POLYMER TANK REPLACEMENT 2018 be used for ......EAST SOUTH ROCK RIVER WATER RECLAMATION DISTRICT...

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Rock River Water Reclamation District BOARD OF TRUSTEES DONALD MASSIER ELMER JONES RICHARD POLLACK JOHN SWEENEY BEN BERNSTEN PRESIDENT VICE-PRESIDENT CLERK/TREASURER TRUSTEE TRUSTEE OFFICIALS TIMOTHY S. HANSON CHRISTOPHER T. BAER, PE DISTRICT DIRECTOR ENGINEERING MANAGER ROCK RIVER WATER RECLAMATION DISTRICT POLYMER TANK REPLACEMENT CAPITAL IMPROVEMENT PROJECT #1850 2018 PROJECT SITE US 20 BYPASS IL 251 11th ST. KISHWAUKEE ST. SANDY HOLLOW RD. HARRISON AVE. SPRINGFIELD AVE. MONTAGUE RD. IL 2 S. MAIN ST. ROCK RIVER plot date: 8/14/2018 file: I:\District Projects\Polymer Tank Replacement 1850\Engineering\Dwgs\1850 Polymer Tank Replacement.dwg sheet set: POLYMER TANK REPLACEMENT INDEX OF SHEETS 1 COVER 2 LEGEND, GENERAL NOTES, & SUMMARY OF QUANTITIES 3 DEMOLITION PLAN 4 STRUCTURAL PLAN & SECTION 5 PLUMBING PLAN 6 DETAILS WINNEBAGO COUNTY, ILLINOIS 8/8/2018 Not to be used for bidding purposes

Transcript of POLYMER TANK REPLACEMENT 2018 be used for ......EAST SOUTH ROCK RIVER WATER RECLAMATION DISTRICT...

  • DOOR

    COLUMN

    EAST

    DOOR

    CATWALKI-BEAM HOLDING UP CALTWALK COLUMN

    UPPER FLOOR LOWER FLOOR

    SOUTH

    WEST

    6" INSULATED WATERPIPE TO BE RELOCATED

    CATWALK

    SOUTH

    WEST

    EAST

    SOUTH

    Rock RiverWater

    ReclamationDistrict

    BOARD OF TRUSTEES

    DONALD MASSIER

    ELMER JONES

    RICHARD POLLACK

    JOHN SWEENEY

    BEN BERNSTEN

    PRESIDENT

    VICE-PRESIDENT

    CLERK/TREASURER

    TRUSTEE

    TRUSTEE

    OFFICIALS

    TIMOTHY S. HANSON

    CHRISTOPHER T. BAER, PE

    DISTRICT DIRECTOR

    ENGINEERING MANAGER

    ROCK RIVER WATER RECLAMATION DISTRICT

    POLYMER TANK REPLACEMENT

    CAPITAL IMPROVEMENT PROJECT #1850

    2018

    PROJECT SITE

    US 20 BYPASS

    IL 251

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    INDEX OF SHEETS

    1 COVER

    2 LEGEND, GENERAL NOTES, & SUMMARY OF

    QUANTITIES

    3 DEMOLITION PLAN

    4 STRUCTURAL PLAN & SECTION

    5 PLUMBING PLAN

    6 DETAILS

    WINNEBAGO COUNTY, ILLINOIS

    8/8/2018

    Not to be used for bidding purposes

  • ROCK RIVER WATER

    RECLAMATION DISTRICT

    3501 KISHWAUKEE STREET

    ROCKFORD, ILLINOIS 61109

    (815) 387-7660

    Rock RiverWater

    ReclamationDistrict

    LEGEND

    EXISTING PROPOSED

    SUMMARY OF QUANTITIES

    No. ITEM UNIT QTY.

    1 DOUBLE WALLED POLYMER STORAGE TANK 1 EA

    2 CAST-IN-PLACE CONCRETE 5.1 CY

    3POLYMER FILL LINE, 4" PVC PIPE, COMPLETE

    31.3 LF

    4POLYMER FEED LINE, 1" PVC PIPE, COMPLETE

    7.0 LF

    5REMOVAL AND DISPOSAL OF CATWALK, COMPLETE

    1 EA

    DTL

    SHT

    SCALE:

    DTL

    SHT

    DETAIL DESC.

    AS NOTED

    = DETAIL OR SECTION #, SHEET DETAIL OR

    SECTION IS ORIGINATED FROM,

    DESCRIPTION, AND SCALE.

    SEC

    SHT

    = SECTION #, SHEET SECTION IS SHOWN ON.

    = DETAIL #, SHEET DETAIL IS SHOWN ON,

    AND POINT OF VIEW.

    YARD HYDRANT

    GATE VALVE

    CHECK VALVE

    PLUG VALVE

    BALL VALVE

    ABBREVIATIONS

    SANITARY

    MANHOLE

    CLEANOUT

    VITRIFIED CLAY PIPE

    LINED WITH CURED IN PLACE PIPE

    REINFORCED CONCRETE PIPE

    DUCTILE IRON

    CORRUGATED METAL PIPE

    ABANDON(ED)

    REMOVE(D)

    REPLACE(D)

    SAN. =

    MH =

    C.O. =

    VCP =

    LINCIPP =

    RCP =

    DI =

    CMP =

    ABD.=

    REM.=

    REPL.=

    LINEAR FEET

    FEET

    SQUARE YARD(S)

    EACH

    CUBIC YARD(S)

    LUMP SUM

    PAVEMENT

    TYPE

    UNKNOWN

    ELEVATION

    EXISTING

    PROPOSED

    LF =

    FT =

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    CY =

    LS =

    PVMNT =

    TY.=

    UNK.=

    EL.=

    EX.=

    PR.=

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    PROJECT LOCATION & ACCESS MAP

    SANDY HOLLOW RD

    KIS

    HW

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    E S

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    RRWRD TREATMENT

    PLANT MAIN ENTRANCE

    3333 KISHWAUKEE ST.

    CONTRACTOR STAGING AREA

    PROJECT SITE

    DEWATERING BLDG

    N

    No. DATE REVISION INT.

    LEGEND, GENERAL NOTES, & SUMMARY OF QUANTITIES

    Sheet No.

    Date

    FOR BID

    POLYMER TANK REPLACEMENT

    2 of 6

    8/14/2018

    CAPITAL IMPROVEMENT PROJECT #1850

    Designed: AO Drafted: WS/KG Approved: JVA/CTB

    Not to be used for bidding purposes

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    ROCK RIVER WATER

    RECLAMATION DISTRICT

    3501 KISHWAUKEE STREET

    ROCKFORD, ILLINOIS 61109

    (815) 387-7660

    Rock RiverWater

    ReclamationDistrict

    No. DATE REVISION INT.

    2

    6

    3

    6

    4

    6

    6" HOLE THROUGH

    WALL TO BE PLUGGED

    W/ APPROVED NON-SHRINK

    GROUT OR PLATE

    EYEWASH STATION TO BE

    TEMPORARILY RELOCATED IF

    NECESSARY PRIOR TO TANK

    INSTALLATION

    EXISTING POLYMER TANK

    TO REMAIN IN PLACE

    6" FLOOR DRAIN (TYP.)

    N

    3' 0 3' 6'

    DEMOLITION PLAN

    DEWATERING BUILDING

    Sheet No.

    Date

    FOR BID

    POLYMER TANK REPLACEMENT

    3 of 6

    8/14/2018

    CAPITAL IMPROVEMENT PROJECT #1850

    7

    6

    6

    6

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    10

    6

    EX. 6" INSULATED WATER LINE

    NOTES:

    1. EXISTING CATWALK TO BE REMOVED UP TO THE FIRST I-BEAM AS SHOWN.

    CATWALK TO BE REMOVED PRIOR TO SETTING OF TANK.

    2. SALVAGE RAIL SECTION FROM REMOVED CATWALK TO BRIDGE GAP LEFT BY

    CATWALK REMOVAL. ALL COSTS INCIDENTAL TO CATWALK REMOVAL PAY

    ITEM.

    3. IF CONTRACTOR DEEMS IT NECESSARY TO REMOVE THE EXISTING POLYMER

    FILL LINE DURING TANK INSTALLATION, HE SHALL COORDINATE WITH PLANT

    OPERATIONS. THE FILL LINE SHALL BE RESTORED/REINSTALLED TO ITS

    ORIGINAL CONDITION. THIS IS INCIDENTAL TO THE POLYMER STORAGE

    TANK PAY ITEM.

    4. IF CONTRACTOR DEEMS IT NECESSARY TO TEMPORARILY RELOCATE

    EYEWASH STATION DURING TANK INSTALLATION, HE SHALL NOTIFY THE

    ENGINEER. THE EYEWASH STATION SHALL BE RETURNED TO IT'S ORIGINAL

    LOCATION. THIS IS INCIDENTAL TO THE POLYMER STORAGE TANK PAY ITEM.

    5. REMOVE GRATING FROM EX. FLOOR DRAIN & PLUG WITH NON-SHRINK

    GROUT. ALL COST INCIDENTAL TO CAST-IN-PLACE CONCRETE PAY ITEM.

    Designed: AO Drafted: WS/KG Approved: JVA/CTB

    EX. MASONRY BLOCK WALL

    (TYP.)

    CATWALK TO BE REM.

    TO I-BEAM

    I-BEAM

    Not to be used for bidding purposes

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    EAST

    SO

    UT

    H

    ROCK RIVER WATER

    RECLAMATION DISTRICT

    3501 KISHWAUKEE STREET

    ROCKFORD, ILLINOIS 61109

    (815) 387-7660

    Rock RiverWater

    ReclamationDistrict

    3' 0 3' 6'

    N

    3.0'

    MIN.

    2.0'

    MIN.

    PR. POLYMER STORAGE TANK ON

    6" CONCRETE SLAB

    PR. 6" NEW CONCRETE SLAB (APPROX. LIMITS)

    MATCH EX. FLOOR ELEVATION & FINISH.

    SCARIFY EX. SURFACE PRIOR TO PLACEMENT.

    A

    4

    SCALE:

    A

    4

    STRUCTURAL SECTION

    NONE

    6" MIN.

    6" CONCRETE PAD

    PR. 5000 GAL. (MIN.)

    POLYMER TANK

    3' 0 3' 6'

    #4 @ 12"

    NOTES:

    1. THE CONTRACTOR IS RESPONSIBLE FOR PROVIDING A POLYMER STORAGE TANK THAT IS A MINIMUM OF 5,000 GALLONS AND CAN BE INSTALLED INTO

    THE AREA SHOWN ON THE DRAWINGS.

    2. ANY ITEM THAT MUST BE TEMPORARILY REMOVED DURING TANK INSTALLATION SHALL BE RESTORED/REINSTALLED AT NO ADDITIONAL COST TO THE

    DISTRICT.

    3. THE DIAMETER OF THE 6" CONCRETE PAD UNDER THE POLYMER TANK WILL BE DETERMINED AFTER THE POLYMER TANK HAS BEEN APPROVED BY THE

    DISTRICT. THE CONCRETE PAD DIAMETER MUST BE A MINIMUM OF 12" LARGER THAN THE TANK DIAMETER. THE CONTRACTOR SHALL CENTER THE

    POLYMER TANK ON THE CONCRETE PAD.

    4. CONTRACTOR SHALL ALLOW TIME FOR CONCRETE TO COME TO FULL STRENGTH, AS DETERMINED BY TESTING OR 14 DAY MINIMUM, PRIOR TO

    SETTING POLYMER TANK.

    6" INSULATED WATER

    EL. 102.50

    No. DATE REVISION INT.

    STRUCTURAL PLAN & SECTION

    DEWATERING BUILDING

    Sheet No.

    Date

    FOR BID

    POLYMER TANK REPLACEMENT

    4 of 6

    8/14/2018

    CAPITAL IMPROVEMENT PROJECT #1850

    Designed: AO Drafted: WS/KG Approved: JVA/CTB

    EX. CONCRETE FLOOR, TYP.

    12" THICK

    MASONRY WALL,

    TYP.

    17.3

    10.5

    PR. 6" PCC SLAB (APPROX. LIMITS)

    SCARIFY EX. SURFACE PRIOR TO

    PLACEMENT.

    6" MIN.

    1/2" Ø EXPANSION ANCHORS.

    (1 ROW ALONG OUTER EDGE;

    24" CTS - ±4" FROM FACE)

    1 - #4 BAR (3" CL)

    Not to be used for bidding purposes

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    ROCK RIVER WATER

    RECLAMATION DISTRICT

    3501 KISHWAUKEE STREET

    ROCKFORD, ILLINOIS 61109

    (815) 387-7660

    Rock RiverWater

    ReclamationDistrict

    N

    EXISTING POLYMER TANK

    6" FLOOR DRAIN (TYP.)

    3' 0 3' 6'

    4" PVC POLYMER

    FILL LINE

    (SCHEMATIC BELOW)

    FLEXIBLE

    CONNECTOR

    4" BALL VALVE

    4" FLEXIBLE CONNECTOR

    PR. CONNECTION

    POINT VIA 1" PVC TEE

    CORE DRILL WALL

    10

    6

    6" INSULATED WATER

    4" DIA. PVC

    SCH 80

    TO NEW POLYMER STORAGE TANK

    TO EX. POLYMER STORAGE TANK

    POLYMER FILL LINE SCHEMATIC

    SEE DETAIL 11 SHEET 6

    PLAN VIEW BELOW

    CONNECT TO EXISTING POLYMER FILL

    LINE PIPING (TYP. OF 2)

    1" PVC PIPE

    2"x1" REDUCER

    2"x2"x2" TEE

    2" BALL VALVE2" BLIND FLANGE

    2" FLEXIBLE CONNECTOR

    2" PVC BALL VALVE

    POLYMER FEED LINE PLAN

    NOTES:

    1. FLEXIBLE CONNECTOR SHALL BE STYLE

    RECOMMENDED BY TANK MANUFACTURER AND

    APPROVED BY DISTRICT.

    2. CONTRACTOR SHALL CORE DRILL THE EXISTING

    MASONRY BLOCK WALL FOR THE 1" DIA. POLYMER

    FEED LINE. THE EDGES ON BOTH SIDES OF WALL

    SHALL BE LEFT WITH A SMOOTH FINISH WITH

    PAINT TOUCHED UP AS NECESSARY.

    3. CONTRACTOR SHALL COORDINATE INTERRUPTION

    OF POLYMER SUPPLY WITH DISTRICT.

    No. DATE REVISION INT.

    PLUMBING PLAN

    DEWATERING BUILDING

    Sheet No.

    Date

    FOR BID

    POLYMER TANK REPLACEMENT

    5 of 6

    8/14/2018

    CAPITAL IMPROVEMENT PROJECT #1850

    Designed: AO Drafted: WS/KG Approved: JVA/CTB

    EX. 4" BALL VALVE

    PR. 4" BALL

    VALVE

    PR. POLYMER TANK

    PR. 1" DIA. POLYMER FEED LINE

    PR. POLYMER TANK

    Not to be used for bidding purposes

  • ROCK RIVER WATER

    RECLAMATION DISTRICT

    3501 KISHWAUKEE STREET

    ROCKFORD, ILLINOIS 61109

    (815) 387-7660

    Rock RiverWater

    ReclamationDistrict

    SCALE:

    2

    3

    4" POLYMER SUPPLY

    NONESCALE:

    3

    3

    6" HOLE IN WEST WALL TO BE PLUGGED

    NONE SCALE:

    4

    3

    EYEWASH STATION

    NONE

    SCALE:

    5

    3

    CATWALK TO BE REMOVED

    NONE SCALE:

    6

    3

    CATWALK TO BE REMOVED

    NONE SCALE:

    7

    3

    FLOOR DRAIN TO BE REMOVED

    NONE

    SCALE:

    10

    3, 5

    EX. TANK OUTLET PIPING

    NONE SCALE:

    11

    5

    EX. 4" PVC POLYMER FILL LINE

    NONE

    No. DATE REVISION INT.

    DETAILS

    DEWATERING BUILDING

    Sheet No.

    Date

    FOR BID

    POLYMER TANK REPLACEMENT

    6 of 6

    8/14/2018

    CAPITAL IMPROVEMENT PROJECT #1850

    Designed: AO Drafted: WS/KG Approved: JVA/CTB

    Not to be used for bidding purposes

    Sheets and Views1 COVER2 LEGEND, GENERAL NOTES, & SUMMARY OF QUANTITIES3 DEMOLITION PLAN4 STRUCTURAL PLAN & SECTION5 PLUMBING PLAN6 DETAILS