Polyurethane (PUR) Insulation - Gulf Cool Thermgulfcooltherm.com/pds-files/PUR Catalogue.pdf ·...
Transcript of Polyurethane (PUR) Insulation - Gulf Cool Thermgulfcooltherm.com/pds-files/PUR Catalogue.pdf ·...
The Quality Insulation
Products for Many Diverse
Application
TEL: 00971 6 5257776, FAX: 00971 6 5257774
P.O.BOX: 22069, SHARJAH – UNITED ARAB EMIRATES
Email 1: [email protected]
Email 2: [email protected]
Email 3: [email protected]
Gulf Cool Therm
Polyurethane (PUR) Insulation
Continuous PUR Foam Block Production
Equipment / Tank / Vessel Insulation
High Density Thermal Pipe Support Inserts
High Density Thermal Duct Support Inserts
High Density Support Spacer
Cold Insulation for Oil, Gas and Re"nery Industries
Cryogenic Insulation
Pipe, Slabs and Board Insulation
www.gulfcooltherm.com
www.gulfcooltherm.com
www.gulfcooltherm.com1
ABOUT US
We are pleased to introduce ourselves as a factory established in 1993, Sharjah – United Arab Emirates.
Gulf Cool Therm Factory LLC is an ISO 9001:2008 Certi"ed Company with Quality System certi"ed by
UKAS of United Kingdom.
Gulf Cool Therm Factory LLC, is a leading manufacturers and suppliers of high quality:
Thermal Insulation Materials
Pre-insulated Pipes and Fittings for District Cooling Application
Polyisocyanurate Pipe, Duct, Slab and Vessel/Equipment Insulation
Polyurethane Pipe, Slab and Vessel/Equipment Insulation
Class ‘O’ CFC & HCFC Free Phenolic Foam Pipe, Duct, Wall and Roof Insulation
Continuous PIR/PUR Foam Block Production
Cold Insulation Materials for LNG, Oil and Gas Industries
Foam Glass Insulation
Phenolic Foam / Polyisocyanurate Pre-insulated Air Duct Panels
Roof and Wall Insulation
Polyurethane Spray Applied Foam
High Density Thermal Support Inserts for piping and Ducting
Heat Exchanger Insulated Box and Tray
Field Joint Insulation and Application
With many CNC Foam cutting machineries and production process units in the "eld with quality mate-
rial available, highly quali"ed technical and commercial sta#. We are con"dent that our product will
comply with all international standard and de"nitely will meet your requirements.
In order to facilitate our client with best service and respect to quality, prompt delivery, respective
elements of production and marketing were provided and enhanced under a tight quality control.
2
INSULATION MATERIAL
General Description
Gulf Cool Therm Polyurethane CFC Free Rigid Foam (PUR) is one of the
most e"cient, high performance insulation material, enabling very
e#ective energy savings with minimal occupation of space.
Gulf Cool Therm Manufacturers CFC free rigid closed cell foam in a wide
range of densities for di#erent applicatins.
Density 35 to 65Kg/m3 for Pipe, Slab, Equipment, Vessel and Tank Insulation.
Density 80 to 120Kg/m3 for use in thermal Supports.
Gulf Cool Therm Polyurethane CFC Free Rigid Insulation is 95% closed cell
and provides a long end satisfactory service life.
Gulf Cool Therm PHENOLIC FOAM PIPE AND DUCT INSULATIONGulf Cool Therm PHENOLIC FOAM PIPE, DUCT & SLAB INSULATION
Gulf Cool Therm Polyurethane Foam can be used in many di#erent applica-
tions in the process plant, Oil, Gas, re$nery, Cold, Cryogenic and
Air-conditioning industries. Standard foam meets the requirements of the
German speci$cation DIN 4102, Class B2/B3. If a higher performance level is
required we can supply foam meet DIN 4012 Class B1.
Where higher temperature and/or better $re performance is required we
recommend to use the Gulf Cool Therm Polyisocyanurate Insulations.
Gulf Cool Therm Polyisocyanurate meet the requirement of BS 476 part 6 &
7, Class 1 and ASTM E-84.
Gulf Cool Therm PHENOLIC FOAM PIPE AND DUCT INSULATIONGulf Cool Therm PHENOLIC FOAM PIPE, DUCT & SLAB INSULATIONGulf Cool Therm POLYURETHANE (PUR) INSULATION
2
Where higher temperature and/or better $re performance is required we
recommend to use the Gulf Cool Therm Polyisocyanurate Insulations.
Gulf Cool Therm Polyisocyanurate meet the requirement of BS 476 part 6 &
7, Class 1 and ASTM E-84.
www.gulfcooltherm.com
DENSITY
35 Kg/m3 to 65Kg/m3-Density for Pipe, Slabs, Board, Vessel, Tank,
Equipment, Cryogenic Insulation.
80Kgm3 to 360Kg/m3-Density for Thermal Supports. Other densities are
available upon request.
SIZES
Pipe Sections up to 125 MM OD supplied in two half section. Sizes over 150
MM OD can be supplied in segments or two half sections as required.
Board/Slabs 1000 MM x 1000 MM OR 2000 MM x 1000 MM, Other sizes are
available upon request.
AVAILABILITY
Slabs / Board, Pipe Sections, Pipe Fittings, Including Elbows, Tees, Reducers
etc...
Gulf Cool Therm PHENOLIC FOAM PIPE AND DUCT INSULATIONGulf Cool Therm PHENOLIC FOAM PIPE, DUCT & SLAB INSULATIONGulf Cool Therm POLYISOCYANURATE (PIR) INSULATIONGulf Cool Therm PHENOLIC FOAM PIPE AND DUCT INSULATIONGulf Cool Therm PHENOLIC FOAM PIPE, DUCT & SLAB INSULATION
etc...
FINISHING
PIPE SECTION with reinforced Aluminium Class ‘1’ foil faced.
PIPE SECTION with reinforced aluminium Class ‘O’ foil faced.
PIPE SECTION with Aluglass foil faced (Aluminized glass Cloth). Gulf Cool
Therm Polyurethane Aluglass Finished Insulation is easy to "t and installa-
tion cost can save because of applying canvas cloth and vapour barrier will
not be required.
PIPE Support Inserts or DUCT SSupport Inserts faced with reinforced
Aluminium foil, Aluglass foil or Un-faced.
DUCT BOARD faced with one side reinforced Aluminium foil and other side
Kraft Paper or Aluglass foil "nished.
Gulf Cool Therm POLYURETHANE (PUR) INSULATION
Therm nePolyurethane Aluglass Finished Insulation is easy to "t and installa-
because of applying canvas cloth and vapour barrier will tion cost can save b
not be required.
erts or DUCT SSupport Inserts faced with reinforced PIPE Support Inser
uglass foil or Un-faced. Aluminium foil, Alug
ed with one side reinforced Aluminium foil and other side DUCT BOARD faced
glass foil "nished.Kraft Paper or Alugl
www.gulfcooltherm.com3
Gulf Cool Therm PHENOLIC FOAM PIPE AND DUCT INSULATIONGulf Cool Therm PHENOLIC FOAM PIPE, DUCT & SLAB INSULATION
A λ factor, R-value per 100mm, and thicknesses for an R-value of 1 (m2 0K /W) for
common insulation materials are shown below.
Comparative Thickness (mm) of commonly Speci#ed Insulation Materials
Required for Speci#c Metrics Values of Thermal Resistance (R-value)1
Comparative Thickness for same degree of Insulation (Dry
Conditions)
Thickness of Gulf Cool Therm Polyurethane (PUR) for Calculated
Metric Values of Thermal Resistance (R-value)
www.gulfcooltherm.com
1 Metric R= 1 Corresponds to British Thermal Unit R-Factor 1
2 λ = W/m2 K Corresponds to British Theraml Unit K-Factory
m2 KW
(Btu) (in)(ft2) (oF) (Hr)
(Btu) (in)(ft2) (oF) (Hr)
4
Gulf Cool Therm POLYURETHANE (PUR) INSULATION
5
Gulf Cool Therm PHENOLIC FOAM PIPE AND DUCT INSULATIONGulf Cool Therm PHENOLIC FOAM PIPE, DUCT & SLAB INSULATION
Increase in thermal conductivity at various temperatures and prolonged storage time
For low temperature application Gulf Cool Therm Polyurethane (PUR) must be covered with a vapour barrier to avoid condensation or icing.
5 www.gulfcooltherm.com
+
The graphs shown the Theramal Conductivity movement
against mean temperature.
SERVICE TEMPERATURES
Gulf Cool Therm Polyurethane (PUR) can be used from
-160 OC up to +140 oC. Temperatures below 0 OC and above
120 OC require special methods of installation. In such
cases do not hesitate to contact us.
Gulf Cool Therm POLYURETHANE (PUR) INSULATION
0.014
0.016
100
0.022
Thermal Conduct in K cal/m h oC
Storage Time in Days
80 oC
50 oC
20 oC
200 300 400
0.020
0.018
40
50
o C M
ean
Tem
per
atu
re
Thermal Conducticity Movement Agains Mean
Temperature
W/m oC 'K' Value
0.02
2
0.02
4
100
90
80
70
60
50
40
30
20
10
0
-10
20
30
0.02
0
0.02
3
0.02
1
0.03
1
0.02
5
0.02
6
0.02
7
0.02
8
0.02
9
0.03
0
6
Gulf Cool Therm PHENOLIC FOAM PIPE AND DUCT INSULATIONGulf Cool Therm PHENOLIC FOAM PIPE, DUCT & SLAB INSULATION
WORKABILITY
Gulf Cool Therm Polyurethane (PUR) can be easily cut with
saw blades or knives. It is resistant to all kinds of adhesive,
bituminous emulsions and hot bitumen (180 OC to 220 OC).
We will, however, assist you to "nd the proper adhesives for
your particular application.
6 www.gulfcooltherm.com
The
gra
ph
sh
ow
s th
e Th
erm
al C
on
ud
uct
ivit
y o
f Gu
lf C
oo
l T
he
rm P
oly
ure
tha
ne
(PU
R)
Foam
at d
i#er
ent
den
siti
es.
+
Gulf Cool Therm POLYURETHANE (PUR) INSULATION
Tested paralell to direction of rise
Kg/m3
Density
30 40 50 60
Co
mp
ress
ive
Str
en
gth
1
2
3
4
5
6
0
K cal/h m O
C
110 120
0.034
Kg/m350 60 70 80 90 10010 20 30 40
0.024
0.022
0.020
0.032
0.030
0.028
0.026
7
Gu
lf C
oo
l T
he
rm P
HE
NO
LIC
FO
AM
PIP
E A
ND
DU
CT
INS
UL
AT
ION
Gu
lf C
oo
l T
he
rm P
HE
NO
LIC
FO
AM
PIP
E, D
UC
T &
SL
AB
INS
UL
AT
ION
Gu
lf C
oo
l T
he
rm P
OLY
ISO
CY
AN
UR
AT
E (
PIR
) IN
SU
LA
TIO
N
ww
w.g
ulf
coo
lth
erm
.co
m
TE
CH
NIC
AL
DA
TA
SH
EE
T
Pro
pe
rtie
s T
est
Me
tho
d
Va
lue
V
alu
e
Va
lue
V
alu
e
Va
lue
V
alu
e
Va
lue
V
alu
e
Va
lue
V
alu
e
Va
lue
No
min
al D
en
sity
: Kg
/m³
(lb
/ft³
) A
STM
D -
16
22
PU
R 3
5
(2.1
8)
PU
R 5
0
(3.1
2)
PU
R 6
5
(4.0
5)
PU
R 8
0
(4.9
9)
PU
R 1
00
(6.2
4)
TS 1
20
(7.4
9)
TS 1
60
(9.9
8)
TS 1
80
(11
.23
)
TS 2
00
(12
.48
)
TS 2
50
(15
.60
)
TS 3
60
(22
.47
)
The
rmal
Co
nd
uct
ivit
y @
10
C (5
0F)
ag
ed
W/m
*K (B
tu-i
n/h
*ft²
F)
A
STM
C5
18
/91
0
.02
3
(0.1
59
)
0.0
23
(0.1
59
)
0.0
24
(0.1
66
)
0.0
27
(0.1
87
)
0.0
30
(0.2
07
)
0.0
32
(0.2
21
)
0.0
34
(0.0
23
5)
0.0
34
(0.2
35
)
0.0
34
(0.2
35
)
0.0
35
(0.2
41
)
0.0
38
(0.2
62
)
Ave
rag
e C
om
pre
ssiv
e S
tre
ng
th @
10
%
Re
lati
ve D
efo
rmat
ion
: kP
a (l
b/i
n²)
AST
M D
-16
21
BS
EN 8
26
:19
96
24
5
(35
.53
)
36
5
(52
.93
)
75
0
(10
8.7
7)
11
20
(16
2.4
4)
14
00
(20
3.0
5)
16
80
(24
3.6
6)
>1
79
0
(25
9.6
0)
>2
00
0
(>2
90
.06
)
24
00
(34
8.0
9)
>4
00
0
(>5
80
.13
)
>7
00
0
(>1
01
5.2
3
Co
mp
ress
ive
Mo
du
lus:
kP
a (l
b/i
n²)
A
STM
F-1
83
9-0
1
13
02
0
(18
88
.39
)
18
60
0
(26
97
.70
)
24
20
0
(35
09
.91
)
29
88
0
(43
33
.72
)
37
36
0
(43
33
.72
)
44
83
0
(65
02
.04
)
59
60
0
(86
44
.24
)
66
30
0
(96
16
.00
)
72
25
0
(10
47
8.9
8)
90
15
0
(13
07
5.1
5)
12
83
50
(18
61
5.5
9)
Ten
sile
Str
en
gth
: kP
a (l
b/i
n²)
A
STM
D-1
62
3
22
0
(31
.9)
38
5
(55
.83
)
73
0
(10
5.8
7)
10
80
(15
6.6
4)
13
40
(19
5.6
5)
16
10
(23
3.5
1)
21
40
(31
0.3
6)
24
00
(34
8.0
7)
26
50
(38
4.3
3)
>3
31
0
(>4
80
.05
)
>4
30
0
(>6
23
.63
)
She
ar S
tre
ng
th: k
Pa
(lb
/in
²)
AST
M F
-18
39
-01
2
25
(32
.63
)
39
0
(56
.56
)
61
0
(88
.47
)
85
0
(12
3.2
8)
10
70
(15
5.1
9)
12
80
(18
5.6
4)
15
25
(22
1.1
7)
17
30
(25
0.9
)
19
50
(28
2.8
1)
>2
44
5
(>3
54
.6)
>3
21
0
(>4
65
.55
)
She
ar M
od
ulu
s: k
Pa
(lb
/in
²)
AST
M F
-18
39
-01
3
62
0
(52
5.0
3)
52
10
(75
5.6
4)
67
70
(98
1.9
)
10
91
0
(15
82
.36
)
13
64
0
(19
78
.31
)
16
36
0
(23
72
.81
)
17
02
0
(24
68
.54
)
>1
87
30
(>2
71
6.5
5)
20
80
0
(30
16
.78
)
>2
59
45
(>3
76
3.0
0)
>3
73
50
(>5
41
7.1
6)
Clo
sed
Cel
l Co
nte
nt
(Ap
par
en
t vo
l. %
) A
STM
D-2
85
6
95
9
5
95
9
6
98
9
8
98
9
8
98
9
8
98
Avg
. Wat
er
Vap
or
Tran
smis
sio
n (g
rain
s/h
*ft²
) A
STM
E9
6-0
0
1.1
9
1.1
2
0.5
0
.4
0.4
0
.4
0.3
0
.3
0.3
0
.3
0.2
5
Wat
er
Ab
sorp
tio
n %
W/V
A
STM
D-2
84
2
2.2
5
2
1.5
1
.3
0.8
0
.8
0.2
0
.2
0.2
0
.18
0
.15
Dim
en
sio
nal
Sta
bili
ty (%
Lin
ear
Ch
ang
e)
24
ho
urs
@ -
20
C
24
ho
urs
@ +
11
0
C
24
ho
urs
@ +
70
C
10
0%
RH
AST
M D
-21
26
Ne
glig
ible
1.5
2
Ne
glig
ible
1.5
2
Ne
glig
ible
1
1.5
Ne
glig
ible
<1
<1
Ne
glig
ible
<1
<1
Ne
glig
ible
<1
<1
Ne
glig
ible
<1
<1
Ne
glig
ible
<1
<1
Ne
glig
ible
<1
<1
Ne
glig
ible
<1
<1
Ne
glig
ible
<1
<1
Up
pe
r Te
mp
era
ture
Lim
it
C (
F)
1
40
(28
4)
14
0 (2
84
) 1
40
(28
4)
14
0 (2
84
) 1
40
(28
4)
14
0 (2
84
) 1
40
(28
4)
14
0 (2
84
) 1
40
(28
4)
14
0 (2
84
) 1
40
(28
4)
Lin
ear
Co
e$
cie
nt
of
Exp
ansi
on
m/m
*K
AST
M D
-69
6
40
-70
x10
-6
40
-70
x10
-6
40
-70
x10
-6
40
-70
x10
-6
40
-70
x10
-6
40
-70
x10
-6
40
-70
x10
-6
40
-70
x10
-6
40
-70
x10
-6
40
-70
x10
-6
40
-70
x10
-6
Flam
mab
ility
Cla
ss
BS
41
02
B
2
B2
B
2
B2
B
2/B
3
B2
/B3
B
2/B
3
B2
/B3
B
2/B
3
B2
/B3
B
2/B
3
Ave
rag
e t
ime
& E
xte
nt
of
Bu
rnin
g (m
m)
AST
M D
-63
5:9
1
<5
<
5
<5
5
5
5
5
5
5
5
5
This
le
a;e
t ca
nce
ls a
nd
su
pe
rsed
es a
ll p
revi
ou
s ed
itio
ns.
We
rese
rve
the
tig
ht
to a
me
nd
sp
eci=
cati
on
wit
ho
ut
pri
or
no
tice
. Wh
ilst
the
in
form
atio
n c
on
tain
ed i
n t
he
lea;
et
is t
rue
and
acc
ura
te t
o t
he
be
st o
f o
ur
kno
wle
dg
e a
nd
be
lief,
all
liab
ility
fo
r e
rro
rs a
nd
om
issi
on
s, d
amag
e o
r lo
ss r
esu
ltin
g h
ere
fro
m i
s h
ere
by
exc
lud
ed
. Re
com
me
nd
atio
ns
for
use
s sh
ou
ld b
e v
eri
=ed
as
to s
uit
abili
ty a
nd
co
mp
lian
ce w
ith
act
ual
req
uir
eme
nts
, sp
eci
=ca
tio
n a
nd
an
y
app
licab
le la
ws
and
re
gu
lati
on
s.
www.gulfcooltherm.com
www.gulfcooltherm.com
The Quality Insulation
Products for Many Diverse
Application
Easy to Fit - Energy Saving
www.gulfcooltherm.com