Power Commander [17-016]
Transcript of Power Commander [17-016]
17-016 www.powercommander.com 09-10KawasakiZ750PCV-1
PARTS LIST
1 PowerCommander1 USBCable1 CD-ROM1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcro1 Alcoholswab1 O2Optimizer
YOUCANALSODOWNLOADTHEPOWERCOMMANDERSOFTWAREANDLATESTMAPSFROMOURWEBSITEAT:
www.powercommander.com
2009-2010 Kawasaki Z750
I ns ta l l a t i on I ns t ruc t i ons
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!
2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
17-016 www.powercommander.com 09-10KawasakiZ750PCV-2
EXPANSION PORTS 1 & 2
OptionalAccessoriessuchasColorLCDunitorAutotunekit.
POWER COMMANDER V INPUT ACCESSORY GUIDE
Map - ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.
Shifter- TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.
Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.
Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.
Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.
ACCESSORY INPUTS
Wire connections:
ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.
NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.
CRANK
ANALOG
SPEED
MAP
MAP
SHIFTER
SHIFTER
USB CONNECTION
17-016 www.powercommander.com 09-10KawasakiZ750PCV-3
1 Removethemainseatandthepassengerseat.
2 Theinstallationcanbedonewithoutremovingthefueltankbutitmaymaketheinstallationeasierbydoingso.
3 MountthePCVtotheinnerrearfenderbehindtheairbox(Fig.A).
4 Routetheharnesstowardsthefrontofthebikealongthelefthandframetube.
5 Unplugthestockwiringharnessfromeachofthe4injectors.
Figure C only shows the #3 and #4 injector. You will need to also remove the harness from #1 and #2.
6 PlugthePCVwiringharnessin-lineofthestockharnessandinjectors(Fig.C).
PCVharness:
ORANGE-cylinder#1(left)
YELLOW-cylinder#2
GREEN-cylinder#3
BLUE-cylinder#4(right)
FIG.A
FIG.C
Remove
Ground wire
FIG.B
Unplug
Unplug
17-016 www.powercommander.com 09-10KawasakiZ750PCV-4
7 LocatetheThrottlePositionSensorconnector(Fig.D).
This connector is located on the right hand side of the throttle bodies and is GREY in color.
8 UsingthesuppliedPosi-tapattachtheGREYwireofthePCVtotheYEL/WHTwireoftheTPSharness.
This connection can be made further up the harness to make it less noticable if desired.
FIG.D
9 AttachthegroundwirefromthePCVtothestockgroundwirenexttothethermostathousing(Fig.E).
10 Reinstallfueltank.
FIG.E
Wire tap
TPS
Ground
11 Removetheframecoversontherighthandside(Fig.F).
FIG.F
Remove
Remove
17-016 www.powercommander.com 09-10KawasakiZ750PCV-5
12 LocatethestockO2sensorconnection.ThisisaBLACK4pinconnector.
13 Unplugthisconnection(Fig.G)andconnecttheDynojetO2Optimizerin-lineofthestockO2sensorandstockwiringharness.
14 SecuretheO2Optimizertototheairboxusingthesuppliedvelcro.
15 Reinstallthecovers.
Speed input-PINKwireofspeedsensor.Locatedonenginecaseabovethefrontsprocketcover.
Temperature input-BLUE/WHTwireoftempsensoronthermostathousinglocatedunderfueltank.(seeninFigureE).
• TheO2Optimizerforthismodelcontrolstheclosedlooparea.Donotadjustvaluesintheclosedlooparea(highlighted).TheOptimizerisdesignedtoachieveatargetAFRof13.6:1inthisarea.IfadifferentAFRisdesiredcallDynojet.
• OntheZ750theclosedloopareaisonlyactivein5-6thgears.ForbestperformanceitisrecommendedtocalibratethePCVforgearposition.
FIG.G
Unplug
FIG.H