/D–50Hz) 41.3(68.8) Fanpower:kWe3A–50Hz(3A–60Hz) 30.8(51.4)
Air requirements2)
Engineroom:*m³/min(SCFM) 708(25,006) Airflowrequiredforrad. Cooledunit:*m3/min(SCFM) 4,200(148,344)
Exhaust system3)
Gastemp.(stack):°C(°F) 505(941) Gasvolumeatstacktemp:m3/min(CFM) 504(17,799)Maximumallowablebackpressure:kPA(in.H20) 8.5(34.1)
Standardandoptionalfeatures
System ratings (kWe/kVA)
Voltage (L-L) 50 Hz 60 Hz
400V 400V 400V 480V 480V 480V
Application Continuous Prime Standby Continuous Prime Standby
Phase 3 3 3 3 3 3
Powerfactor(cosphi) 0,8 0,8 0,8 0,8 0,8 0,8
kVA 1,914 2,295 2,560 2,259 2,636 2,901
kWe 1,531 1,836 2,048 1,807 2,109 2,321
AMPS 2,763 3,313 3,695 2,717 3,171 3,490
GeneratormanufacturerLeroySomer
LeroySomer
LeroySomer
LeroySomer
LeroySomer
Leroy Somer
GeneratormodelLSA52.3L12/4p
LSA52.3L12/4p
LSA52.3L12/4p
LSA52.3L12/4p
LSA52.3L12/4p
LSA52.3L12/4p
skVA@30%voltagedip 4,530 4,530 4,530 5,750 5,750 5,750
Temprise 105°C/40°C 125°C/40°C 150°C/40°C 105°C/40°C 125°C/40°C 150°C/40°C
Connection 4 BAR WYE 4 BAR WYE 4 BAR WYE 4 BAR WYE 4 BAR WYE 4 BAR WYE
Standardfeatures
— Globalproductsupport — Consultfactoryforspecificwarrantyterms — 16V4000dieselengine• 76.3literdisplacement• Commonrailfuelinjection• 4-cycle
— Engine-generatorresilientmounted — Completerangeofaccessories
— Generator• Brushless,rotatingfieldgenerator• 2/3pitchwindings• LeroysomerAREP,excitationwithR449AVR• 300%shortcircuitcapability
— Digitalcontrolpanel(s)• Completemeteringandprotectionsystem• LCDdisplay• TCP/IPconnectionforcustomers
— Coolingsystem• Separateroomforcoolingsystem/verticalsplitcores• Electricallydrivenfans/switchedin2stepsforhigherefficiency
* Note:Airfilterwillcause5%derateinpoweroutput(kWe)andmayalsoaffectfuelconsumption.
Standardandoptionalfeatures
Engine — Aircleaners — Oilpump — Oildrainextension&S/Ovalve — Lubeoilsightglass — (Oilreservoir60literwithautomaticrefilling) — Returnfuelcooler — Fuelcleanerwithwaterseparatorswitchable — Lubeoilmulti-stagefilter — Closedcrankcaseventilation — Air-filter(Heavydutyair-filter) — Jacketwaterpump — Thermostats — Radiator-remotemounted — Electricstartingmotor-24V — Governor–electronicisochronous — Base-formedsteel — SAEflywheel&bellhousing — Batteryrack&cables — Fueloptimized(both50Hzand60Hz)
Digital control panel(s) — Digitalmetering — Engine/generatorprotectionfunctions — CANBusECUcommunications — Multilingualcapability — Programmablecontactoutputs — TCP/IPconnectionforcustomers
Generator * — LeroySomerLSA52,3L12/4R — NEMAMG1-32,IEC60034.1-60034.2andstandardscompliance fortemperatureriseandmotorstarting
— Sustainedshortcircuitcurrentofupto300%ofthe ratedcurrentforupto10seconds
— Self-ventilatedIP22 — Superiorvoltagewaveform — AnalogAVRR449(DigitalAVRD510) — Noloadtofullloadregulation — Brushlessalternatorwithbrushlesspilotexciter — 4pole,rotatingfield — 2bearing,regreasable — Closecoupling — Fullamortisseurwindings — 125%rotorbalancing — ±0.25%voltageaccuracyregulation — 100%ofratedload-onestep — 5%maximumTHDtotalharmonicdistortion
Container — 40’highcubeISOcontainerwithCSCcertification — Rearcontainerdoubledoors — Threelockablepersonnelaccessdoors — 1,500litersdieselfueltank — Externallyroofmountedcriticalgradeexhaustsilencer (storedduringtransportbetweenthesplitcoreradiator)
— Generatorcircuitbreakerwallmountedwithaccessfromoutside — Generatorcircuitbreakerrated3A3,200A3B/D4,000A100kA — 24VDCLEDlightswithbatterybackup
Weights and dimensions
Drawingaboveforillustrationpurposesonly.Donotuseforinstallationdesign.
Subjecttochange.|32310361|Edition01/19|ESM2019-09.
Ratingdefinitionsandconditions
— Standbyratingsapplytoinstallationsservedbyareliableutilitysource.Thestandbyratingisapplicabletovaryingloadsforthedurationofapoweroutage.Nooverloadcapabilityforthisrating.RatingsareinaccordancewithISO8528-1,ISO-3046-1,BS5514,andAS2789.Averageloadfactor:≤85%.Standby50Hzoperatinghoursperyear:Max.500.
— Primepowerandcontinuousratingsapplytoinstallationswhereutilitypowerisunavailableorunreliable.Atvaryingloadforprimepowerratingsornon-varyingloadforcontinuousratings,thenumberofgeneratorsetoperatinghoursisunlimited. A10%overloadcapacityisavailableforonehourintwelve forbothratings.RatingsareinaccordancewithISO8528-1, ISO3046-1,BS5514andAS2789. Averageloadfactor:≤75%(prime)≤100%(continuous).
— Continuouspowerratingsapplytoinstallationswherethegeneratorsetservesasutility.Atconstantload,thenumberofgeneratorsetoperatinghoursisunlimited.A10%overloadcapacityisavailableforonehourintwelve.RatingsareinaccordancewithISO8528-1,ISO3046-1,BS5514andAS2789.Averageloadfactor:≤100%.Operatinghours/year:unlimited.
— ConsultyourlocalMTUdistributorforderatinginformation.
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Weightsanddimensionsarebasedonopenpowerunitsandareestimatesonly.Consultthefactoryforaccurateweightsanddimensionsforyourspecificengine-generatorset.
Sounddata
Sounddataisprovidedat7m(23ft).GeneratorsettestedinaccordancewithISO8528-10andwithinfiniteexhaust.
Unit type Full load - standby Full load - prime Full load - continuous
Powermodule C/F C/F C/F
ProductintendedforuseoutsideoftheUnitedStates.
C/F=ConsultFactory/MTUdistributor
N/A=NotAvailable
System Dimensions (L x W x H) Weight (dry/less tank)
Powermodule 12,203x2,438x2,896mm(480x96x114inch) 32,246kg(71090lbs)
Rolls-Royce Groupwww.mtu-solutions.com/powergen