PORTABLE BANDSAW AND STAND - Grizzlymanual! Commentary SECTION 2: GENERAL INFORMATION G8692 Portable...

PORTABLE BANDSAW AND STAND

MODEL G8692

INSTRUCTION MANUAL

COPYRIGHT © AUGUST 2003 BY GRIZZLY INDUSTRIAL, INC.WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.PRINTED IN CHINA

ONLINE MANUAL DISCLAIMERTHE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINECONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS

MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

WARNINGSome dust created by power sanding, sawing, grind-ing, drilling, and other construction activities containschemicals known to the State of California to causecancer, birth defects or other reproductive harm.Some examples of these chemicals are:

• Lead from lead-based paints.• Crystalline silica from bricks, cement, and

other masonry products.• Arsenic and chromium from chemically treated

lumber.

Your risk from these exposures varies, depending onhow often you do this type of work. To reduce yourexposure to these chemicals: work in a well ventilatedarea, and work with approved safety equipment, suchas those dust masks that are specially designed to fil-ter out microscopic particles.

Table Of ContentsSECTION 1: SAFETY........................................................................................................................3

Additional Safety for Bandsaws ..................................................................................................5SECTION 2: GENERAL INFORMATION..........................................................................................6

Commentary................................................................................................................................6SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................7

110V Single Phase......................................................................................................................7SECTION 4: MACHINE FEATURES ................................................................................................9SECTION 5: SET UP ......................................................................................................................10

Piece Inventory ........................................................................................................................10Hardware Recognition Chart ....................................................................................................11Clean Up ..................................................................................................................................12Site Considerations ..................................................................................................................12Rubber Feet ............................................................................................................................13Installation ................................................................................................................................13Portable Conversion..................................................................................................................13Blade Guide Installation ............................................................................................................14

SECTION 6: OPERATIONS ............................................................................................................15Operation Safety ......................................................................................................................15Machine Capacity......................................................................................................................15Switch Operation ......................................................................................................................15Blade Selection ........................................................................................................................16Blade Speeds............................................................................................................................16Blade Travel ..............................................................................................................................17Starting Bandsaw ......................................................................................................................17Using Table Vise ......................................................................................................................19

SECTION 7: MAINTENANCE ........................................................................................................20Blade Breakage ........................................................................................................................20Miscellaneous............................................................................................................................20Cleaning ....................................................................................................................................20Storage......................................................................................................................................20Lubrication ................................................................................................................................21Motor Brushs ............................................................................................................................21Maintenance Log ......................................................................................................................22

SECTION 8: REFERENCE INFO ....................................................................................................23Aftermarket Accessories ..........................................................................................................23Troubleshooting ........................................................................................................................24Machine Data Sheet..................................................................................................................25Warranty and Returns ..............................................................................................................30

G8692 Portable Bandsaw and Stand -3-

Safety Instructions For Metalworking Machines5. KEEP CHILDREN AND VISITORS

AWAY. All children and visitors should bekept at a safe distance from work area.

6. MAKE WORKSHOP CHILD PROOF withpadlocks, master switches, or by removingstarter keys.

7. DO NOT FORCE TOOL. It will do the jobbetter and safer at the rate for which it wasdesigned.

8. USE RIGHT TOOL. DO NOT force tool orattachment to do a job for which it was notdesigned.

1. READ AND UNDERSTAND MACHINEOWNERS MANUAL FOR THE BANDSAW.

2. REMOVE ADJUSTING KEYS ANDWRENCHES. Form a habit of checking tosee that keys and adjusting wrenches areremoved from tool before turning on.

3. KEEP WORK AREA CLEAN. Clutteredareas and benches invite accidents.

4. DO NOT USE IN DANGEROUS ENVI-RONMENT. DO NOT use power tools indamp or wet locations, or where any flam-mable or noxious fumes may exist. Keepwork area well lighted.

For Your Own Safety Read InstructionManual Before Operating This Equipment

Indicates an imminently hazardous situation which, if not avoided,WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,MAY result in minor or moderate injury.

This symbol is used to alert the user to useful information aboutproper operation of the equipment or property damage hazards.

The purpose of safety symbols is to attract your attention to possible hazardous conditions. Thismanual uses a series of symbols and signal words which are intended to convey the level ofimportance of the safety messages. The progression of symbols is described below. Rememberthat safety messages by themselves do not eliminate danger and are not a substitute for properaccident prevention measures.

NOTICE

SECTION 1: SAFETY

-4- G8692 Portable Bandsaw and Stand

9. USE PROPER EXTENSION CORD. Makesure your extension cord is in good condi-tion. Conductor size should be in accor-dance with the chart below. The amperagerating should be listed on the motor or toolnameplate. An undersized cord will causea drop in line voltage, resulting in powerloss and overheating. Your extension cordmust also contain a ground wire and plugpin. Always repair or replace extensioncords if they become damaged.

Minimum Gauge for Extension Cords

10. WEAR PROPER APPAREL. DO NOTwear loose clothing, gloves, neckties,rings, bracelets, or other jewelry whichmay get caught in moving parts. Non-slipfootwear is recommended. Wear protec-tive hair covering to contain long hair.

11. ALWAYS USE SAFETY GLASSES.Everyday eyeglasses only have impactresistant lenses, they are NOT safetyglasses.

12. SECURE WORK. Use properly securedclamps or vises to hold work while per-forming the machining operation

13. DO NOT OVER-REACH. Keep properfooting and balance at all times.

14. MAINTAIN TOOLS AND MACHINERYWITH CARE. Keep tools sharp and cleanfor best and safest performance.

15. USE RECOMMENDED ACCESSORIES.Consult the owner’s manual for recom-mended accessories. The use of improperaccessories may cause risk of injury.

LENGTHAMP RATING 25ft 50ft 100ft

0-6 16 16 167-10 16 16 1411-12 16 16 1413-16 14 12 1217-20 12 12 1021-30 10 10 No

Safety Instructions For Metalworking Tools16. REDUCE THE RISK OF UNINTENTIONAL

STARTING. On machines with magneticcontact starting switches there is a risk ofstarting if the machine is bumped or jarred.Always disconnect from power sourcebefore adjusting or servicing. Make sureswitch is in OFF position before reconnecting.

17. CHECK DAMAGED PARTS. Before furtheruse of the tool, a guard or other part that isdamaged should be carefully checked todetermine that it will operate properly andperform its intended function. Check foralignment of moving parts, binding of mov-ing parts, breakage of parts, mounting, andany other conditions that may affect itsoperation. A guard or other part that is dam-aged should be properly repaired orreplaced.

18. NEVER LEAVE MACHINE RUNNINGUNATTENDED. TURN POWER OFF. DONOT leave machine until it comes to a com-plete stop.

19. SOME COOLANTS USED FOR MACHIN-ING MAY CONTAIN HAZARDOUS CHEMI-CALS. Read and understand all user infor-mation on the coolant container and protectyourself accordingly.

20. NEVER OPERATE A MACHINE WHENTIRED, OR UNDER THE INFLUENCE OFDRUGS OR ALCOHOL. Full mental alert-ness is required at all times when running amachine.

No list of safety guidelines can be com-plete. Every shop environment is different.Always consider safety first, as it applies toyour individual working conditions. Usethis and other machinery with caution andrespect. Failure to do so could result inserious personal injury, damage to equip-ment or poor work results.


Additional Safety for Bandsaws8. MAKE ALL ADJUSTMENTS WITH THE

POWER OFF.

9. DISCONNECT THE MACHINE FROMTHE POWER SOURCE BEFORE MAK-ING REPAIRS.

10. ALL INSPECTIONS, ADJUSTMENTS,AND MAINTENANCE MUST BE DONEWITH THE POWER OFF and the circuitbreaker shut off. Wait for all moving partsto come to a complete stop.

11. MAKE SURE BLADE SPEED IS SETCORRECTLY FOR THE MATERIALBEING CUT.

12. RECHECK BLADE TENSION AFTER INI-TIAL CUT WHEN USING A NEW BLADE.

13. IF AT ANY TIME YOU ARE EXPERIENC-ING DIFFICULTIES PERFORMING THEINTENDED OPERATION, STOP USINGTHE BANDSAW! Then contact our servicedepartment or ask a qualified expert howthe operation should be performed.

14. MAKE SURE BLADE IS PROPERLYTENSIONED BEFORE OPERATINGMACHINE.

15. HABITS – GOOD AND BAD – ARE HARDTO BREAK. Develop good habits in yourshop and safety will become second-nature to you.

1. DO NOT OPERATE WITH DULL ORBADLY WORN BLADES. Dull bladesrequire more demand on the motor and areless likely to cut precisely. Inspect bladesbefore each use.

2. NEVER POSITION FINGERS ORTHUMBS IN LINE WITH THE CUT.Serious personal injury could occur.

3. DO NOT OPERATE THIS BANDSAWWITHOUT WHEEL GUARDS, PULLEYGUARDS, AND BLADE GUARDS INPLACE.

4. ALWAYS HAVE STOCK FIRMLYCLAMPED IN VICE BEFORE STARTINGA CUT.

5. LET THE MATERIAL COOL BEFOREHANDLING OR REMOVING FROM VISE.Cut material is hot and can cause .

6. WHEN CUTTING MAGNESIUM NEVERUSE SOLUBLE OILS OR EMULSIONS(OIL-WATER MIX). Water will greatlyintensify any accidental magnesium chipfire. See a coolant supplier for specificcoolant recommendations when cuttingmagnesium.

7. STOP THE MACHINE BEFORE REMOV-ING THE WORKPIECE.

No list of safety guidelines can be com-plete. Every shop environment is different.Always consider safety first, as it appliesto your individual working conditions. Usethis and other machinery with caution andrespect. Failure to do so could result inserious personal injury, damage to equip-ment, or poor work results.

Like all power tools, there is danger associ-ated with the Model G8692. Accidents arefrequently caused by lack of familiarity orfailure to pay attention. Use this tool withrespect and caution to lessen the possibili-ty of operator injury. If normal safety pre-cautions are overlooked or ignored, seriouspersonal injury may occur.


Grizzly Industrial, Inc. is proud to offer the ModelG8692 Portable Bandsaw and Stand. This band-saw is part of Grizzly’s growing family of fine met-alworking machinery. When used according tothe guidelines stated in this manual, you canexpect years of trouble-free, enjoyable operation,and proof of Grizzly’s commitment to customersatisfaction.

We are also pleased to provide this manual forthe Model G8692 Portable Bandsaw. It was writ-ten to guide you through assembly, review safetyconsiderations, and cover general operating pro-cedures. It represents our latest effort to producethe best documentation possible.

If you have any comments or criticisms that youfeel we should address in our next printing,please write to us at:

Grizzly Industrial, Inc.C⁄O Technical Documentation

P.O. Box 2069Bellingham, WA 98227

Most important, we stand behind our machines.We have excellent regional service departmentsat your disposal should the need arise.

If you have any service questions or partsrequests, please call or write to us at the locationlisted below.

Grizzly Industrial, Inc1203 Lycoming Mall Circle

Muncy, PA 17756Phone:(570) 546-9663

Fax:(800) 438-5901E-Mail: [email protected] Site: http://www.grizzly.com

The specifications, drawings, and photographsillustrated in this manual represent the ModelG8692 as supplied when the manual was pre-pared. However, owing to Grizzly’s policy of con-tinuous improvement, changes may be made atany time with no obligation on the part of Grizzly.For your convenience, we always keep currentGrizzly manuals available on our website atwww.grizzly.com. Any updates to your machinewill be reflected in these manuals as soon as theyare complete.

If you DO NOT read thisentire manual beforeoperating the machine,you will greatly increaseyour chances of seriouspersonal injury. To pro-tect yourself, read andunderstand this entiremanual!

Commentary

SECTION 2: GENERAL INFORMATION


Be sure that your particular electrical config-uration complies with local and state codes.The best way to ensure compliance is tocheck with your local municipality or alicensed electrician.

Serious personal injury could occur if youconnect your machine to the power sourcebefore you have completed the setupprocess. DO NOT connect the machine tothe power source until instructed to do so.

WiringThe Model G8692 is wired for 110V operation.

Amperage DrawThe Model G8692 has a 1 HP universal motor.The motor draws the following amps:

G8692 Motor......................................12 1⁄2 Amps

Circuit Breaker RequirementsUse the following circuit breaker with your ModelG8692.

Circuit Breaker ........................................15 Amp

Grounding

In the event of a malfunction or breakdown,grounding provides electric current a path of leastresistance to reduce the risk of electric shock.

This tool is equipped with an electric cord with anequipment grounding conductor. Improper con-nections of the electrical-grounding conductorcan result in the risk of electric shock. The con-ductor with green or green and yellow stripedinsulation is the electrical grounding conductor. Ifrepair or replacement of the electric cord or plugis necessary, do not connect the equipmentgrounding conductor to a live terminal.

DO NOT use the machineif it is not grounded.Electrocution or fire mayresult if this machine isnot grounded correctly.Verify that any existingelectrical outlet and circuityou intend to plug into isactually grounded.

Your Shop Circuit CapacityAlways check to see if the wires in your circuit arecapable of handling the amperage draw fromyour machine, as well as any other machines thatcould be operating on the same circuit. If you areunsure, consult a qualified electrician.

If the circuit breaker trips or the fuse blows regu-larly, your machine may be operating on a circuitthat is close to its amperage draw capacity.However, if an unusual amperage draw does notexist and a power failure still occurs, refer to thetroubleshooting section in this manual or contacta qualified electrician or our service department.

110V Single Phase

SECTION 3: CIRCUIT REQUIREMENTS


We have covered some basic electricalrequirements for the safe operation of yourbandsaw. These requirements are not nec-essarily comprehensive. You must be surethat your particular electrical configurationcomplies with local and state codes. Ensurecompliance by checking with your localmunicipality or a licensed electrician.

If you find it necessary to use an extensioncord with this machine:

• Only use a cord that is rated for standard ser-vice (Grade S).

• Only use a cord that contains a groundingprong.

• Use at least a 16 gauge cord if the cord is 50feet long or less.

• Use at least a 14 gauge cord if the cord isbetween 50-100 feet.

• Always repair or replace cords when theybecome worn or damaged.

Extension Cords

DO NOT remove ground prong from plug tofit into a two-pronged outlet!This machinemust have a ground prong in the plug to helpensure that it is grounded. If the plug willnot fit the outlet, have the proper outletinstalled by a qualified electrician.

Check with a qualified electrician or one of ourservice personnel if the grounding instructionsare not completely understood, or if you are indoubt as to whether the tool is properly grounded.


1. Motor Brush Housing2. Work Stand Mounting Brace3. Blade Tension Lever4. Locking Chain5. Vise6. Quick Nut7. Hand Crank 8. Blade9. Hi/Low Speed Switch10. Power Cord11. Safety button12. Trigger

Figure 1. Main view of machine features and controls.

SECTION 4: MACHINE FEATURES

1011

121

32

4 56 7

8

9


After all the parts have been removed fromthe crate, you should have:

1. Portable bandsaw (not shown)2. Bandsaw bench stand with vise (not shown)3. 4 Rubber work stand feet4. Removable handle5. 4 M6-1.0 x 25 mm Phillips head screws6. 4 Washers 6mm7. Hex keys 4,5,6 mm8. Guide bar9. 2 M5-.8 x 10mm flat-head Phillips screws10. 2 Universal motor brushes

In the event that any non-proprietary parts aremissing (e.g. nuts or washers), we would be gladto replace them, or for the sake of expediency,replacements can be obtained at your local hard-ware store.

Figure 2. Piece inventory from packing box.

Piece Inventory

The Model G8692 Portable Bandsaw was care-fully packed at our warehouse. If you discover themachine is damaged after you have signed fordelivery, and the truck and driver are gone, youwill need to file a freight claim with the carrier.Save the containers and all packing materials forpossible inspection by the carrier or its agent.Without the packing materials, filing a freightclaim can be difficult. If you need assistancedetermining whether you need to file a freightclaim, or with the procedure to file one, pleasecontact our Customer Service.

When you are completely satisfied with the con-dition of your shipment, you should inventory itsparts.

Sharp edges on metalparts may cause person-al injury. Examine theedges of all metal partsbefore handling.

Unpacking

SECTION 5: SET UP

3

4

7

8

910

5

6


5mm10mm15mm20mm25mm30mm35mm40mm45mm50mm55mm60mm65mm70mm75mm

WasherLock Washer

Hex Nut

Wing Nut

Phillips HeadSheetMetalScrewSetscrew

Phillips Head Screw

ThumbScrew Slotted

Screw

CountersunkPhillipsHead Screw

Cap Screw

Carriage Bolt

Hex Head Bolt

ButtonHead Screw

FlangeBolt

PhillipsHeadHexBolt

LockNut

5⁄16''1⁄4''3⁄8'' 1⁄2''5⁄8''

7⁄16''9⁄16''3⁄4''7⁄8''1''11⁄4''

11⁄2''

13⁄4''

2

21⁄4''

21⁄2''

23⁄4''

3

LIN

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INC

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9⁄16''WA

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1⁄2''WA

SH

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12mm

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10mmWA

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7⁄16''

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8mm

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5⁄16''

WASH

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1⁄4''

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#10

WASH

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4mm

WASH

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6mm

8mm

10mm

12mm

16mm

USE THIS CHART TO MATCH UP HARDWARE DURING THE ASSEMBLY PROCESS!

Hardware Recognition Chart


1. Workbench Load: The Model G8692weighs 38 lbs and has a footprint of 10" x 18-1⁄2". Most workbenches are suitable for yourmachine. If you are unsure that your work-bench could support the weight of themachine, additional build up to support themachine may be required.

2. Working Clearances: Consider existing andanticipated needs, size of material to beprocessed through each machine, andspace for auxiliary stands, work tables orother machinery when establishing a loca-tion for your bandsaw.

3. Lighting and Outlets: Lighting should bebright enough to eliminate shadow and pre-vent eye strain. Electrical circuits should bededicated or large enough to handle amper-age requirements. Outlets should be locatednear each machine so power or extensioncords are clear of high-traffic areas. Observelocal electrical codes for proper installationof new lighting, outlets, or circuits.

Unsupervised children andvisitors inside your shopcould cause serious person-al injury to themselves. Lockall entrances to the shopwhen you are away and DONOT allow unsupervisedchildren or visitors in yourshop at any time!

The unpainted surfaces are coated with a waxyoil to protect them from corrosion during ship-ment. Remove this protective coating with a sol-vent cleaner or citrus-based degreaser such asGrizzly’s G7895 Degreaser. To clean thoroughly,some parts may need to be removed. For opti-mum performance from your machine, makesure you clean all moving parts or slidingcontact surfaces that are coated. Avoid chlo-rine-based solvents as they may damage paintedsurfaces should they come in contact. Always fol-low the manufacturer’s instructions when usingany type of cleaning product.

Gasoline and petroleumproducts have low flashpoints and could causean explosion or fire ifused to cleanmachinery. DO NOT usegasoline or petroleumproducts to clean themachinery.

Smoking near solventscould ignite an explosionor fire and cause seriousinjury. DO NOT smokewhile using solvents.

Many of the solventscommonly used to cleanmachinery can be toxicwhen inhaled or ingest-ed. Lack of ventilationwhile using these sol-vents could cause seri-ous personal health risksor fire. Take precautionsfrom this hazard by onlyusing cleaning solventsin a well ventilated area.

Site ConsiderationsClean Up


The work stand requires the installation of fourrubber feet to provide a stable, slip resistantbase.

To install the rubber feet to the stand:

1. Disconnect the bandsaw from the powersource.

2. Turn the bandsaw stand on its side to accessthe threaded holes as shown in Figure 3.

3. Attach the rubber feet to the guide holes inthe stand with the four Phillips head screwssupplied with the saw.

Figure 3. Installing the rubber feet.

Portable Conversion

Figure 4. Mounting brace cap screws.

The Model G8692 can be easily converted to aportable handheld power tool.

To convert the bandsaw for handheld use:


2. Remove the bandsaw from the work stand byremoving the mounting brace cap screwsshown in Figure 4.

3. Install the supplied handle to the bandsaw,using the cap screws removed in step 2.

4. Make sure all the fasteners are tight to elimi-nate movement and vibration.

cap screws

Rubber Feet Installation


Figure 5. Attaching blade guide.

Blade GuideInstallation

To install the blade guide on your bandsaw.


2. Position the blade guide over the threadedholes by the guide bearings.

3. Secure the blade guide in place with the sup-plied countersunk flat-head Phillips headscrews as shown in Figure 5.


NOTICEThe following section was designed to giveinstructions on the basic operations of thismachine. However, it is in no way compre-hensive of all of the machine’s applications.WE STRONGLY RECOMMEND that you readbooks, trade magazines, or get formal train-ing to maximize the potential of yourmachine.

The Model G8692 is capable of cutting bar stockand steel sections to length in the horizontal posi-tion.

Maximum cutting capacity at 90°:

• G8692 (Rectangular) ................41/2" x 43/4"• G8692 (Round) ..................................43/4"

Damage to your eyes, lungs, and ears couldresult from failure to wear safety glasses, adust mask, and hearing protection whileusing this machine.

Loose hair and clothingcould get caught inmachinery and causeserious personal injury.Keep loose clothingrolled up and long hairtied up and away frommoving machinery.

Your safety is important! Please follow thewarnings below:

Press the orange button (Figure 6), locatedbeside the trigger, and make sure it returns to itsoriginal position when released.

Switch Operation

Figure 6. Orange trigger button.

Machine CapacityOperation Safety

SECTION 6: OPERATIONS


Blade Speeds

When using your bandsaw, always change to theblade speed recommended for the material to becut. The Model G8692 has speeds of 190 feet perminute and 285 feet per minute.

Figure 7. HI/LO switch.

Never change blade speeds while themotor is running. Damage to the machineor operator could result. Let the blade stopcompletely before changing speeds.

To change the blade speed on your bandsaw:

1. Make sure the blade has completely stoppedrunning.

2. Make sure the saw blade is NOT engaged inthe workpiece.

3. Check the material you are cutting and deter-mine the proper blade speed setting.

4. Move the blade speed control switch (Figure7) to HI or LO depending on the application.

Before operation, proper blade selection shouldbe made for the type of material to be cut. Theproper blade can be chosen, using a tooth perinch (tpi) rating system.

You must consider the material being cut and itsdiameter when choosing the correct blade. TheModel G8692 comes with an 18 tpi blade which isinstalled.

Blade choice based on material:

— Soft material (aluminum, lead, rubber) usea 14 tpi blade.

— Hard material (steel, cast iron) use a 24 tpi blade.

— Soft and hard material use an 18 tpiblade.

Blade choice based on diameter:

— For thick material use a 14 tpi blade.

— For thin material use a 24 tpi blade.

— For thick or thin material use an 18 tpi blade.

Blade Selection


The blade travel and wheel rotation on the ModelG8692 are indicated by a direction arrow on thetop cover, shown in Figure 8.

Figure 8. Blade direction.

Always operate the bandsaw with theblade traveling in same direction as arrow.Damage to the machine, workpiece andblade will result if the blade is travelling inthe opposite direction.

Starting Bandsaw

Never operate the bandsaw without theproper blade guards and guides in place.Unprotected or unguided blades cancause injury to the operator and damagethe machine or workpiece.

To start a cutting operation on the bandsaw:

1. Make sure all guards and blade guides are inplace and secure.

2. Make sure the blade is not in contact with thematerial.

3. Clamp the material securely in the vise if youare using the stand.

4. Connect the bandsaw to the power source.

5. Press in the orange thumb button and pullthe trigger to start the bandsaw.

6. Begin the cut by slowly letting the head downonto the workpiece. DO NOT DROP ORFORCE BLADE THROUGH THE MATERI-AL.

7. When the cut has been completed, releasethe trigger and let the saw come to a com-plete stop before removing the workpiecefrom the vise.

NEVER place fingers or hands in the line ofcut. In the event that something unexpectedhappens, your hands or fingers may bepulled into the blade. Failure to follow thesewarnings may result in serious personalinjury!

Blade Travel


Blade Changes

To remove the blade:

1. Unplug the bandsaw from the powersource!

2. Remove the bandsaw from the work stand.

3. Release tension on the blade by turning thetension control handle to “loose” (Figure 9).

4. Turn the bandsaw over and unscrew thePhillips head screws to remove the backcover.

7. Place one end of the new blade over thedrive pulley of the bandsaw (Figure 11).

Always disconnectpower to the machinewhen changing blades.Failure to do this mayresult in serious person-al injury.

!

Wear gloves and safety goggles when han-dling blades. Coiled blades spring open asthey are uncoiled and could cause deeppunctures or lacerations.

5. Remove the outer blade guide bearings byremoving the cap screws shown in Figure10.

6. Open the wheel covers and slide the bladeoff one wheel at a time. Use caution — theblade is sharp!

Figure 9. Tension knob.

Figure 10. Blade guide bearings.

Figure 11. Installing blade.

8. Feed the other end of the blade around theidle pulley and roll the blade onto the track.

9. Make sure the back of the blade is in contactwith the guide bearings that support the backof the blade (Figure 12).

Loose


Figure 12. Rear blade guide bearing.

Figure 13. Quick nut.

10. Secure the blade guide bearings removed instep 5.

11. Replace the back cover of the bandsaw.

12. Turn the blade tension lever back to“TIGHT.”

Using Table Vise

To use the vise on your bandsaw table:


2. Secure the bandsaw to the stand beforeinserting the material to cut. Combine thevise can operate in two different ways,depending on how the quick nut is posi-tioned.

— When the quick nut pointer is positioned tothe left, the vise jaw can slide rapidly up tothe material (Figure 13).

Figure 14. Vise nut.

3. When the vise has secured the workpieceproperly, connect the machine to the powersource.

— When the quick nut pointer is positioned tothe right the vise jaw will move when thecrank is turned for fine adjustment andclamping force (Figure 14).


Cleaning your machine will extend its life andproduce better results.

Important places of the Model G8692 to keepclean are the motor area, the blade, and thestand. Make sure these areas are free from oiland debris.

Always be aware of the condition of yourmachine. Routinely check for the following condi-tions and repair or replace as necessary:

• Loose mounting bolts• Worn switch• Worn or damaged blade• Dirt or oil build up• Worn or damaged support bearings or

guide bearings

Always disconnectpower to the machinewhen making adjust-ments. Failure to do thismay result in seriouspersonal injury.

Blade breakage is unavoidable, in some cases,as a natural result of the peculiar stresses placedon bandsaw blades. Avoidable breakage is mostoften the result of poor care or judgement on thepart of the operator when mounting or adjustingthe blade or support guides.

The most common causes of blade breakageare:

• Faulty alignment or adjustment of the guides• Using a blade with a lumpy or improperly fin-

ished braze or weld• Feeding the workpiece too fast• Tooth dullness or absence of sufficient set• Excessive or too little blade tension• Running the bandsaw excessively when not

resawing• Not releasing blade tension after use

When storing the bandsaw for long periods oftime, it is important to perform the following:

• Release tension on the blade.• Store bandsaw in a safe dry place.

Storage

Cleaning

Miscellaneous

Blade Breakage

SECTION 7: MAINTENANCE


Motor Brushes

The Model G8692 comes with 2 extra motorbrushes to help prolong the life of the universalmotor.

To change the motor brushes:

1. Use a flat-head screw driver to remove themotor brush covers as shown in Figure 15.

No lubrication is required for the Model G8692.All of the bearings in this machine have beenlubricated with a sufficient amount of high gradelubricant. This lubricant will last for the life of themachine under normal operating conditions.

Figure 15. Motor brush removal.

2. Remove the motor brushes.

3. Clean or replace the motor brushes andsecure the covers.

Lubrication


Maintenance PerformedApproximate Hours Of Use

Maintenance Log

Date


Tool steel bandsaw blades:

MODEL TYPE WIDTH GAUGE TPIG9112 Raker 1⁄2" 0.025 14G9113 Raker 1⁄2" 0.025 18G9114 Raker 1⁄2" 0.025 24

Bi-Metal Variable Pitch Bandsaw Blades

MODEL TYPE WIDTH GAUGE TPIG9115 VP 1⁄2" 0.025 10-14G9116 VP 1⁄2" 0.025 14-18G9117 VP 1⁄2" 0.025 20-24

The following pages contain aftermarket acces-sories information, the machine data sheet, partsdiagrams, parts lists, wiring diagrams, troubleshoot-ing information and Warranty/Return informationfor your Model G8692.

If you need parts or help in assembling yourmachine, or if you need operational information,call the Grizzly Service Department. Trained ser-vice technicians will be glad to help you.

If you have any comments regarding this manual,please write to Grizzly at the address below:

Grizzly Industrial, Inc.C/O Technical Documentation

P.O. Box 2069Bellingham, WA 98227-2069

We recommend you keep a copy of our currentcatalog for complete information regardingGrizzly's warranty and return policy. If you needadditional technical information relating to thismachine, or if you need general assistance orreplacement parts, please contact the ServiceDepartment at the location listed below.

Grizzly Industrial, Inc.1203 Lycoming Mall Circle

Muncy, PA 17756Phone: (570) 546-9663

Fax: (800) 438-5901E-Mail: [email protected] Site: http://www.grizzly.com.

AftermarketAccessories

SECTION 8: REFERENCE INFO


Troubleshooting

Motor will not start. 1. Low voltage. 1. Check power line for proper voltage.2. Open circuit in motor or loose 2. Inspect all lead connections on motor for loose or open

connections. connections.

Motor will not start; fuses or circuit 1. Short circuit in line cord or plug. 1. Repair or replace cord or plug for damaged insulation and breaker blown. shorted wires.

2. Short circuit in motor or loose 2. Repair or replace all connections on motor for loose or connections. shorted terminals or worn insulation.

3. Circuit Overloaded. 3. Reduce load on circuit.

Motor fails to develop full power 1. Power line overloaded with lights, 1. Reduce load on power line.(power output of motor decreases appliances, and other motors.rapidly with decrease in voltage at 2. Undersized wires or circuits too long. 2. Increase wire sizes or reduce length of wire.motor terminals). 3. General overloading of power 3. Request a power check from the power company.

company facilities.

Motor overheats. 1. Motor overloaded. 1. Reduce load on motor.2. Air circulation through the motor 2. Clean out motor to provide normal air circulation.

restricted.

Motor stalls (resulting in blown 1. Short circuit in motor or loose 1. Repair or replace connections on motor for loose or shortfuses or tripped circuit). connections. ed terminals or worn insulation.

2. Low voltage. 2 Correct the low voltage conditions.3. Incorrect fuses or circuit breaker in 3. Install correct fuses or circuit breaker.

power line.4. Motor overloaded. 4. Reduce load on motor.

Machine slows when operating. Applying too much pressure to Feed workpiece slower.workpiece.

Blade does not run evenly on 1. Blade support bearings set incorrectly. 1. Adjust blade support bearings.wheels. 2. Wheels are not coplanar. 2. Call Grizzly Service Department (570) 546-9663.

Blade does not cut evenly. 1. Blade is not properly tensioned. 1. Adjust blade tension.2. Wheels are not coplanar. 2. Call Grizzly Service Department (570) 546-9663.3. Tooth set is uneven. 3. Replace blade.4. Teeth are sharper on one side than 4. Replace blade.

the other.

Blade slows when cutting. Blade 1. V-belt loose. 1. Tighten V-belt.makes a squealing noise, 2. V-belt worn out. 2. Replace V-belt.especially on start-up.

Ticking sound when the saw Weld contacting guide blocks or support Use the Model G2516 Stone to smooth the blade weld.is running. bearing.

-25-G8692 Portable Bandsaw and Stand

The information contained herein is deemed accurate as of 6/5/2013 and represents our most recent product specifications.Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 1Model G8692

MACHINE DATASHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G8692 PORTABLE BANDSAW W/ STANDProduct Dimensions:

Weight................................................................................................................................................................ 31 lbs.Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 18-1/2 x 13 x 14 in.Footprint (Length x Width)..................................................................................................................... 10 x 18-1/2 in.

Shipping Dimensions:

Type..................................................................................................................................................... Cardboard BoxContent........................................................................................................................................................... MachineWeight................................................................................................................................................................ 38 lbs.Length x Width x Height....................................................................................................................... 16 x 24 x 13 in.

Electrical:

Power Requirement........................................................................................................... 110V, Single-Phase, 60 HzPrewired Voltage.................................................................................................................................................. 110VFull-Load Current Rating.......................................................................................................................................... 3AMinimum Circuit Size.............................................................................................................................................. 15AConnection Type....................................................................................................................................... Cord & PlugPower Cord Included.............................................................................................................................................. YesPower Cord Length................................................................................................................................................. 5 ft.Power Cord Gauge......................................................................................................................................... 14 AWGPlug Included.......................................................................................................................................................... YesIncluded Plug Type................................................................................................................................................ 1-15Switch Type........................................................................................................................................... Trigger Switch

Motors:Main

Type..................................................................................................................................................... UniversalHorsepower................................................................................................................................................ 1 HPPhase............................................................................................................................................ Single-PhaseAmps......................................................................................................................................................... 12.5ABearings..................................................................................................... Shielded & Permanently Lubricated

Other Specifications:

ISO 9001 Factory .................................................................................................................................................. Yes

Features:

Includes Stand with Locking ViseDouble Insulated


REF PART # DESCRIPTIONREF PART # DESCRIPTION47 P8692047 RUBBER PIN48 P8692048 HANDLE49 PN06M HEX NUT M5-0.850 P8692050 REAR BLADE GUIDE51 P625 BALL BEARING 62552 P8692052 FRONT BLADE GUIDE53 PW02M FLAT WASHER 5MM54 PS20M PIN 5 X 1655 P8692055 GUIDE ROLLER56 P8692056 HEX HEAD SCREW M5-4557 PFH07M FLAT HD SCR M5-.8 X 1058 P8692058 GUIDE BAR59 P8692059 TOOL COVER60 P8692060 YOKE61 P8692061 COLLAR62 P8692062 WASHER63 PW03M FLAT WASHER 6MM64 P8692064 FIXING SHAFT65 PFH05M FLAT HD SCR M5-.8 X 1266 PW02M FLAT WASHER 5MM67 P8692067 TAPPING SCREW ST4.8-1968 PS69M PHLP HD SCR M5-1 X 2569 PS69M PHLP HD SCR M5-1 X 2570 PLW01M LOCK WASHER 5MM71 P8692071 HANDLE COVER72 PS65M PHLP HD SCR M4-.8 X 4073 P8692073 FIXING PLATE74 P8692074 CORD AND PLUG75 P8692075 CORD GUARD76 P8692076 POWER SUPPLY SWITCH77 P8692077 SPROCKET WHEEL78 P8692078 CHAIN79 PN03M HEX NUT M8-1.2580 PW01M FLAT WASHER 8MM81 PW04M FLAT WASHER 10MM82 P8692082 DRIVING WHEEL SHAFT83 P8692083 DRIVING WHEEL84 PSB103M CAP SCREW M8-1.25 X 6585 PW03M FLAT WASHER 6MM86 PLW04M LOCK WASHER 8MM87 PSB07M CAP SCREW M6-1 X 3088 PW02M FLAT WASHER 5MM89 PS70M PHLP HD SCR M5-1 X 890 PS71M PHLP HD SCR M5-1 X 1691 P8692091 NAME PLATE92 P8692092 CONNECTING SHEET 6.3

1 PS66M PHLP HD SCR M4-.8 X 402 P8692002 MOTOR HOUSING 3 P608 BALL BEARING 608Z4 P8692004 CONNECTING RING5 P8692005 ARMATURE6 PSB11M CAP SCREW M8-1.25 X 167 PW01M FLAT WASHER 8MM8 P8692008 GRIP HANDLE9 P8692009 TENSION HANDLE10 P8692010 FRONT BRACKET11 P8692011 FRAME12 P8692012 TENSION SPRING13 P8692013 SPRING FITTING PLATE14 PW03M FLAT WASHER 6MM15 PN06M HEX NUT M5-0.816 P8692016 IDLE WHEEL17 P8692017 SLEEVE BEARING18 PW01M FLAT WASHER 8MM19 P8692019 WASHER FOR IDLE WHEEL20 PSB11M CAP SCREW M8-1.25 X 1621 P8692021 RUBBER WHEEL22 P8692022 BEARING WASHER23 P8692023 FIELD ASSEMBLY24 P8692024 BRUSH HOLDER25 P8692025 CARBON BRUSH26 P8692026 BRUSH CAP27 P8692027 SPEED CHANGE SWITCH28 P8692028 SWITCH RETAINER29 PHTEK21 TAP SCREW M3 X 830 PW03M FLAT WASHER 6MM31 PLW01M LOCK WASHER 5MM32 PS54M PHLP HD SCREW M5-.8 X 4533 P6200 BALL BEARING 6200Z34 P8692034 STOPPER RING M635 P8692035 NEEDLE BEARING HK08121036 P8692036 STOPPER RING M637 P8692037 BAFFLE38 P8692038 1ST. STAGE GEAR39 P8692039 2ND STAGE GEAR40 P6201 BALL BEARING 620141 P6200 BALL BEARING 6200Z42 P8692042 WOODRUFF KEY 2.5-1043 P8692043 2ND STAGE PINION44 P8692044 WOODRUFF KEY 2.5-1045 P8692045 SPROCKET (SMALL)46 P6O8 BALL BEARING 608Z

G8692


REF PART # DESCRIPTION101 P8692101 RUBBERFEET102 P8692102 BASE103 P8692103 WORKINGTABLE104 PW01M FLATWASHER8MM105 PLW04M LOCKWASHER8MM106 PB03M HEXBOLTM8-1.25X16107 P8692107 FLATHEADSCREWM5-.8x10108 P8692108 HANDLE109 P8692109 KNOB110 P8692110 PIN111 P8692111 QUICKNUT112 P8692112 SCREWBASE113 P8692113 LEADSCREW114 PB09M HEXBOLTM8-1.25X20115 PLW04M LOCKWASHER8MM116 PW01M FLATWASHER8MM117 PW01M FLATWASHER8MM118 P8692118 COTTERPIN3X20119 P8692119 FASTENPIN120 P8692120 PRESSINGPIN121 P8692121 PRESSINGPLATE122 P8692122 FASTENPLATE123 PW01M FLATWASHER8MM124 PLW04M LOCKWASHER8MM125 PB03M HEXBOLTM8-1.25X16126 PW03M FLATWASHER6MM127 PS72M PHLPHDSCRM6-1X12128 P8692128 TURNINGARM129 P8692129 CHAINBOLT130 PB03M HEXBOLTM8-1.25X16131 PLW04M LOCKWASHER8MM132 P8692132 CHAIN133 P8692133 SPRING134 P8692134 PIPE135 PB20M HEXBOLTM8-1.25X35136 PLW04M LOCKWASHER8MM137 PW01M FLATWASHER8MM138 P8692138 COVER

G8692


Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser fromthe date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warrantyand any and all warranties that may be implied by law, including any merchantability or fitness, for any par-ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or representthat the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product andany legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-cial, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will thenissue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-chandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive toachieve better quality equipment. We make every effort to ensure that our products meet high quality anddurability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

WARRANTY AND RETURNS

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___Other__________________________________________________9. How many of your woodworking machines are Grizzly? _____________

10. Which benchtop tools do you own? Check all that apply.

___1" x 42" Belt Sander ___6" - 8" Grinder___5" - 8" Drill Press ___Mini Lathe___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw___Disc⁄Belt Sander ___Spindle⁄Belt Sander___Mini Jointer___Other__________________________________________________

11. How many of the machines checked above are Grizzly? ____________

12. Which portable⁄hand held power tools do you own? Check all that apply.

___________________________________________________________

___________________________________________________________

___________________________________________________________

13. What machines⁄supplies would you like Grizzly Industrial to carry?

___________________________________________________________

___________________________________________________________

___________________________________________________________

14. What new accessories would you like Grizzly Industrial to carry?

___Builders Hardware ___Hand Tools___Fasteners ___Wood Components___Other__________________________________________________

15. What other companies do you purchase your tools and supplies from?____________________________________________________________________________________________________________________

16. Do you think your purchase represents good value?

___Yes ___No

17. Would you recommend Grizzly Industrial to a friend?

___Yes ___No

18. Would you allow us to use your name as a reference for Grizzly customersin your area? Note: We never use names more than three times.

___Yes ___No

19. Comments:__________________________________________________

__________________________________________________________

___________________________________________________________

___________________________________________________________

1. How did you learn about us?

___Advertisement ___Friend___Catalog ___Card Deck___World Wide Web

___Other__________________________________________________

2. Which of the following magazines do you subscribe to.

___American Woodworker ___Practical Homeowner___Cabinetmaker ___Shop Notes___Family Handyman ___Today’s Homeowner___Fine Homebuilding ___WOOD___Fine Woodworking ___Wooden Boat___Home Handyman ___Woodshop News___Journal of Light Construction ___Woodsmith___Old House Journal ___Woodwork___Popular Mechanics ___Woodworker___Popular Science ___Woodworker’s Journal___Popular Woodworking ___Workbench___Other__________________________________________________

3. Which of the following woodworking⁄remodeling shows do you watch?

___Backyard America ___The New Yankee Workshop___Home Time ___This Old House___The American Woodworker ___Woodwright’s Shop___Other__________________________________________________

4. What is your annual household income?

___$20,000-$29,999 ___$60,000-$69,999___$30,000-$39,999 ___$70,000-$79,999___$40,000-$49,999 ___$80,000-$89,999___$50,000-$59,999 ___$90,000 +

5. What is your age group?

___20-29 ___50-59___30-39 ___60-69___40-49 ___70 +

6. How long have you been a woodworker?

___0 - 2 Years ___8 - 20 Years___2 - 8 Years ___20+ Years

7. How would you rank your woodworking skills?

___Simple ___Advanced___Intermediate ___Master Craftsman

8. What stationary woodworking tools do you own? Check all that apply.

___Air Compressor ___Panel Saw___Band Saw ___Planer___Drill Press ___Power Feeder___Drum Sander ___Radial Arm Saw___Dust Collector ___Shaper___Horizontal Boring Machine ___Spindle Sander___Jointer ___Table Saw___Lathe ___Vacuum Veneer Press___Mortiser ___Wide Belt Sander

Name ____________________________________________________________________________________Street ____________________________________________________________________________________City ______________________________________________________________State________Zip_________Phone Number_______________________E-Mail_______________________FAX________________________MODEL: ________________________ Serial #______________________ Order _______________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Ofcourse, all information is strictly confidential.

WARRANTY CARD

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GRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069

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Name_______________________________

Street_______________________________

City______________State______Zip______

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