Pos-E-Kon - Cesco.com · 2019. 2. 4. · Pos-E-Kon™ Pos-E-Kon Insert Selector Chart 6 S — Screw...

Pos-E-Kon™

Table of Contents

Pos-E-Kon TM 3

Russellstoll ®—DuraGard ®/FSFD 105

Russellstoll ®—UniGard TM 77

3

POS-E-KONTM

Pos-E-Kon™

Table of Contents

A 10A 3/4, 10, 16, 32 16, 17

B 16A 6, 10, 16, 24, 32, 48 18-21

C 35A 6, 12 22, 23

D 10A 7/8, 15, 25, 40, 50, 64, 80, 128 24-27

DD 10A 24, 42, 72, 108, 144, 216 28-31

K 16A/80A 8 + 4, 16 + 8 32, 33

V 16A 3, 6, 10, 16, 20, 26, 32 (all +2) 34-37

T 16A/200°C 6, 10, 16, 24 (200°C) 38, 39

M Spec Modular 40-50

FAQs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4The System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Insert Selector Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 7Hood and Base Housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Using the Catalogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13Catalogue Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Series Locator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Reference and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Fiber Optic Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Series Amperage Contacts + G Page@ 600VAC

Pos-E-Kon™

Frequently Asked Questions

4

Answers to the Questions Most FrequentlyAsked by Users of Pos-E-Kon Connectors

International Standards, Worldwide Use

How?

Why?

Rectangular Circuit Interconnections• Best use of space for multiple contacts in heavy

duty housings.• Easy to assemble with many different insert options.• Best fit for easy access in panels, machinery,

and enclosures.• Sealed connector with quick disconnect handles.• Wide variety of circuit possibilities from standard

items.• Solid or stranded wire in fixed or portable

applications.

Who? • Machine tool OEMs.• Material handling equipment OEMs.• Robotics systems OEMs and installations.• Packaging machinery OEMs and facilities.• Control panels and PLC systems.• Molding, assembly, or line machinery OEMs

and facilities.• Construction, mining, and welding apparatus.• Carnival applications.

What? • Servo controls.• Sensing and feedback loops.• Conveyor and process controls.• Low power, DC, or logic systems.• Combination power systems and other circuits.• Modular controls including fiber-optics connections.

Where? Worldwide agency approvals and applications• DIN VDE 0627/86, 0110/02.79, and 0110-1/04.97.• IEC 60.664-1, DIN/IEC 512.• UL recognized (E215386) and CSA certified • Protection classes IP44 through IP65 per IEC 529.• Component use in CE marked equipment OK per

IEC Council Directive July 1999, 73/23/EEC.

• Available from Thomas & Betts–Pos-E-Kon authorized distributors.• For sales and service, contact your Thomas & Betts Regional Sales Office. Refer to back cover for

contact information.

5

Pos-E-Kon™

The System

POS-E-KONTMAs Easy As 1. 2. 3. 4.

1. Hood• Separable housing for inserts.• Top or side conduit/wire entry.• Standard locking posts, dual or single.• Locks to Panel Base, Box Base or in-line

Coupler Hood

2. Base Housing (or Coupler Hood)• Surface wall mount box base (shown).• Panel Base for through-panel access.• Coupler Hood mating for portable use.• Single or dual “Lever” locking.

3. Male Insert• Male contact carrier body.• Screw terminal contacts (pins with wire

protection saddles) or crimp terminatedpins.

4. Female Insert• Female contact carrier.• Screw terminal contacts (sleeves with

wire protection saddles) or crimp terminated sleeves.

The Basic System: How to Build for an ApplicationStep 1 —Maximum voltage and amperage requirements (300V or 600V classes, 10-80 amps).Step 2 —Number of contacts or circuits needed.Step 3 —Choose wire termination style; screw terminal or crimp contacts. Select series from charts.Step 4 —Base (or Coupler) and Hood construction/mating selection per series (single or double levers).

HOOD

BASE (OR COUPLER HOOD)

MALE INSERT

FEMALEINSERT

CABLE ENTRYWITH FITTING

CABLE ENTRY WITH FITTING

DIN Standard Configurations

• Most inserts and housings are interface compatible with other DIN standard lines.

• Pos-E-Kon construction includes standard NPT conduit adapters for hoods and bases, with manyoptions available. DIN standard hoods and bases may have “Euro Style” Pg fittings (or none) included unless specially ordered.

Pos-E-Kon™

Pos-E-Kon Insert Selector Chart

6

S — Screw TerminalsC — Crimp ContactsF — Fiber Optic (POF)A — Terminal Block Wiring Adapter

Screw Terminal / Insert Types (Integral Contacts)

10 - 16A A, B, V, T

35A C

16 - 80A K

16AA & B

10AD & DD

POFD & M

Signal 1.5 AM-Coax

50 AmpM3

16 AmpM 4/5

20 AmpM5

5 AmpM20

Crimp Terminal / Insert Types (Crimp Contacts)

• All crimp types represented require contacts ordered separately.• Each section contains hand crimp tool selection notes.

Thermocouple compensated contacts (crimp) also available (Fe and Cu) for A & B series inserts.Contact your Thomas & Betts Regional Sales Office. See back cover for contact information.

10AD & DD

16A A & B

5-50A M

Screw termination is used for ease of assembly, some heavier gauge wiresplus ease of maintenance. No tooling beyond a screwdriver and wire strippersis required.

Crimp terminals offer solid, thermally cool, vibration resistant terminations forOEM equipment and critical applications. Better for smaller AWG sizes also.Crimp tools are noted in each section.

NEW

Select the number of contacts – All inserts have separate ground contacts

AMPS VOLTS Series 3 4 6 7 8 10 12 15 16 20 24 25 26 32 40 42 48 50-216

10 50 D C, F

10 600 A S S

16 600 A S, C S, C S, C

16 600 B S, C, A S, C, A S, C, A S, C, A S, C S, C

35 600 C S S

10 600 D C, F C, F C, F C, F, A C, F, A (64)

10 600 DD C, F C, F C, F

80/16 600 K S S Combination Inserts: 4 power (80A) + 8 control (16A), 8 power (80A) + 16 control (16A).

16-T 600 T S S S S High Temp (200°C)

16-V 600 V S, C S, C S, C S, C S, C S, C S, C Includes 2 Pilot Contacts

Modular 600 M Configure to individual specs. Options: Fiber Optic, Power and Control Pin selections in sectional inserts. Contact Tech Service for Information.

7

Pos-E-Kon™

Insert Selection

POS-E-KONTM

• Integral screw terminal contacts provide for easy terminal wiring, fast assembly.

• Standard wire protection saddles prevent cutting of strands during assembly.

• Provides reliable connections for long-termconfigurations.

• Contact sizes accommodate wiring from 12 - 20 AWG.

• Made of durable glass fiber-filled thermoplastic.• Contact numbers clearly marked for easy identification.• Easily installed (male or female) in either hoods or bases using captive mounting screws.

WAR, Right Ground StrapWAL, Left Ground Strap

• Allow for measuring of circuit while in operation.• Provide easy connections in panel mounting configurations.• Labels available for easy identification of circuits.• Can be mounted on DIN rails by using snap-on mount feet.• Used in switch cabinets, panel enclosures or mounted in panel

base housings – see B and D series.

WAM1 – Insert Strip Blank – WAM1BInsert Strip Nos. 1-64 – WAM1N64Insert Strip Letters A-Z – WAM1AZ

WAM2 – Insert Strip Blank – WAM2BInsert Strip Nos. 1-64 – WAM2N64Insert Strip Letters A-Z – WAM2AZ

WAM1 Marker Tab ClipsSnap-in formed label holder tabs allow terminalidentification for B Series.

WAM2 Marker Tab ClipsSnap-in formed label holder tabs allow terminalidentification for D Series.

Terminal Block Wiring Adapters

DIN Mounting Foot FE807TB

Screw Terminal Inserts Crimp Terminal Inserts

Pos-E-Kon™

Hood and Base Housings

8

• Rugged cast aluminum hoods and bases: Maximum performance in many operating conditions.

• Various hood heights available: Easier assembly and wiring with low, high and standard profiles.

• Corrosion resistant finishes: Optional special materials extend life in corrosive conditions.

• Locking possibilities include single locking system and double locking system.

• Complete selection: Flexible product designs (see Hood/Base Size Cross Reference Chart below).

• Dust Covers and More: See Adapters, pp. 9-10 and Covers p. 10 (or Bases w/Covers) available inmost series (Accessories p. 66 ) see pp. 67-68 for all Adapter Plates.

• Custom Configurations: Multiple conduit entry/sizes and other configurations available to spec.

Cross Reference

Applications Standard Hood/Base Housings

AMPS VOLTS Series A4 A10 A16 A32 B6 B10 B16 B24 B32 B48

10A 50 D D8

10A 600 A A3, A4

16A 600 A A10 A16 A32

16A 600 B B6 B10 B16 B24 B32 B48

35A 600 C C6 C12

10A 600 D D7 D15 D25 D50 D40 D64 D80 D128

10A 600 DD DD24 DD42 DD72 DD108 DD144 DD216

80/16A 600 K K4/8 K8/16

ModularM 600 M M, B6 M, B10 M, B16 M, B24 M, B16 M, B24

16A-T■ 600 T T6 T10 T16 T24

16A-V* 600 V V3 V6 V10 V32

* Special isolation design allows additional control circuit capability.■ Special high temperature series in Cu-Free Aluminum with special green epoxy powder-coat, Viton® seals.†

† Viton is a trademark of DuPont Dow Elastomers.

Applications Special Series Hood/Base Housings

Box Base Housing w/Singlelever and spring cover.New: metal spring covers now available for B series,where noted.

INSERTS

Panel Base Side Cable Entry

Box Base Top Cable Entry

9

Pos-E-Kon™

Using the Catalogue: Series layout

POS-E-KONTM

STANDARDBASES

STANDARDHOODS

Portable Service

COUPLER HOODS

Reverse Locking

LEVER HOODS

POST BASES

1. For each series, select size (number of contacts) from the chart on the left hand page(selected inserts), then look at corresponding right hand page columns.

2. Vertical columns note single or double locking systems available (double locking usually preferable).

3. Select base housings for mounting and/or function: conduit/cable entry, through-panelaccess, in-line coupler or reversed locking as shown (note profile height options).

4. Select side or top entry hoods as shown (note profile height options).

5. Review conduit and cable entry options (standard NPT adapter sizes for each series).

Note: M Series (layout) groups interior options, followed by base selection options.

Each Right Hand Page Shows:

HOODTO

BASE

HOODTO

BASE

HOODTO

COUPLER

Pos-E-Kon™

Accessories

10

Sub-Miniature (DB) Adapter Plates• Connect test and diagnostic equipment to control circuits.• Panel base, box housing base, or any hood installation (ribbon

cable entry hoods available).• Industry standard sizes.• Dust covers for protection recommended.• 9, 15, 25, 37 and 50 series.

B24 Insert Mounting Adapter Plates• Allow housing standardization for multiple applications.• B24 footprint fit to single B6, B10, B16 inserts.• Rugged thermoplastic.• Fits standard B24 hoods and bases.

Cover Plates• Allow custom connections for drill-and-install work.• Blank plate for expansion.• All standard hood/base sizes supported.

See page 67 for ordering information and dimensions.

See page 68 for ordering information and dimensions.

• Single or double locking options by series.• Separate covers or fixed mount hinged types.• New metal fixed mount hinged covers for B series bases now

available in select sizes.• Separate or fixed covers protect contacts when not in use or

while unmated.

Dust Covers (thermoplastic) Hinged Covers (thermoplastic or metal)

11

Pos-E-Kon™

Accessories

POS-E-KONTM

Cord Grip Fittings• Both NPT and Pg thread styles.• New thermoplastic sealing glands in NPT, Pg

and new ISO threads – for retrofit or original specification.

• More options than shown are available.See our Industrial Fittings Catalogues.(Shown in grey. Black also available.)

Ribbon or Flat Cable Sealing• Single, double or triple cable entry options.• Hoods must be specified as ribbon cable entry

style.• Sealing sets available separately.• Box base housing sealing sets also available.

Hood Seal SetBox Base Series Set

Wire and Cable Entry Options

Strain Relief Fittings• Sheathed industrial multi-conductor cables

usage.• Options cover many installation needs.• Special constructions available for retrofit or

original specification.• Hoods and bases may be specified (in bulk

volumes) without fittings for customer cable entry selection.

• Euro standard gland seal also available.

Standard Strain Relief Fitting

Euro Gland Seal

Optional Strain ReliefTrumpet Gland

Standard NPT Conduit Adapters• Euro Pg to NPT thread adapters (Pg male to

NPT female).• Standard on all Pos-E-Kon hoods and bases.• Available separately for MRO.• Sizes from Pg11 to 1/2 in. NPT through Pg48 to

1-1/2 in. NPT.

Pos-E-Kon™

Accessories

12

Electro-Magnetic Shielding Component Shielding Kits

• EM shielding at critical sealing lines.• Hood/Base and Coupler Hood kits.• Special EM Hood-Base entry fittings

also available (see page 71).

Rectangular connectors

Shi

eld

abso

rptio

n (d

B)

Frequency F (MHz)

Panel Base Surface Mount BaseInserts/Series and Hood Kit or Coupler Hood Kit EM-Fitting

A10, D15 EM650A10 EM656A10A16, D25 EM651A16 EM657A16B6, T6, DD24 EM646B6 EM652B6B10, T10, V3, DD42 EM647B10 EM653B10B16, T16, C6, V6, D40, DD72 EM648B16 EM654B16B24, T24, V10, V16, D64, DD108 EM649B24 EM655B24

Bulkhead/Panel Pass-Through Adapters• For panel wiring access through panel base entry.• Clamshell “Split Type” design also available.• 3 or 4 entry (4 standard).• Base B16 or B24 sizes.• Grommets sold separately, see chart below.

Adapter Hood and Panel Base

Series No. Adapter Hood Panel Base

B16, T16, C6, V6, D40, DD72 (3 hole) CA628B16 PB116B24, T24, V10, V16, D64, DD108 (4 hole) CA629B24 PB124

Feed-thru Grommets

Cable O.D. (mm) Cat. No. Cable O.D. (mm) Cat. No.

3-4 BSG630 10-11 BCG6374-5 BSG631 11-12 BCG638

Straight 5-6 BSG632 Split Type 12-13 BCG639Grommet 6-7 BSG633 Grommet 13-14 BCG640

7-8 BSG634 14-15 BCG6418-9 BSG635 15-16 BCG6429-10 BSG636

Blind Plug – BPG644

AssemblyStructureExample

seepage71

Use T&B Ty-Rap® No. TYV523M cable tieto bind wire to open-faced grommet.

13

Pos-E-Kon™

Accessories

POS-E-KONTM

Improvements for 2001Introducing: New Ergonomic thermoplastic levers for “B” series double lever housings B10-B24

Benefits: Non-slip comfortable gripEasier locking and unlocking

And: New Laser etched labeling for all metal housings and hot-stamped labeling on contact carrier inserts.

Benefits: Permanent marking with all data combinedExternal marking vs. internal label

Metallic levers will continue to be available for all double lever housings.

(Minimum order requirements)

New “E” type levers will be standard for doublelever B10 through B24 size housings. All single

lever housings are constructed with metallic levers.

Reference: Catalogue Number Conversion• Add “E” suffix for Ergonomic style levers for all B10, 16 and 24 double-lever housings.

Example: PB116 (Metal levers) becomes PB116E (Thermoplastic levers)LH224 (Metal levers) becomes LH224E (Thermoplastic levers)

Catalogue Numbers affected (New catalogue number construction shown in catalogue)

B10 Series B16 Series B24 Series

PB110 PB116 LH016 PB124 CH624BB010 BB016 LH016H BB024 CH724BB110 BB116 LH116H BB124 LH124BB610 BB616 LH216 LH224BB710 BB716 LH216H LH024CH810 CH616 LH324

Pos-E-Kon™

Catalogue Number System

14

Double posts (front/back) forDouble Lever locking.(single side post/lever also)

Hoods

TH – Top Entry Hood w/NPT fittingSH – Side Entry Hood w/NPT fitting

Male and Female Inserts

-same installation to anyhood or base orientation

MS – Male Screw Terminal Insert (shown)

FS – Female Screw TerminalInsert (shown)– OR –

MC – Male Crimp InsertFC – Female Crimp Insert >use MP –Male and FP –FemalePins

Base Types

BB – Box Base HousingSurface Mount with NPTconduit Entry (1 or 2)fittings (standard)

Locking

• Single lever/Single post or Double lever/Double posts locking.• “Reversed Locking” (levers on hoods) available.• New E-series ergonomic thermoplastic handles for double lever B series (B10, B16, B24).• Single lever & other series use metal levers.

PB – Panel Base HousingPanel face or bulkhead mountingwith rear wiring access

CH – Coupler HoodInline PortableConnection

Easy to use—Catalogue number construction pioneered by Thomas & Betts

Wiring Entry options

Cord or Conduit Adapter fittingsRibbon cable & Euro cable entry Housings without fittingsCustom assemblies

Male and FemaleTerminal Block Wiring Adapters

MS or FSxxxWAR/WAL(right/left ground) optionsfor Panel Base installations.

15

Pos-E-Kon™

Series Locator

POS-E-KONTM

A Series: Small, Compact Size 3, 4, 10, 16, 32 16Screw Terminal or Crimp Contacts

B Series: Standard Size 6, 10, 16, 24, 32, 48 18Screw Terminal or Crimp Contacts

C Series: High Current 6 or 12 22Screw Terminal

D Series: Hi-Density 7, 8, 15, 25, 40, 24Crimp Contacts or 50, 64, 80, 128Fiber Optic Contacts

DD Series: Very Hi-Density 24, 42, 72, 108, 144, 216 28Crimp Contacts orFiber Optic Contacts

K Series: Combo, 16A: 8 + 4 32Hi-Current/Std. Current 80A: 16 + 8Screw Terminals

V Series: Control Circuit 3, 6, 10, 16, ) +2 34Contacts and B Style 20, 26, 32 Screw Terminals

T Series: B Style 6, 10, 16, 24 38Hi-Temp 200°CScrew Terminals

M Series: All Modular Several to 50A 40Crimp Contacts and 3, 5, 7 Piece Fiber Optic Contacts Insert holders

Reference & Specs, Dimensions, 51Accessories Components and

Fiber Optics

10A: 3, 416A: All other

16A

35A

10A

10A

16A

16A

(Various)

16A/80A

Series Features Contacts + G Page

Pos-E-Kon™

A Series 10 and 16 Amps 600 VAC

16

Crimp Tool Contacts Selection

Crimp Terminal Inserts 10 + G 16 + G 32 + G

Male InsertMC410A MC416A

MC416A

(Order contacts below) MC432A

Female InsertFC310A FC316A

FC316A(Order contacts below) FC332A

Crimp Contacts Wire AWG (mm2) Identification

20 AWG (0.5 mm2) No Groove

18 AWG (0.75-1 mm2) 1 Groove

16 AWG (1.5 mm2) 2 Grooves

14 AWG (2.5 mm2) 3 Grooves

12 AWG (4.0 mm2) No Groove

3 or 4 Contacts + Ground: 10A10, 16 & 32 Contacts + Ground: 16A

Install toMatching Series

Hood/Base

WT611TB

DIN Rail Adapter Mount Frames 10 + G 16 + G

150mm long, with base for AMF115 AMF125snapping onto DIN rail

Adapter Mount Frames allow “open”wiring inside closed panel enclosure.They also allow Inserts to be assembledas a separable Terminal Block device.

3 or 4 (300V) 10 16 32

For all Inserts

Screw Terminal Inserts 3 or 4 + G 10 + G 16 + G 32 + G

Male – PinsMS203A or MS216A

20-14 AWG (0.5-2.5 mm2)MS204A MS210A MS216A +

(16 AWG max) MS232A

Female – SleevesFS103A or FS116A

20-14 AWG (0.5-2.5 mm2)FS104A FS110A FS116A +

(16 AWG max) FS132A

Female Male

FP2000 MP2000

FP1800 MP1800

FP1600 MP1600

FP1400 MP1400

FP1200 MP1200

For all Crimp Terminal “A” Inserts

Use small blade screwdriverto push in wire entry tab foreasy contact removal.

Groove

+

+

17

Pos-E-Kon™

A Series 10 and 16 Amps 600 VAC

POS-E-KONTM

Top Entry

Box Base (no Cover)

Lever Locking TypeHousing

Hoods – Standard Mount

1 X 3/8" SH603A(P)▲1 X 1/2" SH610A* SH616A*1 X 3/4" SH710A** SH716A** SH032A1 X 1" SH132A

1 X 3/8" TH803A(P)▲1 X 1/2" TH810A* TH816A*1 X 3/4" TH910A** TH916A** TH232A1 X 1" TH332A

Side Entry

Plastic body – “A” 3-16 Series standard Hoods include Gaskets: Bases and Special Hoods do not.

Top Entry

LH032ALH132A

LH232ALH332A

PB232A

BB232ABB232A100

BB332ABB332A100

3 or 4 (300V) 10 16 32

Lever Hoods mate to Post Bases ONLY.

Number of Contacts + Ground Connection

BASE

TO

HOOD

HOOD

TO

COUPLER

COUPLER

HOOD

TO

BASE

HOODS

HOODS

BASES

BASE

Post Bases accept Lever Hoods ONLY.Bases – with Access Cover

Panel Base+Posts w/Cover

1 X 3/4"Box Base+ 1 X 1"

Posts w/Cover 2 X 3/4"2 X 1"

Lever Hoods – Rev. Lock

Side Entry 1 X 3/4"w/Lever(s) 1 X 1"

Top Entry 1 X 3/4"w/Lever(s) 1 X 1"

For In-line, Portable or Special Service ConnectionsCoupler Hoods – In-line

1 X 3/8" CH803A(P)▲1 X 1/2" CH810A CH816A

Single Lever Double Lever

*Available in Standard or LOW Profile “L” configurations (add suffix L).▲ (P) indicates glass-filled thermoplastic construction, light grey colour (add suffix P).

(PB) indicates glass filled thermoplastic construction, black colour (add suffix PB). Minimum quantity. Purchase may be required.

Reverse Locking

NPTBases – Standard Mount Entry Single Single Single Double

Panel Base PB303A(P)▲ PB310A PB316A PB132A

w/Cover PB403A PB410A PB416A

AngledPB503A(P)▲

no Cover

1 X 3/8" BB403A(P)▲1 X 1/2" BB410A BB416A1 X 3/4" BB032A1 X 1" BB832A2 X 1/2" BB510A BB516A2 X 3/4" BB132A2 X 1" BB132A100

Box Base 1 X 1/2" BB610A BB616Aw/Cover 2 X 1/2 BB710A BB716A

Coupler Hoods mate to Standard Hoods ONLY.

Pos-E-Kon™

B Series 16 Amps 600 VAC

18

Crimp Tool


Male InsertMC406B MC410B MC416B(Order contacts below)

Female InsertFC306B FC310B FC316B(Order contacts below)

For all Crimp Terminal “B” Inserts

Screw Terminal Inserts 6 + G 10 + G 16 + G

Male – PinsMS206B MS210B MS216B20-14 AWG (0.5-2.5 mm2)

Female – SleevesFS106B FS110B FS116B20-14 AWG (0.5-2.5 mm2)

Crimp Contacts Wire AWG (mm2) Identification Female Male

20 AWG (0.5 mm2) No Groove FP2000 MP2000

18 AWG (0.75-1 mm2) 1 Groove FP1800 MP1800

16 AWG (1.5 mm2) 2 Grooves FP1600 MP1600



DIN Rail Adapter Mount Frames 6 + G 10 + G 16 + G

125 mm long, with baseAMF006 AMF010 AMF016

for snapping onto DIN rail



150 mm long, with baseAMF112 – –

for TWO inserts

6, 10, 16, 24, 32, 48 Contacts + Ground


Hood/Base

6 10 16 6 10 16 6 10 16

Adapter Mount Frames allow “open” wiringinside closed panel enclosure. They alsoallow Inserts to be assembled as a separableTerminal Block device.

Accepts any Terminal Insert to same series.

Screw Terminal Wiring Adapter Blocks 6 + G 10 + G 16 + G

Male Insert, Ground L.MS206WAL MS210WAL MS216WAL

20-14 AWG (0.5-2.5 mm2)

Male Insert, Ground R.MS206WAR MS210WAR MS216WAR

20-14 AWG (0.5-2.5 mm2)

Female Insert, Ground L.FS106WAL FS110WAL FS116WAL

20-14 AWG (0.5-2.5 mm2)

Female Insert, Ground R.FS106WAR FS110WAR FS116WAR

20-14 AWG (0.5-2.5 mm2)

Foot Element mounting FE807TB FE807TB FE807TBadapter for DIN rail 2 needed 2 needed 2 needed

Contacts Selection

Accessories Catalogue No.

Label Insert Clip WAM-1Strip blank WAM1B

Strip Nos. 1-64 WAM1N64Strip Letters A - Z WAM1AZ

Wiring Adapter Insert for use with PanelBases; allows single access direction

panel-build wiring and easy terminal ID for service and testing.

For all Inserts

WT611TB

Use small blade screwdriver to push inwire entry tab for easy contact removal.

Groove

19

Pos-E-Kon™


POS-E-KONTM

Lever Locking Type

For In-line, Portable or Special Service Connections

LH010ELH010EH075 LH016E*LH010EH100 LH116EH


PB210 ■ PB216 ■

BB210 ■

BB210H075 ■ BB216* ■

BB210H100 ■ BB216H100 ■

BB310 ■

BB310H075 ■ BB316* ■

BB310H100 ■ BB316H100 ■

Post Bases accept Lever Hoods ONLY.

BASE B

ASE

TO

HOOD

HOOD

TO

COUPLER

COUPLER

Box Base( no Cover )

Side Entry

Top Entry

Top Entry

Side Entryw/Lever(s)

Top Entryw/Lever(s)

Box + Postsw/Cover

Box Basew/Cover

*Available in Standard or HIGH Profile “H” configurations (add suffix H).■ Add “M” final suffix for metal cover option.◆ Both HIGH (H) and LOW (L) profile also available (add suffix H or L).


HOOD

TO

BASE

HOODS

HOODS

BASES

6 10 16 Number of Contacts + Ground Connection

Bases – with Access Cover

Panel + Postsw/Cover

1 X 1/2"1 X 3/4"1 X 1"2 X 1/2"2 X 3/4"2 X 1"

Lever Hoods – Reversed Lock1 X 1/2"1 X 3/4"1 X 1"

1 X 1/2"1 X 3/4"1 X 1"

Single Lever Double Lever NPTBases – Standard Mount Entry Single Single Double Single Double

Panel Base PB306 ■ PB310 ■ PB110E PB316 ■ PB116E

w/Cover PB406 ■ PB410 ■ PB416 ■

1 X 1/2" BB406 BB410 BB010E1 X 3/4" BB406H075 BB410H075 BB010EH075 BB416* BB016E*1 X 1" BB406H100 BB410H100 BB010EH100 BB416H100 BB016EH1002 X 1/2" BB506 BB510 BB110E2 X 3/4" BB506H075 BB510H075 BB110EH075 BB516* BB116E*2 X 1" BB506H100 BB510H100 BB110EH100 BB516H100 BB116EH100

1 X 1/2" BB606 ■ BB610 ■

1 X 3/4" BB606H075 ■ BB610H075 ■ BB616* ■

1 X 1" BB606H100 ■ BB610H100 ■ BB616H100 ■

2 X 1/2" BB706 ■ BB710 ■

2 X 3/4" BB706H075 ■ BB710H075 ■ BB716* ■

2 X 1" BB706H100 ■ BB710H100 ■ BB716H100 ■

Hoods – Standard Mount1 X 1/2" SH606 SH610 SH0101 X 3/4" SH606H075 SH610H075 SH010H075 SH616◆ SH016◆

1 X 1" SH606H100 SH610H100 SH010H100 SH716◆ SH116H◆

1 X 1/2" TH806 TH810 TH2101 X 3/4" TH806H075 TH810H075 TH210H075 TH816◆ TH216◆

1 X 1" TH806H100 TH810H100 TH210H100 TH816H100 TH316H

Coupler Hoods – In-line Coupler Hoods mate to Standard Hoods ONLY.

1 X 1/2" CH806 CH810 CH610E1 X 3/4" CH806H075 CH810H075 CH610EH075 CH816H CH616EH1 X 1" CH806H100 CH810H100 CH610EH100 CH916H CH716EH

Reverse Locking

Housing

Pos-E-Kon™


20

Crimp Tool Contacts SelectionCrimp Contacts Wire Gauge AWG (mm2) Identification Female Male


18 AWG (0.75-1 mm2) 1 Groove FP1800 MP1800





Hood/Base

Adapter Mount Frames allow “open”wiring inside closed panel enclosure. They also allow Inserts to be assembledas a separable Terminal Block device.

For all Crimp Terminal “B” Inserts

DIN Rail Adapter Mount Frames 24 + G

150 mm long, with baseAMF124

for snapping onto 33 mm rail




Wiring Adapter Insert for use with PanelBases; allows single access direction

panel-build wiring and easy terminal IDfor service and testing.

24 32 48 6, 10, 16, 24, 32, 48 Contacts + Ground

Screw Terminal Inserts 24 + G 32 + G 48 + G

Male PinsMS224B

MS216B (1-16) MS224B (1-24)

20-14 AWG (0.5-2.5 mm2) MS232B (17-32) MS248B (25-48)

Female SleevesFS124B

FS116B (1-16) FS124B (1-24)

20-14 AWG (0.5-2.5 mm2) FS132B (17-32) FS148B (25-48)

Screw Terminal Wiring Adapter Blocks 24 + G

Male Insert, Ground L.MS224WAL

20-14 AWG (0.5-2.5 mm2)

Male Insert, Ground R.MS224WAR

20-14 AWG (0.5-2.5 mm2)

Female Insert, Ground L.FS124WAL

20-14 AWG (0.5-2.5 mm2)

Female Insert, Ground R.FS124WAR

20-14 AWG (0.5-2.5 mm2)

Foot Element mountingFE807TB

adapter for DIN rail


Male InsertMC424B

(1-16) MC416B (1-24) MC424B(Order contacts below) (17-32) MC432B (25-48) MC448B

Female InsertFC324B

(1-16) FC316B (1-24) FC324B(Order contacts below) (17-32) FC332B (25-48) FC348B

For all Inserts

WT611TB

Use small blade screwdriver to push wirein entry tab for easy contact removal.

Groove

+ +

+ +

21

Pos-E-Kon™


POS-E-KONTM

Hoods – Standard Mount1 X 3/4" **SH624** **SH024** SH0321 X 1" **SH724** **SH124** SH132 SH6481 X 1-1/4" SH132-125 SH748

1 X 3/4" **TH824** **TH224** TH2321 X 1" **TH924** **TH324** TH332 TH8481 X 1-1/4" TH332-125 TH948

Ribbon CBL TH624RC‡ TH424RC‡

Coupler Hoods – In-line Service1 X 3/4" CH824 CH624E CH6321 X 1" CH924 CH724E CH732

Ribbon CBL CH824RC‡ CH724ERC‡

LH024ELH124E

LH224ELH324E

PB224 ■

BB224*■

BB224H100BB324*■

BB324H100


**Available in Standard or HIGH Profile “H” configurations (add suffix H).**Available in Standard or LOW Profile “L” configurations (add suffix L).■ Add “M” final suffix for metal cover option.‡ See page 71 for ribbon cable kits.


Side Entry

Top Entry


24 32 48



Top Entry

BASE B

ASE

TO

HOOD

HOOD

TO

COUPLER

COUPLER

HOOD

TO

BASE

HOODS

HOODS

BASES


Panel Basew/Posts + Cover

1 X 3/4"Box Base 1 X 1"

w/Posts + Cover 2 X 3/4"2 X 1"


Side Entry 1 X 3/4"w /Lever(s) 1 X 1"



Reverse Locking

NPTBases – Standard Mount Entry Single Double Double Single

Panel Base PB324 ■ PB124E PB132 PB348

w/Cover PB424 ■ PB448

1 X 3/4" BB424* BB024E*Box Base 1 X 1" BB424H100 BB024EH100 BB032 BB448

( no Cover ) 2 X 3/4" BB524* BB124E*2 X 1" BB524H100 BB124EH100 BB132 BB548

1 X 3/4" BB624* ■

Box Base 1 X 1" BB624H100 ■ BB648w/Cover 2 X 3/4" BB724* ■

2 X 1" BB724H100 ■ BB748


22

Pos-E-Kon™

Screw Terminal Contact Carrier Inserts 6 + G 12 + G

Male – PinsMS206C

MS206C (1-6)

20-10 AWG (0.5-2.5 mm2) MS212C (7-12)

Female – SleevesFS106C

FS106C (1-6)

20-10 AWG (0.5-2.5 mm2) FS112C (7-12)

6 or 12 Contacts + Ground


Hood/Base

6 12

C Series 35 Amps 600 VAC

+

+

23

Pos-E-Kon™

C Series 35 Amps 600 VAC

POS-E-KONTM

PB216 ■

BB216* ■

BB216H100 ■

BB316* ■

BB316H100 ■

NPTBases – Standard Mount Entry Single Double Double

Panel Base PB316 PB116E PB132

w/Cover PB416

1 X 3/4" BB416* BB016E*Box Base 1 X 1" BB416H100 BB016EH100 BB032

( no Cover ) 2 X 3/4" BB516* BB116E*2 X 1" BB516H100 BB116EH100 BB132

1 X 3/4" BB616* ■

Box Base 1 X 1" BB616H100 ■

w/Cover 2 X 3/4" BB716* ■

2 X 1" BB716H100 ■


1 X 3/4" SH616◆ SH016◆ SH0321 X 1" SH716 SH116H SH1321 X 1-1/4" SH132-125

1 X 3/4" TH816◆ TH216◆ TH2321 X 1" TH816H100 TH316H TH3321 X 1-1/4" TH332-125

LH016E*LH116EH

LH216E*LH316EH*


*Available in Standard or HIGH Profile “H” configurations (add suffix H).**Available in Standard or LOW Profile “L” configurations (add suffix L).■ Add “M” final suffix for metal cover option.◆ Both HIGH (H) and LOW (L) profile also available (add suffix H or L).

Single Lever Double Lever Lever Locking TypeHousing

Side Entry

Top Entry


Top Entry

6 12



BASE B

ASE

TO

HOOD

HOOD

TO

COUPLER

COUPLER

HOOD

TO

BASE

HOODS

HOODS

BASES



1 X 3/4"Box + Posts 1 X 1"

w/Cover 2 X 3/4"2 X 1"





1 X 3/4" CH816H CH616EH CH6321 X 1" CH916H CH716EH CH732

Reverse Locking

Pos-E-Kon™

D Series 10 Amps 600 VAC

24

Extraction Tool

Crimp Tool

7 or 8, 15, 25 & 40 Contacts + Ground


Hood/Base

Crimp Terminal Inserts 7 or 8 + G 15 + G 25 + G 40 + G

Male Insert MC407D orMC415D MC425D MC440D

(Order contacts below) MC408D

Female Insert FC307D orFC315D FC325D FC340D

(Order contacts below) FC308D



125mm long, with base AMF115 AMF125 AMF016for snapping onto DIN rail

150mm long, with base AMF116for snapping onto DIN rail

7 or 8 15 25 40

Screw Terminal Wiring Adapter Block 40 + G


26 - 16 AWG (0.2-1.5mm2)


26 - 16 AWG (0.2-1.5mm2)

Foot Element mounting FE807TB2X per adapter for DIN rail (2x needed)

Contacts Sold Separately

Contacts Selection Chart

Crimp Contacts Wire Gauge AWG (mm2) Identification Female Male

22+ AWG (0.14-0.37 mm2) 1 FP22SD MP22SD

20 AWG (0.5 mm2) 2 FP20SD MP20SD

18 AWG (0.75-1 mm2) 3 FP18SD MP18SD



See page 72 for POF installationand tools info.

Fiber Optic Contacts

Crimp Contacts Wire Gauge AWG (mm2) Female Male

Fiber Optic Cable, Size 1 mm FPF520 MPF530

WT80




Wiring Adapter Insert for use with Panel Bases; allows single

access direction panel-build wiring and easy terminal ID for

service and testing.

For Crimp Terminal “D” Inserts

For all Inserts

RT614

I.D.

25

Pos-E-Kon™


POS-E-KONTM

PB216 ■

BB216* ■

BB216H100 ■

BB316* ■

BB316H100 ■


Lever Locking TypeNPTBases – Standard Mount Entry Single Single Single Single Double

Panel Base PB303A(P)▲ PB310A PB316 PB116E

w/Cover PB403A PB410A PB316A PB416

Angled, PB503A(P)▲ PB416A( no Cover )

1 X 3/8" BB403A(P)▲1 X 1/2" BB410A BB416A2 X 1/2" BB510A BB516A1 X 3/4" BB416* BB016E*1 X 1" BB416H100 BB016EH1002 X 3/4" BB516* BB116E*2 X 1" BB516H100 BB116EH1001 X 1/2" BB610A BB616A2 X 1/2" BB710A BB716A1 X 3/4" BB616* ■

1 X 1" BB616H100 ■

2 X 3/4" BB716* ■

2 X 1" BB716H100 ■

Hoods – Standard Mount1 X 3/8" SH603A(P)▲1 X 1/2" SH610A SH616A1 X 3/4" SH710A SH716A SH616◆ SH016◆

1 X 1" SH716◆ SH116H

1 X 3/8" TH803A(P)▲1 X 1/2" TH810A TH816A1 X 3/4" TH910A TH916A TH816◆ TH216◆

1 X 1" TH816H100 TH316H



1 X 3/8" CH803A(P)▲1 X 1/2" CH810A CH816A1 X 3/4" CH816H CH616EH1 X 1" CH916H CH716EH

Box Base( no Cover )

Side Entry

Top Entry

Top Entry

Box Basew/Cover

“A” 7-25 Series standard Hoods include Gaskets: Bases and Special Hoods do not.


Top Entryw/Lever(s)

7 or 8 15 25 40 Number of Contacts + Ground Connection

BASE

TO

HOOD

HOOD

TO

COUPLER

COUPLER

HOOD

TO

BASE

HOODS

HOODS

BASES

LH016E*LH116EH

LH216E*LH316EH


1 X 1/2"1 X 3/4"1 X 1"

TH816RC, TH216RC(Ribbon Cable)

CH816RC, CH716ERC(Ribbon Cable)

BASE



1 X 3/4"Box + Posts 1 X 1"

w/Cover 2 X 3/4"2 X 1"


**Available in Standard or HIGH Profile “H” configurations (add suffix H).**Available in Standard or LOW Profile “L” configurations (add suffix L).▲ (P) indicates glass-filled thermoplastic construction.■ Add “M” final suffix for metal cover option.◆ Both HIGH (H) and LOW (L) profile also available (add suffix H or L).

Reverse Locking

HousingSingle Lever Double Lever

Pos-E-Kon™


26

50 64 80 12850, 64, 80 & 128 Contacts + Ground


Hood/Base

Adapter Mount Frames allow“open” wiring inside closed panelenclosure. They also allow Insertsto be assembled as a separableTerminal Block device.


AMF124150mm long, withbase for snapping

onto DIN rail

Screw Terminal Wiring Adapter Block 64 + G


26 - 16 AWG (0.2-1.5mm2)


26 - 16 AWG (0.2-1.5mm2)

Foot Element mounting FE807TB2X per adapter for DIN rail (2x needed)

Crimp Terminal Inserts 50 + G 64 + G 80 + G 128 + G

Male Insert MC425D (2x) MC464D MC440D (2x) MC464D (2x)(Order contacts below)

Female InsertFC325D (2x) FC364D FC340D (2x) FC364D (2x)(Order contacts below)



22+ AWG (0.14-0.37 mm2) 1 FP22SD MP22SD


18 AWG (0.75-1 mm2) 3 FP18SD MP18SD




Label Inserts WAM-2Strip Blank WAM2B

Strip Nos. 1-64 W2N64Strip Letters A - Z WAM2AZ

Wiring Adapter Insert for use with Panel Bases; allows single

access direction panel-build wiring and easy terminal ID

for service and testing.

See page 72 for POF installation and tools info.




For Crimp Terminal “D” Inserts

WT80

RT614

Extraction ToolI.D.

Crimp Tool

27

Pos-E-Kon™


POS-E-KONTM

50 64 80 128

Lever Locking Type

Box Basew/Cover

Side Entry

Top Entry

NPTBases – Standard Mount Entry Double Single Double Double Single

Panel Base PB132A PB324 PB124E PB132 PB348

w/Cover PB403A PB424

1 X 3/4" BB032A BB424* BB024E*1 X 1" BB832A BB424H100 BB024EH100 BB032 BB4482 X 3/4" BB132A BB524* BB124E*2 X 1" BB132A100 BB524H100 BB124EH100 BB132 BB548

1 X 3/4" BB624* ■

1 X 1" BB624H100 ■ BB6482 X 3/4" BB724* ■

2 X 1" BB724H100 ■ BB748

Number of Contacts + Ground Connections

Box Base(no Cover)


Coupler Hoods – In-line

1 X 3/4" CH824 CH624E CH6321 X 1" CH924 CH724E CH732

Ribbon CBL CH824RC‡ CH724ERC‡Top Entry

LH024ELH124E

LH224ELH324E



PB224 ■

BB224*■

BB224H100BB324*■

BB324H100


Box + Postsw/Cover



Hoods – Standard Mount1 X 3/4" SH032A SH624** SH024** SH0321 X 1" SH132A SH724** SH124** SH132 SH6481 X 1-1/4" SH748

1 X 3/4" TH232A TH824** TH224** TH2321 X 1" TH332A TH924** TH324** TH332 TH8481 X 1-1/4" TH948Ribbon CBL TH624RC‡ TH424RC‡

BASE

BASE

TO

HOOD

HOOD

TO

COUPLER

COUPLER

HOOD

TO

BASE

HOODS

HOODS

BASES

Top Entryw/Lever(s)


Lever Hoods – Reversed Lock

1 X 3/4" LH032A1 X 1" LH132A

1 X 3/4" LH232A1 X 1" LH332A


PB232A

1 X 3/4" BB232A1 X 1" BB232A1002 X 3/4" BB332A2 X 1" BB332A100

Reverse Locking

HousingSingle Lever Double Lever

Pos-E-Kon™

DD Series 10 Amps 600 VAC

28


Hood/Base


Male InsertMC224DD MC242DD MC272DD

(Order contacts below)

Female InsertFC124DD FC142DD FC172DD


24 42 72 24, 42, 72 Contacts + Ground



22+ AWG (0.14-0.37 mm2) 1 FP22SD MP22SD


18 AWG (0.75-1 mm2) 3 FP18SD MP18SD



Adapter Mount Frames allow “open”wiring inside closed panel enclosure. Theyalso allow Inserts to be assembled as aseparable Terminal Block device.




125 mm long style AMF006 AMF010 AMF016

150 mm long; doubleAMF112

for Dual Inserts Mounting





For all Inserts

WT80

Crimp Tool

RT614

Extraction ToolI.D.

For all Crimp Terminal “DD” Inserts

29

Pos-E-Kon™


POS-E-KONTM

Box Basew/Cover

Box Base(no Cover)

24 42 72

Lever Locking Type

Side Entry

Top Entry


Housing

Hoods – Standard Mount1 X 1/2" SH606 SH610 SH0101 X 3/4" SH606H075 SH610H075 SH010H075 SH616◆ SH016◆

1 X 1" SH606H100 SH610H100 SH010H100 SH716◆ SH116H

1 X 1/2" TH806 TH810 TH2101 X 3/4" TH806H075 TH810H075 TH210H075 TH816◆ TH216◆

1 X 1" TH806H100 TH810H100 TH210H100 TH816H100 TH316HRibbon CBL TH816RC‡ TH216RC‡


Top Entryw/Lever(s)

* Available in Standard or HIGH Profile “H” configurations (add suffix H).■ Add “M” final suffix for metal cover option.◆ Both HIGH (H) and LOW (L) profile also available (add suffix H or L).‡ See page 71 for ribbon cable kits.


1 X 1/2" CH806 CH810 CH610E1 X 3/4" CH806H075 CH810H075 CH610EH075 CH816H CH616EH1 X 1" CH806H100 CH810H100 CH610EH100 CH916H CH716EH


BASE

BASE

TO

HOOD

HOOD

TO

COUPLER

COUPLER

HOODS

NPTBases – Standard Mount Entry Single Single Double Single Double

Panel Base PB306 ■ PB310 ■ PB110E PB316 PB116E

w/Cover PB406 ■ PB410 ■ PB416

1 X 1/2" BB406 BB410 BB010E1 X 3/4" BB406H075 BB410H075 BB010EH075 BB416* BB016E*1 X 1" BB406H100 BB410H100 BB010EH100 BB416H100 BB016EH1002 X 1/2" BB506 BB510 BB110E2 X 3/4" BB506H075 BB510H075 BB110EH075 BB516* BB116E*2 X 1" BB506H100 BB510H100 BB110EH100 BB516H100 BB116EH100

1 X 1/2" BB606 ■ BB610 ■

1 X 3/4" BB606H075 ■ BB610H075 ■ BB616* ■

1 X 1" BB606H100 ■ BB610H100 ■ BB616H100 ■

2 X 1/2" BB706 ■ BB710 ■

2 X 3/4" BB706H075 ■ BB710H075 ■ BB716* ■

2 X 1" BB706H100 ■ BB710H100 ■ BB716H100 ■



PB210 ■ PB216 ■

BB210 ■

BB210H075 ■ BB216* ■

BB210H100 ■ BB216H100 ■

BB310■

BB310H075 ■ BB316* ■

BB310H100 ■ BB316H100 ■



Top Entryw/Lever(s)

Box + Postsw/Cover


HOOD

TO

BASE

HOODS

BASES



1 X 1/2"1 X 3/4"1 X 1"2 X 1/2"2 X 3/4"2 X 1"


1 X 1/2"1 X 3/4"1 X 1"

Reverse Locking


Pos-E-Kon™


30


Hood/Base


Male InsertMC208DD

MC272DD+ MC208DD+(Order contacts below) MC244DD MC216DD

Female InsertFC108DD

FC172DD+ FC108DD+(Order contacts below) FC144DD FC116DD

108 144 216 108, 144 & 216 Contacts + Ground

Contacts Selection


22+ AWG (0.14-0.37 mm2) 1 FP22SD MP22SD


18 AWG (0.75-1 mm2) 3 FP18SD MP18SD



Adapter Mount Frames allow “open” wiringinside closed panel enclosure. They also allowInserts to be assembled as a separableTerminal Block device.





For all Crimp Terminal “DD”Inserts

For all Inserts


150 mm long, with baseAMF124


WT80

Crimp Tool

RT614

Extraction ToolI.D.

31

Pos-E-Kon™


POS-E-KONTM

NPTBases – Standard Mount Entry Single Double Double Single

Panel Base PB324 PB124E PB132 PB348

w/Cover PB424 ■ PB448

1 X 3/4" BB424* BB024E*Box Base 1 X 1" BB424H100 BB024EH100 BB032 BB448

( no Cover ) 2 X 3/4" BB524* BB124E*2 X 1" BB524H100 BB124EH100 BB132 BB548

1 X 3/4" BB624* ■

Box Base 1 X 1" BB624H100 ■ BB648w/Cover 2 X 3/4" BB724* ■

2 X 1" BB724H100 ■ BB748

Hoods – Standard Mount1 X 3/4" **SH624** *SH024** SH0321 X 1" SH724** SH124** SH132 SH6481 X 1-1/4" SH132-125 SH748

1 X 3/4" **TH824** **TH224** TH2321 X 1" TH924 TH324 TH332 TH8481 X 1-1/4" TH332-125 TH948

Ribbon CBL TH624RC‡ TH424RC‡

Coupler Hoods – In-line Service Coupler Hoods mate to Standard Hoods ONLY.

1 X 3/4" CH824 CH624E CH6321 X 1" CH924 CH724E CH732



Side Entry

Top Entry


108 144 216

Top Entry

BASE

BASE

TO

HOOD

HOOD

TO

COUPLER

COUPLER

HOODS

LH024ELH124E

LH224ELH324E

PB224 ■

BB224*■

BB224H100BB324*■

BB324H100




HOOD

TO

BASE

HOODS

BASES



1 X 3/4"Box Base 1 X 1"

w/Posts + Cover 2 X 3/4"2 X 1"


Side Entry 1 X 3/4"w /Lever(s) 1 X 1"


Reverse Locking

Number of Contacts + Ground Connections


Pos-E-Kon™

K Series 80 + 16 Amps 600 VAC

32

4 Contacts @ 80A + 8 Contacts @ 16A8 Contacts @ 80A + 16 Contacts @ 16A+ Ground


Hood/Base

Wiring Note: 6 AWG (16mm2) for 80A Contacts14 AWG (2.5mm2) for 16A Contacts

4 @80A +8 @16A + G

8 @80A +16 @16A + G

Screw Terminal Contact Carrier Inserts 4 @80A+ 8 @80A+8 @216A+G 16 @16A+G

Male – Pins MS212K MS212K (x2)

Female – Sleeves FS112K FS112K (x2)

Other Configurations

Special order high amperage and/or combo configurations may beavailable. Contact your RegionalSales Office.

33

Pos-E-Kon™

K Series 80 + 16 Amps 600 VAC

POS-E-KONTM

NPTBases – Standard Mount Entry Single Double Single

Panel Base PB324 PB124E PB348

w/Cover PB424

1 X 3/4" BB424* BB024E*Box Base 1 X 1" BB424H100 BB024EH100 BB448

( no Cover ) 2 X 3/4" BB524* BB124E*2 X 1" BB524H100 BB124EH100 BB548

1 X 3/4" BB624 ■*Box Base 1 X 1" BB624H100 ■ BB648w/Cover 2 X 3/4" BB724 ■*

2 X 1" BB724H100 ■ BB748

LH024ELH124E

LH224ELH324E

PB224 ■

BB224 ■*BB324 ■*



Side Entry

Top Entry



1 X 3/4" CH824 CH624E1 X 1" CH924 CH724E

Top Entry

K-12 K-248 @16A + G 16 @16A, + G4 @80A + G 8 @80A + G



Box Basew/Posts + Cover

BASE

BASE

TO

HOOD

HOOD

TO

COUPLER

COUPLER

HOOD

TO

BASE

HOODS

HOODS

BASES



1 X 3/4"2 X 3/4"




Hoods – Standard Mount1 X 3/4" SH624** SH024**1 X 1" SH724** SH124** SH6481 X 1-1/4" SH748

1 X 3/4" TH824** TH224**1 X 1" TH924** TH324** TH8481 X 1-1/4" TH948

Reverse Locking

**Available in Standard or HIGH Profile “H” configurations (add suffix H).**Available in Standard or LOW Profile “L” configurations (add suffix L).■ Add “M” final suffix for metal cover option.


Pos-E-Kon™

V Series 16 Amps 600 VAC

34

Crimp Tool

3, 6, 10, 16, 20, 26 & 32 Contacts+ Control Contacts & Ground


Hood/Base

Screw Terminal Inserts 3 + G 6 + G+ 2 Control + 2 Control

Male – PinsMS203V MS206V

20-14 AWG (0.5-2.5 mm2)

Female – SleevesFS103V FS106V

20-14 AWG (0.5-2.5 mm2)

Crimp Terminal Inserts 3 + G 6 + G+ 2 Control + 2 Control

Male InsertMC403V MC406V


Female InsertFC303V FC306V


Crimp Contacts Wire AWG (mm2) Identification Female Male Switch/Control

20 AWG (0.5 mm2) No Groove FP2000 MP2000 –

18 AWG (0.75-1 mm2) 1 Groove FP1800 MP1800 CP1800

16 AWG (1.5 mm2) 2 Grooves FP1600 MP1600 CP1600



DIN Rail Adapter Mount Frames 3 + G 6 + G+ 2 Control + 2 Control

125mm long, with base for AMF010 AMF016

snapping onto DIN rail

150mm long, with base for AMF110 AMF116

snapping onto DIN railF


3 + G+ 2 Control

6 + G+ 2 Control

Contacts Selection

ControlContacts

Make Last,Break First

WT611TB

Use small blade screwdriver to pushin wire entry tab for easy contactremoval.

Groove

For all Inserts

For “V” Series Inserts

35

Pos-E-Kon™


POS-E-KONTM

NPTBases – Standard Mount Entry Single Double Single Double

Panel Base PB303V PB103EV PB306V PB106EV

w/Cover PB403V PB406V

1 X 1/2" BB403V BB003EV1 X 3/4" BB406V BB006EV2 X 1/2" BB503V BB103EV2 X 3/4" BB506V BB106EV

1 X 1/2" BB603V ■

1 X 3/4" BB606V ■

2 X 1/2" BB703V ■

2 X 3/4" BB706V ■


1 X 1/2" SH603V SH003V1 X 3/4" SH606V SH006V

1 X 1/2" TH803V TH203V1 X 3/4" TH806V TH206V


1 X 1/2" CH803V CH603EV1 X 3/4" CH806V CH606EV

LH003EV

LH203EV

PB203V ■

BB203V ■

BB303V ■


Lever Locking Type

Housing

Side Entry

Top Entry



Top Entry

Number of Contacts + Ground Connection(3 + G)

+ 2 Control(6 + G)

+ 2 Control

Box Base(no Cover)

Box Basew/Cover

Side Entryw/Levers

Top Entryw/Levers

LH006EV

LH206EV

Box Basew/Posts+ Cover

PB206V ■

BB206V ■

BB306V ■

BASE

BASE

TO

HOOD

HOOD

TO

COUPLER

COUPLER

HOOD

TO

BASE

HOODS

HOODS

BASES



1 X 1/2"1 X 3/4"2 X 1/2"2 X 3/4"


1 X 3/4"

1 X 3/4"

Reverse Locking

■ Add “M” final suffix for metal cover option.


Pos-E-Kon™


36

Crimp Tool Contacts Selection

3, 6, 10, 16, 20, 26 & 32 Contacts+2 Control Contacts & Ground


Hood/Base

Screw Terminal Inserts10 + G 16 + G 20 + G 26 + G 32 + G

+2 Control +2 Control +2 Control +2 Control +2 Control

Male – PinsMS210V MS216V FS110V x2

MS210V+2x MS216V

20-14 AWG (0.5-2.5 mm2) MS216V

Female – SleevesFS110V FS116V FS210V x2

FS110V+2x FS116V

20-14 AWG (0.5-2.5 mm2) FS116V

Crimp Contacts Wire AWG (mm2) Identification Female Male Switch/Control


18 AWG (0.75-1 mm2) 1 Groove FP1800 MP1800 CP1800




DIN Rail Adapter Mount Frames 10 + G 16 + G

150mm long, with base AMF124 AMF124for snapping onto DIN rail

Adapter Mount Framesallow “open” wiringinside closed panel enclosure. They alsoallow Inserts to beassembled as a separableTerminal Block device.

10 + G+ 2 Control

16 + G+ 2 Control

20 + G+ 2 Control

26 + G+ 2 Control

32 + G+ 2 Control

Crimp Terminal Inserts10 + G 16 + G 20 + G 26 + G 32 + G

+2 Control +2 Control +2 Control +2 Control +2 Control

Male InsertMC410V MC416V MC410V x2

MC410V+2x MC416V

(Order contacts below) MC416V

Female InsertFC310V FC316V FC310V x2

FC310V+2x FC316V

(Order contacts below) FC316V

WT611TB

Use small bladescrewdriver to push inwire entry tab for easycontact removal.

Grooves

For all “V” Series Inserts

37

Pos-E-Kon™


POS-E-KONTM

Hoods – Standard Mount1 X 3/4" SH010V1 X 1" SH010V100 SH6481 X 1-1/4" SH748

1 X 1/2" TH210V1 X 3/4" TH8481 X 1" TH948



Side Entry

Top Entry


Top Entry

Number of Contacts + Ground ConnectionV10: (10 + G) or (16 + G)

+ 2 ControlV20: (20 + G) or (26 + G)or (32 + G) + 2 Control

Box Base(no Cover)

Box Basew/Cover

Side Entryw/Levers

Top Entryw/Levers

Box Basew/Posts + Cover

BASE

BASE

TO

HOOD

HOOD

TO

COUPLER

COUPLER

HOOD

TO

BASE

HOODS

HOODS

BASES



PB210V ■

1 X 3/4" BB210V ■

2 X 3/4" BB310V ■


1 X 3/4" LH010EV

1 X 3/4" LH210EV1 X 1" LH210V100



1 X 3/4" CH610EV1 X 1" CH610EV1001 X 1-1/4" CH610EV125

Reverse Locking

Single Lever Double Lever NPTBases – Standard Mount Entry Double Single

PB110EV PB348Panel Base

w/Cover PB448V

1 X 3/4" BB010EV1 X 1" BB4482 X 3/4" BB110EV2 X 1" BB548

1 X 3/4" 1 X 1" BB6482 X 3/4" 2 X 1" BB748

Pos-E-Kon™

T Series 16 Amps 600 VAC

38

• High Temp 200°C Components• Corrosion Resistant

Housings

6 10 16 246, 10, 16 & 24 Contacts + Ground


Hood/Base

Screw Terminal Inserts 6 + G 10 + G 16 + G 24 + G

Male – PinsMS206T MS210T MS216T MS224T

20-14 AWG (0.5-2.5 mm2)

Female – SleevesFS106T FS110T FS116T FS124T

20-14 AWG (0.5-2.5 mm2)

T Series Benefits• High temp 200°C rated inserts• Silicone Viton® seals for molded edge gaskets*• Corrosion resistant copper-free aluminum housings with special finish• New ergonomic thermoplastic handles rated UL94V-O • Electrostatic epoxy powder coated finish

*Viton is a trademark of DuPont Dow Elastomers.

39

Pos-E-Kon™

T Series 16 Amps 600 VAC

POS-E-KONTM

Box Base (no Cover)


6 10 16 24Number of Contacts + Ground Connection

High Temp 200°C

Hoods – Standard Mount1 X 16 SH606T SH010T1 X 21 SH016T SH024T1 X 29 SH124T

1 X 16 TH806T TH210T1 X 21 TH216T TH224T1 X 29 TH324T


1 X 16 CH806T CH610ET1 X 21 CH616ET CH624ET1 X 29 CH716ET CH724ET

Side Entry

Top Entry


Top Entry

BASE

BASE

TO

HOOD

HOOD

TO

COUPLER

COUPLER

HOODS

Note: Hoods and Bases are green colored to denote special T series.

Bases – Standard Mount Single Double Double Double

Panel Base PB306T PB110ET PB116ET PB124ET

1 X 16 BB406T BB010ET1 X 21 BB016ET BB024ET2 X 16 BB506T BB110ET2 X 21 BB116ET BB124ET

Single Lever Double LeverPg

MetricEntry

Pos-E-Kon™

M Series

40

Mix and Match Modular Connections• Signal, fiber optic, control and power connections

all in one connection point.

• 2, 3, 5 and 7 slot insert holders provide unlimitedflexibility.

• Standard single inserts:

➝ 3 pole Coax Signal➝ 3 pole, 50A, 600 VAC➝ 4 pole +G, 5 pole 16A, 600VAC➝ 5 pole, 20A, 400VAC➝ 10 pole, 10A, 250VAC or 10 pole, POF

(fiber optic)➝ 20 pole, 5A, 63VAC ➝ Dummy block

• Standard B series Hoods and Bases

How to Specify� Select types of contacts/circuits (see above).

� Select number of each (per insert above).

� Add up to get holder sizee.g.: 2-POF + 2-50A + 8-10A = 3 inserts plus 3-slot holders.

� Match holder size required to hood and baseoptions (mating).

Easy insert removalContacts + Inserts + Insert Holder + Housing

41

Pos-E-Kon™

M (3P Coax) Series 1.5 Amps 50 VAC

POS-E-KONTM

Tools

Dummy Inserts 0

Male Blind Insert: MC100Mfor place keeping in Insert Holder

Female Blind Insert: FC000M

for place keeping in Insert Holder

Male Crimp Contacts

Coax Pin & Sleeve 3 Positions

Male Coax Pin Contact MCX500

RG-174Cable Size/Type RG-179

RG-316

Male Coax Pin Cotact MCX510

Cable Size/Type RG-58

Female Coax Pin Contact FCX400

RG-174Cable Size/Type RG-179

RG-316

Female Coax Pin Cotact FCX410

Cable Size/Type RG-58

Specifications

Number of Poles 3

Termination Method Crimp (or solder)

Contacts Solid Drilled,3.6mm CoAxialCopper Alloy,Gold Plated

Rated Current 1.5A

Rated Voltage 50V

Volume Resistance ≤6 milliohms

Surge Impedance 50 Ohms

Frequency Range 2 GHz

Crimp Terminal Inserts 3P CoAx

Male Insert MC303M

Female Insert FC203M

Female Crimp Contacts

Crimping Tool CT700TB

RG174, 179, 316 Crimp Die CD710TBRG58 Crimp Die CD720TB

Contact Removal Tool RT000TB

Insert Puller PT300TB

Inserts

Contacts

Pos-E-Kon™

M (3P) Series 50 Amps 600 VAC

42

Female Crimp Pins

Male Crimp PinsTools

Pin & Sleeve 3 Positions

1.5 mm2 16 AWG MP16SD50

2.5 mm2 14 AWG MP14SD50

4 mm2 12 AWG MP12SD50



Specifications

Number of Poles 3

Termination Method Crimp

Contacts Solid Drilled,3.6mm CopperAlloy, Silver Plated

Rated Current 50 Amp

Rated Voltage 600V

Rated Impulse Voltage 8.0 kV

Test Voltage 4 kV

Volume Resistance ≤1 milliohm

1.5 mm2 16 AWG FP16SD50

2.5 mm2 14 AWG FP14SD50

4 mm2 12 AWG FP12SD50



Dummy Inserts 0




Crimp Terminal Inserts 3P

Male Insert MC103M


Crimping Tool CT400TB

RG174, 179, 316 Crimp Die CD710TB

Contact Removal Tool RT000TB

Insert Puller PT300TB

Inserts

Contacts

43

Pos-E-Kon™

M (4/5P) Series 16 Amps 600 VAC

POS-E-KONTM

Female Crimp Pins

Male Crimp Pins

Crimp Terminal Inserts 4P +G

Male Insert MC704M


CrimpingCT700TB

Tool

Crimping 20 – 16 AWG CD730TBDie 16 – 14 AWG CD740TB

Contact 20 – 16 AWG CL010TBLocator 16 – 14 AWG CL020TB

RT800TB

PT300TB

Pin & Sleeve

0.5 – 1.5 mm2 20 – 16 AWG MP16RF16

1.5 – 2.5 mm2 16 – 14 AWG MP14RF16

2.5 – 4 mm2 12 AWG MP12RF16

Specifications

Number of Poles 4 +G5


Contacts Stamped & Rolled,2.5 mm CopperAlloy, Silver Plated

Rated Current 16A

Rated Voltage 600V


Test Voltage 5.7 kV


0.5 – 1.5 mm2 20 – 16 AWG FP16RF16

1.5 – 2.5 mm2 16 – 14 AWG FP14RF16

2.5 – 4 mm2 12 AWG FP12RF16

Dummy Inserts 0




Tools


Male Insert MC705M


ContactRemoval

Tool

InsertPuller

Inserts

Contacts

4&5 Positions

Pos-E-Kon™


44

Female Crimp Pins

Male Crimp Pins



Male Insert MC105M


0.5 mm2 20 AWG MP20SD20

1.0 mm2 18 AWG MP18SD20

1.5 mm2 16 AWG MP16SD20

2.5 mm2 14 AWG MP14SD20


Specifications

Number of Poles 5


Contacts Solid Drilled, 2.5 mmCopper Alloy, SilverPlated

Rated Current 20A

Rated Voltage 400V


Test Voltage 3.5 kV


0.5 mm2 20 AWG FP20SD20

1.0 mm2 18 AWG FP18SD20

1.5 mm2 16 AWG FP16SD20

2.5 mm2 14 AWG FP14SD20


Dummy Inserts 0




Inserts

Contacts

CrimpingCT700TB

Tool

Crimping 20 – 14 AWG CD750TBDie 12 AWG CD760TB

Contact 20 – 14 AWG CL430TBLocator 12 AWG CL040TB

RT000TB

PT300TB

Tools

ContactRemoval

Tool

InsertPuller

45

Pos-E-Kon™


POS-E-KONTM

Pin Contact Glass POF 1mm MPF530

Sleeve Contact Glass POF 1mm FPF520


Identification Male

0.37 mm2 22 AWG 1 MP22SD

2.5 mm2 20 AWG 2 MP20SD

4 mm2 18 AWG 3 MP18SD



Specifications

Number of Poles 10


Contacts Solid Drilled, 1.6 mmCopper Alloy, SilverPlated

Rated Current 10A

Rated Voltage 250V


Test Voltage 2.2 kV


Fiber Optic Pin and Sleeve

Identification Female

0.37 mm2 22 AWG 1 FP22SD

2.5 mm2 20 AWG 2 FP20SD

4 mm2 18 AWG 3 FP18SD




Male Insert MC110M


Female Sleeves

Dummy Inserts 0

Male Blind Insert: for MC100Mplace keeping in Insert Holder

Female Blind Insert: for FC000Mplace keeping in Insert Holder

Tools

CrimpingWT80

Tool

RT614

InsertPT300TB

Puller

Crimping Tools

Fiber OpticCT610

Crimp Tool

PositioningFPS701

Sleeve

I.D.

I.D.

Male Pins

ContactRemoval

Tool

Inserts

Contacts

Pos-E-Kon™

M(20P) Series 5 Amps 63 VAC

46

Male Pins

CrimpingCT500TB

Tool

RT200TB

InsertPT300TB

Puller


0.25 mm2 28-24 AWG MP24GS

0.5 mm2 24-20 AWG MP20GS

Specifications

Number of Poles 20


Contacts Stamped, Formed,1.0 mm Copper Alloy,Gold Plated

Rated Current 5A

Rated Voltage 63V


Test Voltage 1.68 kV


Tools

0.25 mm2 28-24 AWG FP24GS

0.5 mm2 24-20 AWG FP20GS


Male Insert MC120M


Female Sleeves

Dummy Inserts 0

Male Blind Insert: for MC100Mplace keeping in Insert Holder

Female Blind Insert: for FC000Mplace keeping in Insert Holder

ContactRemoval

Tool

Inserts

Contacts

47

Pos-E-Kon™

M Series B6 Housing 600 VAC: 2 Inserts

POS-E-KONTM


Lever Locking Type

Housing

Side Entry

Top Entry


Coupler Hoods Coupler Hoods mate to Standard Hoods ABOVE.

1 X 1/2" CH8061 X 3/4" CH806H0751 X 1" CH806H100

Top Entry

Insert Holders + HousingsSelect one each male and female 2-slot insert holders for B6 housings, then

select two each of any male and female M series inserts from pp. 41-46.


1 X 1/2" SH6061 X 3/4" SH606H0751 X 1" SH606H100

1 X 1/2" TH8061 X 3/4" TH806H0751 X 1" TH806H100

2-slot Female Insert Holder

F2F006M

2-slot Male Insert Holder

F2M106M

BASE

BASE

TO

HOOD

HOOD

TO

COUPLER

COUPLER

HOODS

NPTBases – Standard Mount Entry Single

Panel Base PB306 ■

w/Cover PB406 ■

1 X 1/2" BB4061 X 3/4" BB406H075

Box Base 1 X 1" BB406H100( no Cover ) 2 X 1/2" BB506

2 X 3/4" BB506H0752 X 1" BB506H100

1 X 1/2" BB606 ■

1 X 3/4" BB606H075 ■


w/Cover 2 X 1/2" BB706 ■

2 X 3/4" BB706H075 ■

2 X 1" BB706H100 ■

Single Lever

Pos-E-Kon™


48


Side Entry

Top Entry


Coupler Hoods – In-line Coupler Hoods mate to Standard Hoods.

1 X 1/2" CH810 CH610E1 X 3/4" CH810H075 CH610EH0751 X 1" CH810H100 CH610EH100

Top Entry

Select one each male and female 3-slot insert holders for B10 housings, then select three each of any male and female M series inserts from pp. 41-46.

Hoods – Standard Mount1 X 1/2" SH610 SH0101 X 3/4" SH610H075 SH010H0751 X 1" SH610H100 SH010H100

1 X 1/2" TH810 TH2101 X 3/4" TH810H075 TH210H0751 X 1" TH810H100 TH210H100


F3F010M


F3M110M Side Entryw/Lever(s)

Top Entryw/Lever(s)

PB210 ■

BB210 ■

BB210H075 ■

BB210H100 ■

BB310 ■

BB310H075 ■

BB310H100 ■


Box + Postsw/Cover

BASE

BASE

TO

HOOD

HOOD

TO

COUPLER

COUPLER

HOOD

TO

BASE

HOODS

HOODS

BASES

Lever Hoods – Reversed Lock Lever Hoods mate to Post Bases ONLY.

1 X 1/2" LH010E1 X 3/4" LH010EH0751 X 1" LH010EH100

1 X 1/2" LH210E1 X 3/4" LH210EH0751 X 1" LH210EH100

Reverse Locking

NPTBases – Standard Mount Entry Single Double

Panel Base PB310 PB110E

w/Cover PB410

1 X 1/2" BB410 BB010E1 X 3/4" BB410H075 BB010EH075

Box Base 1 X 1" BB410H100 BB010EH100( no Cover ) 2 X 1/2" BB510 BB110E

2 X 3/4" BB510H075 BB110EH0752 X 1" BB510H100 BB110EH100

1 X 1/2" BB610 ■

1 X 3/4" BB610H075 ■


w/Cover 2 X 1/2" BB710 ■

2 X 3/4" BB710H075 ■

2 X 1" BB710H100 ■


Panel Basew/Cover

1 X 1/2"1 X 3/4"1 X 1"2 X 1/2"2 X 3/4"2 X 1"


Insert Holders + Housings


49

Pos-E-Kon™


POS-E-KONTM

Lever Locking Type

Housing

Side Entryw/Posts

Top Entryw/Posts

Top Entryw/Lever(s)

Select one each male and female 5-slot insert holders for B16 housings, then select five each of any male and female M series inserts from pp.41-46.


1 X 3/4" SH616* SH016*1 X 1" SH716 SH116H

1 X 3/4" TH816* TH216*1 X 1" TH816H100 TH316H


F5F016MNote: AF10F216M Optional InsertHolder available (+5 insert) Positions V -Z for B32 Housings.


F5M116MNote: AF10M316M Optional InsertHolder available (+5 insert) Positions V -Z for B32 Housings.


Top Entryw/Lever(s)

PB216 ■

BB216* ■

BB216H100 ■

BB316* ■

BB316H100 ■


Box + Postsw/Cover

*Available in Standard or HIGH Profile “H” configurations (add suffix).■ Add “M” suffix for metal cover option.

BASE

BASE

TO

HOOD

HOOD

TO

COUPLER

COUPLER

HOOD

TO

BASE

HOODS

HOODS

BASES

For In-line, Portable or Special Service ConnectionsCoupler Hoods – In-line Coupler Hoods mate to Standard Hoods ABOVE.

1 X 3/4" CH816H CH616EH1 X 1" CH916H CH716EH


Panel Basew/Cover

1 X 3/4"1 X 1"2 X 1/2"2 X 3/4"2 X 1"


1 X 3/4" LH016E1 X 1" LH116EH

1 X 3/4" LH216E1 X 1" LH316EH

Reverse Locking



w/Cover PB416

1 X 3/4" BB416* BB016E*Box Base w/Lever 1 X 1" BB416H100 BB016EH100

( no Cover ) 2 X 3/4" BB516* BB116E*2 X 1" BB516H100 BB116EH100

1 X 3/4" BB616* ■

Box Base w/Cover 1 X 1" BB616H100 ■

& Lever 2 X 3/4" BB716* ■

2 X 1" BB716H100 ■



Pos-E-Kon™


50

Single Lever Double Lever Lever Locking TypeHousing

Side Entryw/Posts

Top Entryw/Posts

Top Entryw/Lever(s)

Select one each male and female 7-slot insert holders for B24 housings, then select seven each of any male and female M series inserts from pp.41-46.

Hoods – Standard Mount1 X 3/4" SH624 SH0241 X 1" SH724 SH1241 X 1-1/4"

1 X 3/4" TH824 TH2241 X 1" TH924 TH3241 X 1-1/4"

RIBBON CBL TH624RC‡ TH424RC‡


F7F024MNote: AF1024M Optional InsertHolder available (+7 insert)Positions T-Z for B48 Housings.


F7M124MNote: F104M324M OptionalInsert Holder available (+7 insert) Positions T -Z for B48 Housings.


Top Entryw/Lever(s)

PB224 ■

BB224 ■

BB324 ■


Box Basew/Posts and

Cover

*Available in Standard or HIGH Profile “H” configurations (add suffix).■ Add “M” final suffix for metal cover option.‡ See page 71 for ribbon cable kits.



1 X 3/4" CH824 CH624E1 X 1" CH924 CH724E

RIBBON CBL CH824RC‡ CH724ERC‡

BASE

BASE

TO

HOOD

HOOD

TO

COUPLER

COUPLER

HOOD

TO

BASE

HOODS

HOODS

BASES


Panel Basew/Posts and Cover

1 X 3/4"2 X 3/4"


1 X 3/4" LH024E1 X 1" LH124E

1 X 3/4" LH224E1 X 1" LH324E

Reverse Locking



w/Cover PB424

1 X 3/4" BB424* BB024E*Box Base w/Lever 1 X 1" BB424H100 BB024EH100

( no Cover ) 2 X 3/4" BB524* BB124E*2 X 1" BB524H100 BB124EH100

1 X 3/4" BB624* ■

Box Base w/Cover 1 X 1" BB624H100 ■

& Lever 2 X 3/4" BB724* ■

2 X 1" BB724H100 ■


51

Pos-E-Kon™

Reference and Accessories

POS-E-KONTM

Engineering Reference Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-55Dimensions/Lay-In Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-68Dust Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Adapter Plate Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Insert Coding and Guide Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Cable and Conduit Entry Options/Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70, 71Fiber Optic Cable Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72, 73

Pos-E-Kon™

Engineering Reference

52

SpecificationsDIN VDE 0627/86 DIN VDE 0627/86DIN VDE 0110/02.79 DIN VDE 0110/02.79DIN VDE 0110-1/04.97 DIN VDE 0110-1/04.97IEC 60-664-1, DIN/IEC 512 IEC 60-664-1, DIN/IEC 512

ApprovalsMEIE, EZU, SEV

InsertsContacts ( +Ground ) 3,4,10,16,32 (2x16)Working current A3,A4 @ 10A max.

A10 - A32 @ 16A max.Rated Voltage 600VACTest Voltage 4 kV eff.Pollution Degree 3Material Glass Filled ThermoplasticTemperature Range -40°C/-40°F to +125°C/+257°FFlammability UL94 V-0

ContactsMaterial Solid drilled Copper alloySurface Hard Silver Plated

Hard Gold Plated availableContact Resistance ≤ 1 milliohmScrew Terminals Wire AWG

with Wire Protection 20-14 AWG (0.5-2.5mm2)Crimp Terminals 20-12 AWG (0.5-4.0mm2)

HousingsMaterials Die Cast Aluminum alloy(EPDM Seal Gaskets) Epoxy Powder Coat FinishLocking Mechanisms

> Single Locking Levers A3, 4, 10, 16Steel, Zinc or Chrome Plated

> Double Locking Levers A32Steel, Zinc or Chrome Plated

Temperature Range -40°C/-40°F to +125°C/+257°FInternal Protection A3,4: IP44 A10,16,32: IP65

per DIN VDE 0470, IEC 529

Thermal Capacity per DIN/IEC 512

A Series

SpecificationsDIN VDE 0627/86DDIN VDE 0110/02.79DIN VDE 0110-1/04.97IEC 60-664-1, DIN/IEC 512


InsertsContacts ( +Ground ) 6,10,16,24, 32 (2x16), 48 (2x24)

Working current 16A max.Rated Voltage 600VACTest Voltage 3 kV eff.Pollution Degree 3Material Glass Filled ThermoplasticTemperature Range -40°C/-40°F to +125°C/+257°FFlammability UL94 V-0



with Wire Protection 20-14 AWG (0.5-2.5mm2)Crimp Terminals 20-12 AWG (0.5-4.0mm2)


> Single Locking Levers B6, 10, 24, 32, 48Steel, Zinc or Chrome Plated

> Double Locking Levers B10, 16, 24Stainless Steel w/ high impact

Thermoplastic Split Grips> Double Locking Levers B32

Steel, Zinc or Chrome PlatedTemperature Range -40°C/-40°F to +125°C/+257°FInternal Protection IP65 Locked Positions



® ®

Conductor size 1mm Conductor size 2.5mmConductor size 1.5mm2 22

Ambient temperature (° C )

Rat

ed o

pera

ting

curr

ent p

er c

onta

ct (

A )

0

2

4

6

8

I N 10

12

14

16

20 40 60 80 100 120 20 40 60 80 100 120 20 40 60 80 100 120

A 10Crimp

A 3

A 16CrimpA 10

Screw

A 10Screw

A 16Crimp

A 10Screw

A 3

A 16Screw

A 10Crimp

A 16Screw

A 10Crimp

A 10Screw

A 16Crimp

A 3

Conductor size 1mm2 Conductor size 2.5mm

2

Ambient temperature (° C )

Rat

ed o

pera

ting

curr

ent p

er c

onta

ct (

A )

0

I N 16

14

12

10

8

6

4

2

20 40 60 80 100 120 20 40 60 80 100 120

B 24

B 16

B 6

B 10

B 16

B 24

B 10

B 6

B Series

53

Pos-E-Kon™


POS-E-KONTM

SpecificationsDIN VDE 0627/86 DIN VDE 0627/86DIN VDE 0110/02.79 DIN VDE 0110/02.79DIN VDE 0110-1/04.97 DIN VDE 0110-1/04.97IEC 60-664-1, DIN/IEC 512 IEC 60-664-1, DIN/IEC 512


InsertsContacts ( +Ground ) 6, 12 (2x6)Working current 35A

Rated Voltage 600VACTest Voltage 3 kV eff.Pollution Degree 3Material Glass Filled ThermoplasticTemperature Range -40°C/-40°F to +125°C/+257°FFlammability UL94 V-0


Hard Gold Plated availableContact Resistance ≤ 0.5 milliohmScrew Terminals Wire AWG

with Wire Protection 20-10 AWG (0.5-6.0mm2)w/o Wire Protection n/a


> Single Locking Levers C6, 12Steel, Zinc or Chrome Plated

> Double Locking Levers C6Stainless Steel w/high impact

Thermoplastic Split Grips> Double Locking Levers C12




SpecificationsDIN VDE 0627/86 DIN 43652DDIN VDE 0110/02.79DIN VDE 0110-1/04.97IEC 60-664-1, DIN/IEC 512


InsertsContacts ( +Ground ) 7, 8, 15, 25, 40, 50 (2x25)

64, 80 (2x40), 128 (2x64)Working current 10ARated Voltage 600VACTest Voltage 4 kV eff.Pollution Degree 3Material Glass Filled ThermoplasticTemperature Range -40°C/-40°F to +125°C/+257°FFlammability UL94 V-0


Hard Gold Plated availableContact Resistance ≤ 3 milliohmsCrimp Terminals Wire AWG

26-14 AWG (0.14-2.25mm2)> Fibre Optic Cable POF {0} 1MM


> Single Locking Levers D7, 8, 15, 25, 40, 64, 128Steel, Zinc or Chrome Plated

> Double Locking Levers D40, 64Stainless Steel w/ high impact

Thermoplastic Split Grips> Double Locking Levers D50, 80




® ®

Ambient temperature ( ° C )

Rat

ed o

pera

ting

curr

ent p

er c

onta

ct (

A )

0

35

30

25

20

15

10

5

20 40 60 80 100 120

Conductor size 4mm 2

Conductor size 6mm2

Conductor size 0.5mm 2 Conductor size 1.5mm2


Rat

ed o

pera

ting

curr

ent p

er c

onta

ct (

A )

0

1

2

8

4

I N 10

9

5

7

6

3

20 40 60 80 100 120 0 20 40 60 80 100 120

D 64D 40

D 25

D 7

D 15

D 64

D 40

D 7

D 15D 25

C Series D Series

Pos-E-Kon™


54

SpecificationsDIN VDE 0627/86DIN VDE 0110/02.79DIN VDE 0110-1/04.97IEC 60-664-1, DIN/IEC 512


InsertsContacts ( +Ground ) 24, 42, 72, 108, 144 (2x72)

216 (2x108)Working current 10ARated Voltage 600VACTest Voltage 2 kV eff.Pollution Degree 3Material Glass Filled ThermoplasticTemperature Range -40°C/-40°F to +125°C/+257°FFlammability UL94 V-0


Hard Gold Plated availableContact Resistance ≤ 3 milliohmsCrimp Terminals Wire AWG

26-14 AWG (0.14-2.5mm2)> Fibre Optic Cable POF {0} 1mm


> Single Locking Levers DD24, 42, 72, 108, 216Steel, Zinc or Chrome Plated

> Double Locking Levers DD42, 72, 108Stainless Steel w/high impact

Thermoplastic Split Grips> Double Locking Levers DD144



Thermal Capacity

SpecificationsDIN VDE 0627/86DDIN VDE 0110/4VDE 0100/5.73-42aIEC 60-664-1, DIN/IEC 512VDE o113/1.73-10.1.3


InsertsContacts ( +Ground ) 8 (16A) + 4 (80A)

16 (16A) + 8 (80A)Working current 16A and 80A dualRated Voltage 600VACTest Voltage 2 kV eff.Pollution Degree 3Material Glass Filled ThermoplasticTemperature Range -40°C/-40°F to +125°C/+257°FFlammability UL94 V-0



with Wire Protection (16A) 20-14 AWG (0.5-2.5mm2)(80A contacts) 18-4 AWG (1.5-16.0mm2)


> Single Locking Levers K12, K24Steel, Zinc or Chrome Plated

> Double Locking Levers K12Stainless Steel w/ high impact

Thermoplastic Split Grips

Temperature Range -40°C/-40°F to +125°C/+257°FInternal Protection IP65 Locked Positions


® ®

Conductor size 0.7mm2 Conductor size 1.5mm 2


Rat

ed o

pera

ting

curr

ent p

er c

onta

ct (

A )

0

10

9

8

7

6

5

4

3

2

1

20 40 60 80 100 120 0 20 40 60 80 100 120

DD 108

DD 72

DD 24

DD 42

DD 108

DD 72

DD 24

DD 42

DD Series K Series

55

Pos-E-Kon™


POS-E-KONTM

SpecificationsDIN VDE 0627/86DIN VDE 0110/02.79DIN VDE 0110-1/04.97IEC 60-664-1, DIN/IEC 512


InsertsContacts ( +Ground ) 3, 6, 10, 16, 20 (2x10)

26 (10+16), 32 (2x16).Working current 16A max.Rated Voltage 600VAC, Switch contacts 400 VACTest Voltage 3 kV eff.Pollution Degree 3Material Glass Filled ThermoplasticTemperature Range -40°C/-40°F to +125°C/+257°FFlammability UL94 V-0



with Wire Protection 20-14 AWG (0.5-2.5mm2)Crimp Terminals: 20-12 AWG (0.5-4.0mm2)


> Single Locking Levers V3, 6, 10, 16, 20, 26, 32Steel, Zinc or Chrome Plated

> Double Locking Levers V3, 6, 10, 16Stainless Steel w/high impact

Thermoplastic Split Grips



Thermal Capacity

SpecificationsDIN VDE 0627/86DDIN VDE 0110/02.79DIN VDE 0110-1/04.97IEC 60-664-1, DIN/IEC 512


InsertsContacts ( +Ground ) 6, 10, 16, 24

Working current 16A max.Rated Voltage 600VAC, Switch contacts 400VACTest Voltage 3 kV eff.Pollution Degree 3Material Hi-Temp ThermoplasticTemperature Range -40°C/-40°F to +200°C/+392°FFlammability UL94 V-0



with Wire Protection 20-14 AWG (0.5-2.5mm2)

HousingsMaterials Copper-Free Die Cast Aluminum alloy(Viton® Seal Gaskets) Green Epoxy Powder CoatingLocking Mechanisms

> Single Locking Levers T6Stainless Steel, Black Coated

> Double Locking Levers T10, 16, 24Stainless Steel, with HighTemp Thermoplastic Grips




® ®

Conductor size 1.5mm Conductor size 2.5mm2 2


Rat

ed o

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ting

curr

ent p

er c

onta

ct (

A )

0

2

14

4

6

12

16

8

10

20 40 60 80 100 120 0 20 40 60 80 100 120

BV 3

BV 6

BV 10BV 16

BV 3

BV 6

BV 10BV 16

V Series T Series

Pos-E-Kon™

Dimensions

56

BA

G

DE

F

.177" A series

.216" B series

BA

C

D

E

F

Pg 11

.Ø 0.125"

5.5

HOUSING SERIES CAT. NO. DIMENSIONS ARE IN INCHES / (MILLIMETERS)

A, B, T, K C, V D DD M A B C D E F G

A3, A4 D7, D8 BB403A(P) � 1.10 / (28) 1.59 / (40.5) 1.00 / (25.5) 1.42 / (36) 1.18 / (30) 1.50 / (38) –

A10 D15 BB_10A 1.89 / (48) – 3.66 / (93) 1.57 / (40) 1.97 / (50) 2.32 / (59) 2.05 / (52)

A16 D25 BB_16A 2.52 / (64) – 4.29 / (109) 1.57 / (40) 1.97 / (50) 2.32 / (59) 2.24 / (57)

BB_06 2.76 / (70) 3.31 / (84) – 1.57 / (40) 2.05 / (52) 2.72 / (69) 2.05 / (52)

B6, T6 DD24 M2 BB_06H075 2.76 / (70) 3.31 / (84) – 1.77 / (45) 2.24 / (57) 2.72 / (69) 2.92 / (74)

BB_06H100 2.76 / (70) 3.31 / (84) – 1.77 / (45) 2.24 / (57) 2.72 / (69) 2.92 / (74)

BB_10 3.23 / (82) 3.66 / (93) – 1.57 / (40) 2.05 / (52) 2.80 / (71) 2.05 / (52)

B10, T10 V3 DD42 M3 BB_10H075 3.23 / (82) 3.66 / (93) – 1.77 / (45) 2.24 / (57) 2.80 / (71) 2.92 / (74)

BB_10H100 3.23 / (82) 3.66 / (93) – 1.77 / (45) 2.24 / (57) 2.80 / (71) 2.92 / (74)

B16, T16 C6, V6 D40 DD72 M5BB_16 4.13 / (105) 4.61 / (117) – 1.77 / (45) 2.24 / (57) 2.91 / (74) 2.68 / (68)

BB_16H___ 4.13 / (105) 4.61 / (117) – 1.77 / (45) 2.24 / (57) 2.91 / (74) 3.31 / (84)

B24, T24, V10, V16 D64 DD108 M7

BB_24 5.20 / (132) 5.67 / (144) – 1.77 / (45) 2.24 / (57) 2.91 / (74) 2.68 / (68)

K12 BB_24H___ 5.20 / (132) 5.67 / (144) – 1.77 / (45) 2.24 / (57) 2.91 / (74) 3.31 / (84)

B48, K24V20, V26, D128 DD216 BB_48 4.37 / (111) 5.71 / (145) – 4.17 / (106) 4.72 / (120) 6.18 / (157) 3.94 / (100)

V32

� SUFFIX: A - ALUMINUM, AP - PLASTIC, H - HIGH PROFILE

Mounting Dimensions for Double Lever Box Bases

Mounting Dimensions for Single Lever Box Bases

BA

C

G

DEF

.216"



A32 D50 BB_32A__ 3.70 / (94) 4.17 / (106) 5.04 / (128) 1.81 / (46) 2.20 / (56) 2.76 / (70) 3.40 / (86.5)

B10, T10 V3 DD42 M3BB_10E 3.23 / (82) 3.66 / (93) 4.33 / (110) 1.57 / (40) 2.05 / (52) 2.28 / (58) 2.05 / (52)

BB_10EH__ 3.23 / (82) 3.66 / (93) 4.33 / (110) 1.77 / (45) 2.24 / (57) 2.28 / (58) 2.92 / (74)

B16, T16 C6, V6 D40 DD72 M5BB_16E 4.13 / (105) 4.61 / (117) 5.16 / (131) 1.77 / (45) 2.24 / (57) 2.28 / (58) 2.68 / (68)

BB_16EH__ 4.13 / (105) 4.61 / (117) 5.16 / (131) 1.77 / (45) 2.24 / (57) 2.28 / (58) 3.31 / (84)

B24, T24,V10, V16 D64 DD108 M7

BB_24E 5.20 / (132) 5.67 / (144) 6.18 / (157) 1.77 / (45) 2.24 / (57) 2.28 / (58) 2.68 / (68)

K12 BB_24EH__ 5.20 / (132) 5.67 / (144) 6.18 / (157) 1.77 / (45) 2.24 / (57) 2.28 / (58) 3.31 / (84)

B32 C12 D80 DD144 BB_32E 4.41 / (112) 4.88 / (124) 5.28 / (134) 2.64 / (67) 3.20 / (81.5) 3.62 / (92) 2.83 / (72)

H - HIGH PROFILE

Right Angle HousingA3/A4D7/D8Only

57

Pos-E-Kon™

Dimensions

POS-E-KONTM



PB303A (P)� – 1.10 / (28) 1.34 / (34) 1.18 / (30) 1.50 / (38) 1.67 / (42.5) .95 / (24)

A3, A4 D7, D8 PB403A (P)� – 1.10 / (28) 1.38 / (35) 1.18 / (30) 1.58 / (40) 1.85 / (47) .95 / (24)

PB503A (P) – 1.10 / (28) 1.59 / (40.5) 1.00 / (25.5) 1.42 / (36) 1.18 / (30) 1.50 / (38)

A10 D15PB310A 2.76 / (70) 3.19 / (81) – .68 / (17.5) 1.20 / (30.5) 1.93 / (49) 1.02 / (26)

PB410A 2.76 / (70) 3.19 / (81) – .68 / (17.5) 1.20 / (30.5) 2.95 / (75) 1.02 / (26)

A16 D25PB316A 3.39 / (86) 3.78 / (96) – .68 / (17.5) 1.20 / (30.5) 1.93 / (49) 1.02 / (26)

PB416A 3.39 / (86) 3.78 / (96) – .68 / (17.5) 1.20 / (30.5) 2.95 / (75) 1.02 / (26)

B6, T6 DD24 M2PB306 2.76 / (70) 3.15 / (80) – 1.26 / (32) 1.69 / (43) 2.56 / (65) 1.06 / (27)

PB406 2.76 / (70) 3.15 / (80) – 1.26 / (32) 1.69 / (43) 3.54 / (90) 1.06 / (27)

B10, T10 V3 DD42 M3PB310 3.27 / (83) 3.66 / (93) – 1.26 / (32) 1.69 / (43) 2.64 / (67) 1.06 / (27)

PB410 3.27 / (83) 3.66 / (93) – 1.26 / (32) 1.69 / (43) 3.62 / (92) 1.06 / (27)

B16, T16 C6, V6 D40 DD72 M5PB316 4.06 / (103) 4.49 / (114) – 1.26 / (32) 1.69 / (43) 2.64 / (67) 1.06 / (27)

PB416 4.06 / (103) 4.49 / (114) – 1.26 / (32) 1.69 / (43) 3.62 / (92) 1.06 / (27)

B24, T24, V10, V16 D64 DD108 M7

PB324 5.12 / (130) 5.51 / (140) – 1.26 / (32) 1.69 / (43) 2.64 / (67) 1.06 / (27)

K12 PB424 5.12 / (130) 5.51 / (140) – 1.26 / (32) 1.69 / (43) 3.62 / (92) 1.06 / (27)

B48, K24V20, V26, D128 DD216

PB348 5.83 / (148) 6.50 / (165) – 2.76 / (70) 3.54 / (90) 6.18 / (157) 1.61 / (41)

V32 PB448 5.83 / (148) 6.50 / (165) – 2.76 / (70) 3.54 / (90) 6.81 / (173) 1.61 / (41)

� SUFFIX: A - ALUMINUM, P - PLASTIC



A32 D50 PB132A 3.62 / (92) 4.02 / (102) 5.04 / (128) 1.65 / (28) 2.24 / (57) 2.76 / (70) 1.10 / (28)

B10, T10 V3 DD42 M3 PB110E 3.27 / (83) 3.66 / (93) 4.33 / (110) 1.26 / (32) 1.69 / (43) 2.28 / (58) 1.06 / (27)

B16, T16 C6, V6 D40 DD72 M5 PB116E 4.05 / (103) 4.49 / (114) 5.16 / (131) 1.26 / (32) 1.69 / (43) 2.28 / (58) 1.06 / (27)

B24, T24,V10, V16 D64 DD108 M7 PB124E 5.12 / (130) 5.51 / (140) 6.19 / (157) 1.26 / (32) 1.69 / (43) 2.28 / (58) 1.06 / (27)

K12

B32 C12 D80 DD144 PB132E 4.33 / (110) 4.88 / (124) 5.28 / (134) 2.56 / (65) 3.11 / (79) 3.62 / (92) 1.18 / (30)

Mounting Dimensions for Double Lever Panel Bases

Mounting Dimensions for Single Lever Panel Bases

BA

C

G

DEF

.177"

.216" B32 series

B

C

G

D

E

F

.Ø 0.125"

3

B

A

G

DE

F A series .134"B series .177"

B48 series .248"

A3/A4D7/D8Only

Pos-E-Kon™

Dimensions

58

INSERT SERIES MATING DIMENSIONS ARE IN INCHES / (MILLIMETERS)

A, B, T, K C, V D DD M A B C D E

A3, A4 BOTH – 0.83 / (21) – 0.83 / (21) 0.98 / (25)

D7, D8FEMALE – 0.83 / (21) – 0.83 / (21) 1.25 / (31.8)

MALE – 0.83 / (21) – 0.83 / (21) 1.19 / (30.2)

A10 D15FEMALE 1.95 / (49.5) 2.22 / (56.5) 0.63 / (16) 1.34 / (34) 1.14 / (29)

MALE 1.95 / (49.5) 2.22 / (56.5) 0.63 / (16) 1.34 / (34) 1.26 / (32)

A16 D25FEMALE 2.60 / (66) 2.87 / (73) 0.63 / (16) 1.34 / (34) 1.14 / (29)

MALE 2.60 / (66) 2.87 / (73) 0.63 / (16) 1.34 / (34) 1.26 / (32)

A32 D50FEMALE 2.60 / (66) 2.87 / (73) 0.63 / (16) x 2 1.34 / (34) 1.14 / (29)

MALE 2.60 / (66) 2.87 / (73) 0.63 / (16) x 2 1.34 / (34) 1.26 / (32)

B6, T6 DD24 M2FEMALE 1.73 / (44) 2.01 / (51) 1.063 / (27) 1.34 / (34) 1.46 / (37)

MALE 1.73 / (44) 2.01 / (51) 1.063 / (27) 1.34 / (34) 1.38 / (35)

B10, T10 V3 DD42 M3FEMALE 2.24 / (57) 2.52 / (64) 1.063 / (27) 1.34 / (34) 1.46 / (37)

MALE 2.24 / (57) 2.52 / (64) 1.063 / (27) 1.34 / (34) 1.38 / (35)

B16, T16 C6, V6 D40 DD72 M5FEMALE 3.05 / (77.5) 3.33 / (84.5) 1.063 / (27) 1.34 / (34) 1.48 / (37.5)

MALE 3.05 / (77.5) 3.33 / (84.5) 1.063 / (27) 1.34 / (34) 1.40 / (35.5)

B24, T24,V10, V16 D64 DD108 M7

FEMALE 4.09 / (104) 4.37 / (111) 1.063 / (27) 1.34 / (34) 1.48 / (37.5)

K12 MALE 4.09 / (104) 4.37 / (111) 1.063 / (27) 1.34 / (34) 1.40 / (35.5)

B32 C12 D80 DD144FEMALE 3.05 / (77.5) 3.33 / (84.5) 1.063 / (27) x 2 1.34 / (34) 1.48 / (37.5)

MALE 3.05 / (77.5) 3.33 / (84.5) 1.063 / (27) x 2 1.34 / (34) 1.40 / (35.5)

B48, K24V20, V26,

D128 DD216FEMALE 4.09 / (104) 4.37 / (111) 1.063 / (27) x 2 1.34 / (34) 1.48 / (37.5)

V32 MALE 4.09 / (104) 4.37 / (111) 1.063 / (27) x 2 1.34 / (34) 1.40 / (35.5)

Mounting Dimensions for Screw and Crimp Terminal Inserts

B

A CD

E

59

Pos-E-Kon™

Dimensions

POS-E-KONTM

Insert Screw Torque Specifications

SERIES Screw Location Unit of Measure Pozi-Drive point Std. Straight-bladeScrewdriver Screwdriver

wire termination screwNewton meters 0.4 0.9

A3 Inch ounces 57 127

A4insert grounding screw

Newton meters 0.6 0.8

Inch ounces 85 113

D7 insert grounding screwNewton meters 0.4 0.4

D8 Inch ounces 57 57


Inch ounces 57 127

insert fastening screwNewton meters 0.7 1.1

Inch ounces 99 156

insert grounding screwNewton meters 0.7 1.3

Inch ounces 99 184


Inch ounces 99 156


Inch ounces 99 184


Inch ounces 85 57


Inch ounces 99 156


Inch ounces 170 269


Inch ounces 99 184

C insert fastening screwNewton meters 0.7 1.1

Inch ounces 99 156


Inch ounces 326 326

wire termination screwNewton meters *0.5 / 1.4 -

Inch ounces *71 / 198 -

K insert fastening screwNewton meters 0.7 -

Inch ounces 99 -

insert grounding screwNewton meters 2.3 -

Inch ounces 326 -

* 16A / 80A contacts

Insert Mounting Screws accept a blade, cross-point or Pozi-drive screwdriver heads. Specifications refer to Pozi-drive or bladed common torque only.

A10A16A32

D15D25D50

BTV

Pos-E-Kon™

Dimensions

60

INSERT SERIES CAT. NO.DIMENSIONS ARE IN INCHES / (MILLIMETERS)

A B C D E F G H

FS106WAL

B6FS106WAR

1.73 / (44) 2.01 / (51) 1.03 / (26.3) 1.06 / (27) 1.34 / (34) 1.77 / (45) 2.28 / (58) 3.54 / (90)MS206WAL

MS206WAR

FS110WAL

B10FS110WAR

2.13 / (54) 2.52 / (64) 1.55 / (39.5) 1.06 / (27) 1.34 / (34) 1.77 / (45) 2.28 / (58) 3.54 / (90)MS210WAL

MS210WAR

FS116WAL

B16FS116WAR

3.05 / (77.5) 3.32 / (84.5) 2.33 / (59.3) 1.06 / (27) 1.34 / (34) 1.77 / (45) 2.28 / (58) 3.54 / (90)MS216WAL

MS216WAR

FS124WAL

B24FS124WAR

4.09 / (104) 4.37 / (111) 3.36 / (85.7) 1.06 / (27) 1.34 / (34) 1.77 / (45) 2.28 / (58) 3.54 / (90)MS224WAL

MS224WAR

D40FS340WAL

3.05 / (77.5) 3.27 / (83) 2.21 / (56) 1.06 / (27) 1.34 / (34) 3.19 / (81) 4.53 / (115) 5.12 / (130)MS440WAL

D64FS364WAL

4.09 / (104) 4.33 / (110) 3.39 / (86.3) 1.06 / (27) 1.34 / (34) 3.19 / (81) 4.53 / (115) 5.12 / (130)MS464WAL

(-WAL) - GROUND LEFT (-WAR) - GROUND RIGHT

Mounting Dimensions for Wiring Adapters

61

Pos-E-Kon™

Dimensions

POS-E-KONTM

HOUSING SERIES DIMENSIONS ARE IN INCHES / (MILLIMETERS)


A3, A4 D7, D8 0.83 / (21) 1.18 / (30) 0.83 / (21) – 0.125 / (3.2)

A10 D15 1.71 / (43.5) 2.76 / (70) 0.95 / (24) 0.68 / (17.5) 0.134 / (3.4)

A16 D25 2.36 / (60) 3.39 / (86) 0.95 / (24) 0.68 / (17.5) 0.134 / (3.4)

A32 D50 2.36 / (60) 3.62 / (92) 1.89 / (48) 1.65 / (28) 0.177 / (4.5)

B6, T6 DD24 M2 1.42 / (36) 2.76 / (70) 1.38 / (35) 1.26 / (32) 0.177 / (4.5)

B10, T10 V3 DD42 M3 1.93 / (49) 3.27 / (83) 1.38 / (35) 1.26 / (32) 0.177 / (4.5)

B16, T16 C6, V6 D40 DD72 M5 2.84 / (72) 4.06 / (103) 1.38 / (35) 1.26 / (32) 0.177 / (4.5)

B24, T24,V10, V16 D64 DD108 M7 3.86 / (98) 5.12 / (130) 1.38 / (35) 1.26 / (32) 0.177 / (4.5)

K12

B32 C12 D80 DD144 2.84 / (72) 4.33 / (110) 2.80 / (71) 2.56 / (65) 0.216 / (5.5)

B48, K24V20, V26,

D128 DD216 3.86 / (98) 5.83 / (148) 2.80 / (71) 2.76 / (70) 0.248 / (6.3)V32

* Dimensions reflect dual inserts mounting.

Panel Cut Out Dimensions for Panel Bases

A3/A4D7/D8Only

Pos-E-Kon™

Dimensions

62


A, B, T, K C, V D DD M A B C

A32 D50SH_32A 3.23 / (82) 2.21 / (56) 2.99 / (76)

TH_32A 3.23 / (82) 2.21 / (56) 2.99 / (76)

SH_10 2.87 / (73) 1.69 / (43) 2.05 / (52)

B10, T10 V3 DD42 M3SH_10H___ 2.87 / (73) 1.69 / (43) 2.05 / (52)

TH_10 2.87 / (73) 1.69 / (43) 2.05 / (52)

TH_10H___ 2.87 / (73) 1.69 / (43) 2.05 / (52)

SH_16 3.70 / (94) 1.69 / (43) 2.56 / (65)

SH_16H 3.70 / (94) 1.69 / (43) 2.99 / (76)

B16, T16 C6, V6 D40 DD72 M5SH_16L 3.70 / (94) 1.69 / (43) 2.36 / (60)

TH_16 3.70 / (94) 1.69 / (43) 2.56 / (65)

TH_16H 3.70 / (94) 1.69 / (43) 2.99 / (76)

TH_16L 3.70 / (94) 1.69 / (43) 2.36 / (60)

SH_24 4.72 / (120) 1.69 / (43) 2.36 / (60)

SH_24H 4.72 / (120) 1.69 / (43) 2.99 / (76)

B24, T24, K12 V10, V16 D64 DD108 M7 TH_24 4.72 / (120) 1.69 / (43) 2.21 / (56)

TH_24H 4.72 / (120) 1.69 / (43) 2.99 / (76)

TH424RC 4.72 / (120) 1.69 / (43) 2.99 / (76)

B32 C12 D80 DD144SH_32 3.70 / (94) 3.11 / (79) 3.15 / (80)

TH_32 3.70 / (94) 3.11 / (79) 3.15 / (80)

�SUFFIX: A - ALUMINUM, AP - PLASTIC, H - HIGH PROFILE, L - LOW PROFILE, RC - RIBBON CABLE (TOP ENTRY ONLY)

Mounting Dimensions for Double Post Hoods

63

Pos-E-Kon™

Dimensions

POS-E-KONTM


A, B, T, K C, V D DD M A B C

A3, A4 D7, D8SH603A(P)� 1.04 / (26.5) 1.04 / (26.5) 1.89 / (48)

TH803A(P)� 1.04 / (26.5) 1.04 / (36.5) 1.89 / (48)

SH_10A 2.48 / (63) 1.42 / (36) 2.60 / (66)

A10 D15SH_10AL 2.48 / (63) 1.16 / (29.5) 2.09 / (53)

TH_10A 2.48 / (63) 1.42 / (36) 2.60 / (66)

TH_10AL 2.48 / (63) 1.16 / (29.5) 2.09 / (53)

SH_16A 3.13 / (79.5) 1.42 / (36) 2.84 / (72)

A16 D25SH_16AL 3.13 / (79.5) 1.16 / (29.5) 2.28 / (58)

TH_16A 3.13 / (79.5) 1.42 / (36) 2.84 / (72)

TH_16AL 3.13 / (79.5) 1.16 / (29.5) 2.28 / (58)

SH_606 2.36 / (60) 1.69 / (43) 1.69 / (43)

B6, T6 DD24 M2SH_606Hxxx 2.36 / (60) 1.69 / (43) 2.84 / (72)

TH_806 2.36 / (60) 1.69 / (43) 1.69 / (43)

TH_806Hxxx 2.36 / (60) 1.69 / (43) 2.84 / (72)

SH_610 2.87 / (73) 1.69 / (43) 2.05 / (52)

B10, T10 V3 DD42 M3SH_610Hxxx 2.87 / (73) 1.69 / (43) 2.84 / (72)

TH_810 2.87 / (73) 1.69 / (43) 2.05 / (52)

TH_810Hxxx 2.87 / (73) 1.69 / (43) 2.84 / (72)

SH_616 3.70 / (94) 1.69 / (43) 2.56 / (65)

SH_616H 3.70 / (94) 1.69 / (43) 2.99 / (76)

SH_616L 3.70 / (94) 1.69 / (43) 2.36 / (60)

B16, T16 C6, V6 D40 DD72 M5 TH_816 3.70 / (94) 1.69 / (43) 2.56 / (65)

TH_816H 3.70 / (94) 1.69 / (43) 2.99 / (76)

TH_816L 3.70 / (94) 1.69 / (43) 2.36 / (60)

TH816RC 3.70 / (94) 1.69 / (43) 2.99 / (76)

SH_624 4.72 / (120) 1.69 / (43) 2.99 / (76)

B24, T24 V10, V16 D64 DD108 M7SH_624L 4.72 / (120) 1.69 / (43) 2.36 / (60)

TH_824 4.72 / (120) 1.69 / (43) 2.99 / (76)K12

TH824L 4.72 / (120) 1.69 / (43) 2.36 / (60)

TH624RC 4.72 / (120) 1.69 / (43) 2.99 / (76)

B48, K24V20, V26,

D128 DD216SH_48 5.16 / (131.5) 3.50 / (89) 3.78 / (96)

V32 TH_48 5.16 / (131.5) 3.50 / (89) 3.78 / (96)

� SUFFIX: AP - PLASTIC, H - HIGH PROFILE, L - LOW PROFILE, RC - RIBBON CABLE (TOP ENTRY ONLY)

Mounting Dimensions for Single Post Hoods

Pos-E-Kon™

Dimensions

64



B10, T10 V3 DD42 M3CH610E 2.87 / (73) 4.33 / (110) 1.69 / (43) 2.28 / (58) 2.02 / (51.5)

CH610EHxxx 2.87 / (73) 4.33 / (110) 1.69 / (43) 2.28 / (58) 2.87 / (73)

CH_16E 3.70 / (94) 5.16 / (131) 1.69 / (43) 2.28 / (58) 2.72 / (69)

B16, T16 C6, V6 D40 DD72 M5 CH_16EH 3.70 / (94) 5.16 / (131) 1.69 / (43) 2.28 / (58) 3.15 / (80)

CH616ERC 3.70 / (94) 5.16 / (131) 1.69 / (43) 2.28 / (58) 3.15 / (80)

B24, T24,V10, V16 D64 DD108 M7

CH_24E 4.72 / (120) 6.18 / (157) 1.69 / (43) 2.28 / (58) 3.15 / (80)

K12 CH624ERC 4.72 / (120) 6.18 / (157) 1.69 / (43) 2.28 / (58) 3.15 / (80)

B32 C12 D80 DD144 CH_32E 3.70 / (94) 5.28 / (134) 3.11 / (79) 3.62 / (92) 3.23 / (82)

H - HIGH PROFILE, RC - RIBBON CABLE (TOP ENTRY)

Mounting Dimensions for Double Lever Coupler Hoods

Mounting Dimensions for Single Lever Coupler Hoods



A3, A4 D7, D8 CH803A(P)� 1.34 / (34) – 1.04 / (26.5) 1.43 / (36.5) 2.02 / (51.5)

A10 D15 CH810A 2.48 / (63) – 1.16 / (29.5) 1.92 (49) 1.89 / (48)

A16 D25 CH816A 3.13 / (79.5) – 1.16 / (29.5) 1.92 (49) 2.09 / (53)

B6, T6 DD24 M2CH806 2.36 / (60) – 1.69 / (43) 2.56 / (65) 2.02 / (51.5)

CH806Hxxx 2.36 / (60) – 1.69 / (43) 2.56 / (65) 2.87 / (73)

B10, T10 V3 DD42 M3CH810 2.87 / (73) – 1.69 / (43) 2.64 / (67) 2.02 / (51.5)

CH810Hxxx 2.87 / (73) – 1.69 / (43) 2.64 / (67) 2.87 / (73)

CH_16 3.70 / (94) – 1.69 / (43) 2.64 / (67) 2.72 / (69)

B16, T16 C6, V6 D40 DD72 M5 CH_16H 3.70 / (94) – 1.69 / (43) 2.64 / (67) 3.15 / (80)

CH616RC 3.70 / (94) – 1.69 / (43) 2.64 / (67) 3.15 / (80)

B24, T24,V10, V16 D64 DD108 M7

CH_24 4.72 / (120) – 1.69 / (43) 2.64 / (67) 3.15 / (80)

K12 CH824RC 4.72 / (120) – 1.69 / (43) 2.64 / (67) 3.15 / (80)

�SUFFIX: A - ALUMINUM, AP - PLASTIC, H - HIGH PROFILE, L - LOW PROFILE, RC - RIBBON CABLE (TOP ENTRY ONLY)

A3/A4D7/D8Only

65

Pos-E-Kon™

Dimensions

POS-E-KONTM


A, B, T, K C, V D DD M A B C D E F

A32 D50BB_32A 3.70 / (94) 4.17 / (106) 1.81 / (46) 2.32 / (59) 3.11 / (79) 3.20 / (81.5)

BB_32A100 3.70 / (94) 4.17 / (106) 1.81 / (46) 2.32 / (59) 3.11 / (79) 3.20 / (81.5)

B10, T10 V3 DD42 M3BB_10 3.23 / (82) 3.66 / (93) 1.56 / (40) 2.05 / (52) 2.87 / (73) 2.05 / (52)

BB_10H___ 3.23 / (82) 3.66 / (93) 1.77 / (45) 2.24 / (57) 2.97 / (75.5) 2.91 / (74)

B16, T16 C6, V6 D40 DD72 M5BB_16 4.13 / (105) 4.61 / (117) 1.77 / (45) 2.24 / (57) 2.97 / (75.5) 2.68 / (68)

BB_16H___ 4.13 / (105) 4.61 / (117) 1.77 / (45) 2.24 / (57) 2.97 / (75.5) 3.31 / (84)

B24, T24,V10, V16 D64 DD108 M7

BB_24 5.20 / (132) 5.67 / (144) 1.77 / (45) 2.24 / (57) 2.97 / (75.5) 2.68 / (68)

K12 BB_24H___ 5.20 / (132) 5.67 / (144) 1.77 / (45) 2.24 / (57) 2.97 / (75.5) 3.31 / (84)

H - HIGH PROFILE

Mounting Dimensions for Double Post Box Bases (Reverse Locking)


A, B, T, K C, V D DD M A B C D E F

A32 D50 PB232A 3.62 / (92) 4.02 / (102) 1.65 / (42) 2.24 / (57) 3.15 / (80) 1.10 / (28)

B10, T10 V3 DD42 M3 PB210 3.27 / (83) 3.66 / (93) 1.26 / (32) 1.69 / (43) 2.68 / (68.5) 1.06 / (27)

B16, T16 C6, V6 D40 DD72 M5 PB216 4.06 / (103) 4.49 / (114) 1.26 / (32) 1.69 / (43) 2.68 / (68.5) 1.06 / (27)

B24, T24,V10, V16 D64 DD108 M7 PB224 5.12 / (130) 5.51 / (140) 1.26 / (32) 1.69 / (43) 2.68 / (68.5) 1.06 / (27)

K12

Mounting Dimensions for Double Post Panel Bases (Reverse Locking)

Pos-E-Kon™

Dimensions

66



A32 D50 LH_32A 3.23 / (82) 5.04 / (128) 2.21 / (56) 2.76 / (70) 2.99 / (76)

B10, T10 V3 DD42 M3LH_10E 2.87 / (73) 4.33 / (110) 1.69 / (43) 2.28 / (58) 1.89 / (48)

LH_10EH___ 2.87 / (73) 4.33 / (110) 1.69 / (43) 2.28 / (58) 2.84 / (72)

B16, T16 C6, V6 D40 DD72 M5LH_16E 3.70 / (94) 5.16 / (131) 1.69 / (43) 2.28 / (58) 2.56 / (65)

LH_16EH 3.70 / (94) 5.16 / (131) 1.69 / (43) 2.28 / (58) 2.99 / (76)

B24, T24,V10, V16 D64 DD108 M7 LH_24E 4.72 / (120) 6.18 / (157) 1.69 / (43) 2.28 / (58) 2.99 / (76)

K12

H - HIGH PROFILE

Mounting Dimensions for Double Lever Hoods (Reverse Locking)

Dust Covers for Housings

HOUSING SERIES FOR SINGLE LEVER FOR DOUBLE LEVER FOR SINGLE FOR DOUBLEA, B, T, K C, V D DD M HOUSINGS HOUSINGS POST HOUSINGS POST HOUSINGS

A3, A4 D7, D8 DCL103A-1

A10 D15 DCL110A-1 DCS110A-1

A16 D25 DCL116A-1 DCS116A-1

A32 D50 DCL232A-1/DCL432A-1* DCS232A-1

B6, T6 ❑ DD24 M2 DCL106B-1

B10, T10 ❑ V3 DD42 M3 DCL110B-1 DCL210B-1/DCL410B-1*

B16, T16 ❑ C6, V6 D40 DD72 M5 DCL116B-1 DCL216B-1/DCL416B-1*

B24, T24 ❑ , K12 V10, V16 D64 DD108 M7 DCL124B-1 DCL224B-1/DCL424B-1*

* COMES WITH GASKET FOR NON-GASKETED HOODS W/LEVERS❑ DUST COVERS TESTED ONLY TO 125°C

67

Pos-E-Kon™

Dimensions

POS-E-KONTM

HOUSING SERIES SUB-MINIATURE CONNECTOR

A, B, T, K C, V D DD M DB9 DB15 DB25 DB37 DB50

A3, A4 D7, D8 NO ADAPTER FOR THIS SERIES

A10 D15 AP681A10 AP677A10 AP678A10

A16 D25 AP682A16 AP683A16

A32 D50

B6, T6 DD24 M2AP796B6 AP797B6

AP802B6* AP803B6*

B10, T10 V3 DD42 M3AP798B10

AP804B10*

B16, T16 C6, V6 D40 DD72 M5AP799B16 AP800B16

AP805B16* AP806B16*

B24, T24, K12 V10, V16 D64 DD108 M7 N/A

B32 C12 D80 DD144 N/A

B48, K24 V20, V26, V32 D128 DD216 N/A

* DUAL MOUNTING

Sub-Miniature Adapter Plate Selection Guide

Sub-Miniature Adapter Plate Mounting Dimensions

BA

D C

DIMENSIONS ARE IN INCHES / (MILLIMETERS)

CAT. NO. A B C D

AP677A10 2.22 / (56.5) 0.91 / (23) 1.95 / (49.5) 0.63 / (16)

AP678A10 2.22 / (56.5) 0.91 / (23) 1.95 / (49.5) 0.63 / (16)

AP681A10 2.22 / (56.5) 0.91 / (23) 1.95 / (49.5) 0.63 / (16)

AP682A16 2.87 / (73) 0.91 / (23) 2.60 / (66) 0.63 / (16)

AP683A16 2.87 / (73) 0.91 / (23) 2.60 / (66) 0.63 / (16)

AP796B6 2.03 / (51.5) 1.73 / (44) 1.36 / (34.5) 1.06 / (27)

AP797B6 2.03 / (51.5) 1.73 / (44) 1.36 / (34.5) 1.06 / (27)

AP798B10 2.54 / (64.5) 2.24 / (57) 1.36 / (34.5) 1.06 / (27)

AP799B16 3.35 / (85) 3.05 / (77.5) 1.36 / (34.5) 1.06 / (27)

AP800B16 3.35 / (85) 3.05 / (77.5) 1.36 / (34.5) 1.06 / (27)

AP802B6* 2.03 / (51.5) 1.73 / (44) 1.36 / (34.5) 1.06 / (27)

AP803B6* 2.03 / (51.5) 1.73 / (44) 1.36 / (34.5) 1.06 / (27)

AP804B10* 2.54 / (64.5) 2.24 / (57) 1.36 / (34.5) 1.06 / (27)

AP805B16* 3.35 / (85) 3.05 / (77.5) 1.36 / (34.5) 1.06 / (27)

AP806B16* 3.35 / (85) 3.05 / (77.5) 1.36 / (34.5) 1.06 / (27)

* DUAL MOUNTING

BA

D C * DUAL MOUNTING

Pos-E-Kon™

Dimensions

68

Size Adapter Plate: Selection Guide for Panel Installation

A

C

D B

ADAPTER SIZE CAT. NO.DIMENSIONS ARE IN INCHES / (MILLIMETERS)

A B C D

B24 to B6 AP650B6 5.90 / (150) 2.05 / (52) 5.12 / (130) 1.26 / (32)

B24 to B10 AP651B10 5.90 / (150) 2.05 / (52) 5.12 / (130) 1.26 / (32)

B24 to B16 AP652B16 5.90 / (150) 2.05 / (52) 5.12 / (130) 1.26 / (32)

NOTE: ADAPTER PLATES AREFOR USE WITH PANEL BASES INSERIES B24, D64, DD108, M7,

V10, AND V16

Cover Plate Selection Guide

A

B

D C


A, B, T, K C, V D DD M A B C D

A3, A4 D7, D8

A10 D15 CP684A10 3.43 / (87) 2.76 / (70) 1.57 / (40) 0.69 / (17.5)

A16 D25 CP685A16 3.94 / (100) 3.39 / (86) 1.77 / (45) 0.69 / (17.5)

B6, T6 DD24 M2 CP638B6 3.39 / (86) 2.76 / (70) 2.05 / (52) 1.26 / (32)

B10, T10 V3 DD42 M3 CP639B10 4.02 / (102) 3.27 / (83) 2.05 / (52) 1.26 / (32)

B16, T16 C6, V6 D40 DD72 M5 CP640B16 4.84 / (123) 4.06 / (103) 2.05 / (52) 1.26 / (32)

B24, T24, K12 V10, V16 D64 DD108 M7 CP641B24 5.91 / (150) 5.12 / (130) 2.05 / (52) 1.26 / (32)

NOTE: COVER PLATES ARE FOR USE ON PANEL BASES ONLY

Gaskets

HOUSING SERIES CAT. NOS.

PANEL BASE, *MOLDED EDGE A, B, T, K C, V D DD MFLAT CONTOUR

A3, A4 D7, D8 A04XFGP A04XMEC

A10 D15 A10VFGP A10XMEC

A16 D25 A16XFGP A16XMEC

A32 D50 A32XFGP A32XMEC

B6, T6 ❑ DD24 M2 B6XFGP B6XMEC

B10, T10 ❑ V3 DD42 M3 B10XFGP B10XMEC

B16, T16 ❑ V6, C6 D40 DD72 M5 B16XFGP B16XMEC

B24, T24 ❑ , K12 V10, V16 D64 DD108 M7 B24XFGP B24XMEC

B32 C12 D80 DD144 B32XFGP B32XMEC

B48, K24 V20, V26, V32 D128 DD216 B48XFGP B48XMEC

* INSTALL WITH SILICONE SEALANT/ADHESIVE FOR INDUSTRIAL USE.❑ FOR T SERIES 200°C APPLICATIONS, CHANGE PREFIX IN CATALOGUE NUMBER FROM B TO T. EX: “T16XFGP” FOR PANEL BASE GASKETS.

69

Pos-E-Kon™

Multiple Installation Coding Options

POS-E-KONTM

Guide Sleeve

Coding Pins, Guide Pins and Sleeves can be used in all series housings, with all inserts.

PC600

Coding Pin

F M

1

F M

2

F M

3

F M

4

F M

5

F M

6

Coding possibilities for single insert series

F F

1 2 3 4 5 6

M M F F M M F F M M F F M M F F M M F F M M

Coding possibilities for double insert series

MG601

Guide Pin

FG602

1

F M

2

F M

3

F M

4

F M

6

F M

5

F M

7

F M

Coding possibilities for single insert series

F F

1 2 3 4 5 6

M M F F M M F F M M F F M M F F M M F F M M

Coding possibilities for double insert series

Coding Pins: Used as key pins in multiple “same size or series”insert/hood installations. Patterns show examples of key pin codingpins installed.

Guide Pins and Sleeves: Perform samefunction as coding pins and/or aid hi-densityinsert mating as well.

– Male Guide Pins or Coding Pins

– Female Guide Sleeves

– Mounting Screw

Pos-E-Kon™

Cable and Conduit Entry

70

Metric Pg-to-NPT Thread AdaptersCat. No. NPT Thread (mating) Thread (at housing)

PG11-38 c" Pg11PG16-50 d" Pg16PG21-75 f" Pg21PG29-100 1" Pg29PG29-125 1b" Pg29PG36-125 1b" Pg36PG36-150 1d" Pg36PG42-200 2" Pg42

Metric Two-Screw Clamp ConnectorsCable O.D. (in.)

Cat. No. Min. Max. Thread (at housing)

CC11-38 0.400 0.470 Pg11CC11-38P* 0.250 0.325 Pg11CC135-50 0.400 0.535 Pg13.5CC16-50 0.455 0.625 Pg16CC21-75 0.513 0.815 Pg21CC29-100 0.800 0.175 Pg291CC36-125 1.050 0.450 Pg361CC42-150 1.500 0.800 Pg421

* Plastic

Metric Cord Grip ConnectorsCord O.D. (in.)

Cat. No. Min. Max. Thread (at housing)

CG11-38 0.200 0.470 Pg11CG11-38P* 0.325 0.340 Pg11CG135-50 0.285 0.545 Pg13.5CG16-50 0.285 0.625 Pg16CG21-75 0.395 0.790 Pg21CG29-100 0.780 0.060 Pg291CG36-125 0.960 0.375 Pg361CG42-150 1.630 0.650 Pg421

* Plastic

Conduit Entry Blind PlugCat. No. Thread (at housing)

CXP722 Pg13.5CXP723 Pg16CXP724 Pg21CXP725 Pg29CXP726 Pg36CXP727 Pg42

Supplied standard with all hoodsand bases. Special sizes/hoodcombinations available.

Style may vary depending on size.

Standard European style – can bespecified/supplied with hoods andbases.

71

Pos-E-Kon™

Cable and Conduit Entry

POS-E-KONTM

Ribbon Cable Entry Strain Relief Kit for Hoods

Cat. No. Description Entry

RHK 601 One cable entry 40 x 5mmRHK 602 Two cable entry 40 x 10mmRHK 603 Three cable entry 40 x 15mm

Ribbon Cable Entry Strain Relief Kit for BasesCat. No. Hub Size

RBK 708 Pg 16RBK 709 Pg 21RBK 710 Pg 29RBK 711 Pg 36RBK 712 Pg 42

Other sizes available as specials.

Nonmetallic Cord Grip FittingsNPT Threads Cord Range

Cat. No. ln. mm Thread Size (in.)

CC-NPT38-G 0.197-0.394 5-10 cCC-NPT12-G 0.394-0.551 10-14 dCC-NPT34-G 0.512-0.709 13-18 fCC-NPT1-G 0.709-0.984 18-25 1

Pg Threads Cord Range

Cat. No. ln. mm Thread Size

CC-PG11-G 0.197-0.394 5-10 11CC-PG135-G 0.336-0.473 6-12 13.5CC-PG16-G 0.394-0.551 10-14 16CC-PG21-G 0.512-0.709 13-18 21CC-PG29-G 0.709-0.984 18-25 29CC-PG36-G 0.867-1.26 22-32 36

EM—Shielding Fitting (For externally shielded cable)Cat. No. Hub Size

GEM672 Pg 13.5GEM673 Pg 16GEM674 Pg 21GEM675 Pg 29

Pos-E-Kon™

Connection with Fiber Optic (POF) Cable

72

Instructions1. Before crimping the 1,0 mm POF* cable

to the optic contact, the end of the fiber hasto be polished. Stick end of POF* cable intopolishing tool and grind on a plane surface(e.g. glass plate). Wipe off any residuesafter polishing. The best optical dampingvalues are achieved with wet-polishing-procedure.

polishing tool

4. Optical Fiber crimpingAdjust the positioning sleeve into the corre-sponding inlet of the crimping tool with the stopscrew at 1,45 mm (if necessary check withgauge pin, diameter 1,45 mm, with closedcrimping tool).Insert the optic contact, together with the POF*cable, through the crimp opening of the crimp-ing tool into the positioning sleeve.By pressure on the contact, the fiber inside willbe locked into the right position for crimping.Continue pressure until the release mechanismis heard.

*POF = Polymer Optical Fiber

2. Strip the 1,0 mm POF* cable as follows:minimum 14 mm for D sleeve contacts andminimum 19 mm for D pin contacts.

for sleeve contacts min. 14 mmfor pin contacts min. 19 mm

sleeve contact about 1,0 mm

pin contact about 1,0 mm

crimping area pin contact

positioning sleevefibre optic contact

3. Insert stripped POF* cable in sleeve or pincontact until stop. The optical fiber shouldthen stick about 1 mm out of the contact.

crimping area sleeve contact

73

Pos-E-Kon™

Fiber Optic Connection Components

POS-E-KONTM

For use in M10 Series Inserts

Crimp Tool CT610

4 Indents

Positioning sleeve FPS701

Glass Fiber Cable

Stripper 1,0 mm FST700

Polishing Tool FPT702

Polishing Sheet FSS7031000 Grain

Male Pin Female Sleeve

77

RUSSELLSTOLL®UNIGARD

TM

Table of ContentsRussellstoll ®

UniGardTM

Pin and Sleeve IEC Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Safety, Performance and Durability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79The UniGardTM Difference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Global Configuration Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81UniGardTM Watertight and Splashproof Pin and Sleeve Devices IP67 and IP44. . . . . . . . . . . . . . . . . . . . . . 82-85UniGardTM Watertight Pin and Sleeve Devices IP67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86, 87UniGardTM IEC 309 Safety Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-90, 95, 100IEC International Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91, 92North American Amperages—UniGardTM Series Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93International Amperages—UniGardTM Series Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94UniGardTM Series IP44 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96UniGardTM Series IP67 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97-98UniGardTM IEC 309 Boxes and Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99Cross-Reference Ordering Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101Product Cross-Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Russellstoll ®

UniGardTM Pin and Sleeve IEC Connector

78

Safety, Performance and Durability… In A Snap!

Extensive Product Family• Safe and reliable, portable electrical connections.• Wide variety of Plugs, Connectors, Receptacles, Inlets and Mounting

Boxes.• Watertight (IP67) and Splashproof (IP44) versions available.• 20, 30, 60 and 100 Amp ratings for small, medium or large current loads.• cULus Listed for North American ratings.• UL classified to IEC 309-1 and IEC 309-2 for North American and

International ratings.• Complete interchangeability with all manufacturers’ IEC 309-1 and

IEC 309-2 devices.• Meets IEC 309 global configurations for safety in industrial applications.

Watertight• Watertight design and construction meet stringent IP67 internal

protection standards.• Rugged thermoplastic housings resist impact or abuse and provide

excellent corrosion resistance.• Unique Thomas & Betts strain relief grip and sealing system assure

superior cable retention and watertight conductor termination.• Ideal for outdoor, wet, marine and washdown applications.• Unique 75% faster assembly with EZ Clik™ handle locking, and

EZ Tite™ cable grip system.

Splashproof• Suitable for indoor use where splashing liquids and other contaminants

may interfere with electrical connections.• Ideal for most heavy commercial applications and light industrial

applications.• Available in 20 and 30 Amp ratings.

BeveragePlants

ConstructionSites

FoodProcessing

Marine and Shipboard

Pulp &Paper Mills

Chemical Plants

E2630E47956

E205590

79

Russellstoll ®

UniGardTM Safety, Performance and Durability


TM

EZ Clik ™ locking mechanism

Safe Connections StandardGround contacts make first, break last for safe connections even under load.

The Easy WayEZ Clik™ locking feature on all 20/30A plugs and connectors.

Self-Aligning Solid Contacts• Self-aligning Nickel plated full-round pins and sleeves for maximum

cool contact area.• Sleeve pressure rings ensure constant surface contact force.• Nickel plating offers maximum corrosion resistance for any use.

Screw Collars Stay Put Turreted grip allows for easy handling.

75% Faster Cable Assembly EZ Tite™ System• One-piece cable gland.• Nylon locking screw prevents

loosening.• Easy hand assembly of cable

gland, Grip Tite™ 6-Finger clamp and onion-ring bushing.

Combination Flap/Screw Cover • Integral neoprene gasket for IP67 Watertight protection.• Standard flap cover for IP44 Splashproof protection.• Unique flex hinge design.

Solid NeopreneGasket In Handle

Neoprene Cable Bushing• Onion ring design.• Universal fit capability.

Grip Tite™

6-Finger Clamp Provides superior cableretention.

Raised Ground Terminal Ensures safe connections every time.

Secure Grip Handle • Tapered shoulder (20 and 30A).• Ribbed shoulder (60 and

100A).

Fast and Easy Wiring• Unique, one-way terminal access.• Clearly marked terminal connections.

Double Secure Wiring Dual, combination point terminal screws for failsafe connections.

Standard Interface / World Ready FullInternational CompliancesEN60309UL Classification to IEC 309-1 and IEC 309-2.cULus Listing: UL 1682/1686 and CSA C22.2 No. 182.1.CE conforms to EC Low Voltage Directive.North American and Global Voltage Polarization“clock positions” available in all standard ratings.

Safe Voltage SelectionsOne-Piece contact carriers with Full-Colour IEC standardvoltage-phasing. Coding ensures correct productapplication every time.

Russellstoll ®

The UniGardTM Difference

80

Features

No Tools, No Screws Necessary• EZ Clik™ locking handle saves 75% on assembly time.• Unique EZ Clik™ assembly feature on 20 and 30 Amp plugs and connectors

makes installation and inspection fast and reliable.• Captured gaskets in handles seal out water, chemicals and dust.

Simple Cable Clamping• Threaded EZ Tite™ cable gland on 20 and 30 Amp devices makes assembly

fast and easy.• One-piece lock screw clamps locking hold, with no external metal contact

possible. (20 and 30 Amp devices)

The Performance Connection• Watertight spring-loaded covers with high-strength flex-hinge screw covers

on IP67 devices.• Flap covers on IP44 splashproof styles.• Safety, performance and durability for all IEC 309 applications worldwide.

Unique Fast Assembly• One-piece EZ Tite™ cable gland with locking screw loads to cable followed by

Grip Tite™ 6-Finger cable clamp/grip piece.• Watertight onion ring bushing fits a wide variety of outside diameters.

Easy Action Single-Wiring Point Access Saves Time Wiring• All terminal screws face in same direction allowing installer to make safe and

secure conductor terminations in 30% less time than other devices.• Rugged, corrosion free thermoplastic housings are colour-coded for safe and

reliable connections to all other mating type/polarizations, with raised ground terminal standard.

Watertight and Grip TiteTM Safety• Grip Tite™ flexible 6-finger clamp teeth holds well beyond all agency test

pullout forces.• No internal clamps required.• Available in all amperages.

81

Russellstoll ®

UniGardTM Global Configuration Standards


TM

250/440 to265/460V

60 Hz

440-460V60 Hz

> 50V100 to300 Hz

3Ø120/208

3Ø250V

277V60 Hz

3Ø 600V

3ØY347/600V

125V

100to

130 57/100to

75/130

> 50to

250 DC

38050 Hz

to440

60 Hz

220/38050 Hz

to250/44060 Hz

> 50V300

to 500 Hz

> 50V300

to 500 Hz

> 50V300 to500 Hz

125/250V

5 WIRE 3P+N+G

4 WIRE 3P+G

3 WIRE 3P+G

h

121

2

3

4

56

7

8

9

10

11

380to

415

> 250 DC

480V

3Ø 480V

3Ø 277/480V

250V

380Vto

415V

200/346to

240/415

US

US

US

EU

R

EU

R

EU

R

16a, 5w, 250v, 1h

RECEPTACLE

CONNECTOR

ConfigurationIt’s impossible to mismate different voltagesof the IEC 309-2 Standard Devices.• Device size determines amperage.

Each voltage grouping is a different size sothey are easily distinguishable for compatibility.

• All IEC 309-2 devices are colour-coded.Each voltage grouping has its own distinctcolour coding for mating compatibility.

• Every IEC 309-2 mating plug grounding pinis a mirror image of the female device.

Devices of differing voltages cannot bemated to one another.

• The Female receptacles and connectors havea “clockface” voltage polarization.

A “keyway” female housing notch is alwaysat 6 o’clock reference position. Ground contact (sleeve) position on this “clockface”establishes voltage polarization. (ie. “7h”= 7 o’clock ground sleeve position)Male pin positions are mirror image.

Suffixes: Construction Options

Internal Protection IP67 = Watertight = WIP44 = Splashproof = S

Polarization/Voltage 9 = “9h” Clock Hour = 250VAC, 3 phase

Amperage US 20, 30, 60, 100A or EURO 16, 32, 63, 125A

R S 4 3 0 P 9 W

Plug, Connector, Receptacle, Inlet B

Poles & Wires 2 p 3 w, 3 p 4 w, 4 p 5 w

Catalogue Numbering System

Polarization Guide – North American Ratings

Rated Voltage Colour Usage (N. Amer., R.O.W. Euro)

110-130V Yellow N. Amer. and Euro.208-250V Blue N. Amer. and Euro.380-415V Red Euro.500V + Black N. Amer. and Euro.277/480V Red N. Amer.277V Grey N. Amer.125/250V Orange N. Amer.250/440V Red Latin America50-600V, 300/400Hz Green Euro. and N. Amer.50-250VDC White Euro. and N. Amer.

Configuration Voltage/ Cable O.D.Poles & Receptacle/ Plug/ Clock Colour Plug Connector Range Receptacle* Inlet*Wires Connector Inlet Hour Coding Inches

2P3W 4h 110V RS316P4S RS316C4S .57-.71 RS316R4S RS316B4S


3P4W 6h 380-415V RS416P6S RS416C6S .57-.71 RS416R6S RS416B6S

4P5W 6h RS516P6S RS516C6S .57-.71 RS516R6S RS516B6S

2P3W 4h 110V RS316R4W RS316P4W .57-.71 RS316C4W RS316B4W

2P3W 6h 240V RS316R6W RS316P6W .57-.71 RS316C6W RS316B6W

3P4W 6h 380-415V RS416R6W RS416P6W .57-.71 RS416C6W —

4P5W 6h RS516R6W RS516P6W .57-.71 RS516C6W RS516B6W

*See Page 99 for back box/mounting options.Red is for Euro.Blue is for devices supplied in North America.

Colour difference does not affect mating.Contact your Regional Sales Office for inlet/receptacle mounting components.

UL Listing E2630, E47956UL Classification E205590

IP67

IP44

16 A

mp

IP44

16 A

mp

IP67

220/380V240/415V

220-240/380-415V

Russellstoll ®

UniGardTM Watertight and Splashproof Pin and Sleeve Devices IP67 and IP44

82

Liquidtight Conduit Adapter Kit

2LTK4C50 16A 3 & 4W 1/2” NPT3LTK4C75 16A 5W f” NPT

16 Amp

83

Russellstoll ®



TM

WA

TE

RT

IGH

T

IP67

SP

LA

SH

PR

OO

F IP

44


2LTK4C50 20A 3 & 4W 1/2" NPT3LTK4C75 20A 5W f" NPT

IP67 Shown


2P3W 4h 125 RS320P4W RS320C4W .57-.71 RS320R4W RS320B4W




3P4W 12h 125/250 RS420P12W RS420C12W .57-.71 RS420R12W RS420B12W

3P4W 9h 3Ø250 RS420P9W RS420C9W .57-.71 RS420R9W RS420B9W



4P5W 9h 3ØY120/208 RS520P9W RS520C9W .57-.71 RS520R9W RS520B9W



IP44 Construction: No screw collars on male devices; female devices have flap covers only.

2P3W 4h 125 RS320P4S RS320C4S .57-.71 RS320R4S RS320B4S



3P4W 12h 125/250 RS420P12S RS420C12S .57-.71 RS420R12S RS420B12S

3P4W 9h 3ph.250 RS420P9S RS420C9S .57-.71 RS420R9S RS420B9S

4P5W 9h 3ph.120/208 RS520P9S RS520C9S .57-.71 RS520R9S RS520B9S

*See Page 99 for back box/mounting options.


20 Amp

Russellstoll ®


84

WA

TE

RT

IGH

T

IP67

SP

LA

SH

PR

OO

F IP

44


3LTK4C50 30A 3 & 4W d" NPT3LTK4C10 30A 3 & 4W 1" NPT3LTK4C75 30A 3 & 4W f" NPT3LTK5C75 30A 5W f" NPT3LTK5C10 30A 5W 1" NPT

IP67 Shown





3P4W 12h 125/250 RS430P12W RS430C12W .675-.91 RS430R12W RS430B12W







IP44 Construction: No screw collars on male devices; female devices have flap covers only.




3P4W 12h 125/250 RS430P12S RS430C12S .675-.91 RS430R12S RS430B12S

3P4W 9h 3ph.250 RS430P9S RS430C9S .675-.91 RS430R9S RS430B9S

4P5W 9h 3ph.120/208 RS530P9S RS530C9S .675-.91 RS530R9S RS530B9S

*See Page 99 for back box/mounting options.


30 Amp

85

Russellstoll ®



TM




3P4W 6h 380-415V RS432P6S RS432C6S .675-.91 RS432R6S RS432B6S

3P4W 3h 380-440V Special Application – Contact your Regional Sales Office

4P5W 6h RS532P6S RS532C6S .675-.91 RS532R6S RS532B6S

2P3W 4h 110V RS332P4W RS332C4W .675-.91 RS332R4W RS332B4W

2P3W 6h 250V RS332P6W RS332C6W .675-.91 RS332R6W RS332B6W

3P4W 6h 380-415V RS432P6W RS432C6W .675-.91 RS432R6W RS432B6W

3P4W 3h 380-440V Special Application – Contact your Regional Sales Office

4P5W 6h RS532P6W RS532C6W .675-.91 RS532R6W RS532B6W

*See Page 99 for back box/mounting options.Red is for Euro.Blue is for devices supplied in North America.



IP67

IP44

32 A

mp

IP44

32 A

mp

IP67

220/380V240/415V

220-240/380-415V


3LTK4C50 32A 3 & 4W d” NPT3LTK4C10 32A 3 & 4W 1” NPT3LTK4C75 32A 3 & 4W f” NPT3LTK5C75 32A 5W f” NPT3LTK5C10 32A 5W 1” NPT

220-240/380-415V

32 Amp

Russellstoll ®

UniGardTM Watertight Pin and Sleeve Devices IP67

86


2P3W 4h 125 RS360P4W RS360C4W .937-1.375 RS360R4W RS360B4W




2P3W 3h 250DC RS360P3W RS360C3W .937-1.375 RS360R3W RS360B3W

3P4W 12h 125/250 RS460P12W RS460C12W .937-1.375 RS460R12W RS460B12W

3P4W 9h 3Ø250 RS460P9W RS460C9W .937-1.375 RS460R9W RS460B9W



4P5W 9h 3ØY120/208 RS560P9W RS560C9W .937-1.375 RS560R9W RS560B9W



WA

TE

RT

IGH

T

IP67

Liquidtight Conduit Adapter Kit*

6LTK5C10 60A 5W 1" NPT

*Additional sizes available on request.

Liquidtight Conduit Adapter Kit*

6LTK5C10 63A 5W 1" NPT

*Additional sizes available on request.

All UniGard 60 & 100 Amp devices ship standard with IEC 309-1 configuration center “pilot” pin/sleeve used for auxillary contact service.Special construction without these pilots is available.

2P3W 6h 250V RS363P6W RS363C6W .937-1.375 RS363R6W RS363B6W

3P4W 6h 380-415V RS463P6W RS463C6W .937-1.375 RS463R6W RS463B6W

4P5W 6h RS563P6W RS563C6W .937-1.375 RS563R6W RS563B6W

*See Page 99 for back box/mounting options.Red is for Euro.Blue is for devices supplied in North America.Colour difference does not affect mating.



220-240/380-415V63

Am

p IP

67

63 Amp

60 Amp

87

Russellstoll ®

UniGardTM Watertight Pin and Sleeve Devices IP67


TM

WA

TE

RT

IGH

T

IP67

**Alternate vendor supplied item; construction features will vary from specs in this catalogue. Full IEC approval and mating guaranteed.All UniGard 60 & 100 Amp devices ship standard with IEC 309-1 configuration center “pilot” pin/sleeve used for auxillary contact service.Special construction without these pilots is available.



2P3W** 6h 250 RS3100P6W RS3100C6W 1.2650-1.790 RS3100R6W RS3100B6W

2P3W** 7h 480 RS3100P7W RS3100C7W 1.2650-1.790 RS3100R7W RS3100B7W

3P4W 12h 125/250 RS4100P12W RS4100C12W 1.2650-1.790 RS4100R12W RS4100B12W

3P4W 9h 3Ø250 RS4100P9W RS4100C9W 1.2650-1.790 RS4100R9W RS4100B9W



4P5W 9h 3ØY120/208 RS5100P9W RS5100C9W 1.2650-1.790 RS5100R9W RS5100B9W

4P5W 7h 3ØY277/480 RS5100P7W RS5100C7W 1.2650-1.790 RS5100R7W RS5100B7W

4P5W 5h ØY347/600 RS5100P5W RS5100C5W 1.2650-1.790 RS5100R5W RS5100B5W

2P3W** 6h 250V RS3125P6W RS3125C6W 1.265-1.790 RS3125R6W RS3125B6W

3P4W 6h 380-415V RS4125P6W RS4125C6W 1.265-1.790 RS4125R6W RS4125B6W

4P5W 6h RS5125P6W RS5125C6W 1.265-1.790 RS5125R6W RS5125B6W220-240/380-415V12

5 Am

p IP

67

**See Page 99 for back box/mounting options.**Alternate vendor supplied item; construction features will vary from specs in this catalogue. Full IEC approval and mating guaranteed.

Red is for Euro.Blue is for devices supplied in North America.



125 Amp

100 Amp

Russellstoll ®

UniGardTM IEC 309 Safety Interlock

88

Bottom Conduit Entry –Optional 30/60ALocation

5 MountingPoints for 3 or 4 TabMounting

UL94 V0-5VAFlame RatedHousing & ExternalComponents

AuxiliarySwitchand/or Trip FrameRatingsAvailable

Sturdy Bright Red EZHandle (Vertical - on)Lock-off & Lock-onPositions

IP67 Colour CodedFlap Screw CapIP44 splashproofalso available

Voltage &PolarizationLabeled andColour Coded

Accepts UniGard™

Plugs and all Approved IEC 309 lines

AdjustableMounting Tabsfit any existingmounting!

Gasketed UL Type-4XConstruction

Top or Side Conduit Entry

ExternalDIN RailHard-Points

Integral UL 489 22kAICCircuit Breaker OR

Switched InterlockedReceptacle

89

Russellstoll ®



TM

Watertight—IP67

• “W” suffixes (UL Type 4X construction).• Rugged thermoplastic housings resist impact or

abuse and provide excellent corrosion resistance.• Rugged V0-5VA Flameproof Housings.• Ideal for outdoor, wet, marine and washdown

applications.• Unique industry-first circuit breaker interlock.• US: 20, 30, 60, &100 Amp sizes.• International: 16, 32, 63, 125 Amp sizes.

Splashproof—IP44

• “S” suffixes (NEMA 3R construction).• Suitable for indoor use where splashing liquids

and other contaminants may interfere with electrical connections.

• Ideal for most heavy commercial applications and light industrial applications.

• US 20 & 30 & 60A ratings.• International 16, 32 and 63A ratings.

Protection and Safety inPower Delivery• Red vertical ON indication.

• Lock on and Lock off positions.

• Branch circuit load andoperation protection, orswitched-only version (shown).

Mount It Anywhere• Swivel 3 or 4 point tab variable

footprint for flexible mounting.

• Fits in web of 8" I-Beams.

Switched-only Version• Rugged UL listed switch.• Proven performance components.• Available up to 600 VAC, 4p5w

+ auxiliary contacts capable.

New IEC 309 Safety Interlock – The UniGard™ Difference

The Only True Circuit Breaker InterlockedIEC 309 Receptacle – (Outlet)

• Circuit breaker integrated interlock mechanism.• UL 489 listed 22kAIC protection.• Alternate trip ratings available.• Auxiliary switch option.

E211951E47955

Wire It Up, Sideways or Down• Top, side, and bottom entry.

• Industry standard entry sizes.

Top & Bottom Top Side Entry

20/30 Amp 60/100 Amp All

OR

Russellstoll ®


90

Internal Protection

Amperage 20, 30, 60, 100A or EURO 16, 32, 63, 125A

R S 4 3 0 9W

New Russellstoll® UniGard™ IEC 309 Circuit Breaker Interlocked Receptacle

16/20A, 30/32A, 60/63A and 100/125A International and U.S. Ratings

IN ALL STANDARD VOLTAGE POLARIZATIONS:

Specifications for Any New or Replacement Project

2 optionsavailable MI

Integral Circuit Breaker (UL 231 & UL 489) Power Outlet> (replaces all Fused-Switched competitor “FMIR” or “MIF” series) (US amperage only)

Rotary Switched (UL 508 & UL 98) Manual Motor Controller Outlet> (replaces all Switched-only competitor “MI” or “MIR” series) (All amperages)

Brandprefix- or -

“blank”

Device Type See above

MT

Suffixes: Construction Options

Poles & Wires 2 p 3 w, 3 p 4 w, 4 p 5 w

IP67 = Watertight = WIP44 = Splashproof = S

Polarization/Voltage 9 = “9h” Clock Hour = 250VAC, 3 phase

Range Colour Code Usage (N. Amer., R.O.W. Euro) 2p3w 3p4w 4p5w

110-130V Yellow N. Amer. / Euro. 4h 4h –208-250V Blue N. Amer. / Euro. 6h 9h 9h380-415V Red Euro. 9h 6h/3h (spec) 6h500V + Black N. Amer. / Euro. – 5h 5h277/480V Red N. Amer. (black-Euro.) 7h 7h 7h277V Grey N. Amer. 5h – –125/250V Orange N. Amer. – 12h –250/440V Red Latin America / N. Amer. – 11h 11h/3hto 600V, to 400Hz Green N. Amer. / Euro. 2h 2h 2h

Contact T&B for other special polarizations.

91

Russellstoll ®

IEC International Connections


TM

Table 1Second Digit—Protection against the penetration of liquids

IP_0 IP_1 IP_2 IP_3 IP_4 IP_5 IP_6 IP_7 IP_8

IP_0 IP 00

IP_1 IP 10 IP 11 IP 12

IP_2 IP 20 IP 21 IP 22 IP 23

IP_3 IP 30 IP 31 IP 32 IP 33 IP 34

IP_4 IP 40 IP 41 IP 42 IP 43 IP 44

IP_5 IP 50 IP 54 IP 55

IP_6 IP 60 IP 65 IP 66 IP 67 IP 68

In some countries a third digit (for mechanical security) is added.

Table 2NEMA designation Intended Use and Description Construction Requirements

3Outdoor use primarily to provide a degree of protection against rain, sleet,

Splashproof (IP44)windblown dust and damage from external ice formation.

Indoor and outdoor use primarily to provide a degree of protection against 4 windblown dust and rain, splashing water, hose-directed water and damage Watertight (IP67)

from external ice formation.

Indoor and outdoor use primarily to provide a degree of protection against4X corrosion, windblown dust and rain, splashing water, hose-directed water Watertight (IP67)

and damage from external ice formation.

Indoor and outdoor use primarily to provide a degree of protection against6 hose-directed water, and the entry of water during occasional temporary Watertight (IP67)

submersion at a limited depth and damage from external ice formation.

12, 12XIndoor use primarily to provide a degree of protection against circulating

Splashproof (IP44)dust, falling dirt, and dripping non-corrosive liquids.

This information is provided only as a general guide. No specific recommendation is intended. As each application may vary, testing should be conducted by the user in the intended environment.

Characteristics Defined by the CEI70-1—IEC144—UTE C 20-010—DIN40050 Standards

Non protected

Protectionagainstfalling ofwater dropsat an angleup to 15°from the vertical

Protectionagainst verticalfalling ofwater drops

Protectionagainstsprayingwater (rain)at an angleup to 60°from the vertical

Protectionagainstsplashingwater fromany direction(360°)

Protectionagainst water jetsfrom anydirection(360°)

Protectionagainstheavy seas(waves)

Protectionagainsteffects ofimmersion in waterunderdefined conditions of pressureand time

Protectionagainst continuoussubmersion in water

Protection against touching with thehand and solid objects greater than 50 mm dia.

Without protection

First Digit—Protection against persons—touching and ingress of solid foreign objects

Protection against touching with thefinger and solid objects greater than12 mm dia.

Protection against touching with tools,wires, etc. more than 2.5 mm thick andsolid objects greater than 2.5 mm dia.

Protection against touching with tools,wires, etc. more than 1 mm thick andsolid objects greater than 1 mm dia.

Unlimited protection against contactwith live parts and damaging depositsof dust

Unlimited protection against contactwith live parts and any penetration of dust

Table 1—Cable and Conductor Strip LengthDevice Rating

North American 20A 30A 60A 100AInternational 16A 32A 63A 125A

Outer Jacket inch 2 2d 3 4Strip Length mm 50 63 76 102

Conductor inch d d f 1aStrip Length mm 12 12 19 28

Pilot Conductor inch k eStrip Length mm 11 16

Table 2—Maximum Torque applied to terminal screwsDevice Rating

North American 20A 30A 60A 100AInternational 16A 32A 63A 125A

Torque lb.-in. 7.1 7.1 17.6 35.3Terminal Screw N-m 0.8 0.8 2 4

Torque lb.-in. 7.1 7.1Pilot Screw N-m 0.8 0.8

Table 4—Metric and AWG/MCM conductor size equivalents

Conductor Size Amperagemm2 AWG/MCM (A)

1,0 18 0-81,5 16 8-122,5 14 12-152,5 12 15-204,0 10 20-256,0 10 25-3210 8 32-5016 6 50-6525 4 65-8535 3 85-10035 2 100-11550 1 115-13050 1/0 130-15070 2/0 150-17595 3/0 175-20095 4/0 200-225120 250 225-250150 300 250-275185 350 275-300185 400 300-350240 500 350-400

Table 3—Cable and Conductor RangeCord Grip Range

Amps Poles and From To With Cable Gland With Cable SleeveN.A. Intl. Wires AWG Type AWG Type North American International North American International

2P3W 16 S 10 Sinch 0.275-0.530 0.275-0.530 0.275-0.675 0.275-0.675mm 7-13.5 7-13.5 7-17 7-17

16 20 3P4W 16 S 10 Sinch 0.395-0.825 0.275-0.630 0.315-0.800 0.315-0.800mm 10-21 7-16 8-20 8-20

4P5W 16 S 10 Sinch 0.395-0.825 0.275-0.630 0.315-0.800 0.315-0.800mm 10-21 7-16 8-20 8-20

2P3W 12 S 8 Sinch 0.395-0.825 0.395-0.825 0.590-0.950 0.435-0.950mm 10-21 10-21 15-24 11-24

30 32 3P4W 12 S 8 Sinch 0.650-1.10 0.395-0.825 0.590-0.950 0.435-0.950mm 16.5 -28 10-21 15-24 11-24

4P5W 12 S 8 Sinch 0.650-1.10 0.395-0.825 0.590-0.950 0.435-0.950mm 16.5 -28 10-21 15-24 11-24

2P3W 8 S 4 S or Winch 0.650-1.50 0.650-1.50 0.635-1.30 0.600-1.30mm 16.5 -38 16.5 -38 16-33 15-33

60* 63* 3P4W 8 S 4 S or Winch 0.650-1.50 0.650-1.50 0.635-1.30 0.600-1.30mm 16.5 -38 16.5 -38 16-33 15-33

4P5W 8 S 4 S or Winch 0.650-1.50 0.650-1.50 0.635-1.30 0.600-1.30mm 16.5 -38 16.5 -38 16-33 15-33

2P3W 6 S or W 2/0 S or Winch 0.950-1.90 0.950-1.90mm 24-48 24-48

100* 125* 3P4W 6 S or W 2/0 S or Winch 0.950-1.90 0.950-1.90mm 24-48 24-48

4P5W 6 S or W 2/0 S or Winch 0.950-1.90 0.950-1.90mm 24-48 24-48

* Pilot conductor 16 to 18 AWG

Russellstoll ®

IEC International Connections

92

Installation Information

93

Russellstoll ®

North American Amperages—UniGardTM Series Specifications


TM

Performance - ElectricalDielectric Voltage Withstand 3000 Volts for 1 minute (fixed devices)

2200 Volts for 1 minute (portable devices)

Maximum Working Voltage 600VAC/250VDC (minimum creepage and clearances per UL 840)

Current Interrupting/Load Breaking Tested to 150% of full rated current for circuit interrupting

Temperature Rise Maximum 30°C rise at full rated current after 50 cycles overload at 150% ratedload at 0.75-pf

Horsepower Ratings Per NEC 430-151b reference for non-interrupting ratings

Endurance with Load 20 Amp: 5000 cycles; Load onlyPer IEC 309-1 Clause 21 30 Amp: 1000 cycles - Alternating load

60 Amp: 1000 cycles - Alternating load100 Amp: 250 cycles - Alternating load

Performance - MechanicalCold (-25°C) Impact Resistance Per UL 1682 Section 34 and IEC 309-1 Clause 24

Cable O.D. Accommodation Round portable service cord from 0.57" O.D. through 1.79" O.D.

Terminal Identification In accordance with UL 1682 standards and IEC 309-1: as L1-L2-L3-N-G

Cable Pull-Out Force Per UL 1682 Section 33 and IEC 309-1 Clause 23

Product Identification Molded-in product trademark(s) and UL approved product label

Performance - EnvironmentalMoisture Resistance Per IEC 309-1; Watertight flap/screw cover on IP67 devices or splashproof flap

cover on IP44 devices

Flammability All components V1 or better per UL94, V0 product ratings available

Operating Temperatures Maximum Continuous 90°C/194°F, Minimum -25°C/-13°F

Chemical Resistance Resists standard industrial hydrocarbons, acids, bases and solvents

Corrosion Resistance All metallic components stainless steel or nickel plated brass Sleeve pressure rings of zinc plated steel

MaterialsHousing Valox®

Contact Carriers Valox®

Cable Gland Nut Valox®

Cable Bushing Solid neoprene, onion ring type

O-Ring, Seals & Gaskets Solid neoprene

Pins & Sleeves Nickel plated brass

Sleeve Pressure Ring Zinc plated steel

Terminal Screws Nickel plated steel

Flap/Screw Cover Springs Stainless steel

EZ Clik™ Spring Stainless steel

Mounting Flanges Valox®

Cast Enclosures/Adapters 2 Layer electrostatic epoxy coated, copper-free aluminum enclosures (Euro style nonmetallic Valox® also available)

(Valox® is a registered trademark of GE)

E2630E47956

E205590

Russellstoll ®

International Amperages—UniGardTM Series Specifications

94

Performance - ElectricalDielectric Voltage Withstand 3000 Volts for 1 minute per IEC 309-1, Clause 19

Maximum Working Voltage 690VAC/250VDC (minimum creepage and clearances per IEC)

Current Interrupting/Load Breaking Tested to 125% rated current at 110% rated voltage per IEC 309-1 clause 20.

Temperature Rise Maximum 50°C rise at rated current per IEC 309-1 Clause 22, Table 8

Endurance with Load 16 Amp: 5000 cycles; Load onlyPer IEC 309-1 Clause 21 32 Amp: 1000 cycles - Alternating load

63 Amp: 1000 cycles - Alternating load100 Amp: 250 cycles - Alternating load

Performance - MechanicalCold (-25°C) Impact Resistance Per IEC 309-1 Clause 24; (-25°C) with 75cm drop

Cable O.D. Accommodation Round portable service cords from 14.5mm O.D. through 50mm O.D.

Terminal Identification In accordance with IEC 309-1 standards; as L1-L2-L3-N-G

Cable Pull-Out Force In accordance with IEC 309-1, Clause 23

Product Identification Molded-in product Trademark(s) and CE Mark on packaging

Performance - EnvironmentalMoisture Resistance Per IEC 309-1; Watertight flap/screw cover on IP67 devices or flap cover on

IP44 devices

Flammability Per IEC 695-2-1; Housing glow wire tested to 650°C;Contact carrier insert tested to 850°C

Operating Temperatures Maximum Continuous 90°C/194°F, Minimum -25°C/-13°F with impact

Chemical Resistance Resists standard industrial hydrocarbons, acids, bases and solvents

Corrosion Resistance All metallic components stainless steel or nickel plated brass Sleeve pressure rings of zinc plated steel

UV Resistance External Thermoplastic components are UV stabilizedIP67 Series 2 is suitable for outdoor use

MaterialsHousing Valox®

Contact Carriers Valox®

Cable Gland Nut Valox®

Cable Bushing Solid neoprene, onion ring type

O-Ring, Seals & Gaskets Solid neoprene

Pins & Sleeves Nickel plated brass

Sleeve Pressure Ring Zinc plated steel

Terminal Screws Nickel plated steel

Flap/Screw Cover Springs Stainless steel

EZ Clik™ Spring Stainless steel

Mounting Flanges Valox®

Cast Enclosures/Adapters 2 Layer Electrostatic epoxy coated, copper-free aluminum enclosures (Euro style nonmetallic Valox® available)

(Valox® is a registered trademark of GE)

E205590

95

Russellstoll ®



TM

Specifications: IEC 309 Interlocked Receptacles – North American Standards

Performance - ElectricalDielectric Voltage Withstand 3,000 Volts

Maximum Working Voltage 480 Volts RMS (circuit breaker version)

Voltage 600 Volts RMS (switch version)

Current Interrupting Certified for current interrupting at full rated current and voltage.

Short-circuit Current Rating 10,000 RMS symmetrical amperes

Operations Mechanical: 10,000 cyclesElectrical: 6,000 cycles

HP Ratings (switch version) Complies with NEC 430-151 ratings.

Circuit Breaker UL Listed 22,000 AICInterrupting Rating

Performance - MechanicalCold (-35°C) Impact Resistance In accordance with UL 746C

Wiring Accommodations Suitable for metallic conduit. Conduit entry locations at enclosure top and bottom (60A & 100A top only).

Terminal Identification In accordance with UL, CSA and IEC 309 conventions.

Product Identification Identification, ratings and colour-code in accordance with UL, CSA and IEC 309 requirements.

Lockout/Tagout ON and OFF lockout/tagout capability at switch handle. Complies with OSHA Reg. 29CFR 1910.147

Mounting External adjustable feet.

Performance - EnvironmentalMoisture Resistance Screw cap version: UL type 4X, IP67 Flap cap version: IP44

Flammability UL94-5VA & V0 classifications

Operating Temperatures Maximum Continuous: 60°C (140°F)Minimum Continuous: -40°C (-40°F)

UV Resistance UV stabilized material

Chemicals Resists most standard industrial hydrocarbons,acids, bases and solvents.

MaterialsEnclosure (all exterior UL94-5VA/V0, UV stabilized, impact components) modified Valox.

Contact Carrier Molded arc resistant UL94-V0 thermoplastic.

Gaskets Neoprene or EPDM

Contacts (sleeves) Nickel plated brass

Hardware (screws & Steel with zinc-plated blue chromate or springs) nickel plating.

Approvals & CompliancesUL 508 & UL 98 (switch version), UL 231 & UL 489 (circuit breaker version), UL 1682

CSA C22.2 No. 14, 182.1

IEC 309-1, -2

Russellstoll ®

UniGardTM Series IP44 Dimensions

96

Inlet IP44A B C D E F G H

Cat. No. inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm

16/20A 2P3W 2.26 58 1.96 50 4.50 114 .75 19 3.87 98 3.87 98 2.38 60 .282 7.216/20A 3P4W 2.52 64 1.96 50 4.50 114 .75 19 3.87 98 3.87 98 2.38 60 .282 7.216/20A 4P5W 2.85 73 1.96 50 4.50 114 .75 19 3.87 98 3.87 98 2.38 60 .282 7.230/32A 2P3W 2.85 73 2.32 59 4.50 114 1.32 34 3.87 98 3.87 98 2.38 60 .282 7.230/32A 3P4W 2.85 73 2.32 59 4.50 114 1.32 34 3.87 98 3.87 98 2.38 60 .282 7.230/32A 4P5W 3.13 80 2.32 59 4.50 114 1.32 34 3.87 98 3.87 98 2.38 60 .282 7.2

Receptacle IP44A B C D E F G H I

Cat. No. inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm Inches mm

16/20A 2P3W 2.18 55 2.11 54 2.97 76 0.94 24 2.36 60 2.36 60 2.38 60 .219 5.5 3.07 7816/20A 3P4W 2.43 62 2.13 54 2.97 76 0.94 24 2.36 60 2.36 60 2.38 60 .219 5.5 3.33 8516/20A 4P5W 2.81 71 2.17 55 2.97 76 0.94 24 2.36 60 2.36 60 2.38 60 .219 5.5 3.79 9630/32A 2P3W 2.81 71 2.56 65 2.97 76 1.52 39 2.36 60 2.36 60 2.38 60 .219 5.5 3.79 9630/32A 3P4W 2.81 71 2.56 65 2.97 76 1.52 39 2.36 60 2.36 60 2.38 60 .219 5.5 3.79 9630/32A 4P5W 3.09 79 2.60 66 2.97 76 1.52 39 2.36 60 2.36 60 2.38 60 .219 5.5 4.17 106

B

A

C

B

CA

B

C A

D

B

CI

A

D

F

E

øG

øH

Inlet IP44 16/20A and 30/32A

Receptacle IP44 16/20A and 30/32A

Plug IP44A B C Cord Grip Range

Cat. No. inches mm inches mm inches mm inches mm

16/20A 2P3W 2.26 58 6.20 157 4.76 121 .570-.710 14-1816/20A 3P4W 2.52 64 6.47 164 5.04 128 .570-.710 14-1816/20A 4P5W 2.85 73 7.02 178 5.58 142 .570-.710 14-1830/32A 2P3W 2.85 73 7.37 187 5.58 142 .675-.910 17-2330/32A 3P4W 2.85 73 7.37 187 5.58 142 .675-.910 17-2330/32A 4P5W 3.13 80 8.15 207 6.36 162 .675-.910 17-23

Connector IP44A B C Cord Grip Range


16/20A 2P3W 2.18 55 6.53 166 3.07 78 .570-.710 14-1816/20A 3P4W 2.43 62 6.83 173 3.33 85 .570-.710 14-1816/20A 4P5W 2.81 71 7.41 188 3.79 96 .570-.710 14-1830/32A 2P3W 2.81 71 781 198 3.79 96 .675-.910 17-2330/32A 3P4W 2.81 71 781 188 3.79 96 .675-.910 17-2330/32A 4P5W 3.09 79 8.62 219 4.17 106 .675-.910 17-23

97

Russellstoll ®



TM

C

B

C

A

B

C

A

Plug IP67 16/20A and 30/32AA B C Cord Grip Range



Connector IP67 16/20A and 30/32AA B C Cord Grip Range



Plug IP67 60/63A and 100/125AA B C Cord Grip Range


60/63A 2P3W 4.41 112 9.68 246 7.67 195 .937-1.375 24-3560/63A 3P4W 4.41 112 9.68 246 7.67 195 .937-1.375 24-3560/63A 4P5W 4.41 112 9.68 246 7.67 195 .937-1.375 24-35100/125A 3P4W 5.06 129 12.16 309 9.83 250 1.265-1.790 32-45100/125A 4P5W 5.06 129 12.16 309 9.83 250 1.265-1.790 32-45

Connector IP67 60/63A and 100/125AA B C Cord Grip Range


60/63A 2P3W 4.41 112 10.52 267 4.47 114 .937-1.375 24-3560/63A 3P4W 4.41 112 10.52 267 4.47 114 .937-1.375 24-3560/63A 4P5W 4.41 112 10.52 267 4.47 114 .937-1.375 24-35100/125A 3P4W 5.06 129 12.80 325 5.06 129 1.265-1.790 32-45100/125A 4P5W 5.06 129 12.80 325 5.06 129 1.265-1.790 32-45

B

CA

B

CA

Russellstoll ®


98

B

IAC

D

B

C

D

A I

B

D

C A

B

D

C AF

E

øG

øH



F

E

øG

øH



Inlet IP67 16/20A and 30/32AA B C D E F G H


16/20A 2P3W 2.87 73 1.96 50 4.50 114 .75 19 3.87 98 3.87 98 2.38 60 .282 7.216/20A 3P4W 3.17 81 1.96 50 4.50 114 .75 19 3.87 98 3.87 98 2.38 60 .282 7.216/20A 4P5W 3.48 88 1.96 50 4.50 114 .75 19 3.87 98 3.87 98 2.38 60 .282 7.230/32A 2P3W 3.66 93 2.32 59 4.50 114 1.32 34 3.87 98 3.87 98 2.38 60 .282 7.230/32A 3P4W 3.66 93 2.32 59 4.50 114 1.32 34 3.87 98 3.87 98 2.38 60 .282 7.230/32A 4P5W 3.96 101 2.32 59 4.50 114 1.32 34 3.87 98 3.87 98 2.38 60 .282 7.2

Inlet IP67 60/63A and 100/125AA B C D E F G H


60/63A 2P3W 4.41 112 3.44 87 4.50 114 1.68 43 3.87 98 3.87 98 3.25 83 .282 7.260/63A 3P4W 4.41 112 3.44 87 4.50 114 1.68 43 3.87 98 3.87 98 3.25 83 .282 7.260/63A 4P5W 4.41 112 3.44 87 4.50 114 1.68 43 3.87 98 3.87 98 3.25 83 .282 7.2100/125A 3P4W 5.06 129 3.88 99 5.50 140 1.94 49 4.87 124 4.87 124 3.75 95 .282 7.2100/125A 4P5W 5.06 129 3.88 99 5.50 140 1.94 49 4.87 124 4.87 124 3.75 95 .282 7.2

Receptacle IP67 16/20A and 30/32AA B C D E F G H I


16/20A 2P3W 2.87 73 2.32 59 2.97 .76 .94 24 2.36 60 2.36 60 2.50 65 .219 5.5 2.97 7516/20A 3P4W 3.17 81 2.34 60 2.97 76 .94 24 2.36 60 2.36 60 2.50 65 .219 5.5 3.28 8316/20A 4P5W 3.48 88 2.37 60 2.97 76 .94 24 2.36 60 2.36 60 2.50 65 .219 5.5 3.75 9530/32A 2P3W 3.66 93 2.79 71 2.97 76 1.52 39 2.36 60 2.36 60 2.50 65 .219 5.5 4.04 10330/32A 3P4W 3.66 93 2.79 71 2.97 76 1.52 39 2.36 60 2.36 60 2.50 65 .219 5.5 4.04 10330/32A 4P5W 3.96 101 2.81 71 2.97 76 1.52 39 2.36 60 2.36 60 2.50 65 .219 5.5 4.03 102

Receptacle IP67 60/63A and 100/125AA B C D E F G H I


60/63A 2P3W 4.41 112 4.16 106 4.50 114 1.68 43 3.87 98 3.87 98 3.5 89 .282 7.2 4.47 11460/63A 3P4W 4.41 112 4.16 106 4.50 114 1.68 43 3.87 98 3.87 98 3.5 89 .282 7.2 4.47 11460/63A 4P5W 4.41 112 4.16 106 4.50 114 1.68 43 3.87 98 3.87 98 3.5 89 .282 7.2 4.47 114100/125A 3P4W 5.06 129 4.52 115 5.50 140 1.94 49 4.87 124 4.87 124 4.5 114 .282 7.2 5.06 129100/125A 4P5W 5.06 129 4.52 115 5.50 140 1.94 49 4.87 124 4.87 124 4.5 114 .282 7.2 5.06 129

99

Russellstoll ®

UniGardTM IEC 309 Boxes and Adapters


TM

B

C

A

E

D

øF

G

B conduit

B

CA

øE

D

F

G

B conduit

Junction Box

B

C

A E

D

F

Angle AdapterAngle Enclosure

20° Angle Enclosures*A B C D E F G

Cat. No. Conduit Size Use inches mm inches mm inches mm inches mm inches mm inches mm Inches mm

BE3-B75 f" 20A & 30A Devices 3.34 85 .97 25 1.12 28 4.12 105 4.00 102 .25 6 2.38 60BE3-B100 1" 20A & 30A Devices 3.34 85 .97 25 1.12 28 4.12 105 4.00 102 .25 6 2.38 60AE6-B125 1b" 60A Devices 5.13 130 1.41 36 2.05 52 5.62 143 5.00 127 .28 7 3.00 76AE6-B150 1d" 60A Devices 5.13 130 1.41 36 2.05 52 5.62 143 5.00 127 .28 7 3.00 76AE10-B150 1d" 100A Devices 7.05 179 1.81 46 2.68 68 6.88 175 5.50 140 .34 9 4.00 102AE10-B200 2" 100A Devices 7.05 179 1.81 46 2.68 68 6.88 175 5.50 140 .34 9 4.00 102

* For use where there is no existing T&B Russellstoll JB series junction box installed. For 20/30A inlets, use 60A size.

20° Angle Adapters*A B C D E F

Cat. No. Use inches mm inches mm inches mm inches mm inches mm inches mm

AA3 20A & 30A Devices 3.17 81 3.00 76 4.25 108 3.00 76 2.50 64 3.75 95AA6L 60A Devices 5.23 133 4.00 102 5.43 138 4.88 124 3.44 87 4.81 122AA10L 100A Devices 7.36 187 5.50 140 5.50 140 6.00 152 4.87 124 4.87 124

* To be used with JB series junction boxes or surface mount. For 20/30A inlets, use 60A size.

Rectangular Junction Boxes*A B C D E F G

Cat. No. Conduit Size Use inches mm inches mm inches mm inches mm inches mm inches mm Inches mm

JB3-B75 f" 20A & 30A Devices 2.94 75 4.19 106 3.69 94 2.69 68 .25 6 2.38 60 1.25 32JB3-B100 1" 20A & 30A Devices 2.94 75 4.19 106 3.69 94 2.69 68 .25 6 2.38 60 1.25 32JB6-B125 1b" 60A Devices 4.00 102 5.63 143 4.94 125 3.81 97 .34 9 3.00 76 1.50 38JB6-B150 1d" 60A Devices 4.00 102 5.63 143 4.94 125 3.81 97 .34 9 3.00 76 1.50 38JB10-B150 1d" 100A Devices 5.50 140 5.50 140 4.25 108 6.75 171 .34 9 3.75 95 2.00 51JB10-B200 2" 100A Devices 5.50 140 5.50 140 4.25 108 6.75 171 .34 9 3.75 95 2.00 51

* Unless otherwise specified, junction boxes are furnished with one conduit size at location B. To be used with AA series angle adapters.For 20/30A inlets, use 60A size.

Russellstoll ®


100

5.1 (129) 7.2 (183)

A

B9.3 (237)

C

A

B

7.2 (183)

14.6 (370)H

G

D

E

F

I

MOUNTING DIMENSIONS (inches - mm)

16/20A 100/125A30/32A 30A SWITCH60/63A 60A 100A

DIM. SWITCH BREAKER BREAKER

D 5.5 - 140 5.5 - 140 5.5 - 140E 10.0 - 254 15.2 - 387 15.2 - 387F 5.5 - 140 5.5 - 140 6.0 - 152G 8.0 - 203 8.0 - 203 8.0 - 203H 7.5 - 191 12.8 - 324 12.8 - 324I 8.0 - 203 8.0 - 203 8.5 - 215

16/20A, 30/32A & 60/63A SWITCH VERSIONS 30A & 60A BREAKER AND 100A/125ASWITCH & BREAKER VERSIONS

16/20A 30/32A 60/63A 30A 60A 100/125A

DIM. IP44 IP67 IP44 IP67 IP44 IP67 IP44 IP67 IP44 IP67 IP67

A 7.5 - 140 8.0 - 203 7.7 - 196 8.2 - 208 8.0 - 203 8.5 - 216 7.7 - 196 8.2 - 208 8.0 - 203 8.5 - 216 9.8 - 249B 10.8 - 273 10.9 - 277 11.2 - 284 11.4 - 289 11.9 - 302 12.2 - 309 16.4 - 417 16.5 - 418 17.0 - 432 17.4 - 443 17.7 - 450C 5.1 - 129 5.1 - 129 5.1 - 129 5.1 - 129 5.1 - 129 5.1 - 129 5.1 - 129 5.1 - 129 5.1 - 129 5.1 - 129 5.6 - 149

3-pt. and 4-pt. mounting positions available. 100A versions have 4-pt. mounting position only.Adjustable mounting feet, vertical or horizontal.Slotted through holes for easier alignment.

Overall Dimensions (inches-mm) Overall Dimensions (inches-mm) Mounting Dimension (inches-mm)

101

Russellstoll ®

Cross-Reference Ordering Guide


TM

Safety

Durability

Performance

Russellstoll IEC Benefits

• Fits OTHER competitors, too! IEC 309 standards, UL listed

• Water OK here! (IP67 OR IP44 protection classes)• You KNOW it’s locked and cable TIGHT• FLAME Rated UL94-V1 (V0 available)• SOLID sealing protection with gasketed handle and

ring cable seal• Safe Selections: colored specifications

for Voltage, Amperage & Poles/Wires…

• ONE-FOURTH the assembly time with EZ-Lok™

clip system• Easy, fast cable clamping, all-around strong• Surface mounts easy and smooth, EVERY time• Easy Maintenance: one side terminal access; cable

gland “one piece screw” clamp• Fits industry common back boxes

• Value Tough - Best cost installation• QuikGrip™ cable clamp for longer service life• Stainless hardware - won’t rust away• Use your standard tools• BEST electrical circuits: Pin & Sleeve self-cleaning

contacts

How to Read the Catalogue Numbering System

RS 4 3 0 P 9 W

HBLOR

(Blank)

(Blank)

ME

AH

PS

(Blank)

HUBBELL

LEVITON

MENNEKES

ARROW HART

PASS & SEYMOUR

BRYANT

OTHERS Suffixes: Construction Options

Internal ProtectionIP67= Watertight= WIP44= Splashproof= S

Polarization/Voltage “9h” Clock Hour= 250VAC, 3 phase

Plug, Connector, Receptacle, Inlet B (+Interlock Codes)

Amperage 20, 30, 60, 100A or EURO 16, 32, 63, 125A

Poles and Wires 2p3w, 3p4w, 4p5w

Russellstoll ®

Product Cross-Reference

102

UniGard® Product Comparison

RS 3 20 B 4 W AH 3 20 B 4 W

RS 3 20 C 4 W AH 3 20 C 4 W

RS 3 20 P 4 W AH 3 20 P 4 W

RS 3 20 R 4 W AH 3 20 R 4 W

RS 3 30 C 6 W AH 3 30 C 6 W

RS 3 30 P 6 W AH 3 30 P 6 W

RS 3 30 R 6 W AH 3 30 R 6 W

RS 4 60 P 7 W AH 4 60 P 7 W

RS 4 60 R 7 W AH 4 60 R 7 W

RS 4 100 C 7 W AH 4 100 C 7 W

RS 4 100 P 7 W AH 4 100 P 7 W

RS 4 100 R 7 W AH 4 100 R 7 W

RS 4 20 B 9 W AH 4 20 B 9 W

RS 4 20 C 9 W AH 4 20 C 9 W

RS 4 30 P 9 W AH 4 30 P 9 W

RS 4 30 R 9 W AH 4 30 R 9 W

RS 4 60 C 9 W AH 4 60 C 9 W

RS 4 60 P 9 W AH 4 60 P 9 W

RS 4 60 R 9 W AH 4 60 R 9 W

RS 4 100 B 9 W AH 4 100 B 9 W

RS 4 100 C 9 W AH 4 100 C 9 W

RS 4 100 P 9 W AH 4 100 P 9 W

RS 4 100 R 9 W AH 4 100 R 9 W

RS 4 20 B 12 W AH 4 20 B 12 W

RS 4 20 C 12 W AH 4 20 C 12 W

RS 4 20 P 12 W AH 4 20 P 12 W

RS 4 20 R 12 W AH 4 20 R 12 W

RS 4 60 C 12 W AH 4 60 C 12 W

RS 4 60 P 12 W AH 4 60 P 12 W

RS 4 60 R 12 W AH 4 60 R 12 W

RS 4 100 C 12 W AH 4 100 C 12 W

RS 4 100 P 12 W AH 4 100 P 12 W

RS 4 100 R 12 W AH 4 100 R 12 W

RS 5 60 C 7 W AH 5 60 C 7 W

RS 5 60 P 7 W AH 5 60 P 7 W

RS 5 60 R 7 W AH 5 60 R 7 W

RS 5 30 C 9 W AH 5 30 C 9 W

RS 5 30 P 9 W AH 5 30 P 9 W

RS 5 30 R 9 W AH 5 30 R 9 W

RS 5 60 B 9 W AH 5 60 B 9 W

RS 5 60 C 9 W AH 5 60 C 9 W

RS 5 60 P 9 W AH 5 60 P 9 W

RS 5 60 R 9 W AH 5 60 R 9 W

RS 5 100 C 9 W AH 5 100 C 9 W

RS 5 100 P 9 W AH 5 100 P 9 W

RS 5 100 R 9 W AH 5 100 R 9 W

PS 3 20 B 4 W 20A Inlet 2p3w 4h 120VAC IP67

PS 3 20 C 4 W 20A Connector 2p3w 4h 120VAV IP67

PS 3 20 P 4 W 20A Plug 2p3w 4h 120VAC IP67

PS 3 20 R 4 W 20A Receptacle 2p3w 4h 120VAC IP67

PS 3 30 C 6 W 30A Connector 2p3w 6h 250VAC IP67





PS 4 100 C 7 W 100A Connector 3p4w 7h 480VAC IP67



PS 4 30 B 9 W 30A Inlet 3p4w 9h 250V 3ph IP67

PS 4 30 C 9 W 30A Connector 3p4w 9h 250V 3ph IP67

PS 4 30 P 9 W 30A Plug 3p4w 9h 250V 3ph IP67

PS 4 30 R 9 W 30A Receptacle 3p4w 9h 250V 3ph IP67




PS 4 100 B 9 W 100A Inlet 3p4w 9h 250V 3ph IP67




PS 4 20 B 12 W 20A Inlet 3p4w 12h 125/250V IP67

PS 4 20 C 12 W 20A Connector 3p4w 12h 125/250V IP67

PS 4 20 P 12 W 20A Plug 3p4w 12h 125/250V IP67

PS 4 20 R 12 W 20A Receptacle 3p4w 12h 125/250V IP67







PS 5 60 C 7 W 60A Connector 4p5w 7h 277/480 3ph. IP67

PS 5 60 P 7 W 60A Plug 4p5w 7h 277/480 3ph. IP67

PS 5 60 R 7 W 60A Receptacle 4p5w 7h 277/480 3ph. IP67

PS 5 30 C 9 W 30A Connector 4p5w 9h 250V 3ph +N IP67

PS 5 30 P 9 W 30A Plug 4p5w 9h 250V 3ph +N IP67

PS 5 30 R 9 W 30A Receptacle 4p5w 9h 250V 3ph +N IP67

PS 5 60 B 9 W 60A Inlet 4p5w 9h 250V 3ph +N IP67







HBL 3 20 B 4 W 3 20 B 4 W

HBL 3 20 C 4 W 3 20 C 4 W

HBL 3 20 P 4 W 3 20 P 4 W

HBL 3 20 R 4 W 3 20 R 4 W

HBL 3 30 C 6 W 3 30 C 6 W

HBL 3 30 P 6 W 3 30 P 6 W

HBL 3 30 R 6 W 3 30 R 6 W

HBL 4 60 P 7 W 4 60 P 7 W

HBL 4 60 R 7 W 4 60 R 7 W

HBL 4 100 C 7 W 4 100 C 7 W

HBL 4 100 P 7 W 4 100 P 7 W

HBL 4 100 R 7 W 4 100 R 7 W

HBL 4 30 B 9 W 4 30 B 9 W

HBL 4 30 C 9 W 4 30 C 9 W

HBL 4 30 P 9 W 4 30 P 9 W

HBL 4 30 R 9 W 4 30 R 9 W

HBL 4 60 C 9 W 4 60 C 9 W

HBL 4 60 P 9 W 4 60 P 9 W

HBL 4 60 R 9 W 4 60 R 9 W

HBL 4 100 B 9 W 4 100 B 9 W

HBL 4 100 C 9 W 4 100 C 9 W

HBL 4 100 P 9 W 4 100 P 9 W

HBL 4 100 R 9 W 4 100 R 9 W

HBL 4 20 B 12 W 4 20 B 12 W

HBL 4 20 C 12 W 4 20 C 12 W

HBL 4 20 P 12 W 4 20 P 12 W

HBL 4 20 R 12 W 4 20 R 12 W

HBL 4 60 C 12 W 4 60 C 12 W

HBL 4 60 P 12 W 4 60 P 12 W

HBL 4 60 R 12 W 4 60 R 12 W

HBL 4 100 C 12 W 4 100 C 12 W

HBL 4 100 P 12 W 4 100 P 12 W

HBL 4 100 R 12 W 4 100 R 12 W

HBL 5 60 C 7 W 5 60 C 7 W

HBL 5 60 P 7 W 5 60 P 7 W

HBL 5 60 R 7 W 5 60 R 7 W

HBL 5 30 C 9 W 5 30 C 9 W

HBL 5 30 P 9 W 5 30 P 9 W

HBL 5 30 R 9 W 5 30 R 9 W

HBL 5 60 B 9 W 5 60 B 9 W

HBL 5 60 C 9 W 5 60 C 9 W

HBL 5 60 P 9 W 5 60 P 9 W

HBL 5 60 R 9 W 5 60 R 9 W

HBL 5 100 C 9 W 5 100 C 9 W

HBL 5 100 P 9 W 5 100 P 9 W

HBL 5 100 R 9 W 5 100 R 9 W

* HBL prefix is only used for ordering; parts do not display prefix.European Ratings (16,32,63,125A) employ 5 digit numeric-only Cat. No., eg. 12345

Leviton Pass & Seymour Description of ItemsHubbellRussellstoll Arrow-Hart

105

Russellstoll ®

Table of ContentsDuraGard® Nonmetallic Waterproof ConnectionsOverview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-108Engineering Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112, 113Safety Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114, 115

FS/FDTM 10-30A Metallic WaterTight ConnectionsOverview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117, 118Engineering Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120, 121Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122Convenience Receptacles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123, 125-127FS/FD Mechanically Interlocked Receptacles—Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129Specifications and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Computer SystemComputer System Plugs, Connectors and Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131Computer System Plugs, Connectors and Receptacles—Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 132Computer System Interconnections—Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133Computer System Plugs, Connectors and Receptacles—Ordering Information . . . . . . . . . . . . . . . . . . . . . . 134Computer System Plugs, Connectors and Receptacles—Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135Computer System Plugs, Connectors and Receptacles—Accessories. . . . . . . . . . . . . . . . . . . . . . . . . 136, 137Computer System Plugs, Connectors and Receptacles—Data Center Installation . . . . . . . . . . . . . . . . 138, 139Other Russellstoll® Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

RUSSELLSTOLL®DURAGARD

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Russellstoll ®

DuraGard® Nonmetallic Waterproof Connections

106

DuraGard ® Features Make the Performance Difference.

Not just “watertight”; Waterproof for Washdown Duty: DurORing™ Sealing• Specifically designed for wet environments with our unique DurORing™ sealing system.

Unit is watertight mated or unmated.• Eliminates need for costly “weather boots” or “adapters”.• Compact Size.• “Lockout Ready” plugs have padlock access hole in front. (30/50A).

Durable, Tough and Flame Safety Rated Housings• DuraV™ housing material specially selected for hot or cold washdown duty.• Flame Safe UL94-V0 rated housings.• Superior Performance in Corrosive Environments.• High Visibility yellow housings.

Safe and Reliable Power Connections: Pin and Sleeve, Voltage Polarized• Long Life: Round, Self Cleaning, Constant Pressure Pin and Sleeve Contacts, of Solid

CDA 360 brass for long reliable electrical life.• More Power, Operates Cooler: large circular electrical contact area allows more current

flow with lower temperature rise.• Ground Pin Keyed for Voltage Polarization (O-ring seal)

Easy To Wire• “No twistoff” Locking Plugs”: Integral Threaded Screw Collars and Compression type

Bushings make wiring a snap.• Fast Assembly and Wiring: “Drop-In” rear loaded interiors use no assembly screws,

versus 3-5 or more with other connectors. 30/50A connectors use unique E-Z Tite™

external gland lock screw, also.

Washdown Duty, Chemical, Outdoor, Industrial and Marine Use Nonmetallic Plugs, Connectors Receptacles and Inlets –20, 30 and 50 Amp, Maximum 600 VAC/250 VDC

The Next Generation: DuraGard ®

Severe environments and high pressure washdown duty applications require durable, waterproof and safe connections.Russellstoll takes design reliability to new heights with SafetyGrade™ standards for truly waterproof connectors. Manywatertight specifications cover mated connections only.DuraGard connectors are designed to be watertight matedor unmated, thus offering the ultimate waterproof connection.DuraGard connectors are also UL94-V0 flame rated for safetyand utilize a durable, efficient pin and sleeve contact designthat is voltage polarized to meet NEC210-7 and OSHA stan-dards. DuraGard® … designed for maximum safety, durabilityand performance.

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Russellstoll ®


DuraGard ® Pin and Sleeve Connections

Spring blade contact designs offer point contact only, withminimal mechanical support in receptacles. Higher heat is generated in use as contacts loosen with age and dirtaccumulation, resulting in failures. Exposed blade contactscan easily be damaged. Contacts are both the electricaland mechanical locking method.

Pin and Sleeve design allows higher current flow at coolertemperatures due to large circular contact area. Sleevesact as retainers for the pins making a reliable connection.Shrouded pins and sleeves are protected from damageand inadvertent access. Locking housing screw collarsprovide for a reliable, long lasting connection, with electricalcontacts separate.

The Water Spray Test

1000 PSI water spray was directly applied at theface of DuraGard receptacles. No damageoccurred, and no water penetrated the housingor cord seal. DuraGard plugs, connectors andreceptacles are designed to withstand waterspray test at 1000 PSI. No extra cost boots oradapters required.

DuraGard ®: Designed For the Toughest Washdown Applications

Pulp and Paper Pharmaceutical ManufacturingFood Processing Beverage and Bottling


Pin and Sleeve

Bladed Plug and Receptacle Pin and Sleeve Connector and Plug

Spring Contacts

Blades

Shrouds

SleevePin

Locking Screw Collar

Pin and Sleeve contact devices consist of round male pinswhich are inserted into tubular female sleeves. Current flowsthrough a large pin-to-sleeve circular contact area. Becausecurrent is not restricted through point contact only, highercurrent flow and cooler operating temperatures areachieved in a compact connection. Wiping action duringinsertion or withdrawal provides positive self cleaning.

Shrouded pins and sleeves are protected from physicaldamage or casual access and aid in polarization features of the line. The shroud and screw collar completely lockplugs to receptacles or connectors for a reliable connection.Step on the cord, kick or drop a plug; your connection willremain tight. Pin and Sleeve devices are the safety standardfor high current applications worldwide.


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108

20, 30 and 50 Amps, 600 VAC20 Amp, 250 VDC

Safety Features• Safety Ground Makes First,

Breaks Last.• Voltage Polarized to Meet NEC210-7

and OSHA Standards.

High Reliability, HighPerformance Connections• CDA 360 Solid Brass Pin

and Sleeve Contacts.

Long Lasting Self CleaningConnections• Full Round Pin and Sleeve Contacts.

Fast, Easy, Rear LoadWiring and Assembly• Drop-in Assembly Interior.• Sleeve and Cable Bushing.• Easy-in pressure screw wiring

terminations.

Waterproof Cable Sealing• Neoprene Compression Bushing.• One-piece lock screw.• Locking Bushing Nut with External

Cable Clamps.• Bushing sizes available for any

cable size.

Durable and UL94-V0 Flame RatedHousings• DuraV™ high impact body and collars.• Thermoset Interiors.• Dead Front Construction.

Waterproof Locking Connections• Locking Screw Collars with

O-ring gaskets.• Housing mechanical support and pin

and sleeve connection.

Dry Wiring Compartments• DurOring™ Sealing System for each

pin and sleeve and interior assembly.

(50 Amp Plug and Connector Shown)

Lockout Capable (30/50A Plugs)• Access Hole (not seen)

For Padlock Hasp.• CDA 360 Solid Brass Pin

and Sleeve Contacts.


The Ultimate in Waterproof Connection

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Performance – ElectricalDielectric Voltage 3,000 VoltsWithstandMax. Working 6,000 volts RMS (minimumVoltage creepage and minimum

clearance per UL 840)Circuit Interrupting/ UL listed and CSA certified for Load Breaking circuit interrupting at full rated

current.Temperature Rise Max. 30°C temperature rise at full

rated current after 50 cycles ofoverload at 150% rated current at .75-pf.

Horsepower Per NEC 430-151 ratings

Performance – MechanicalImpact Resistance Per UL 1682 Paragraph 34Cord Round portable service cords. 10Accommodation standard diameters from .405" to

1.00", custom sizes to spec.Terminal In accordance with UL 1682IdentificationCable Pull-Out In accordance with UL 1682ForceProduct Identification label and molded in Identification nameLockout/Tagout Lockout/Tagout hole on plug

complies with OSHA Reg. 29CFR 1910.147.

Performance – EnvironmentalMoisture Per UL 1682 Paragraph 49. Resistance Watertight/flap screw cover on

receptacle, O-Rings on all pinsand sleeves, interiors and plugshell. Watertight even when notengaged.

Flammability V0 or better per UL94Operating Maximum Continuous: 95°C /Temperatures 203°F

Minimum: -40°C / -40°F w/o impact

Chemicals Resists standard industrialhydrocarbons, acids, basesand solvents.

MaterialContact Carrier Molded arc resistant UL94-V0

phenolic thermosetHousing, Gland Nuts DuraV™ UL94-V0, High ImpactScrew Collar Rings ThermoplasticO-Rings Buna-N (Nitrile)Contacts: Pins Brass CDA 360and SleevesHinge Pins Stainless Steel(Receptacle)Terminals Brass CDA 360Terminal Screws Stainless SteelFlap SpringsAssembly ScrewsNuts, HardwareGland Friction 20 Amp - NylonWasher 30 and 50 Amp - AluminumCable Clamp Bushing Neoprene

Approvals

E2630/E47956

LL14096

®

Engineering Specifications

Washdown Duty, Chemical, Outdoor, Industrial and Marine Use Nonmetallic Plugs, Connectors Receptacles and Inlets – 20, 30 and 50 Amp, Maximum 600 VAC/250 VDC


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Russellstoll ®

DuraGard® Nonmetallic Waterproof Connections—Ordering Information

110

Catalogue Numbers

Std. I.D.Safety Bushing:

Voltage Polarization Plug/ FemaleAmps Polarization (Receptacle) Male Plug Female Connector Conn.* Receptacle Female Plug Male Receptacle

❑ ❑ ♦

125 VAC 9P23U1__ 9C23U1__ 9R23U1W

250 VAC 9P23U2 9C23U2 9R23U2W

2P3W 277 VAC 9P23U3 9C23U3 9R23U3W

20A 480 VAC 9P23U4 9C23U4 9R23U4W

600 VAC 9P23U5 9C23U5 9R23U5W

thru 600VAC/250VDC 9P23U0 9C23U0 9R23U0W ❑ ♦

125 VAC 9P33U1 9C33U1 9R33U1W 9F33U1__ 9B33U1F

250 VAC 9P33U2 9C33U2 9R33U2W 9F33U2 9B33U2F

2P3W 277 VAC 9P33U3 9C33U3 9R33U3W 9F33U3 9B33U3F

30A 480 VAC 9P33U4 9C33U4 9R33U4W 9F33U4 9B33U4F


thru 600 VAC/3P3W 9P33U0 9C33U0 9R33U0W 9F33UØ 9B33UØF



2P3W 277 VAC 9P53U3 9C53U3 9R53U3W 9F53U3 9B53U3F

50A 480 VAC 9P53U4 9C53U4 9R53U4W 9F53U4 9B53U4F



125/250 VAC 9P24U1 9C24U1 9R24U1W

250- 3ø VAC 9P24U2 9C24U2 9R24U2W

3P4W 480 3ø VAC 9P24U4 9C24U4 9R24U4W

20A 600 3ø VAC 9P24U5 9C24U5 9R24U5W

thru 600VAC / 250VDC 9P24U0 9C24U0 9R24U0W

125/250 VAC 9P34U1 9C34U1 9R34U1W 9F34U1 9B34U1F

250 3ø VAC 9P34U2 9C34U2 9R34U2W 9F34U2 9B34U2F

3P4W 480 3ø VAC 9P34U4 9C34U4 9R34U4W 9F34U4 9B34U4F

30A 600 3ø VAC 9P34U5 9C34U5 9R34U5W 9F34U5 9B34U5F


125/250 VAC 9P54U1 9C54U1 9R54U1W 9F54U1 9B54U1F

250 3ø VAC 9P54U2 9C54U2 9R54U2W 9F54U2 9B54U2F

3P4W 480 3ø VAC 9P54U4 9C54U4 9R54U4W 9F54U4 9B54U4F

50A 600 3ø VAC 9P54U5 9C54U5 9R54U5W 9F54U5 9B54U5F


Standard0.625

For OptionalSizes

See pg. 112

❑ Add Suffix - / xxxx for bushing I.D. (page 110) or conduit adapter assembled.♦ “W” suffix is watertight “F” suffix for splashproof spring flap cover.* Consult your Regional Sales Office.


Standard0.700

For OptionalSizes

See pg. 112

Standard0.925

For OptionalSizes

See pg. 112

Standard0.625

For OptionalSizes

See pg. 112

Standard0.750

For OptionalSizes

See pg. 112

Standard0.925

For OptionalSizes

See pg. 112

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Russellstoll ®


Amps A* B C* Max AWGTerminalØ in./mm

20 AmpInches 3.87 2.16 2.75

12 .140/.0055mm 98.3 54.9 69.9

30 AmpInches 5.385 2.38 4.16

8 .235/.0092mm 136.6 60.5 105.7

50 AmpInches 5.75 2.38 4.16

6 .235/.0092mm 146.1 60.5 105.7

A

B

C

D

E

Plugs and Female Plugs (30/50A only) Connectors

* Dimensions will vary slightly with assembly.

Receptacles and Male Receptacles (inlets – 30/50A only)

Amps F G H I J K M Max. AWGTerminalØ in/mm

20 AmpInches 4.14 3.25 2.66 1.88 1.49 2.26 3.17

12 .140/.0055mm 105.2 82.6 67.6 47.8 37.8 57.4 80.5

30 AmpInches 4.14 3.25 2.66 1.88 2.44 2.71 4.12

8 .235/.0092mm 105.2 82.6 67.6 47.8 62.0 68.8 104.6

50 AmpInches 4.14 3.25 2.66 1.88 2.44 2.71 4.12

6 .235/.0092mm 105.2 82.6 67.6 47.8 62.0 68.8 104.6

Screw cover shown. Flap cover also available; no dimensional changes.

Dimensions

Washdown Duty, Chemical, Outdoor, Industrial and Marine Use Nonmetallic Plugs, Connectors Receptacles and Inlets – 20, 30 and 50 Amp, Maximum 600 VAC/250 VDC

Amps D E Max AWGTerminalØ in./mm

20 AmpInches 4.75 1.88

12 .140/.0055mm 120.7 47.8


8 .235/.0092mm 158.8 54.1


6 .235/.0092mm 158.8 54.1


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DuraGard® Nonmetallic Waterproof Connections—Accessories

112

Max. Cable O.D. (Inches) 20 Amp 30 and 50 Amp

0.375 C16984A

0.437 C16984B

0.500 C16984C

0.545 2000-11

0.562 C16984D

0.606 B16506

0.620 2000-03

0.625 B16524

0.700 2000-04

0.750 2000-01

0.800 2000-06

0.870 2000-02

0.925 2000-121.000 2000-05

Cast Aluminum Cast Brass Use withSingle 3711A 3731 20A

Double 3712A 3732 30A

DSFD 3781A 3782 50A

Size 20 Amp 30 Amp 50 Amp

d" 9X2C50 – –

f" 9X2C75 9X3C75 9X5C75

1" – 9X3C10 9X5C10Cast Aluminum Cast Brass

3678A 3678B

Conduit Boxes (For Surface Mounting)

45° Angle Adapter

f" NPT Hole Std.Additional Accessories are Available. Consult your Regional Sales Office.

Conduit Adapter Kits (Plugs or Connectors)

Screw Cap / Cup Cap

20 Amp 30 Amp 50 Amp

Screw Cap (Connector) 9X2PSC 9X3PSC 9X5PSC

Cup Cap (Plug) — F26874C F26874C

Material – oil resistant neopreneState Catalogue number followed by slash/ __ and bushing code;Example: 9P33U1/1000

20 AmpCable Bushing

30 and 50 AmpCable Bushing

Type FD

4.12".31"4.12"

2"

2.62"3.62"

3.18"MTG

.31"

2 MTG. Holes

4.37"MTG

Catalogue Number 3781A

Washdown Duty, Chemical, Outdoor, Industrial and Marine Use Nonmetallic Plugs, Connectors Receptacles and Inlets – 20, 30 and 50 Amp, Maximum 600VAC/250VDC

Underlining (_) indicates suffix of plugs and connectors to be assembled at factory.

Cable Bushings




Ø.28 (4)3.38 MTG

2.62

3.00MTG

4.12

2.94

6.50 MTG5.472.88

4.09

1.252.88

.31

3.00MTG

1.06

4.5

.31

Ø.28 (4)

3.183.18MTG

4.37MTG

2 MTG Holes

.31 .314.12 4.12

2

3.622.62

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Russellstoll ®

DuraGard® Nonmetallic Waterproof Connections—Accessories

Catalogue Numbers

Amps Voltage Polarization Male Interior Assembly Female Interior Assembly

125VAC 9XM23U1 9XF23U1


2P3W 277VAC 9XM23U3 9XF23U3

20A 480VAC 9XM23U4 9XF23U4


thru 600VAC / 250VDC 9XM23U0 9XF23U0



2P3W 277VAC 9XM33U3 9XF33U3

30A 480VAC 9XM33U4 9XF33U4




2P3W250VAC 9XM53U2 9XF53U2

50A480VAC 9XM53U4 9XF53U4


















Replacement Interiors

Washdown Duty, Chemical, Outdoor, Industrial and Marine Use Nonmetallic Plugs, Connectors Receptacles and Inlets – 20, 30 and 50 Amp, Maximum 600VAC/250VDC


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Russellstoll ®


114

3P4W50A

Features and BenefitsCircuit Breaker Interlocked Outlet

• 30A and 50A ranges and polarizations to 480VAC.• 22kA Interrupt Capacity Breaker.• Easy handle reset after trip.• Auxiliary switch or other options.

User Friendly – Flexible Mounting

• Variable footprint mounting tabs.• Compact size fits 8" standard I-Beam webs.• Conduit entry from top, bottom or side.• Large red handle with lockout access.

Flame Rated and DuraV® Tough Housing

• UL94-V0 housing and interior with Stainless Steel components.

• High impact thermoplastic housing.• NEMA 4X construction.

Dimensions 7.00

5.25MTG

13.47MTG13.46

12.00

8.13

“A”sideentry

“B” conduitentry standard The only Nonmetallic, 22kAIC, 20, 30, and 50A series circuit breaker interlocked

receptacle available today.

3P4W30A

1 Change suffix for alternate trip ratings. Example: 9MT54U2W30B - 50 Amp, 3P4W, Safety Interlock with 30 Amp circuit breaker, conduit top entry.* Other voltage polarizations available. Contact your Regional Sales Office.♦ Change “W” to “F” for flap cap access. Example: 9MI34U2F30B - 30 Amp, 3P4W, Safety Interlock with non-automatic safety switch and flap cap.

Washdown Duty, Chemical, Outdoor, Industrial and Marine Use Nonmetallic Plugs, Connectors Receptacles and Inlets –20, 30 and 50 Amp, Maximum 600VAC/250VDC

Safety Interlocks

Ordering InformationCat. No.

3P4W Safety InterlockSafety Interlock Circuit Breaker MatingWith Non-Automatic

AMPSVoltage Polarization* With Circuit Breaker Trip Rating Plug Safety Switch

♦ 1

125/250 VAC 9MT34U1W30B 30A 9P34U1 9MI34U1WNAB250 3Ø VAC 9MT34U2W30B 30A 9P34U2 9MI34U2WNAB480 3Ø VAC 9MT34U4W30B 30A 9P34U4 9MI34U4WNAB600 3Ø VAC 9MT34U5W30B 30A 9P34U5 9MI34U5WNAB

Thru 600 VAC/ 3P4W 9MT34U0W30B 30A 9P34U0 9MI34U0WNAB

125/250 VAC 9MT54U1W50B 50A 9P54U1 9MI54U1WNAB250 3Ø VAC 9MT54U2W50B 50A 9P54U2 9MI54U2WNAB480 3Ø VAC 9MT54U4W50B 50A 9P54U4 9MI54U4WNAB600 3Ø VAC 9MT54U5W50B 50A 9P54U5 9MI54U5WNAB

Thru 600 VAC/ 3P4W 9MT54U0W50B 50A 9P54U0 9MI54U0WNAB

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Russellstoll ®


Safety Interlocks Engineering Specifications

Performance – ElectricalDielectric Voltage 3,000 VoltsWithstandMax. Working 480 volts RMS (minimum creepageVoltage distance and minimum clearance

per UL 840) (using circuit breaker)Circuit Interrupting/ UL listed and CSA certified for Load Breaking circuit interrupting at full rated



Shrouded Contacts Complies with California CodeTitle 8, Art. 51,S2510.7(b) fordevices exceeding 300 VAC

Horsepower Exceeds NEC 430-151 ratings(Circuit Breaker)

Performance – MechanicalImpact Resistance Per UL 1682 Paragraph 34Wiring Conduit Entries at top, side andAccommodation bottom. .750" NPT top entry

standardTerminal In accordance with UL 1682IdentificationPlug Pull-Out In accordance with UL 1682ForceProduct Identification label IdentificationLockout/Tagout Lockout/Tagout access on switch

complies with OSHA Reg. 29CFR 1910.147

Performance – EnvironmentalMoisture Per UL 1682 Paragraph 49. Resistance Watertight/flap screw cover on

receptacle, O-Rings on all pinsand sleeves, interiors and plugshell. Watertight even when notengaged. (Screw cover closed /locked)

Flammability V0 or better per UL94Operating Maximum Continuous: 95°C/203°FTemperatures

Minimum: -40°C / -40°F w/oimpact (note: per circuit breakertrip curves at elevated temps.)

Chemicals Resists standard industrialhydrocarbons, acids, bases andsolvents.

UV Resistance UV stabilized material


thermoset materialHousing, Gland Nuts DuraV™ UL94-V0, High ImpactScrew Collar Rings ThermoplasticO-Rings Buna-N (Nitrile)Contacts: Pins Brass CDA 360and SleevesHinge Pins Stainless Steel(Receptacle)Terminals Brass CDA 360Terminal Screws Stainless SteelFlap SpringsAssembly ScrewsNuts, Hardware

Approvals

Washdown Duty, Chemical, Outdoor, Industrial and Marine Use Nonmetallic Plugs, Connectors Receptacles and Inlets –20, 30 and 50 Amp, Maximum 600VAC/250VDC

®


®/FSFD

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Russellstoll ®

FS/FD™ 10-30A Metallic Connections

The FS/FD general purpose interconnection system isdesigned for lower amperage marine and industrial applications, with rugged die cast aluminum housings andepoxy powder coated finishes. Interlocked receptacles add

Branch Circuit protected outlet capability. Base receptaclesfit existing Russellstoll FS, FD and DSFD single and multi-gang back boxes. Its versatility and watertight features make it ideal for marine and light industrial applications.

Safety• Circuit-interrupting up to 30A, 250VAC

(20A, 600VAC)• Factory polarized interiors provide for mating of same

voltage/same type devices, due to configured groundpins and housing features.

• Housing is grounded by means of ground strap integralwith ground contact for assured assembly safety.

Durability• Constructed of copper-free cast aluminum

(Brass construction also available).• Optional conduit adapters, strain reliefs and cable

bushings available. (Modified catalogue number construction.)

• Nonmetallic versions of most metallic plugs and receptacles also available. (See DuraGard)

Performance• Precision-made, self-aligning and self-wiping contacts.• Devices available in watertight and weathertight versions.• Solderless binding screw terminals for convenient

wiring. (20A, 2P3W devices have set screw pressure terminals)

FS/FD line also includes NEMA type blade receptacles. See page 124.

Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets.10, 15, 20 & 30A, Maximum 600VAC/250VDC


®/FSFD

Russellstoll ®


118

Plug and Connector (+ Reverse Service Female Plug)

Receptacle (+ Reverse Service Male Inlet)

Gasketed screw collar for watertight connection when plug is mated to receptacle or connector.

Cast aluminum, corrosion resistant copper-free alloy or cast brass housings, for rough duty or marine service. 2 Layer electrostatic epoxy powder coat finish.

Gland nut and oil resistant neoprene cable bushinggland to prevent dust and moisture accumulation.

Compression-style cable bushing and gland nut system. External cable clampingor conduit fitting adapters available separately or as standard product.(Modified catalogue number can include special construction or bushing size.)

6 Voltage polarizationsavailable from U0-U5.(2p3w; 3p4w in U0)

Ground contacts“make first” and“break last” for safety.

Furnished with single gang conduit box standard; die cast or heavy duty thick wall cast boxesavailable (copper-free aluminum or brass). Can be pre-drilled to customer specification.

Waterproof gasketed flap-screw cap.

Molded arc-resisting interiors with precision made, self-wiping, self-aligning brass contacts.Housings positively grounded by phosphor bronzeground straps integral with ground contact.Contacts “make” first and “break” last for safe ground.Available in brass for marine applications.

FDWS-62 box shown.See accessories for complete

box selections.

Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets.10-30A, Maximum 600VAC/250VDC

119

Russellstoll ®


Performance – ElectricalDielectric Voltage 3,000 VoltsWithstandMax. Working 600 volts RMS (minimum creepageVoltage distance and minimum clearance

per UL 840) Circuit Interrupting/ UL listed and CSA certified for Load Breaking circuit interrupting at full rated



Shrouded Contacts Complies with California CodeTitle 8, Art. 51,S2510.7(b) fordevices exceeding 300 VAC

Horsepower Per NEC 430-151 ratings (non-interrupting)

Performance – MechanicalImpact Resistance Per UL 1682 Paragraph 34Cord Round portable service cords perAccommodation UL standard 62 and CSA C22.2

No. 49.1Terminal In accordance with UL 1682IdentificationCable Pull-Out In accordance with UL 1682ForceProduct Identification label and nameIdentification per UL 1686

Performance – EnvironmentalMoisture Per UL 1682 Paragraph 49. Resistance Watertight/flap screw cover

on receptacle.Flammability V0 / 5VA per UL94Operating Maximum Continuous: 95°C /Temperatures 203°F

Minimum: -40°C / -40°F w/oimpact

Chemicals Resists standard industrialhydrocarbons, acids, basesand solvents.


thermoset material

Housing, Gland Nuts Cast Aluminum or BrassScrew Collar RingsContacts: Pins Brass and SleevesHinge Pins Stainless Steel(Receptacle)Terminals BrassTerminal Screws Stainless SteelFlap SpringsAssembly ScrewsNuts, HardwareGland Friction Washer Brass or AluminumCable Clamp Bushing Neoprene

Approvals

E2630/E47956 LR14096®


Engineering Specifications


®/FSFD

Russellstoll ®

FS/FD™ 10-30A Metallic Connections—Ordering Information

120

Poles Polarization Aluminum Cast Brass Aluminum Cast BrassWires Amperes Voltage (Receptacle)

250 V 3720U-2 3720BU-2 3913U-2 3913BU-2

277 VAC 3720U-3 3720BU-3 3913U-3 3913BU-3

15 A 480 VAC 3720U-4 3720BU-4 3913U-4 3913BU-4

600 VAC 3720U-5 3720BU-5 3913U-5 3913BU-5

250 VAC 3720 3720B 3913 3913B

20 A 125 V 3720U-1 3720BU-1 3913U-1 3913BU-1

30 A 250 VAC 3750 3750B 3933 3933B

10 A 600 VAC 3730 3730B 3914 3914B

15 A 250 VAC 3730 3730B 3914 3914B

20 A 600 VAC 3760 3760B 3934 3934B

30 A 250 VAC 3760 3760B 3934 3934B

For other plug and connector accessories see pages 124 and 125.

Plugs can be furnished with adapters to accommodate rigid conduit orstandard connectors for armored cable or flexible conduit, see page 127.

Screw Caps For Connectors can be furnished with screw cap andchain at extra cost. For Kits order:

9X2PSC 20A Screw Cap9X3PSC 30A Screw CapF26874C 30A Plug Cup Cap

Standard Cable Bushing Hole Diameter

Prefix Hole Dia. Prefix Hole Dia. Prefix Hole Dia.

3720 3730 3750, 3760

3913 e" 3914 W" 3933, 3934 f"

3789 3790 3809, 3810

Cable Bushings – oil-resistant, neoprene cable bushing furnished with holesizes listed above. Other hole sizes are available at no extra cost when specifiedon order. See page 127 for available sizes.

*See also DuraGard section for Thermoplastic families.


Male Plugs Female Connectors

2P/3W

3P/4W

121

Russellstoll ®


(Inlets)

Aluminum Cast Brass Aluminum Cast Brass Aluminum Cast Brasswith Box ** with Box ** w/Box FDWS-62 w/Box 3731

3743U-2 3763U-2 3789U-2 3789BU-2 3776U-2 3779U-2

3743U-3 3763U-3 3789U-3 3789BU-3 3776U-3 3779U-3

3743U-4 3763U-4 3789U-4 3789BU-4 3776U-4 3779U-4

3743U-5 3763U-5 3789U-5 3789BU-5 3776U-5 3779U-5

3743 3763 3789 3789B 3776 3779

3743U-1 3763U-1 3789U-1 3789BU-1 3776U-1 3779U-1

3753 3773 38091 3809B1 37962 37993

3744 3764 3790 3790B 3777 3780

3744 3764 3790 3790B 3777 3780

3754 3774 3810 3810B 3797 3800

3754 3774 3810 3810B 3797 3800

1 Also in plastic. Use 3809P or 9F33UO2 Also in plastic. Use 3796PA – Aluminum back box (use 3797-P for brass)3 Also in plastic. Use 3799P (Brass J-Box) or 9B33U0F (w/o J-Box)Material Amperes Box

Aluminum 10, 15 and 20 FSWS-6230 FDWS-62

Brass 10, 15 and 20 372130 3731

For 20/30A thermoplastic devices, see DuraGard section.Mating with DuraGard Line

-20A devices will mate and lock across lines.-30A metal male devices cannot mate to DuraGard 30A female devices.

** Receptacles come with the following boxes:

Female Plugs Male Receptacles

For NEMA style (bladed) ConvenienceReceptacles, see page 124.


Female Receptacles Reverse Service


®/FSFD

Russellstoll ®


122

Amps A B C E F G H

10 Amp Inches 1.75 3.62 2.25 2.00 4.00 1.87 0.75

mm 45.65 92.07 57.15 50.80 101.60 47.62 19.050

15 Amp Inches 1.75 3.62 2.25 2.00 4.00 1.87 0.75

mm 45.65 92.07 57.15 50.80 101.60 47.62 19.050

20 Amp Inches 1.75 3.62 2.25 2.00 4.00 1.87 0.75

mm 45.65 92.07 57.15 50.80 101.60 47.62 19.050

30 Amp Inches 1.87 3.75 2.25 2.25 4.25 2.25 1.12

mm 47.62 95.25 57.15 57.15 107.95 57.15 28.57

B

C H E

Max. CableDia.

A

GF H

G

Max. CableDia.

Plugs and Female Plugs Connectors

Receptacles and Male Receptacles

Plug, Female Plug and Connector Dimensions

Standard Die Cast Aluminum Back Box(FSWS/FDWS)

Cast Aluminum / Cast Brass Back Box(3701-3732 Series)


Dimensions

2.25MTG

4.875MTG

.28 Dia.2 MTGHoles

2.75 3.81

4.81

2.94 (FDWS)2.31 (FSWS)

.75

4.25

.28 DIA.2 MTGHoles

3.37MTG2.62

2.94 (FD)

2.31 (FS)

4.12

3.81

3MTG

3MTG

123

Russellstoll ®


Hole Diameter Type 2 Type 3for Cable (inches) 10 Amp 20 and 30 Amp

0.313 SG05

0.375 SG1 JG31

0.438 SG15

0.500 SG2 JG32

0.531 SG2A

0.563 SG25 JG325

0.594 SG2B

0.625 SG3 JG33

0.688 SG3A

0.750 SG4 JG34

0.875 JG35

1.000 JG36**

1.125 JG361**

Adapter tapped with NPT thread to accommodatearmored and nonmetallic cable or flexible conduit.

Plug or Cast CastConnector Aluminum Brass

Tapped

Size Cat. No. Cat. No.NPT

Ex: 3913 FSA11 FSA11B d"10 -20 Amp FSA12 FSA12B f"

Ex: 3934 FSA21 FSA21B d"20/30 Amp FSA22 FSA22B f"

FSA23 FSA23B 1"

Type FSA furnished complete with gasket.

Combination Gland Nut and Cable Clamp Conduit Adapters

Cable Bushings

Material – oil resistant neoprene.

Type 2Cable Bushing

Type 3Cable Bushing

For Plugs and Connectors – Accessories

Provides extra clamping protection in heavy industrialapplications. Relieves terminals and rubber gland of allcable strain.

Plug or Cast Cast Max.Connector Aluminum Brass Cable

Size Cat. No. Cat. No. Dia.

Ex: 39133905 3905B .62"

10-20 AmpEx: 3934

3906 3906B 1.12"20/30 Amp

Material – cast aluminum, corrosion-resistant, copper-free alloy, cast brass, epoxypowder coat finish.


**Special for large O.D. cable.When standard plugs or connectors are required to be furnished with one or more of the above accessories, add the suffix and catalogue number of the accessoryselected to the catalogue number of the plug or connector. Complete list price is the total of the list price of the device plus the list price of the accessory.EXAMPLES – Using Catalogue No. 3934:

Combo. Gland Nut and Cable Clamp 3934-3906Adapter at f" 3934-FSA22d" Cable Bushing 3934-JG323


®/FSFD

Russellstoll ®


124

Weathertight (Flap Cap) Watertight (Screw Cap)

Cast Aluminum2P3W NEMA Aluminum Brass (FDWS-62) ◆ Aluminum Brass

Rating* Duplex Receptacle Single Receptacle Duplex Receptacle Single Receptacle Single Receptacle

15 Amp 125V 3998G** 3918G 3960G 3910G 3920G

5-15

20 Amp 125V 3998G-20** 3918G-20 3960G-20 3910G-20 3920G-20

5-20

Convenience Bladed NEMA Style Receptacles

Dimensions

Duplex Receptacles

2.75"MTG

4.81"

2.66"

4.87" MTG

.28" Dia.(2) MTGHoles

3"

.75" Max. Conduit

Finish – Cast aluminum, corrosion-resistant copper-free alloy, epoxy powder coatfinish. Cast brass, natural finish.Gang Types – Can be furnished in gang or tandem units in combination withother Russellstoll FS/FD devices. See Accessory reference charts on page 125 formore information.Outlet Boxes – Unless otherwise specified, furnished with one f" threaded conduit hole at B or D. Additional or larger conduit holes charged extra – see price list. Maximum hole one inch, four way. Specify size and location. Use symbols as indicated on diagram.All the above receptacles accommodate standard convenience-type plugs.

* Can be furnished with 250 Volt receptacles. Price on application.** The aluminum duplex cover assembly will accept many varied electrical and

electronic devices. Please contact your local representative or Regional SalesOffice with your requirements.

◆ Furnished with stamped Flap Cover made of heavy gage steel, zinc plated, with spring-hinged flap.


Designed for rugged service/commercial interface, thereceptacles below accommodate standard bladedconvenience type plugs. They can be furnished in single

or tandem units and in combination with other RussellstollFS/FD devices. Each includes a standard heavy duty castback box.

Ordering Information

A

B

D

C

4.87 MTG

.28 Dia.(2) MTGHoles

4.81

2.66

.75 Max. Conduit

2.75 MTG

3

125

Russellstoll ®

FS/FD™ 10-30A Metallic Connections—Accessories

Conduit Boxes

Type FS (shallow) and Type FD (deep)

No. of Gangs Type Cast Aluminum Cast Brass Overall Dimensions For Use With:

FS 3701A 3721 4.12" x 2.62" x 2.31" 15-20A

Single FD 3711A 3731 4.12" x 2.62" x 2.94" 30A

DSFD 3781A 3782 4.12" x 3.62" x 4.12" 30A

TwoFS 3702A 3722 4.12" x 5.5" x 2.25" 15-20A

FD 3712A 3732 4.12" x 5.62" x 2.87" 30A

Single Gang Two Gang DSFD

When type FD devices (20A) are to be mounted in boxes, type FD boxes should beused. FS boxes will not accommodate FD devices. (30A or 3P4W)Mounting – All the above boxes are for surface mounting. For flush mounting seepage 92.Boxes – Cast brass, natural finish. Cast aluminum, corrosion resistant copper-free alloy, epoxy powder coat finish.Cast iron available on special order – consult your Regional Sales Office.

Outlet Boxes – Unless otherwise specified, furnished with one .75" threaded conduit hole per gang, top or bottom. Additional conduit holes charged extra – seeprice list. Specify size and location.Maximum Conduit – FS and FD: 1", one per gang top and bottom and one eachside. DSFD: one 1.5" or two .5" top and bottom.

DimensionsFS/FD DSFD Multiple Gang

A

1.38

.31

4.50

1.06

4.12

3.00MTG

2.62 Ø.28, 4 PLS

3.38 MTG


Aluminum boxes have 6-32 cover mounting holes tapped toaccommodate all FS and FD cover assemblies. Brass boxes

have 10-24 cover mounting holes tapped to accommodateall FS and FD cover assemblies.

4.12".31"4.12"

2"

2.62"3.62"

3.18"MTG

.31"

2 MTG. Holes

4.37"MTG

B"

A" –MTG.

4 MTG.Holes

3"MTG.

2.87"

A B

FS FD FS FD6.50" 6.50" 5.50" 5.62"

Type A

FS 2.31FD 2.94

Multiple Gang Dimensions


®/FSFD

Ø.28 (4)

3.38 MTG

2.62

3.00MTG

4.12

A

1.38

.31

.31 .314.12

3.62

2.62

2

4 MTGHoles

3 MTG

2.87

AMTG

B

4.12

4.50

2 MTG Holes

4.37MTG

3.18MTG

1.06

Russellstoll ®


126

Adapter Flush FramesFor mounting to standard wall outlet boxes (2 screw mount).

Adapters and covers to fit boxes on page 125.

Blank Cover Flush Wall Mounting Extension

Covers Standard FS/FD box openings.

Cast Aluminum 3677A

Cast Brass 3687

Cast Aluminum 3679A

Cast Brass 3679B

No. of Gangs Cast Aluminum Cast Brass Overall Dimensions

1 3671A 3681 5" x 3.5"

2 3672A 3682 5" x 6.5"

2.95"1.87"

3.25" 4.15"

.15"1.87"

5" 3.25"

2.62"

3.5"

4.12"

2 "

3.25"

1.87"

1.87"

.21" DIA.4 MTG.Holes

Front Back


3.25 4.15

.151.87

5 3.25

2.62

3.5

Front

2

4.12

.21 Dia.4 MTGHoles

3.25

Back

2.951.87

1.87

127

Russellstoll ®


45° Angle Adapter*

Mounts to any FS/FD box.

Cast Aluminum 3678A

Cast Brass 3678B

Boxes – Aluminum die-cast, corrosion-resistant, copper-free alloy, epoxy powder coat finish.Threaded conduit holes – standard as listed.Mounting – all of the above boxes are for surface mounting.

* Furnished complete with gasket and screws.Materials: Cast aluminum, corrosion-resistant, copper-free alloy, epoxy powder coat finish. Cast brass, natural finish.

2.25"MTG.

4.87"MTG.

2.25"

4.81"

.28" Dia.(2) MTG.

Holes

4.87"MTG.

2.25"MTG.

.28" Dia.(2) MTG.

Holes

2.25"

5.37"

.75"

.25"

2.94"2.31"Conduit Entries

Cat. No. Top Bottom

FSWS-62 f" NA

FDWS-62 f" NA

FDWS-622 f" f"

FDWS-63 1" NA

FDWS-633 1" 1"

Type FSWS and FDWS (with mounting shelf for box-mounted devices)

Aluminum Die-Cast Boxes with cover mounting holestapped for 6-32 screws to accommodate all FS and FDcover assemblies.



®/FSFD

2.25MTG

2.25MTG

4.87MTG

4.87MTG

4.81

2.25 2.25

5.37

.25

.28 Dia.(2) MTG

Holes

.28 Dia.(2) MTG

Holes

2.942.31.75

Russellstoll ®

Mechanically Interlocked Receptacles

128

Marine/Series Industrial – 20 and 30 Amp, 250VAC

Mechanically interlocked FS/FD receptacle outlets, availablethrough 30 Amp 250VAC, provide added electrical safetywhen in use.By design, the plug must be fully inserted into theinterlocked receptacle before the switch or circuit breakercan be turned to the “ON” position; and the switch or circuitbreaker must be in the “OFF” position before the plug canbe withdrawn. This design ensures that when properlyinstalled and operated, the circuit is made and broken bythe switch or circuit breaker, not by the connectors.As with all Russellstoll products, Mechanically Interlockedreceptacles were designed with Safety, Durability andPerformance in mind.

Safety• Mechanical linkage prevents plug insertion or withdrawal

unless switch is in “off” position.• Circuit breaker protection available on many models.• Ground contacts make first, break last.

Durability• Constructed of copper-free cast aluminum

(some types available in brass)• Sturdy die cast and sand cast housings.

Performance• Precision-made, self-aligning and self-wiping contacts.• Receptacles provided with spring-actuated, self-closing

flaps.• Devices available in watertight and weathertight versions.• Solderless screw terminals for convenient wiring.

129

Russellstoll ®

Mechanically Interlocked Receptacles—Ordering Information

Mechanically Interlocked Receptacle with Circuit Breaker

Mechanically Interlocked Receptacle with Switch

Poles/ Trip Aluminum FS/FD DuraGard BushingWires Rating Receptacle w/Box Plug Plug I.D.

2P3W 20A F33048B 3750 9P33U0 e"

30A F33048C 3760

3P4W 20A F33054B 3760 9P34U0 f"

30A F33054C 3760

50A, 250V*

3P4W 50A C1479AH 3760 9P34U0* g"

Aluminum** FS/FD Brass FS/FD DuraGard BushingPoles/Wires Receptacle w/Box Plug Receptacle w/Box Plug Plug I.D.

2P3W F20493C 3750 1593LP 3750B 9P33U0 e"

3P4W F20493A** 3760 1594LP 3760B 9P34U0 f"

Rating:20 Amp/600VAC30 Amp/250VAC

**Flap cover brass version Suffix -B.

Rating:20 Amp/250VAC30 Amp/250VAC

* Consult your Regional Sales Office for all 50A Trip applications (30A device, 50A trip) See also DuraGard Interlocks.For brass versions, contact Technical Service.For Panel Mounting or Cover Assemblies only, please contact your Regional Sales Office.


®/FSFD

Russellstoll ®

Mechanically Interlocked Receptacles

130

Interlocked with Switch Surface Mount

Dimensions

Interlocked with Circuit Breaker

4.5"

6.75"

4.81"

2.93" 1.87"

1.25" Max. ConduitTop & Bottom only

5.06"

5.87"MTG

5.43"

.34" Dia.4 MTG.Holes

7.50"6.75"

8.50"

.34"

5.25"

Plugged Drainhole(1/8" 27 NPT)

Machine Panel Mount Floor Extension Mount

4.5"

6.75"

2.5"

3.37"

6.37"

5.46"

3.12"

3.68"

.37" .87".75"

12-24 NC28 Tap6 Req'd

.43"

45°3.37"

Standard Plug

4.88"

2.13"

A

B

C

Amps A B C

30 Amp Inches 5.38 2.38 4.16

mm 136.6 60.5 105.7

50 Amp Inches 5.75 2.38 4.16

mm 146.1 60.5 105.7

30/50 Amp DuraGard20/30 Amp FS/FD

(also as replacement cover assembly)

Cat. nos. F18196B&C and F20493A&B

Housings:Cast Brass, Natural Finish.Cast Aluminum, corrosion-resistant, copper-free alloy,epoxy powder coat finish.Cable Bushings: Oil resistant neoprene strain-relief cablebushings regularly furnished with hole size as listed forplug. Other hole sizes available if specified on order.

Outlet Boxes: Unless otherwise specified, boxes are furnished blank.Receptacle Interlocked With Switch – Maximum conduit holes 1f" top and bottom. Specify number of conduit holes required.Receptacle Interlocked With Circuit Breaker – Maximum conduit holes 1f" at locations V, W, X, Y and Z as per diagram. Specify number of conduit holes required, use symbols.

A

B

D

C

Specifications

SwitchCircuit Breaker

4.81

2.93

1.25 Max. ConduitTop & Bottom only

.34 Dia.4 MTG Holes

6.75

5.87MTG

5.43

3.37

.43

3.68

.375.46

3.12

6.37

4.5

3.37

6.75

4.88

2.13

2.5

.87.75

12-24 NC6 Req’d

5.06

4.5

7.506.75

8.50

.34

Switch

PluggedDrainhole

(3/8-18 NPT)

5.25

Plugged Drainhole(1/8-27 NPT)

Circuit Breaker

1.87

131

SERIES* FS/FD Spec Grade DuraGard™ Spec Grade

Available Ranges (Amp) 20 & 30 20 & 30 20, 30 & 50 30 (IEC)

Safety Grade™ UL Flame rated UL94-V0High-Temp Thermoplastic Aluminum UL94-5VA UL94-V0 UL94-V0

Easy-to-Wire✔ ✔ ✔Rear loaded interiors

Ground Pin Keyed for 20A 20A 20AVoltage Polarizations 30A 30A 30A

50A (9h – IEC)

Waterproof O-Ring Seal✔ ✔ ✔(pins, sleeves & interiors)

2nd Internal Ground Lug✔ (optional)(cable shielding alt.)

External Cable Clamp ✔ ✔ ✔

External Gland Nut Lock ✔ ✔

* 60A devices are specially designed versions of Russellstoll Angle Type (73280P)

Over 30 years ago, Russellstoll offered the first pin andsleeve connectors that met the demanding needs of theData Processing Industry and we’ve been leading the wayever since.The expanding technology of the Computer SystemIndustry is creating more sophisticated applications whichrequire a safe, reliable connection that exceeds the toughdemands of today’s applications. Russellstoll’s commit-ment to excellence offers you that and more... Safety,

Durability, Reliability and Performance on our completeline of plugs, receptacles and connectors.Pin & Sleeve power connections are chosen for ComputerSystems interconnections because of the absolute per-formance required in today’s mainframe and peripheralinstallation. Pin & Sleeve connections have been proven tobe 10 times more reliable in service than any bladeddevice. Data centers stay in service, because Russellstollstays connected.

®E2630

LR14096

For TüV listed devices, contact your Regional Sales Office.TüV

Quick Selection Chart

Computer System Plugs, Connectors and ReceptaclesRussellstoll ®


®/FSFD

Russellstoll ®

Computer System Plugs, Connectors and Receptacles—Specifications

132

Performance – ElectricalDielectric Voltage 3,000 VoltsWithstandMax. Working 6,000 volts RMS minimumVoltage (creepage distance and minimum

clearance per UL 840)Circuit Interrupting/ UL listed and CSA certifiedLoad Breaking for circuit interrupting at full

rated current.Temperature Rise Max. 30°C temperature rise at

full rated current after 50 cyclesof overload at 150% rated currentat .75-pf.

Shrouded Contacts Complies with California CodeTitle 8, Art. 51, S2510.7(b) fordevices exceeding 300 VAC

Horsepower Per NEC 430-151 ratings

Performance – MechanicalImpact Resistance Per UL 1682 Paragraph 34Cord Round portable serviceAccommodation cords per UL Std. 62 & CSA

C22.2 No. 49.1Terminal In accordance with UL 1682IdentificationCable Pull-Out In accordance with UL 1682ForceProduct Identification label andIdentification molded in nameLockout/Tagout Lockout/Tagout hole in 30/50A

DuraGard™ plug complies withOSHA Reg. 29 CFR 1910.147(V0 30 & 50A plugs only)

Performance – EnvironmentalMoisture Per UL 1682 Paragraph 49.Resistance Watertight flap screw cover on

receptacle, O-Rings on allV0/5VA pins and sleeves(excludes 60A)

Flammability V0 / 5A per UL94 (DuraV also5VA in some apps.)

OperatingTemperatures

Chemicals Resists standard industrialhydrocarbons, acids, bases andsolvents. (DuraV & Metal)

Approvals

Conforms to NEMA 4, 4X & 6. (DuraGard and Spec Grade)Contact Tech. Service®

TüV

MaterialsFS/FD Spec Grade DuraGard™ Safety Grade™

Contact Carrier Interior Thermoset / Thermoplastic) Arc resistant UL94-V0 Arc resistant UL94-V0(20A & 30A) phenolic Thermoset phenolic Thermoset

Housing, Gland Nuts Cast Aluminum Lexan® UL94-5VA DuraV™ UL94-V0Screw Collar Rings – High Impact Thermoplastic High Impact ThermoplasticO-Rings – Buna-N (Nitrile) Buna-N (Nitrile)Contacts: Pins & Sleeves Brass Brass CDA 360 Brass CDA 360Hinge Pins (Receptacle) Stainless Steel – Stainless SteelTerminals Brass Stainless Steel Stainless SteelAll Hardware Stainless Steel Stainless Steel Stainless SteelGland Friction Washer Brass – 20 Amp - Nylon

30 & 50 Amp - Aluminum(or Internal Cable Grip) – NylonCable Clamp Bushing Neoprene Neoprene Neoprene

Lexan® is a registered trademark of GE.

VO* 5VA Metal*

Maximum 95°C 130°C 130°CContinuous (230°F) (266°F) (266°F)

Minimum -40°C -29°C -40°Cw/o Impact (-40°F) (-20°F) (-40°F)

133

Russellstoll ®

Computer System Interconnections—Overview

The toughest construction in thermoplastic safety, durability and performance by design, inUL94-V0 flame rated DuraV material. With DurOring sealedpins, sleeves and interiors water-tight even unmated. A 30 & 50Aunique circuit breaker interlock linein DuraV is the best choice in allstandard voltage polarizationoptions through 600VAC (Interlockto 480VAC)

Otherwise similar to the DuraGard,Spec Grade refers to blue Lexanplugs only made to the same original FS/FD design standards as DuraGard, in UL94-5VA flamerated material. Spec Grade features DurOring sealed pins,sleeves and interiors, watertighteven unmated. Spec Gradedevices have been superceded by DuraGard ratings for OEM use.

The FS/FD line in aluminum was theoriginal 15/20/30A computer systemconnectors. It continues in MROusage. Many installations can alsomate directly or convert to DuraGardunits. Existing FS/FD installationsshould be upgraded to DuraGardwhenever possible.

The original 60A main power computer system connector, AngleType plugs are also available in specialty UL94-V0 material (Alum.Connectors). As part of the MROusage 30-200A Angle Type Line, the 60A connector is still commonlyused today. Other lines such asMaxGard should be used forchangeout when possible. Contactyour Regional Sales Office for moreinformation.

For data processing and computersystem applications, a specialMaxGard polarization reflects DPinstallations. Special thermoplastichousing and back handle are supplied for these applications. Use wherever 4P5W installations are required. Contact your RegionalSales Office for more information.

Thermoplastic International standard309-2 or CEE-17 type connectorlines usage is growing, especially in OEM, export, and standard performance applications. The IP67style is watertight when mated anddirectly interchangeable with othermanufacturers. International designations shadow U.S. ratings:20/16, 30/32, 60/63 and 100/125.IP67 devices have screw collars or flap/screw covers, with cataloguenumber “W” suffixes.

DuraGardto 4P4W

20 thru 50A

Spec Gradeto 4P4W20 & 30A

FS/FDto 3P4W

15 thru 30A

Angle Typeto 3P4W60A use

MaxGard30A to 4P5W

IEC: IP67to 4P5W

20 to 100A

Defined

Telephony EquipmentSwitching Rack SystemsPower Distribution UnitsTest & LaboratoryEquipment

Mainframes from 30-270APeripheralsData Storage DevicesMilitary or Critical PowerSupplies

Typical Application Groups

Russellstoll Line Selections for Outdoor (and Indoor) Applications

• Any application where electrical connections must beprotected from humidity, water, condensation and/or dustingress to the wiring compartment and contacts.

• Cable-to-connector sealing and device locking designsare critical.

• Thermoplastic connectors preferred.• Connection integrity needs are absolute; Data Center

systems cannot go down.• Underfloor Data Center applications and wall mount

installations.


®/FSFD

Russellstoll ®

Computer System Plugs, Connectors and Receptacles—Ordering Information

134

15/20

Amp

2P/3W

3P/4W

30Amp

50Amp

20Amp

30Amp

50Amp

60Amp

30Amp

4P/5W+

Plugs Connectors Receptacles

Angle Type

MaxGard

All 20A devices are compatible. 30A FS/FD receptacles and connectors will accept all styles of mating plugs.** For a more complete listing of UL 94-V0 rated devices, consult DuraGard information on pages 106-116.** Consult your Regional Sales Office for additional cable bushing sizes not listed.† 7328 DP series thermoplastic can replace 7328 metallic.● 30A FS/FD Aluminum plugs may not directly exchange with DuraGard plugs. FS/FD metal mating devices must be used.◆ Standard 0.750 Bushing.■ DuraGard receptacles and connectors 30/50A will accept only DuraGard or Spec Grade. FS/FD Aluminum 30A plugs must be used with FS/FD metal connectors or receptacles.^ Angle Type Line+ MaxGard Line, for further information contact your Regional Sales Office.▼ Requires 3711A conduit FD box or 3781A DSFD Box (50A).

See BushingPlug Std. Chart

Safety Cable** FS/FD• Spec Grade DuraGard™ FS/FD DuraGard™ FS/FD• DuraGard™

Voltage Polarization Bushing Aluminum UL94-5VA UL94-VO* Aluminum UL94-VO* Aluminum UL94-VO*

Up To 0.625" 3720DP (0.375)600 VAC/ 0.455" 3720 3720DP/0455 9P23U0 3913 9C23U0 3743 9R23U0W▼

250VDC 0.405" 3720DP/0405

0.625" 3720DPU1 (0.375)125VAC 0.455" 3720U1 3720DPU1/0455 9P23U1 3913U1 9C23U1 3743U1 9R23U1W▼

0.405" 3720DPU1/0405

0.625" 3720DPU2 (0.375)250 VAC 0.455" 3720U2 3720DPU2/0455 9P23U2 3913U2 9C23U2 3743U2 9R23U2W▼

0.405" 3720DPU2/0405 Up To 0.760" 3750DP –

600 VAC 0.700" 3750 9P33U0 3933■ 9C33U0■ 3753■ 9R33U0W▼■

0.625"Up To 1.000"

600 VAC 0.925" – 9P53U0 – 9C53U0 – 9R53U0W●

0.750"Up To 0.688" – –

600 VAC/ 0.625" 3730 3730DP/0625 9P24U0 3914 9C24U0 3744 9R24U0W▼

250 VDC 0.606" 3730DP – –Up To 1.100" 3760DPG/1100 – –

600 VAC 1.000"3760

3760PDG/1000 9P34U0◆3934■ 9C34U0◆■ 3754■ 9R34U0W▼■

0.875" 3760PDG/08750.760" 3760DPG0760

Up To 1.000" –600 VAC 0.925" – – 9P54U0 – 9C54U0 9R54U0✷▼

250 VDC 0.750" –Up To 1.375" – 7328DP/1375 –

600 VAC 1.188"7328-78^

– – 7428-78^ –– SCF7324-781.020" – 7328DP† –

0.750" – 7328DP/0750 –

3øY120/208

0.775" – – DS3516MPDP+ DS3516FP+ – DS3516FR+ –VAC

135

Russellstoll ®

Computer System Plugs, Connectors and Receptacles—Dimensions

F G H I J K M

20 Amp 4a" 3b" 2e" 1g" 1a" 2b" 2d"FS/FD 30 Amp 4a" 3b" 2e" 1g" 1c" 2f" 2e"

60 Amp* 3 d" 2g" 3d" 2g" 2d" 6"

20 Amp 4a" 3b" 2e" 1g" 1d" 2" 3a"DuraGard™ 30 Amp 4a" 3b" 2e" 1g" 2d" 2f" 4a"

50 Amp 4a" 3b" 2e" 1g" 2d" 2f" 4a"

A B C

20 Amp 3e" 2" 2b"FS/FD 30 Amp 3f" 2b" 2c"

60 Amp* 8" 2d" 3f"

20 Amp 3b" 2a" 2a"Spec Grade 30 Amp 5" 2c" 3e"DuraGard™ 50 Amp 5b" 2c" 3e"

D E

20 Amp 4" 1g"FS/FD 30 Amp 4e" 2a"

60 Amp* 9a" 3d"

20 Amp 4a" 1g"Spec Grade 30 Amp 5e" 2a"DuraGard™ 50 Amp 5e" 2a"

A

B

C

D

E

Plugs Connectors

*Angle Type DP Line (Thermoplastic)

Receptacles

*Angle Type DP Line (Metallic)

(DuraGard shown)

* Angle Type Line (Metallic)


®/FSFD

Russellstoll ®

Computer System Plugs, Connectors and Receptacles—Accessories

136

Plug/ Cat. No.Connector Tapped

Size Hole Size FS/FD Spec Grade DuraGard™20 Amp d" FSA11 – 9X2C50

f" FSA12 – 9X2C7530 Amp d" FSA21 – 9X3C50

f" FSA22 – 9X3C751" FSA23 – –

50 Amp f" – – 9X5C751" – – 9X5C10

60 Amp f" JPA62 – –Angle Type 1" JPA63 – –

1b" JPA64 – –1d" JPA65 – –

Cat. No.

Receptacle size Single Gang Double Gang

20, 30 & 50 Amp 3711A 3712A

60 Amp* JB6 –

50 Amp 3781A 3782

Conduit Boxes (For Surface Mounting)

Angle Adapter

* Various mounting options available.4” deep (not shown)

Conduit Adapter

Catalogue No. 3711A

Catalogue No. 3678A

Catalogue No. 3712A

Kit includes gland nuts for plugs or connectors.

Cat. No.

Receptacle size 45 Degree 20 Degree

20, 30 & 50 Amp 3678A –

60 Amp* JAA6-45 JAA6-AB6

*Various options available.Mounts to conduit boxes to angle the receptacle downwards, for easier access.There is no moisture retention on surfaces and there is better plug-cable drop bend relief.

All conduit boxes/Angle Adapters are copper free, cast aluminum, epoxy powder coat finish.

2.62

3.38 MTG.

3.00 MTG

6.50 MTG

3MTG

4.09

5.47

2.88

2.88

1.25

.31Ø.28 (4)

Ø.28 (4)

2.94

1.38

.31

4.50

4.12

2.62

1.88 MTG.

3.25MTG.

4.82

3.40

4.12

137

Russellstoll ®

Computer System Plugs, Connectors and Receptacles—Accessories

Cat. No.

Male Interior Assembly Female Interior Assembly

Amperage Voltage Polarization

125 VAC 9XM23U1 9XF23U12P3W 20 250 VAC 9XM23U2 9XF23U2

Thru 600VAC/250 VDC 9XM23U0 9XF23U02P3W 30 Thru 600VAC/250VDC 9XM33U0 9XF33U02P3W 50 Thru 600VAC/250VDC 9XM53U0 9XF53U03P4W 20 Thru 600VAC/250VDC 9XM24U0 9XF24U03P4W 30 Thru 600VAC/250VDC 9XM34U0 9XF34U03P4W 50 Thru 600VAC/250VDC 9XM54U0 9XF54U0

Interiors with ground straps are specials.

Spec Grade DuraGard Spec Grade DuraGard

Item Colour Blue Yellow Blue Yellow Black

Plug/Connector Amperage 20A 20A 30A 30A 50A

Gland Nut C17077C C17077A C17076CX C17076AX C17076BX

Nylon Locking Screw N/A NA B16983 B16983 B16983

Bushing, Clamp, Nut, and Screw Kit B17019CPR B17019APR B17018CPR B17018APR B17018BPR(Inc. Nylon Locking Screw – 30/50A)

Bushings To Spec To Spec To Spec To Spec To Spec

Friction Washer 863-8 863-8 500RS 500RS 500RS

Gland Nut Assembly B17019CR B17019AR B17018CR B17018AR B17018BR

Minimum purchase quantities apply.

Plug/Connector Replacement Items

Replacement Interiors

For replacement bushings, see DuraGard Section, pg. 80


®/FSFD

Russellstoll ®

Computer System Plugs, Connectors and Receptacles—Data Center Installation

138

Benefits• Saves rewiring costs in a facility when installing small-

sized, lower current machines using existing electricalservice.

• Quickest and most cost effective way to expand orreconfigure a single service with multiple service outletcombinations possible at every power drop.

• Safest way to operate: UL Listed 22kA interrupt capacityinterlocked circuit breaker protection for each branchoutlet receptacle, in a NEMA 4 enclosure.

Applications• Data Processing: CPU / Disk Arrays / Peripherals and

new smaller multiple units. • Industrial / Manufacturing Lines: reorganization,

process reconfiguration. • Portable Power: Machinery, Tools, Test and Diagnostic

equipment.

Electrical and Safety Features• One 250VAC 3p4w 60A male inlet feeding two 250VAC

3p4w 30A IEC 309-2 (9h Blue) female receptacle outlets,each protected by 22kA IC circuit breaker; eachmechanically Interlocked.

• Power is manually energized only after plug is inserted;externally visible trip indicator handles on eachInterlock.

• Automatic Shut Off when plug is removed before contactsdisengage; ground sleeves Make first, Break last.

• Patented “Trip-Free” Safety Mechanism where outletsare not powered unless plug is inserted.

• Full NEMA rated UL 489 listed 22kA Circuit Breakers,available to 480V at 30 Amps. 60 Amp and otheroptions available.

Mechanical and Safety Features• All internal wiring is complete: a Drop-In, Plug-In

specified device.• DP Underfloor (Horizontal) installation standard; vertical

or other mounting conventions optional.• Electrostatic epoxy powder coat grey finish over 14

gauge steel NEMA 4 welded enclosure with gasketedaccess cover.

• Screw cover protects outlet receptacles (flap capoption).

• Long life stainless steel & nylon external hardware, copper-free aluminum castings, O-ring seals (to devicespec) & brass electrical contacts.

Custom ProductsInterlocked Branch Distribution Centers

Utilize an existing higher amperage service and split it into multiple lower current service outlets. The outlets areindividually interlocked with circuit breaker protection.Branch Distribution Centers are UL & CSA listed and canbe configured for many inlet/outlet combinations.

Standard Dual Configuration • 60A Male Inlet • 2 - 30 A Individually Interlocked Female Outlets, each

Circuit Breaker Protected.• Heavy duty NEMA 4 welded, gasketed enclosure.

139

Russellstoll ®

Computer System Plugs, Connectors and Receptacles—Data Center Installation

Ordering InformationInlet Side Outlet Side*

250VAC, 60A Mating 250VAC, 30A MatingCat. No. Male Inlet Connector Outlet Receptacle Plug

ER206M39 7528 Spl. 7428-78 RS430MM9W (x2) RS430P9WV0

(External mating Plugs & Connectors sold separately)Other Configurations available. Consult your Regional Sales Office. * IEC 309-2 configuration, 9h, 3P4W

Outline Dimensions

Schematic Diagram


®/FSFD

15.00

13.50MTG.

14.50MTG.

Ø.56 (4)

MALE INLET

INTERLOCKEDRECEPTACLE

RECEPTACLEOUTLET CIRCUIT BREAKER

12.00

7.00

140

Russellstoll ®

Other Fine Russellstoll®

Products

MaxGard®

EverLock

DuraTiteTM

J-Line

Safe Ground Indicator

Hazardous Duty

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