Post-harvest Equipment from IITA Post-harvest Equipment from - Processing... · 2017. 4. 20. ·...

FoodNet | Agro-enterprises | Processing equipment http://www.foodnet.cgiar.org/agro_ent/process/Process.htm

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Post-harvest Equipment from IITA | Post-harvest Equipment fromINPHOTransportation equipmentIn-Field Cart (Trailer Type)Modified Wheel BarrowIRRI type 2-Wheel Tractor with trailerHarvesting EquipmentApron-type HarvesterKnapsack/Backpack-type HarvesterPeeling ToolsCassava Peeling Tool (Peeler)Cassava Peeling tool (Indian Technology)Fermentation and Dewatering EquipmentFermentation RackDouble Screw PressJack PressSingle Srew PressGrating and Chipping Equipment for roots and tuber ProcessingManual Operated EquipmentNail GraterTin GraterManual Disc GraterManual Drum GraterManual Chipper NigeriaManual Chipper & Slicer with flywheelManual Slicer UgandaPedal Driven Slicer & ChipperPower Driven EquipmentChipping Machine Nigeria, PEUGrating & Chipping Machine (Single Power Drive), PEUMK 1 Power Grater, PEUMK 2 Power Grater, PHMK 3 Power Grater, PHMK 4 Power Grater, PHStarch Grater/Wooden Construction, PHShelling, Threshing and Stripping EquipmentFlail Thresher, PEUMaize Sheller (Manually Operated), PEUMaize Sheller (Manually Operated), PHHSMaize Sheller (Atlas type), PHHSIRRI-type multi-crop Treshing machine (type 1) PHHSIRRI-type multi-crop Treshing machine (type 2) PHHSPower Maize Sheller (PHHS)Hand cranked Groundnut shellerHand cranked Ginger splitting machineStripping Equipment, PEUMechanical Tresher, PEUMechanical Tresher, PHHSHuller/Decorticator, PEUMilling and Grinding EquipmentGrain Polisher (Abrasive Type), PEUGrain Polisher (Auger Type), PEUGrinding Machine (Manually-Operated), PEUGrinding Machine (Abrasive Type for Wet Grinding), PEUGrinding Machine (Impact Type for Dry Grinding), PEUArcadem Milling Machine, PHGroundnut Blender, Electric Driven, PHDrying Equipment

FoodNet | Agro-enterprises | Processing equipment http://www.foodnet.cgiar.org/agro_ent/process/Process.htm

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Drying EquipmentBiomass-heated natural convection crop dryerBiomass-heated flatbed grain dryer Hybrid tunnel dryerPortable home use solar dryerStorage StructuresBrick Silo Maize Crib GranaryBinsCylindrical Dryer/Storage CribFryers and StovesGari Fryer (Single Row Double Pan), PEUSawdust-fired Stove, PEUKerosene Burner/Stove, PEUSifting, Cleaning and Sorting EquipmentGrain Cleaner and Sorter, PHHSGrain Cleaner and Sorter (Manually Operated), PEUBagging Stand, PEUBran Separator PEUStarch Sifter (Bucket Type), PEUOil Processing EquipmentRAM-32 Oil Press, ATUCAMARTEC BP-30 Oil Press, ATUOil Press (Screw Type), PEUOil Extractor (Centrifugal Type), PEUPalm Oil Digester , PEUOverview of all Construction Drawings

Information and illustrations provided by:PEU - Post-harvest Engineering Unit IITA, Ibadan, Nigeria ESARC- Post-Harvest Group IITA, Kampala, Uganda PHHS - Post-Harvest Handling and Storage Project, Kampala, Uganda ATU - Appropriate Technology Uganda, Kampala, UgandaAll equipment listed above is linked with a product page containing technicaldetails and in some cases links to construction drawings, sketches or additionalpictures. If you have new or additional informatoin please do not hestiate tocontact us as we would like to add more appropriate PH Equipment andTechnologies in this Directory. Please send your illustrations and technicaldetials of useful PH equipment, comments or relevant experiences to:[email protected].

Cassava power grater Mk3Cassava mash pressesPower chipper 3.5 Hp engineArcedem hammer millStarch processing the grater

FOODNET-Projects funded http://www.foodnet.cgiar.org/equipment/intermech_cassava.htm

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Cassava: Manual Chippers, Motorised chippers, Motorised graters andpresses, Drying facilities for cassava chips

MANUAL CHIPPERS

Manual table model cassava chipper. Output up to 100 kg/hour if mounted on atable or frame. This model above is fitted with bushes as bearing; improved

models do use bearings.

Manual operated chipper (stand model). This model can be easily upgraded to amoterised chipper. This model provides more stability and is therefore easier to

operate.

Contacts:Mr. P. Chisawillo (Director)Factory: Kihonda Industrial Estate (Dodoma Road)P.O. Box 1278, MorogoroPhone: (255)-23-2604791 Cell: (255)-741-771182Fax: (255)-23-2604196Email: [email protected]

Manufactures of small scale agro-processing equipment inthe RegionUganda TanzaniaTonet Enterprise Intermech EngineeringJBT Engineering Pamba EngineeringAfritech Uganda

FOODNET-Projects funded http://www.foodnet.cgiar.org/equipment/intermech_cassava_mot_chi...

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MOTORISED CHIPPERS

This model is ideal for farmers/womengroups in rural areas (like here in Rufiji

District, Coastal Tanzania). Capacity: up to700kg/hour of fresh roots

Large scale moterised chipper. This modelwas developed for larger roots. The unit isdriven by a 3.5 Hp Petrol engine.

FOODNET-Projects funded http://www.foodnet.cgiar.org/equipment/intermech_cassava_mot_grat...

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MOTERISED GRATERS AND PRESSES

Modified power grater for the processingof bitter cassava cultivars. A press isneeded to dewater the juice out of theroots (see above)Intermech can also provide you with finestarch graters using wooden drums(Vietnam design)

FOODNET-Projects funded http://www.foodnet.cgiar.org/equipment/intermech_cassava_drying_fa...

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DRYING OF CASSAVA CHIPS

Good drying facilities are essensial forprocessing high quality cassava chips.Raised racks can be used to minimise therisk of soil and dust contaminiation. Theracks above are fitted with sun shadingnets in order to maximise the dryingspeed. Other materials as sisal cloth orplastic can be used depending ofavailiability and cost price of material.

FoodNet | Agro-enterprises | Processing equipment | Manual processin... http://www.foodnet.cgiar.org/agro_ent/process/Trans_3.htm

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IRRI type 2-wheel Tractorwith trailer

ApplicationPotential

Rural transport as part of a completepackage including a maize shellerpowered by the tractor engine and amouldboard plow for soil tillage. It canalso provide power to an irrigationpump.

Capacity Carries 5-8 bags (60 kg/bag) of cobmaize and two passengers or 500 kg ofbagged shelled maize.

Target client Small- and medium scale commercialfarmers

Advantage Push and pull type,Easy loading and unloading,Lightweight and balance load for easymanuever,Carrying bucket can hold water

Disadvantage Is not recommended for highwaytransportHigh investment cost

Repair andMaintenance

Regular engine check-up and greasing ofbolts and shafts.

Estimated cost Tractor with 5.5 hp Petrol engine: US$1500Trailer alone: US$ 400Mouldboard plow: US$ 165

Market potential/ Status

Several units have been built and soldby a local workshop in Kamapala anddemonstrated throughout the country.Mid 2000 the equipment was


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Mid 2000 the equipment wasdemonstrated and tested with wheatgrowers at Mount Elgon (Kapchorwadistrict) to assist them with harvestingand treshing activities

Informationprovided by:

Post-Harvest Handling & Storage Project(PHHS)

Manufactured by: JBT Engineering, Mr. Baljit Singh,Makere Road, P.O. Box 11091, Kampala,Phone: (256)-77- 502709/532861


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Modified Wheel-barrow


For any type of load (farm supplies,etc.),Fetching water

Capacity Loads up to 500 kg per batchTarget client Household LevelAdvantage Push and pull type,

Easy loading and unloading,Lightweight and balance load foreasy manuever,Carrying bucket can hold water

Disadvantage n.a.Repair andMaintenance

Washing and drying after use

Estimated cost n.aMarket potential/ Status

n.a

Informationprovided by

Post-Harvest Engineering Unit, IITA- Nigeria

Drawings Technical DrawingComments -


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In-Field Cart (Trailer Type)


For any type of load even on ruggedterrain

Capacity Loads up to 1000 kg (1 ton)Target client Household/ Farm-Market TransportAdvantage Pull and push-type,

Wheels can be changed depending onload capacity, easy loading andunloading, Can be used uphill and downhill; tyrebrakes can be installed for use in steepterrain, Cart floor removable for easy repair andmaintenance,Easy to maneuver.

Disadvantage n.a.Estimated cost n.a.Market potential/ Status

n.a


Post-Harvest Engineering Unit, IITA -Nigeria

Illustrations Technical DrawingComments -

FoodNet | Agro-enterprises | Processing equipment | Manual processin... http://www.foodnet.cgiar.org/agro_ent/process/Harv_2.htm

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Knapsack/Backpack TypeHarvester

ApllicationPotential

Recommended for use with in-fieldcarts,For harvesting maize and sorghum

Capacity 20 to 30 kg of grain per loadingTarget client Household LevelAdvantage Allows convenient field movement

reducing harvesting loss by oversight,Reduces harvesting time by 30%,Lightweight,Simple construction of roundbar frameand cloth bag


Mending worn out parts,Tightening bolts and nuts

Cost n.aMarket potential/ Status

n.a



Illustrations Technical Drawing Backpack typeharvester 1 Technical DrawingKnapsack type harvester 2

Comments -

FoodNet | Agro-enterprises | Processing equipment | Manual processin... http://www.foodnet.cgiar.org/agro_ent/process/Peel_1.htm

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Cassava Peeling Tool (Peeler)


Peeling Cassava

Capacity Up to 30 Kg/hour depending onexperience

Target client Household LevelAdvantage Simple, can be fabricated locally,

Uniform peeling,Minimum peeling loss,Easy grip providing maximum safety, Applicable for peeling varying sizes ofCassava


Washing and drying after use

Cost n.aMarket potential/ Status

n.a



Illustrations Technical DrawingComments

FoodNet | Agro-enterprises | Processing equipment | Manual processin... http://www.foodnet.cgiar.org/agro_ent/process/Press_2.htm

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Double Screw Press


Multi-Purpose Batch type press forcommercial scale operation,Dewatering Cassava pulp for 'Gari',Palm Oil extraction

Loading capacity 200 to 350 kg, or up to 5 bags per batchRate ofdewatering

Pulp initial moisture of 70-80% reducedto 40-50% in 4 hours

Oil ExtractionRate

1.5 Liter per kg; or 300 liter per batch

Target client Small-scale commercial userAdvantage Improves compressive force with less

strain to press structural frame,Adjustable press bar allows varyingloading capacity,Movable; base construction needs nospecial footing design,Tiltable for ease of cleaning anddraining; or for collection of expelledwater or oil

Disadvantage Screws can be difficult to obtain andexpensive


Washing,Greasing screws

Cost US$ 250-300 depending on costs ofsrews (Uganda)


Dependent upon grater sales, 8 sold,more in production (Uganda)




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provided by NigeriaIllustrations Technical Drawing

Press in action at Namulonge,Uganda

Comments -


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Jack Press

Purpose Multi-Purpose Batch type press forcommercial scale operation,Dewatering Cassava pulp for flour,Extraction of all kind of oil products

Capacity Up to 100 Kg of wet product per batch(10-15 min/batch)

Target client Small-scale commercial userAdvantage Easier to operate,

Movable as a wheel-unit can be attachedfor transporting it to the field Greater sideways stability due toimproved design,Provision to transport the press easywith wheels.

Disadvantage Relatively heavy construction, Durability of hydraulic jack; sealsproofed to be weak and thereforealternative pressing defice is required(e.g. "Tanyaika" Jack used for lorries orscrew)


Washing

Cost Frame with wooden grids: 150-180US$(Uganda)


Currently in use various processingcentres in Uganda


Post-harvest Group ESARC/NPHP,Uganda


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....You are here: >Home >Agro-enterprises > Processing equipment >Single Screw Press

Single Screw Press

Purpose Multi-Purpose Batch type press forcommercial scale operation,Dewatering Cassava pulp for flour,Extraction of all kind of oil products

Capacity Up to 100 Kg of wet product per batchTarget client Small-scale commercial userAdvantage Easy to operate,

Movable as a wheelunit can be attachedfor transporting it to the field Greater sideways stability due toimproved design,Provision to transport the press easywith wheels.

Disadvantage Relatively heavy construction, Still need to lower the srew as thehandle is too heigh for operator


Washing

Cost Frame with wooden grids: 160 - 200 US$Market potential/ Status

Currently a few prototypes are undertest and used in Uganda and Tanzania

Picture Press on wheels to easetransportation The same wheel unit can be used totransport grater equipment.Press in use by Power Foods, Dar es

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SalaamInformationprovided by

Post-harvest Group ESARC/NPHP,UgandaSARRNET Tanzania

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FoodNet | Agro-enterprises | Processing equipment | Manual processin... http://www.foodnet.cgiar.org/agro_ent/process/Grat_4.htm

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Manual Drum Grater

Purpose Grating for detoxification bitter cassava& flour production

Output 15-25 kg/hrTarget client Household processingAdvantage Simple construction, durable, ease of

actionDisadvantage Slow, tediousCost US$ 40Market potential/ Status

None, (design closed)

Informationprovided by Post-harvest Group ESARC/PH, Uganda


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Manual Slicer / Chipper

Purpose Slicing root and tuber crops; Cassava,Yam, Potato, Sweet Potato, Ginger, andalso Plantain

Output Up to 200 Kg per hourTarget client Household & Small-scale commercial

processingAdvantage Cheaper, lighter, mobile, range of discs,

possibility to adjust space betweenhopper and disc, can be constructed with2 dics (slicing and chipping)Simple to operate and much highercapacity than cutting by hand

Disadvantage Needs support frame or can be mountedon table/stand

Cost US$ 45-$ 60 (without frame)Market potential/ Status

Varoious companies in Uganda andTanzania have adopted this model (bothas slicer and/or chipper) andmanufacture now the model oncommerical level.Chipping discs are currentlymanufactured by Tonet in Kampala (7US$/disc)


Post-harvest Group ESARC/PH,Uganda

Pictures ofdifferent modelsof variousmanufactures

SAIMMCO Soroti, Uganda(blue model with one metal discwith 2 knive blades) Tonet, Kampala, Uganda(chipper on stand with fly wheel)(older model slicer)J.B.T.-Mr. Baljit Singh, Kampala,Uganda(tabel model)Reliable Motor Works Service Ltd, Mr. Lucas Kimosola, Dar es Salaam,Tanzania

Mushi, Kariakoo, Dar es Salaam,


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Mushi, Kariakoo, Dar es Salaam,Tanzania(in action ) ( front view ) Latest model developed by IITA PEUNigeria(semi-finished model) (front side ofwheel)

Post-harvest Equipment from IITA Post-harvest Equipment from - Processing... · 2017. 4. 20. ·...

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