Portable Straightness Checkaligncheck.com/(0qohuye55sqsflb5clxn55zc)/Down... · Portable...

6
Portable Straightness Check Portable Straightness Check Just Facing and Moving to the face complete measuring quality of face (straighness, Saveness, Step Difference) anywhere. Included Magnet make easy to fix the face stable. In Remote terminal, Flatness, Profile can be measured, managed with wireless communication and measuring travel distance. Automatic Zero-Setup using master stone lead to high accuracy level.. Applied Field Applied Field Rail and Stage Assembly in Elevator/FPD/Semiconductor/Maching Tool Specification Specification Alignment & Flatness Each check Quality and Process Innovation Acculine Technologies For Accurate Line

Transcript of Portable Straightness Checkaligncheck.com/(0qohuye55sqsflb5clxn55zc)/Down... · Portable...

Page 1: Portable Straightness Checkaligncheck.com/(0qohuye55sqsflb5clxn55zc)/Down... · Portable Straightness Check Just Facing and Moving to the face complete measuring quality of face (straighness,

Portable Straightness CheckPortable Straightness Check

Just Facing and Moving to the face complete measuring quality of face (straighness, Saveness, Step Difference) anywhere.

Included Magnet make easy to fix the face stable.

In Remote terminal, Flatness, Profile can be measured, managed with wireless communication and measuring travel distance.

Automatic Zero-Setup using master stone lead to high accuracy level..

Applied FieldApplied Field

Material and MachiningPlannar Polishing, Shaft Polishin , Mold Face, Deform of Thermal teatment, Shaft straighnessMoving System

Rail and Stage Assembly in Elevator/ FPD/ Semiconductor/ Maching Tool

기타leakage, Shaft alignment, structural deformation

MMMMaaaaiiiinnnn BBBBuuuussssiiiinnnneeeessssssssFace Inspection(FaceCheck), Digital Straight-Edge(AlignCheck), Roll Align Check

SpecificationSpecification

Alignment & Flatness Each check

Quality and Process Innovation

Acculine

Technologies For

Accurate Line

Page 2: Portable Straightness Checkaligncheck.com/(0qohuye55sqsflb5clxn55zc)/Down... · Portable Straightness Check Just Facing and Moving to the face complete measuring quality of face (straighness,

Turn on over master� Auto-zero

♦♦♦♦ Reach to High AccuracyReach to High AccuracyReach to High AccuracyReach to High AccuracyUsing Master include in Portable Case, Auto-Zero Method can be high accuracy without wide temperature condition and impact. More accurate 4 times than General Straight-Edge

♦♦♦♦ Stable mate with surfaceStable mate with surfaceStable mate with surfaceStable mate with surfaceWith internal magnetic stable mate with face make it widely used to vertial and slanted face.Special magnetic layout make no measuring error of deformation. Special Ball and Flat Contacts fitted with uneven flat or shaft surface is stable no nod.

♦♦♦♦ Portable and easy to use in fieldPortable and easy to use in fieldPortable and easy to use in fieldPortable and easy to use in fieldPortable for use of harsh field. Carriage contain measuring device and master. Even biggest Product(DSE-100) is only 2.5kg to easy to carry any work field. Rechargable battery, wireless communication, remote PC as terminal make it possible to use in field. ▶DSE-100 Carriage

Forshaft ForFlat▲Shaft Attach ▶Flat Face Attach

▶Side Guide

▲LM Block Attach

▲Tilt Flat Contactor

Alignment & Flatness Each check

Quality and Process Innovation

Page 3: Portable Straightness Checkaligncheck.com/(0qohuye55sqsflb5clxn55zc)/Down... · Portable Straightness Check Just Facing and Moving to the face complete measuring quality of face (straighness,

♦♦♦♦ Rechargable, Wireless Communciation for Portable UseRechargable, Wireless Communciation for Portable UseRechargable, Wireless Communciation for Portable UseRechargable, Wireless Communciation for Portable UseMeasuring Device is separate with Display terminal so compact and easy to use. Using Notebook, Netbook for terminal give flexible data analysis and management. Measuring and adjusting is done at same time, so process is effective and productive. ♦♦♦♦ Measuring long travel continuouslyMeasuring long travel continuouslyMeasuring long travel continuouslyMeasuring long travel continuouslyMeasure travel using roller and rotary encoder.Current measuring is integrated with previous data to convert full travel profile result. As this, long travel profile above 100m is possible to find whole range behavior. ▲ roller measuring travel

Full travel result

Segment result

▲ USB wirless modem

♦♦♦♦ Assembly Process Check forAssembly Process Check forAssembly Process Check forAssembly Process Check for LM Guide work is easyLM Guide work is easyLM Guide work is easyLM Guide work is easyAligncheck is useful for Each Step of assemlby of LM Guide LM Guide .Direct Straightness Measure and Indirect measure of face unevenness is all done. It have diverse and flexible usecase for every step of process assembly.

▶ Straightness Check using Parallel Block(Up/Down,Side) ▲ SpacerFault

Bed Flatness Check

Ref. Plane Check

Rail Straightness Check

LM Block Slide Quality Check

Assemby Deform Check

Slide Parallel Check is done by measuring Assemlby Deform Check.Intuitively and In-Process Check is a benefit addition to easy operation to diagnose state quickly and adjust.When complete, Slide quality check is final Inspection of assembly.

▲ Slide Quality

◀ Assembly Deform Check▶Slide Uneven Signal

Alignment & Flatness Each check

Quality and Process Innovation

Page 4: Portable Straightness Checkaligncheck.com/(0qohuye55sqsflb5clxn55zc)/Down... · Portable Straightness Check Just Facing and Moving to the face complete measuring quality of face (straighness,

♦♦♦♦ Rail Installation and AdjustmentRail Installation and AdjustmentRail Installation and AdjustmentRail Installation and AdjustmentMeasure rail Profile and Step/Angle Difference in connection. Use diverse product such like DSE-100,50,25,17 depending on straightness requirement.

♦♦♦♦ Easy to manage Machining SurfaceEasy to manage Machining SurfaceEasy to manage Machining SurfaceEasy to manage Machining SurfaceBed Flatness Check of Machining Center, equipment. And heat treatment and grinding process is easily diagnosed.

♦♦♦♦ Measure Shaft Deformation and AlignmentMeasure Shaft Deformation and AlignmentMeasure Shaft Deformation and AlignmentMeasure Shaft Deformation and AlignmentContact type for Shaft(DSE-17-CB) is attached and rotated, then Shaft Deformation is measuring by value changed. Deform Level, Direction and Bending Stress is measured. Curvature is difference of max from min and relation with bending stress. When align bearing more than 3 or motor coupling arrangment, Shaft alignment is measured by measuring shaft deformation. It is a benefit that is done without coupling removal. ◀ Shaft Alignment Check◀ Shaft Straightness Check

♦♦♦♦ Portable, EasytoUse, Cost EffectivePortable, EasytoUse, Cost EffectivePortable, EasytoUse, Cost EffectivePortable, EasytoUse, Cost EffectiveIn many Industries, Straightness and Flatness Quality is a key reason of diverse field problem. But the manament is not easy to control.For this purpose StraightEdge, Special Straightness Inspection, Diagauge, Precision Leveler, Laser and Autocollimator is used. But All of Accuracy, EasytoUse, Cost Effective, Work Efficiency is not satisfied. AlignCheck is using Digital StraightEdge using Auto-Zero on Master to achieve high accuracy. And wireless communication, remote terminal make it easy and portable. All of Diagnose, Analysis, Adjustment is done at same process. It is a benefit of Aligncheck.

▶Rail Step Result

ConvexConcave

Alignment & Flatness Each check

Quality and Process Innovation

Page 5: Portable Straightness Checkaligncheck.com/(0qohuye55sqsflb5clxn55zc)/Down... · Portable Straightness Check Just Facing and Moving to the face complete measuring quality of face (straighness,

SW : DSESW : DSE--ViewView

Main FeatureMain FeatureMain FeatureMain Feature

� Measure Travel

� Data Save, Open

� Straightness Profile

� Position Navigation

� View Scale Adjustment

� Data Excel Export

� Display : 1024 x 600

Full Travel Measure

Current Result

Data Management

Com. Status

Measure Mode

Current

Straightness Profile

Full Range

Full Travel Setting

Current Setting

SW : ACSSW : ACS--ViewView

Step Measure

Current Profile Measure

Full Travel Measure of Profile by continuous Moving

Used ProductUsed ProductUsed ProductUsed Product

�DSE- 100

�DSE- 50

�DSE- 25

�DSE- 17

Main FeatureMain FeatureMain FeatureMain Feature

�Step/ Angle Measure

�Straightness Profile

�Time/ Travel Base

� Data Open,Save

� Position Navigation

� View Scale 조정� Data Excel Export

� Display : 1024 x 600

� 2 Device Adaptable

Step/ Angle Difference

Used ProdctUsed ProdctUsed ProdctUsed Prodct

�DSE- 25

�DSE- 17

Where UsedWhere UsedWhere UsedWhere Used

�LM Guide Assembly

�Rail Step Diff. connection

�Shaft Alignment

Alignment & Flatness Each check

Quality and Process Innovation

Page 6: Portable Straightness Checkaligncheck.com/(0qohuye55sqsflb5clxn55zc)/Down... · Portable Straightness Check Just Facing and Moving to the face complete measuring quality of face (straighness,

DSEDSE--1717--PBYPBY

DSEDSE--2525--PBYPBY

ACSACS--10U10U

Standalone, Large LCD & Backlight

Low Straightness Level, Step measure, Weld Deform Measure. Shaft Alignment Check as Compact Size

Middle Straightness Level, Step Measure, LM Guide Process Assembly Check

DSEDSE--5050

Precise Base, Rail Straightness Check, 500mm 4 Points

High Accuracy and Portable. Best Selection for Field use

DSEDSE--100100

Acculine is doing business of wirless, portable process setup kit customized.OptionOption

Precise Base, Rail Straightness Check, 1000mm 6 Points

Production Line, QC, R&D Purpose

� Parallel Block

� Spacer

� Magnetic Adaptor

� Side Guide

� Netbook(8” LCD)

Alignment & Flatness Each check

Quality and Process Innovation