POWER AT WORKAROUND THE WORLD - Deutsche Messe...

POWER AT WORK AROUND THE WORLD

2006Kawasaki Precision Machinery (China) begins production of hydraulic pumps at a new plant in Suzhon.

2005New steering gear factory is opened through Flutek Co. Ltd. in Korea, which becomes a KPM majority-owned subsidiary.

2004Established KK Hydraulics Sales (Shanghai) Ltd, jointly with Kayaba Industry Co. Ltd.

2002Established Kawasaki Precision Machinery Ltd. seperating from Kawasaki Heavy Industries, Ltd.

1999Commenced sales of electro-hydraulic hybrid systems.

1998Certified by DNV (Det Norske Veritas) to conform to the ISO 14001.

Won the prize of Special Award for TPM Achievement.

1997Sales license agreement about multi-stroke motor with Poclain Hydraulic s.a. of France.

Developed and commenced sales of 130t twin type hydraulic deck cranes.

1996Developed and commenced sales of pumps (K4V) and motors (DNB) for HST.

1994Established Precision Machinery Division in Kawasaki Motors Corp. U.S.A.

Certified by DNV to conform to the ISO 9001.

1993Distributorship agreement of cartridge valve with Sun Hydraulics Corporation in USA.

Won the Prize of PM Excellent Plant Awards.Established Kawasaki Precision Machinery (UK) Ltd. and commenced production of Staffa motors in the UK.

1992Commenced sales of swash-plate type axial piston pumps for general industrial machinery (K3VG Series).

1989Started TPM activity.

1986Seperated Service Dept. and established Kawasaki Hydraulics Co. Ltd.

1968Established and relocated Nishi-Kobe Works and started Hydraulic Machinery Divisions.

1964Started producing and selling hydraulic control valves.

1963Started producing and selling low-speed, high-torque, radial piston motors.

1962Production and sales of bent-axis type axial piston pumps/motors.

1950Production and sales of gear pumps.

1936Started producing and selling screw pumps.

1924Completion of an electro-hydraulic steering gear.

1916Began work on Hele-Shaw type radial piston pumps at Marine Machinery Works

(now Kobe Works), formerly Kawasaki Dockyard.

KAWASAKI . . . A C O R P O R AT E T I M E L I N E

Around the world… in virtually every area of construction, marine and manufacturing industry, Kawasaki Precision Machinery is a reliable provider of superlative power and control solutions. These are a result of KPM’s many years of experience, the depth of our resources and the harnessing of the latest in hydraulic and electro-hydraulic technology.

Wherever there is a need for lifting, pumping, moving, steering, winch controlling or regulating… you will find KPM equipment working effectively and meeting the demanding needs of our customers.

Our background is extensive and our technical know-how is comprehensive. Producing hydraulic machinery over a century, we have never stopped

expanding our expertise or pursuing innovation and improvement in technology whilst producing world-leading products.

The range of our products spans a wealth of critical applications… from hydraulic pumps and motors, to valves and controllers… and to advanced mechatronic solutions for stabilising, ventilating and testing. We are widely regardedas marketing leaders in noise and vibration reduction and also in high-pressure pumping.

Above all else, we are committed to providing our customers with outstanding service and products that consistently deliver best-in-class performance across a broad range of requirements. That means: dependably, cost effectively and with minimal maintenance.

KAWASAKI PRECISION MACHINERY...

A CONCISE HISTORY

YOUR GLOBAL PARTNERWith production facilities in the UK, Japan, China and Korea and a sales and service network extending across the world, KPM is your worldwide partner in power and control.

3POWER AT WORK AROUND THE WORLD

KAWASAKI PRECISION MACHINERY LTD.

The headquarters of Kawasaki Precision Machinery is in Japan and is the centre of our global business activities.

Located to the east of Kobe and north of Akashi, it is the largest factory of its type in the country. The plant features our unique Kawasaki Production System, which combines short lead times with efficient manufacturing techniques.

Det Norske Veritas (DNV) has certified the facility as conforming to the international ISO9001 quality and ISO14001 environmental standards.

KAWASAKI PRECISION MACHINERY (UK) LTD.

Formed in 1994, Kawasaki Precision Machinery (UK) Ltd. is the manufacturing, sales and marketing base that serves Europe, India, the Middle East, Africa and Australia.

Based at Plymouth in Devon, the factory is a highly automated manufacturing facility that covers 68,000 square metres. It produces a wide range of products including K-series pumps and Staffa motors and serves as the nerve centre for a network of more than 40 distributors in over 20 countries.

KAWASAKI PRECISION MACHINERY OF AMERICA

Kawasaki Precision Machinery of America is situated in the industrial city of Grand Rapids, Michigan. It is a division of Kawasaki Motors Corporation USA and a well-established centre for sales and servicing of KPM products all over North and South America.

The wide range of products sold and supported includes Staffa motors and hydraulic equipment for industrial machinery, plastics moulding and forestry applications.

PRECISION AT WORK AROUND THE WORLD


KAWASAKI GLOBAL LOCATIONS

CSIC/Wuhan Marine Machinery Plant

Kawasaki Precision Machinery (UK) Ltd

Flutek, Ltd.

KK Hydraulics Sales (Shanghai) Ltd

Shanghai Chuan Jin Hydraulic Component Repair & Service Co. Ltd.

Kawasaki Precision Machinery Ltd

Tapia Office

Jakarta Office

KHI (Singapore) Pte. Ltd.

Huala Lumur Office

Bangkok Office

KHI (H.K.) Ltd

Shanghai Office

Seoul Office

Beijing OfficeKHI (U.K) LtdKHI (Europe) B.V.

Kawasaki Precision Machinery of America Division of Kawasaki Motors Corp. U.S.A

KHI (U.S.A) Inc. Houston Branch

KHI (U.S.A) Inc

Kawasaki do Brasil. Indstria e Comercio Ltda

HYDRAULIC COMPONENTSAXIAL PISTON PUMPS

Kawasaki hydraulic pumps lead the world in providing high pressure, low noise and compact solutions to meet the most demanding applications.

AXIAL PISTON PUMPS

Ever since the introduction of axial piston pump technology in Germany in 1962, Kawasaki’s ongoing research and development programme has resulted in an ever-increasing range of products.

Our current K3V series is accepted as the world standard for a reliable mobile power source with excellent integrated control functions and easy maintenance. Building from this strong base we have now developed the K3VG, K3VL, K5V and K7V series to further extend the range of potential applications.

K3V/K5V/K7V SERIESSwash plate type axial piston pumps

Our highly valued pumps inworld-wide construction

machinery markets, offering high reliability and a consistent

production record.

Displacement: 63 x 2 – 280 x 2cm3

Rated pressure: 34.3 MPaPeak pressure: 39.2 MPa

K3VL SERIESSwash plate type axial piston pumps

Pumps for construction and industrial machinery with load-sensing and pressure compensation as the basic

control functions.

Displacement: 45 - 200cm3


K3VG SERIESSwash plate type axial piston pumps

Pumps for industrial machinery with open circuits.

Displacement: 63 – 560cm3


K3SP SERIESSwash plate type axial piston pumps

Compact double pump for mini-excavators and other industrial

vehicles.

Displacement: 2X36cm3Rated pressure: 29.4 MPaPeak pressure: 31.4 MPa

K3VLK3VLB

MANUFACTURING TIMELINE

BENT AXIS TYPE AXIAL

PISTON PUMPS

SWASH PLATE TYPE AXIAL

PISTON PUMPS

SCREW PUMPS

KV

60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06

G

NB

LVP

AX

4V

NV K3V K3SP

K3VG

K4V K5V

B4 B6K3VL

F L


HYDRAULIC COMPONENTS/ SCREW PUMPS & PRECISION GEAR PUMPS

Incorporating up-to-date technology, Kawasaki has been developing many original products. We are proud of playing an active role in the field of ‘control’ in the Mechatronics era.

KAWASAKI ECO SERVOElectro-hydraulic control system

Displacement: 22 - 140cm3Rated pressure: 32 MPaPeak pressure: 35 MPa

K3VG-ILISElectro-hydraulic servo regulator

Controls the speed of rotation to provide highly accurate flow control for high pressure, high capacity pumps. Reduced noise emissions from the actuator is another feature of this energy

efficient solution. This electro-hydraulic servo regulator controls the tilting angle of our L-series hydraulic pumps using a low

voltage electrical input signal.

ILIS is a proportional-valve regulator offering increased tolerance to contamination. The adoption of feedback

control by sensing the tilt angle of the swash plate provides improved accuracy and highly responsive control.

Displacement: 63 – 560cm3


PRECISION GEAR PUMPS

Kawasaki developed its original precision gear pumps for the production of viscose rayon in 1948, and has used all the experience gained since then in creating our current range for applications within and beyond the man-made fibres industry.

Our precision gear pumps provide improved liquid metering and transfer processing, while meeting customer demands for energy saving, high speed and compact designs.

Construction Features

1. High volumetric efficiency results in stable output flow despite fluctuations in pressure and / or viscosity.

2. Durability is enhanced by careful selection of pump materials and best-fit heat treatments.

3. Huge variety of designs to cover many specific applications.

SCREW PUMPS

Our expertise in screw pumps dates back to 1936, since then we have developed an increasingly capable range covering displacements from 2 L/min to 23,000 L/min.

Kawasaki screw pumps are suitable for lubrication fluids, oil, high viscosity liquids and mechanical oil systems as well as for applications in hydraulic systems where they dominate the hydraulic elevator market in Japan.

Construction Features

1. Hydraulic fluid flows smoothly and quietly in an axial direction, with no sharp pressure fluctuation.

2. Careful design ensures virtually no pressure pulsation throughout every revolution.

3. Auto-rotation of the idler rotor keeps friction forces to the minimum, resulting in very low wear and a long service life.

Steady continuouscontrol

Dispenser Wide range of size applications

Precision gear pumpsfor sealing robot

Sleeve /Idler rotor /Power rotor

Hydraulic pumps forpower station

4Y series Screw Pump

Screw pumps forfuel oil services

M3X SERIESSwash plate type axial piston motors

Motors with a good self-priming capability and high starting

efficiency.

M3B SERIESSwash plate type axial piston motors

Motors with excellent low speed characteristics and high-speed function having common rotary

components with M3X.

M2X/M5X-RG SERIESSwash plate type piston motors with

reduction gears

Displacement 4,625 through 5,743cm3, these are compact

designs specifically used in swing operation of cranes.

Displacement: 597-5,743cm3

Rated pressure: 15.7 MPaRated speed: 66-115 min1

M2X/M5X SERIES

Motors with a built-in mechanical brake, relief valves and

make-up valves for applications to swing operation of

construction machines.

M3X/M3B-RG SERIESSwash plate type axial piston motors

with reduction gears

M3X/M3B motors with reduction gears. Displacement 22,226cm3

type is designed for swing operation of cranes.

Displacement: 894-22,226cm3

Rated pressure: 20.6 MPaMax speed: 90-150min1

M5X/MX-RG SERIESSwash plate type axial piston motors.

Axial Piston Motors with reduction gears for swinging

operation of cranes.

Displacement: 4,630-22,200cm3Rated pressure: 23.0 MPaRated speed: 10-40 min1

Revolutions in hydraulic motors always begin with Kawasaki and our current range includes everything we know about improved functionality and enhanced reliability.

AXIAL PISTON MOTORS

The Kawasaki MX/MB series is the acknowledged leader for construction and industrial machinery. Now the M3X/M3B takes things even further by extending the speed range at both ends of the scale, while the new M5X series offers a more compact version of the M2X series on which it is based and are ideal for use in construction machinery.

With or without reduction gears, Kawasaki axial piston motors are the perfect choice for swing or travel power in construction machines and industrial vehicles.

Displacement: 195-800cm3

Rated pressure: 29.4 MPaMax. speed: 1,200-1,900 min1

Displacement: 95-800cm3/min.93-267cm3

Rated pressure: 29.4 MPaMax. speed: min:1,200-1,900 min1/

max: 1,500-2,900 min1

Displacement: 22-210cm3

Rated pressure: 20.6-32.4 MPaMax. speed: 1,400-2,500 min1

HYDRAULIC COMPONENTS/ AXIAL PISTON MOTORS

M3B SeriesSwash plate type axial

piston motors


HYDRAULIC COMPONENTS / RADIAL PISTON MOTORS

HMB SERIESFixed displacement type

Low speed, high torque radial piston motors.

Displacement: 50-11,600 ccRated pressure: 25 MPaSpeed range: 1-500 rpm

HMC SERIESDual-displacement type

Low speed, high torque radial piston motors.

Displacement: 00-5,326 ccRated pressure: 25 MPaSpeed range: 1-1000 rpm.

HR SERIESRotary actuator

The Kawasaki rotary actuator dispenses with cumbersome

linkages by creating reciprocating rotary motion through an arc of up to

280 degrees of total travel.

Rated Torque: 266 - 4,805 N.mRated pressure: 13.7 MPaShaft Rotation: 1.7(100) - 4.9(280)

rad.(deg)

Revolutions in hydraulic motors always begin with Kawasaki and our current range includes everything we know about improved functionality and enhanced reliability.

LOW SPEED, HIGH TORQUERADIAL PISTON MOTORS

Developed in the United Kingdom, Kawasaki’s Staffa motors in the HMB/HMC/SX/SB/HMKB/HMKC series have now earned a worldwide reputation for highly reliable, low maintenance motors that combine low speed with high torque.

New developments include the HPC (high power) and HP350C (high pressure) series of Staffa motors.

K3VLK3VLB


SWASH PLATE TYPE AXIAL

PISTON MOTORS

MOTORS WITH

REDUCTION GEARS

RADIAL PISTON MOTORS

60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06

SX

DNB

SBNB

SXRG DX

M2X M3X

HMKB/HMKC

M3B M5X

MS/MK

HMC SERIESDual-displacement type

HYDRAULIC COMPONENTS / VALVES

Kawasaki hydraulic valves offer an open and shut case for excellence in control. Incorporating the latest technology they are playing a leading role in the emerging era of mechatronics.

K3VLK3VLB


VALVES FOR CONSTRUCTION MACHINERY

AND INDUSTRIAL VEHICLES

60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06

KMX PVMW KTEM KMC KORDE5K KMS


HYDRAULIC COMPONENTS / VALVES

MW SERIESMultiple control valves

Sectional type multiple valves with several directional valves in

one unit.

Max pressure: 34.3 MPaMax flow: 240-350 L/min

KMX SERIESMultiple control valves

Monoblock type multiple control valves that synthetically control

actuators of excavators.

Max pressure: 34.3 MPaMax flow: 130-360 L/min

KMS SERIES

Multiple section load-sensing type control valve designed to

systematically control actuators.

Max pressure: 35 MPaMax flow: 100-240 L/min

KTEM SERIESProportional control valves for farm machinery

Valves to control the flow rate into and from actuators by

controlling the input currents for the solenoids irrespective of the

working pressure.

Max. pressure: 20.6 MPaRated flow: 15-60 L/min

KDRDE5KProportional pressure-reducing valve

Valves mostly suitable to control pilot circuits in industrial vehicles

operated outdoors.

Max. supply pressure: 8.8 MPaMax. back pressure: 1 MPaRated flow: 10 L/min

KMC SERIESProportional multiple control valves

Sectional type proportional multiple valves operated by electric signals applicable to

various machinery.

Max. pressure: 24.5 MPaRated flow: 70 L/min

RCV SERIESPilot valves

Pressure reducing type pilot valves with a built-in damper

developed for travelling operation of excavators.

Inlet pressure (max.): 9.8 MPaOutlet pressure: 0-4.4 MPaRated flow: 10 L/min

PV SERIESPilot valves

Pressure-reducing type pilot valves to control spools of multiple valves and simultaneously the tilting angle

of variable displacement pumps and auxiliaries.

Inlet pressure (max.): 6.9 MPaMax. back pressure: 1 MPaRated flow: 10-20 L/min

TH40P SERIESPilot valves

Bank type pilot valves able to increase or decrease the number of valves as required and suitable for

industrial vehicles such as cranes or wheel loaders with detent attachable.

Inlet pressure (max.): 9.8 MPaOutlet pressure: 0-4.4 MPaRated flow: 20 L/min

Kawasaki Precision Machinery (UK) LtdErnesettle, PlymouthDevon, PL5 2SA, UK

Tel: +44 1752 364 394Fax: +44 1752 364 816

Email: [email protected]: www.kpm-eu.com

Kawasaki Precision Machinery of AmericaDivision of Kawasaki Motor Corp. U.S.A5080 36th Street, S.E. Grand RapidsU.S.AMI 49512

Tel: 01 616 949 6500Fax: 01 616 975 3103

Web: www.kawasakipmd.com

Kawasaki Precision Machinery LtdTokyo Office, World Trade Centre Building4-1 Hamamatsu-cho2-chome Minato-KuTokyoJapan

Tel: 00 81 3 3435 6862Fax: 00 81 3 3435 2023

Web: www.khi.co.jp/kpm/

ISO 9001CertificationNo. 891150

ISO 14001CertificationNo. 0772945

POWER AT WORKAROUND THE WORLD - Deutsche Messe...

Documents

Transcript of POWER AT WORKAROUND THE WORLD - Deutsche Messe...