Polishing of Anaerobic Secondary Effluent and Tuoyuan...

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Polishing of Anaerobic Secondary Effluent and Symbiotic Bioremediation of Raw Municipal Wastewater by Chlorella Vulgaris Thesis by Tuoyuan Cheng In Partial Fulfillment of the Requirements For the Degree of Master of Science King Abdullah University of Science and Technology, Thuwal Kingdom of Saudi Arabia © April 2016 Tuoyuan Cheng All rights reserved

Transcript of Polishing of Anaerobic Secondary Effluent and Tuoyuan...

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Polishing of Anaerobic Secondary Effluent and

Symbiotic Bioremediation of Raw Municipal Wastewater by Chlorella Vulgaris

Thesis by

Tuoyuan Cheng

In Partial Fulfillment of the Requirements

For the Degree of

Master of Science

King Abdullah University of Science and Technology, Thuwal

Kingdom of Saudi Arabia

© April 2016

Tuoyuan Cheng

All rights reserved

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EXAMINATION COMMITTEE APPROVALS FORM

The thesis of Tuoyuan Cheng is approved by the examination committee.

Committee Chairperson: Dr. TorOve Leiknes Committee Members: Dr. Noreddine Ghaffour, Dr. Chunhai Wei

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ABSTRACT

Polishing of Anaerobic Secondary Effluent and

Symbiotic Bioremediation of Raw Municipal Wastewater by Chlorella Vulgaris

Tuoyuan Cheng

To assess polishing of anaerobic secondary effluent and symbiotic bioremediation of primary

effluent by microalgae, bench scale bubbling column reactors were operated in batch modes

to test nutrients removal capacity and associated factors. Chemical oxygen demand (COD)

together with oil and grease in terms of hexane extractable material (HEM) in the reactors

were measured after batch cultivation tests of Chlorella Vulgaris, indicating the releasing algal

metabolites were oleaginous (dissolved HEM up to 8.470 mg/L) and might hazard effluent

quality. Ultrafiltration adopted as solid-liquid separation step was studied via critical flux and

liquid chromatography-organic carbon detection (LC-OCD) analysis. Although nutrients

removal was dominated by algal assimilation, nitrogen removal (99.6% maximum) was

affected by generation time (2.49 days minimum) instead of specific nitrogen removal rate

(sN, 20.72% maximum), while phosphorus removal (49.83% maximum) was related to both

generation time and specific phosphorus removal rate (sP, 1.50% maximum). COD increase

was affected by cell concentration (370.90 mg/L maximum), specific COD change rate

(sCOD, 0.87 maximum) and shading effect. sCOD results implied algal metabolic pathway

shift under nutrients stress, generally from lipid accumulation to starch accumulation when

phosphorus lower than 5 mg/L, while HEM for batches with initial nitrogen of 10 mg/L

implied this threshold around 8 mg/L. HEM and COD results implied algal metabolic

pathway shift under nutrients stress. Anaerobic membrane bioreactor effluent polishing

showed similar results to synthetic anaerobic secondary effluent with slight inhibition while

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symbiotic bioremediation of raw municipal wastewater with microalgae and activated sludge

showed competition for ammonium together with precipitation or microalgal luxury uptake

of phosphorus. Critical flux was governed by algal cell concentration for ultrafiltration

membrane with pore size of 30 nm, while ultrafiltration membrane rejected most

biopolymers (mainly polysaccharides). Further research would focus on balancing cell

growth, specific nutrients removal, and specific COD change by utilizing rotating biological

contactor.

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ACKNOWLEDGMENTS

This thesis fulfilled by Tuoyuan Cheng is kindly supervised by Prof. TorOve Leiknes,

patiently supported by Dr. Chunhai, and generously allowed by the committee to revise. He

is also grateful to the assistance offered by Yasmeen Najm and Ryan Lefters, as well as

cooperative arrangements contributed by lab staff.

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TABLE OF CONTENTS EXAMINATION COMMITTEE APPROVALS FORM ........................................................... 2

ABSTRACT .......................................................................................................................................... 3

ACKNOWLEDGMENTS ................................................................................................................ 5

TABLE OF CONTENTS .................................................................................................................. 6

LIST OF ABBREVIATIONS ........................................................................................................... 9

LIST OF FIGURES .......................................................................................................................... 10

LIST OF TABLES ............................................................................................................................. 12

1. Introduction ............................................................................................................................... 13

1.1 Microalgae in Wastewater Phycoremediation ................................................................ 14

1.2 Microalgae in Biofuel Production ................................................................................... 17

1.2.1 Harvesting .................................................................................................................. 20

1.2.1.1 Flocculation ....................................................................................................... 20

1.2.1.2 Flotation ............................................................................................................. 21

1.2.1.3 Gravitational and Centrifugal Sedimentation ............................................... 22

1.2.1.4 Filtration ............................................................................................................. 22

1.2.1.5 Immobilization .................................................................................................. 23

1.2.2 Drying ......................................................................................................................... 24

1.2.3 Extraction ................................................................................................................... 24

1.2.4 Downstream Processing ........................................................................................... 25

1.3 Major Factors in Algal Cultivation .................................................................................. 26

1.3.1 Microalgae Species .................................................................................................... 26

1.3.2 Carbon Source and Energy Source ......................................................................... 27

1.3.3 Nutrient Source ......................................................................................................... 28

1.3.4 Light Intensity ............................................................................................................ 29

1.3.5 Cell Density ................................................................................................................ 30

1.3.6 pH ................................................................................................................................ 30

1.3.7 Temperature ............................................................................................................... 31

1.3.8 Dissolved Oxygen (DO) .......................................................................................... 31

1.3.9 Biotic Factors ............................................................................................................. 32

1.3.10 Reactor Configuration .............................................................................................. 32

1.3.11 Mixing ......................................................................................................................... 33

1.3.12 Hydraulic Retention Time (HRT) ........................................................................... 34

1.3.13 Operation Mode ........................................................................................................ 35

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1.4 Scope of this Research ...................................................................................................... 35

2. Materials and Methods ............................................................................................................. 37

2.1 Inoculum Preparation ....................................................................................................... 37

2.2 Reactor Design and HRT ................................................................................................. 37

2.3 Carbon Source and pH ..................................................................................................... 38

2.4 Energy Source and Light Intensity .................................................................................. 39

2.5 Feed Water Composition and Seeding ........................................................................... 40

2.6 Water Quality Characterization ....................................................................................... 41

2.7 Filtration Process and Critical Flux ................................................................................. 44

2.8 Data Processing ................................................................................................................. 45

3. Results and Discussion ............................................................................................................. 46

3.1 Algal Growth and Nutrients Removal............................................................................ 46

3.1.1 Algal Growth and Nutrients Removal in Synthetic Anaerobic Secondary Effluent Polishing ..................................................................................................................... 46

3.1.2 Algal Growth and Nutrients Removal in AnMBR Effluent Polishing ............. 56

3.1.3 Algal Growth and Nutrients Removal in Symbiotic Bioremediation ................ 57

3.2 COD, HEM and LC-OCD Analysis .............................................................................. 58

3.2.1 COD, HEM and LC-OCD Analysis in Synthetic Anaerobic Secondary Effluent Polishing ..................................................................................................................... 58

3.2.2 COD, HEM and LC-OCD Analysis in AnMBR Effluent Polishing ................ 63

3.2.3 COD, HEM and LC-OCD Analysis in Symbiotic Bioremediation ................... 65

3.3 Particle Size Distribution and Critical Flux ................................................................... 67

3.3.1 Critical Flux in Synthetic Effluent Polishing ......................................................... 68

3.3.2 Critical Flux in AnMBR Effluent Polishing .......................................................... 70

3.3.3 Critical Flux in Symbiotic Bioremediation ............................................................. 70

4. Conclusion ................................................................................................................................. 71

5. Appendices ................................................................................................................................. 74

5.1 MATLAB Codes for Data and Plotting ......................................................................... 74

5.2 Summary of Synthetic Anaerobic Secondary Effluent Polishing ............................... 78

5.3 EPA Method 1664A–Extraction of Oil and Grease from Water Samples Using Solid-Phase Extraction (SPE) Cartridge Configuration, Application Note 817 (Eric Francis 2012) ...................................................................................................................................... 80

5.3.1 Introduction ............................................................................................................... 80

5.3.2 Equipment .................................................................................................................. 80

5.3.3 Solvents ....................................................................................................................... 80

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5.3.4 SPE Material .............................................................................................................. 80

5.3.5 Oil and Grease Cartridge Configuration Method ................................................. 80

5.3.6 Conclusion .................................................................................................................. 82

5.3.7 References .................................................................................................................. 82

5.3.8 List of Manufacturers ............................................................................................... 82

REFERENCES .................................................................................................................................. 84

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LIST OF ABBREVIATIONS

AnMBR Anaerobic membrane bio-reactor BBM Bold’s basal medium CF Critical flux COD Chemical oxygen demand dCOD The change of COD DO Dissolved oxygen GHGs Greenhouse gases HEM n-Hexane extractable material HRAP High rate algal ponds HRT Hydraulic retention time LCA Life cycle analysis LC-OCD liquid chromatography-organic carbon detection MF Microfiltration MLVSS Mixed liquor volatile suspended solids NH4-N Ammonium nitrogen NO2-N Nitrite nitrogen NO3-N Nitrate nitrogen OD Optical density OND Organic nitrogen detector PBR Photo bio-reactor PO4-P Phosphate-phosphorus PSD Particle size distribution PVDF Polyvinylidene fluoride sCOD Specific COD change rate sN Specific nitrogen removal rate sP Specific phosphorus removal rate SPE Solid phase extraction TAG Triacylglycerol THF Tetrahydrofuran TMP Transmembrane pressure TN Total nitrogen TSS Total suspended solids UF Ultrafiltration UVD UV254 detector

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LIST OF FIGURES

Fig.1 Schematic presentation of an overall microalgae production, harvesting and recovery process ................................................................................................................................................. 18

Fig. 2 TAG and transesterification .................................................................................................. 19

Fig. 3 Potential algal biomass conversion processes ..................................................................... 26

Fig. 4 MLVSS-OD691.5nm relationship ........................................................................................ 42

Fig. 5 Illustration of improved flux step method .......................................................................... 45

Fig. 6 Final VSS against initial N and initial P for synthetic anaerobic secondary effluent polishing............................................................................................................................................... 47

Fig. 7 Generation time against initial N and initial P for synthetic secondary effluent polishing............................................................................................................................................... 47

Fig. 8 Final N against initial N and initial P for synthetic secondary effluent polishing ......... 49

Fig. 9 Final P against initial N and initial P for synthetic secondary effluent polishing .......... 49

Fig. 10 Specific nitrogen removal rate against initial N and initial P for synthetic secondary effluent polishing ................................................................................................................................ 50

Fig. 11 Specific phosphorus removal rate against initial N and initial P for synthetic secondary effluent polishing ............................................................................................................. 50

Fig. 12 Nutrients removal ratio against initial N and initial P for synthetic secondary effluent polishing............................................................................................................................................... 51

Fig. 13 Relationship between specific nutrients removal rate for synthetic secondary effluent polishing............................................................................................................................................... 51

Fig. 14 Schematic of lipid accumulation triggered by nitrogen deficiency................................. 52

Fig. 15 Nitrogen removal rate against initial N and initial P for synthetic secondary effluent polishing............................................................................................................................................... 54

Fig. 16 Phosphorus removal rate against initial N and initial P for synthetic secondary effluent polishing ................................................................................................................................ 55

Fig. 17 Nutrients removal rate against initial nutrients ratio for synthetic secondary effluent polishing............................................................................................................................................... 56

Fig. 19 Specific COD change against initial N and initial P for synthetic secondary effluent polishing............................................................................................................................................... 60

Fig. 20 HEM for synthetic secondary effluent polishing (measured for batches with initial N=10 mg/L) ....................................................................................................................................... 61

Fig. 21 LC-OCD results for treated synthetic secondary effluent (with initial N=10 mg/L, P=8 mg/L) .......................................................................................................................................... 64

Fig. 22 LC-OCD results for treated AnMBR effluent .................................................................. 66

Fig. 23 LC-OCD results for treated synthetic raw municipal wastewater ................................. 67

Fig. 24 Particle size distribution ....................................................................................................... 68

Fig. 25 Critical flux for synthetic secondary effluent polishing ................................................... 69

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Fig. 26 Relationship between critical flux and VSS ....................................................................... 69

Fig. 27 Summary of synthetic anaerobic secondary effluent polishing ...................................... 78

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LIST OF TABLES

Table. 1 Advantages and limitations of PBRs ................................................................................ 33

Table. 2 Recipe of BBM and synthetic anaerobic secondary effluent ........................................ 38

Table. 3 Recipe of synthetic primary effluent ................................................................................ 41

Table. 4 AnMBR effluent Polishing at HRT=8 d, pH=5.2±1,DO=16.2±1 mg/L, Temp=20 ......................................................................................................................................... 57

Table. 5 Symbiotic bioremediation at HRT=8 d,pH=8.6±0.5,DO=9.5±1, Temp=20 ............................................................................................................................................................... 58

Table. 6 n-Hexane Extractable Material (Oil and Grease, in mg/L) .......................................... 62

Table. 7 Summary of synthetic anaerobic secondary effluent polishing .................................... 79

Table. 8 Method for the SPE instrument ....................................................................................... 81

Table. 9 Parameters for the SPE method ....................................................................................... 82

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1. Introduction

Microalgae have been investigated for over seven decades (Oswald 2003; Burlew 1953), and

is booming in recent years with quantities of bench scale Photo-Bioreactor (PBR) studies.

Algal cultivation in oxidation ponds treating municipal wastewater dated back to the 1950s

(Oswald et al. 1953), while utilization of algae in nutrient remediation to tackle

eutrophication started as early as the 1970s. The concept of algal biofuel production

exploiting wastewater was proposed in a report of the Aquatic Species Program managed

from 1978 to 1996. As carbon dioxide is recognized to be the sole principal culprit for global

warming (Hoyt 1979), together with the formation of UNFCCC in 1992 and Kyoto Protocol

in 1997, carbon capture via PBR has also been popular since the 1990s (Judd et al. 2015).

Phycoremediation, known as an energy saving decentralized alternative approach to

biological nutrients remediation (Oswald 1962; Oswald, Golueke, and Tyler 1967; Oswald

1990; Benemann and Oswald 1996), are also capable of accumulating heavy metals with high

negative charge on cell surface (Mehta and Gaur 2005), along with enhancing pathogen

removal by raising pH, dissolved oxygen (DO), and water temperature (Schumacher, Blume,

and Sekoulov 2003). The sensitivity of microalgae to noxious organic contaminants endorsed

the recommendation as indicators for acute toxicity (Bierkens et al. 1998; Chen and Lin

2006).

Inhibition of heavy metals on photosynthesis (Clijsters and Van Assche 1985) causing

morphological changes on algal cells enabled their usage as test microbes as well (Peña-

Castro et al. 2004; Travieso et al. 1999).

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In addition to environmental application and biofuel production, microalgae are also

produced at commercial scale for high-value products such as human nutrition source,

animal feed and aquaculture, biofertilizer, poly-unsaturated fatty acids, and recombinant

proteins (Brennan and Owende 2010). The culture of Chlorella as food additive commenced

in the 1960s in Japan and then developed worldwide later (Spolaore et al. 2006). Until 2004,

the microalgae industry had grown to 7000 tons of dry matter production per annum (Pulz

and Gross 2004; Borowitzka 2013; Markou and Nerantzis 2013; Da Silva, Gouveia, and Reis

2014).

This thesis focusing on wastewater polishing and phycoremediation together with oil and

grease release has biodiesel production briefly introduced and cultivation factors extensively

discussed. Detailed information on algal metabolites production and downstream processing

has been elaborated in recent reviews, thence saved here (Brennan and Owende 2010; Scott

et al. 2010; Borowitzka 2013; Markou and Nerantzis 2013; Da Silva, Gouveia, and Reis 2014;

Chauton et al. 2015).

1.1 Microalgae in Wastewater Phycoremediation

The capability of microalgae to grow in nutrient-rich aquatic environments and efficiently

accumulate nitrogen and phosphorus from wastewater (Hoffmann 1998) permits them to be

a potentially low-cost and environmentally friendly nutrient remediation approach compared

to commonly used methods (Oswald et al. 1957; Mallick 2002). Phosphorus removal by algal

processes, which employ lower level technology thus more appealing to developing countries

(Pittman, Dean, and Osundeko 2011), avoids costly chemical remediation (Wang et al. 2008;

Gasperi et al. 2008) with their ability to luxury uptake polyphosphate contributing to

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efficiency comparable to chemical methods (Hoffmann 1998). PBRs do not require multiple

zones of various DO like in biological nutrients remediation (Judd et al. 2015) hence

mechanical aeration accounting for above 50% of total energy consumption of typical

aerobic plants could be saved (Tchobanoglous and Burton 1991). Moreover, the significant

in-situ photosynthetic oxygenation offered by microalgae leads to effluent with higher DO

(Judd et al. 2015; Mallick 2002), which may bolster treatment of pollutants when combined

with heterotrophic bacteria (Munoz and Guieysse 2006). Phycoremediation is more

environmentally friendly, for generating no additional wastes like sludge by-products

(Pittman, Dean, and Osundeko 2011) and for presenting nutrient recovery solutions via

biomass processing (Wilkie and Mulbry 2002). Besides, wastewater rich in CO2, N and P

performs as a convenient balanced carbon and nutrients source for microalgae growth

(Lundquist 2008).

There has been a significant amount of publication on phycoremediation of wastewater in

recent years, while most of them are focused on treating municipal sewage or agricultural

manure wastewater, and are based on laboratory bench scale or pilot pond scale. They are

mainly aiming at evaluation of nutrients along with heavy metals removal efficiency,

maximizing biomass production and harvesting efficiency (Pittman, Dean, and Osundeko

2011).

Several unicellular microalgae genus, such as Chlorella and Scenedesmus, are found highly

tolerant to wastewater environment and efficient in removing nutrients either in suspended

or immobilized form. Hence, algal cultivation coupled with secondary effluent polishing has

been extensively assessed (Bhatnagar et al. 2010; Ruiz-Marin, Mendoza-Espinosa, and

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Stephenson 2010; Wang, Li, et al. 2010; Martınez et al. 2000; Zhang et al. 2008). Traditionally,

other than in maturation ponds following urban plants, chlorophytes also play a major role

in decentralized systems including facultative and aerobic ponds (Aziz and Ng 1993;

Abeliovich 1986; Mara and Pearson 1986; Oswald 1988; Oswald 1995). Besides, primary

settled sewage was shown able to support the growth of C. Vulgaris and elimination of

nutrients as well, with biomass yield and removal rate not significantly related to seeding cell

density (Lau, Tam, and Wong 1995). Moreover, recent research based on cultivation in raw

wastewater (Wang, Li, et al. 2010; Wang, Min, et al. 2010) concluded that microalgae may

reach equivalent nutrients or metal ion removal capacity and growth rate either before or

after primary settling. Growth rate under mixotrophic conditions is found to be higher in

comparison with the photoautotrophic one, therefore suggesting potential employment in

raw wastewater treatment (Bhatnagar et al. 2010).

Agricultural wastewater, since derived from animal manure or fertilizer, could be exceedingly

high in nitrogen and phosphorus content (Wilkie and Mulbry 2002). However, chlorophytes

could grow well in agricultural waste and efficiently remove nutrients from manure-based

wastewater (An et al. 2003; González, Cañizares, and Baena 1997; Wilkie and Mulbry 2002).

Algal production rates and nutrient uptake in agricultural effluent fed by semi-continuous

modes were found comparable to those algae grown in municipal wastewater.

Microalgae are also studied for the treatment of industrial effluents, with emphasis on heavy

metal removal and organic pollutants degradation, rather than nutrients removing (Ahluwalia

and Goyal 2007; de-Bashan and Bashan 2010; Mallick 2002). As a result of commonly low N

and P concentration together with high toxin concentrations, algal biomass grow slower in

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many industrial wastewaters. Nevertheless, given that industrial wastewater quality are varied,

some of them such as carpet mill effluent could still serve as resources for algal production

(Chinnasamy et al. 2010).

Synthetic wastewater is simplified for lab scale research for only taking major components

into consideration. Most recipes are composed of inorganic constituents including high

concentrations of N or P and lack solid organic material and other potential toxins (Aslan

and Kapdan 2006; Lee and Lee 2001; Voltolina et al. 1999). Therefore, using artificial

wastewater for simulation has some downsides. Research has indicated that although

nutrients removal rates are comparable, growth rates are higher in synthetic ones, which is

attributed to the composition, toxicity, competition and predation factors of their

counterparts (Lau, Tam, and Wong 1995; Ruiz-Marin, Mendoza-Espinosa, and Stephenson

2010).

1.2 Microalgae in Biofuel Production

Second generation biofuels developed from microalgae are deemed as a promising

alternative energy source with several entrepreneurs attempting to commercialize (Zhou et al.

2015; Wijffels and Barbosa 2010; Service 2011; Stephens et al. 2010; Singh and Dhar 2011;

Khan et al. 2009). The first generation biofuels that have achieved commercial scale

production are chiefly derived from food and oil crops involving sugar beet, sugarcane,

maize and rapeseed oil combined with animal fats and vegetable oils via conventional

processes, or from lignocellulose agriculture, forest residues and other non-food crop

feedstocks (Organization 2006; Larson 2007). Although it is believed that they should be

carbon neutral and environmentally beneficial when compared with fossil fuel being the

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main greenhouse gases (GHGs) contributor, it is still controversial whether these terrestrial

crop-based biofuels are economic or threatening food availability (Demirbas 2009; Hill et al.

2006; Rittmann 2008; Pittman, Dean, and Osundeko 2011).

Microalgae has been propositioned as renewable fuel source for a long time (Benemann et al.

1977; Oswald and Golueke 1960), for their competence in significantly higher biomass

productivity (Brennan and Owende 2010), lower cost per yield (Stephens et al. 2010),

availability of all year round production (Schenk et al. 2008), less freshwater demand than

crops (Dismukes et al. 2008; Li, Horsman, Wu, et al. 2008), ability to grow in brackish water

on non-arable land thus less land demand (Searchinger et al. 2008; Rodolfi et al. 2009), high

oil content reaching 20-50% of biomass dry weight (Spolaore et al. 2006), biofixation of

waste CO2 (Chisti 2007), no requirement of herbicides or pesticides (Rodolfi et al. 2009),

feasibility to serve as feed or fertilizer, and their nutrients source could be from wastewater

instead of fertilizer (Cantrell et al. 2008). Therefore, several studies point out that biodiesel

production in combination with wastewater treatment is the most practicable commercial

resolution temporarily (Van Harmelen and Oonk 2006; Benemann 1997).

Fig. 1 Schematic presentation of an overall microalgae production, harvesting and recovery process,

from (Brennan and Owende 2010)

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A brief introduction of overall microalgae production, harvesting, and processing, is given in

Fig. 1.

As to the cultivation step, quantities of investigation have been done to identify suitable

chlorophyte strains and cultivation conditions to maximize lipid productivity (Griffiths and

Harrison 2009; Hu et al. 2008). Generally, research has demonstrated that even if nutrient

stress (i.e. N or P limitation) may induce high accumulation of neutral lipids (Converti et al.

2009; Dean et al. 2010; Li, Horsman, Wang, et al. 2008; Rodolfi et al. 2009), especially

triacylglycerol (TAG) that is fit for further transesterification (shown in Fig. 2), in algal cells,

biomass productivity would be very low, resulting in a reduced total lipid production rate.

Therefore, environments supporting high cell yield instead may be of optimum total

biodiesel productivity and thus be of research interest (Griffiths and Harrison 2009).

Fig. 2 TAG and transesterification (Sharma and Singh 2009)

Following sections will concisely cover other steps in biodiesel production, with harvesting

part emphasized, for it is a shared phase separation step that is also necessary in wastewater

phycoremediation.

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1.2.1 Harvesting

Recovery of microalgae biomass encompassing solid-liquid separation steps is a challenging

step in the whole chain and accounts for 20-30% of the total production cost (Wang et al.

2008; Gudin and Thepenier 1986). During microalgae harvesting, biomass are concentrated

from dilute cultivation medium to a concentration that is economically attractive for further

processing (i.e. drying, extraction, etc.), at which the mixed liquor is in paste or slurry state

with 2-7% being total suspended solids (TSS) (Bilad, Arafat, and Vankelecom 2014). Owing

to the low cell densities (typically in the range of 0.3-5 g/L) in culture and the small sizes of

algal cells (usually in the range of 2-40 µm) (Li, Horsman, Wu, et al. 2008), the recovery is

difficult, costly and energy intensive (Sander and Murthy 2010). Wastewater pond treated

effluents containing high TSS would be difficult to meet discharge limits and could be more

severe in treated industrial effluents for the accumulation of hydrophobic organic

compounds or heavy metals (Hoffmann 1998).

Harvesting can be in single or multiple stage process. Single step harvesting via

centrifugation is usually applied for high-value production case where high costs can be

offset (Olaizola 2003). For mass production of low-value output as biofuel, typically two

stage processes are involved. The concentration factor of the primary step is 10-20 times, to

reach 0.2-1.2% suspension via flocculation, flotation, filtration, while the subsequent step

has a concentration factor of 5-10 times, to obtain algal slurry or paste through

centrifugation (Bilad, Arafat, and Vankelecom 2014).

1.2.1.1 Flocculation

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Flocculation is usually the preparatory step for other harvesting methods such as filtration,

flotation and gravity sedimentation (Grima et al. 2003). The surface of microalgae cells are

negatively charged hence adding flocculants like multivalent cations or cationic polymers

may destabilize and aggregate cells (Grima et al. 2003), though the efficacy of flocculation is

sensitive to pH (Divakaran and Pillai 2002).

For conventional microalgae flocculation, the dosage of cation is relatively high to fulfill

satisfying recovery, which in return generates a large amount of sludge and makes following

dehydration trickier (Chen et al. 2011; Renault et al. 2009). Although residual water could be

recycled, traditional multivalent flocculants may foul the biomass and eventually hazard

product purity (Lee, Lewis, and Ashman 2010). Consequently, researchers now pay more

attention to biodegradable and less toxic polymeric flocculant as an alternative (Renault et al.

2009). However, the cationic polymeric flocculant is ineffectual for marine strains, because

of high salinity of seawater. So further development of polymeric flocculant is needed for its

application in harvesting (Bilanovic, Shelef, and Sukenik 1988). Bioflocculation or auto-

flocculation, as a result of EPS production triggered by carbon limitation and DO

deprivation (Schenk et al. 2008; Salehizadeh, Vossoughi, and Alemzadeh 2000), has emerged

as a promising harvesting process. Microbes such as bacteria, fungi and actinomyces are

observed producing EPS as bioflocculant to induce spontaneous aggregation and settling

(Gao et al. 2006). Research on bioflocculation has shown effective recovery rate with cell

wall intact, but sufficient mixing was necessary to realize adequate contact between cells and

EPS (Lee, Lewis, and Ashman 2009).

1.2.1.2 Flotation

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Flotation does not involve any chemical addition and is based on trapping by micro-bubbles

in dispersion (Wang et al. 2008). It is reported that several strains inclined to float at the

surface of suspension when cell lipid content increased, resulting in a higher recovery by

flotation (Burton et al. 2009). Though floatation has been proposed as possible harvesting

approach, its feasibility remains to be seen (Brennan and Owende 2010).

1.2.1.3 Gravitational and Centrifugal Sedimentation

Gravitational sedimentation utilizing Stokes’ Law (Schenk et al. 2008) is common in

microalgae harvesting succeeding wastewater treatment for the massive volume to treat and

the low value of biomass (Nurdogan and Oswald 1996). However, gravitational

sedimentation only works for large species (circa 70um), for example, spirulina (Munoz and

Guieysse 2006) and Tribonema (Wang, Ji, Wang, et al. 2014).

On the contrary, centrifugation recovery is typically applied to high-value products

(Heasman et al. 2000), since it is highly efficient (cell recovery>95%), energy intensive and

expensive (Grima et al. 2003; Bosma et al. 2003).

1.2.1.4 Filtration

Traditional Media filtration process is proper for the harvesting of large algal cells (>70 µm,

e.g. Coelastrum and Spirulina) but inapplicable for algal cells smaller than 30 µm such as

Scenedesmus, Dunaliella and Chlorella (Mohn 1980). Conventional filtration could operate under

positive or negative pressure, with its efficiency ameliorable by cellulose or diatomaceous

earth (Brennan and Owende 2010).

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Microfiltration (MF) and ultrafiltration (UF) have been proved valid in the harvesting of algal

cells smaller than 30 µm (Petrusevski et al. 1995), particularly for fragile phytoplankton that

requires low TMP or crossflow velocity (Borowitzka 1997). In some cases processing

volumes less than two tons per day, membrane filtration could be more economical than

centrifugation (MacKay and Salusbury 1988).

1.2.1.5 Immobilization

Immobilization of microalgae prior and during cultivation for easier recovery is also very

effective for wastewater phycoremediation (de-Bashan and Bashan 2010; Mallick 2002).

Algae could be either encapsulated in matrix (enclosure method) or form biofilm on the

surface of carriers (non-enclosure method) (Cui 2013). After immobilization, separation is

performed by scratch and dry for non-enclosure method or extraction from the matrix for

enclosed method, since biomass are accumulated densely inside the reactor (Katarzyna, Sai,

and Singh 2015). The production rate of algal cells by such method could realize grams per

square when cultivating Scenedesmus obliquus (Liu et al. 2013) or Botryococcus braunii (Cheng et al.

2013).

However, it is suggested that though encapsulated cells are easier to control thus fit for

research (Hoffmann 1998), the release of cells is not convenient and will be costly when

scaled up (Laliberte et al. 1994). Instead, by introducing biofilm cultivation, microalgae

bioreactors would have enhanced robustness against biocides, predators and conditions of

the media (such as pH or temperature) that may cause crash of suspended unicellular algal

mass cultivation (Wang, Ji, Wang, et al. 2014).

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1.2.2 Drying

Harvested microalgae slurry needs to be instantly dehydrated or dried, as the presence of

water will be adverse to downstream processes (Lam and Lee 2012). Commonly applied

methods include sun drying, spray drying (Desmorieux and Decaen 2005), low-pressure shelf

drying (Prakash et al. 1997), drum drying, and freeze drying (Grima et al. 1994).

Although solar drying is the cheapest, it is still criticized as requiring long drying time and

vast footprint, plus possessing the risk of product loss, and is not feasible in regions with

limited sunshine intensity (Lam and Lee 2012). Spray drying is applied for high-value outputs

for being pricey and detrimental to pigments (Desmorieux and Decaen 2005). Freeze drying

could ease extraction of lipids later, despite being expensive for scaling up (Grima et al.

2003).

1.2.3 Extraction

Lipid extraction, ensuing harvesting and drying, is essential towards the production cost

(Ranjan, Patil, and Moholkar 2010), even if energy spent here accounted for a comparatively

small portion (5-10%) (Sander and Murthy 2010; Stephenson et al. 2010). The thick cell wall

of chlorophytes preventing the release of lipid has made extraction quite difficult (Mendes-

Pinto et al. 2001). Usually, biomass is mashed up then treated with a solvent or gets directly

extracted by supercritical fluids to avoid pressing (Lam and Lee 2012).

Supercritical fluid extraction is nonhazardous and protecting products from oxidation or

thermal degradation. However, the high operation cost and special machinery requirements

restrict its application in biodiesel production (Ota et al. 2009). Solvent extraction, exploiting

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the selectivity and solubility of organic solvents like hexane, methanol, ethanol and

chloroform (Lam and Lee 2012) is therefore widely applied.

While n-hexane is commonly implemented in seed crops oil extraction, it is inefficient for

algal lipid for high contents of unsaturated fatty acid, which may reduce selectivity towards

lipid (Ranjan, Patil, and Moholkar 2010). Instead, modified Bligh and Dyer's method using

mixed methanol-chloroform (2:1 v/v) is favored among the literature for a variety of strains

and exhibits satisfying efficiency compared to other methods (D’Oca et al. 2011; Bligh and

Dyer 1959; Lee et al. 2010).

1.2.4 Downstream Processing

As shown in Fig. 3, the conversion processes for microalgae biomass could be classified into

two categories namely thermochemical and biochemical conversion (Tsukahara and

Sawayama 2005). Consideration for process selection consists of biomass type and quantity,

aimed product or energy form, economic factor and process specific restrictions (McKendry

2002). Some studies proposed that one of the most appealing ways be lipid extraction for

biodiesel production via transesterification together with biogas production (fermentation)

using biomass residual (Brune, Lundquist, and Benemann 2009; Zhou et al. 2015).

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Fig. 3 Potential algal biomass conversion processes (Brennan and Owende 2010)

1.3 Major Factors in Algal Cultivation

1.3.1 Microalgae Species

The selection of microalgae strains is a crucial aspect in both biodiesel yield and wastewater

treatment (Rosenberg et al. 2008; Burton et al. 2009). It has been commonly raised that the

ideal chlorophyte strain should: 1) be easy to culture and robust to survive shear stress,

competition or grazers and grow fast to predominate in open pond or PBRs; 2) own large

nutrient removal capacity and wide N:P removal ratio range; 3) have high carbon bio-

sequestration rate and high lipid productivity; 4) be tolerant or adaptive to site-specific

fluctuation of pH and temperature both from diurnal or seasonal cycle and water quality

changes (Lam and Lee 2012; Sheehan et al. 1998).

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Presently, species from Chlorella, Scenedesmus (Garcia, Mujeriego, and Hernandez-Marine 2000;

Ruiz-Marin, Mendoza-Espinosa, and Stephenson 2010), Micractinium (Oswald 2003),

Botryococcus (Lam and Lee 2012), Tribonema (Wang, Ji, Bi, et al. 2014) have shown competence

to be the most suitable for microalgae cultivation.

1.3.2 Carbon Source and Energy Source

Chlorophytes could be cultivated in three conditions: phototrophic, heterotrophic and

mixotrophic. In mixotrophic conditions, algae grow in either phototrophic or heterotrophic

pathway, relying on the given light intensity and organics concentration, typically when

cocultivated with other species including prokaryotes, macrophytes, and fungi (Zhang and

Hu 2012). Although the addition of organic carbon (e.g. glucose, acetate, glycerol) (Mata,

Martins, and Caetano 2010) together with limitation of nitrogen source and light could

gather more lipids in cells (Fernandez and Galvan 2007), and high growth rate up to 14.2g/L

could be realized heterotrophically (Li, Xu, and Wu 2007), only phototrophic method,

utilizing light and inorganic carbon, is industrially applicable in commercial scale, especially

when being outdoor with ample light (Borowitzka 1999).

During photoautotrophic production, microalgae could fix carbon dioxide from air (contains

360 ppmv CO2), flue gases (Hsueh, Chu, and Yu 2007) and soluble carbonates (Huertas et al.

2000; Wang et al. 2008), acting as a superior carbon sink for ability to tolerate up to 150,000

ppmv CO2 (Bilanovic et al. 2009; Chiu et al. 2009). However, heterotrophically CO2 is

released in respiration, which is not functioning solar energy capture or carbon biofixation.

Besides, not all strains can grow in heterotrophic conditions completely. Up to now, only

C.protothecoides (Cheng et al. 2009; Xiong et al. 2008; Xu, Miao, and Wu 2006), C.

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vulgaris (Liang, Sarkany, and Cui 2009), Crypthecodinium cohnii (Couto et al. 2010)

and Schizochytrium limacinum (Johnson and Wen 2009) are classified as capable to live in

absolute darkness. Moreover, organic carbon source may introduce severe contamination of

other microbes (Chen et al. 2011) and give rise to energy consumption or maintenance cost

(Perez-Garcia et al. 2011; Boyle and Morgan 2009).

1.3.3 Nutrient Source

Some microalgae could uptake nitrogen from air directly (Welsh et al. 2000; Moreno, Vargas,

and Guerrero 2003), while most algae need nitrogen source in a soluble form (Hsieh and Wu

2009). Phosphorus is less needed and is less essential during cultivation (Çelekli,

Yavuzatmaca, and Bozkurt 2009). However, they typically should be supplied in an excess

amount of basic requirement, since metal cations may bond with phosphates making partial

P not available (Chisti 2007).

At the industrial scale, culturing of algal cells is typically performed by adding nitrogen in

nitrate and phosphorus in orthophosphate, with both of them usually from chemicals or

inorganic fertilizers, aiming at reducing contamination and validating sustainable water

recycling. However, life cycle analysis (LCA) reported that half of the total energy

consumption and GHGs release were related to the use of fertilizers(Clarens et al. 2010).

Additionally, cultivation of microalgae requires more nutrients than other oil-bearing crops,

which may incorporate high energy input when using fertilizer (Lam and Lee 2012).

Therefore, other than reusing culture medium, exploiting wastewater as nutrients provider is

also encouraged to improve LCA performance.

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Ammonia in wastewater, when at high concentration, could significantly inhibit microalgae

growth (Ip et al. 1982; Konig, Pearson, and Silva 1987; Wrigley and Toerien 1990). Algal

cells are sensitive to high NH3 content in medium because ammonia uncouples the electron

transport in Photosystem II and competes with H2O in the oxidation reactions leading to

O2 generation (Azov and Goldman 1982; Abeliovich and Azov 1976; Muñoz, Rolvering, et

al. 2005). High N concentration environment leads to starch production in algal cells for

carbon and energy storage while limited nitrogen medium would have this pathway blocked

with photosynthetic efficiency reduced and redirect fixed carbon into fatty acid and resulting

in higher lipid content in microalgae biomass (Li et al. 2010). However, since chlorophyte

growth will be retarded, algal cells would produce less biomass (Li, Horsman, Wang, et al.

2008) and lipid (Huang et al. 2010) when offered limited nitrogen.

1.3.4 Light Intensity

Available sunlight intensity, as the optimal resource for commercial production (Janssen et al.

2003), fluctuates widely among diurnal and seasonal cycle, and act as generally the limiting

factor for outdoor algae production (Pulz and Scheibenbogen 1998). Microalgae activity rise

with irradiance up to 200-400 μEm−2s−1 as the saturation point (Ogbonna and Tanaka 2000;

Sorokin and Krauss 1958). Photo-inhibition then occurs when sunlight intensity reach 4000

μEm−2s−1, which is more likely to happen at an initial phase when cell density is low and light

intensity is not lessened by mutual shading (Fuentes et al. 1999; Göksan, Durmaz, and

Gökpınar 2003; Contreras-Flores et al. 2003).

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Periodical low intensity or absence of light may induce a reduction in photosynthesis and

leads to anaerobic conditions in the reactor. However, nutrients removal and photosynthetic

activity resume as long as the light is enough again. Therefore, wastewater stabilization

ponds are invented to increase hydraulic retention time (HRT) and deal with light intensity

fluctuations (Tadesse, Green, and Puhakka 2004) while not compromising the overall

efficiency. Light intensity is also affecting optimum biomass concentration. Cell density

should be optimized to avoid dark respiration and mutual shading at low light intensity,

whereas high biomass concentration is required to defend light inhibition at a strong light

intensity (Munoz and Guieysse 2006).

1.3.5 Cell Density

Biomass concentration controls light utilization efficiency, oxygenation and pollutant

removal rate (Janssen et al. 2000; Muñoz et al. 2004). Since oxygenation rate is maximized

when biomass concentration reaches a critical value, further increase of algal cells density

may only cause mutual shading and dark respiration (Grobbelaar and Soeder 1985). Mutual

shading is helpful to increase the frequency of light/dark cycles that cells are exposed to, and

improve photosynthetic performance (Richmond 2004). However, efficient mixing keeping

cells intact, and suitable surface to volume ratio of PBR (Grima et al. 1999) are required to

maintain high cycle frequency (Hu, Guterman, and Richmond 1996). Besides, the initial

concentration of microalgae in wastewater system is also a principal issue for algal growth

(Lau, Tam, and Wong 1995).

1.3.6 pH

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Carbon biosequestration by microalgae could raise pH up to 10-11 in high rate algal ponds

(HRAPs) and 9 in some enclosed PBRs using algal-bacterial consortium (Muñoz et al. 2003).

These pH rising is effective in pathogen disinfection, nonetheless, may also decrease

pollutant removal efficiency when in combination with activated sludge process (Oswald

1988; Schumacher, Blume, and Sekoulov 2003) since complete bacterial inhibition is usually

observed at pH higher than 10 in ponds system (Schumacher, Blume, and Sekoulov 2003).

Algal growth is both directly affected by pH and indirectly affected via carbonate or

ammonia equilibrium and phosphorus or heavy metal availability (Laliberte et al. 1994). High

pH up to 9-11 may stimulate ammonium vaporization and phosphate precipitation (Craggs

et al. 1996; Garcia, Hernández-Mariné, and Mujeriego 2000).

1.3.7 Temperature

Algae-based wastewater treatment methods have worse efficiency at low temperatures

(Abeliovich 1986). Studies had shown that removal rate may double when temperature

increased from 25 to 30°C using mixed algal species of C. sorokiniana and R. basilensis (Muñoz

et al. 2004). Algae convert a significant portion of sunlight into heat, increasing temperature

when at high irradiance and biomass density. Temperature control has been proposed by

heat exchangers or water spray with their cost prohibitive (Tredici 2002). The combination

of algal strains with different optimum growth temperature in cultivation has been proved

valid as an alternative (Morita, Watanabe, and Saiki 2001).

1.3.8 Dissolved Oxygen (DO)

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High dissolved oxygen contents could cause photo-oxidative damage on algal cells (Oswald

1988; Suh and Lee 2003), for example, photo-oxygenation rate may decrease 98% when DO

increased from 0 to 29 mg/L (≈350%) (Matsumoto et al. 1996). Supersaturation of DO in

enclosed PBRs could go up to 400%, triggering severe growth inhibition (Lee and Lee 2003).

Supersaturation of DO in algal-bacterial wastewater treatment processes is helpful for

degradation by heterotrophic bacteria (Guieysse et al. 2002). High DO level could be a good

indicator of removal efficiency in continuous mode thus validating its potential application

for process monitor, control, and optimization (Muñoz et al. 2004).

1.3.9 Biotic Factors

The standing stock of microphytes is related to the density of its grazers, which could

significantly reduce microalgae abundance consequently nutrient uptake (Thrush et al. 2006).

Unexpected process failure of PBR may also derive from infections by parasitic fungi like

Chytridium sp. (Abeliovich and Dikbuck 1977). However, this outcome could be

circumvented by daily maintaining low DO for an hour to suppress aerobic organisms

(Abeliovich 1986). Additionally, other microorganisms may outcompete microalgae for

nutrients, which also potentially hazard system robustness.

1.3.10 Reactor Configuration

The configuration of PBRs for suspended microalgae cultivation could be open (high rate

algal ponds or stabilization ponds) or enclosed (tubular, flat, column). PBRs for wastewater

treatment and microalgal biomass cultivation share the same design criteria: effective light

utilization efficiency, optimal mixing, scalability, operation simplicity, low contamination

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level, low capital and maintenance cost, suitable hydraulic stress on cells and minimal

footprint requirement (Borowitzka 1999; Lee and Lee 2003; Pulz 2001; Xu et al. 2009).

Common configurations together with their strength and weakness are displayed in Table. 1.

It was found by LCA that open ponds are far more economical than enclosed PBRs (Zhou

et al. 2015). However, due to the long HRT and limited water depth for illuminated

surface/volume ratio, the footprint of open ponds is vast. Therefore, ponds system are

recommended for decentralized applications on a small scale (Crites and Technobanoglous

1998) where land cost may be balanced by lower capital investment, cheaper operation and

management, and potential water reuse.

1.3.11 Mixing

Algal ponds are typically operated as plug-flow systems. However, homogeneous conditions

in the reactor are preferable during the treatment of toxic effluent as pollutant dilution lower

the risk of microalgae inhibition. Mixing also limits the formation of anaerobic zones and

more generally reduce any mass transfer limitations (Grobbelaar 2000). The device used for

mixing

Table. 1 Advantages and limitations of PBRs (Brennan and Owende 2010)

Production system Advantages Limitations

Raceway pond

Relatively cheap Poor biomass productivity

Easy to clean Large area of land required, significant evaporation

Utilizes non-agricultural land Limited to a few strains of algae

Low energy inputs Poor mixing, light and CO2 utilization

Easy maintenance Cultures are easily contaminated, require highly selective environments

Tubular PBR Large illumination surface area Some degree of wall growth

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Suitable for outdoor cultures Fouling

Relatively cheap Requires large land space

Good biomass productivities Gradients of pH, dissolved oxygen and CO2 along the tubes

Flat plate PBR

High biomass productivities Difficult scale-up

Easy to sterilize Difficult temperature control

Low oxygen build-up Small degree of hydrodynamic stress

Readily tempered Some degree of wall growth

Good light path

Large illumination surface area

Suitable for outdoor cultures

Column PBR

Compact Small illumination area

High mass transfer Expensive compared to open ponds

Low energy consumption Shear stress

Good mixing with low shear stress Sophisticated construction

Easy to sterilize Reduced photoinhibition and photo-oxidation

should be selected to reduce shear stress imposed on the microalgal cells (Barbosa and

Wijffels 2004; Mitsuhashi et al. 1995). An increase of up to 75% in microalgal productivity

was reported when pumps were replaced by an airlift system to suspend the cells (Gudin and

Chaumont 1991). Paddle wheels are also often used for mass algal cultivation in open ponds

and HRAPs as they provide a cost-efficient gentle mixing (Munoz and Guieysse 2006).

1.3.12 Hydraulic Retention Time (HRT)

HRAPs are normally operated at 3-10 d HRT (Alcántara et al. 2015) and similar values have

been reported in enclosed PBRs (Tamer et al. 2006; Muñoz, Jacinto, et al. 2005). Against this,

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very high removals (>99%) and/or reduced HRTs (16 h) have been reported for the

“advanced” PBR process configurations of column (Marbelia et al. 2014) and parallel plate

biofilm (Tercero et al. 2014)reactors respectively, with further HRT reductions (<8 h)

apparently achievable using immobilized systems (Filippino, Mulholland, and Bott 2015).

1.3.13 Operation Mode

The PBR process may then be operated in either batch or continuous mode, with the algal

biomass being recovered as a useful product. As with conventional sewage treatment,

biomass-water separation then takes place either by simple sedimentation, the predominantly

preferred method (Milledge and Heaven 2013; Şirin, Clavero, and Salvadó 2013), or

occasionally by membrane separation (Gao et al. 2015; Drexler and Yeh 2014; Marbelia et al.

2014). For steady-state systems, the hydraulic and solids (or biomass) retention times, and

thus the algal biomass concentration in the reactor, can be controlled prior to harvesting of

the algae, which accounts for 20–30% of the total costs (Barros et al. 2015). However, the

research has predominantly been based on batch systems.

1.4 Scope of this Research

Bench scale bubbling column reactors were operated in batch modes to test wastewater

treatment capacity and involved factors. Polishing of either a series of synthetic anaerobic

secondary effluent or one AnMBR effluent exploited Chlorella Vulgaris UTEX-259. A

symbiotic batch fed with synthetic primary effluent seeded with both C.Vulgaris and

activated sludge was also experimented. Since the unicellular microalgae were characterized

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as oleaginous and might hazard effluent quality by releasing metabolites, COD together with

oil and grease were also measured. Finally, ultrafiltration, adopted as phase separation step,

was studied via critical flux and LC-OCD analysis.

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2. Materials and Methods

2.1 Inoculum Preparation

Chlorella vulgaris (UTEX 259), as a unicellular microalgae who was tolerant to various sewage

conditions, efficient in nutrients removal from wastewater (Valderrama et al. 2002; Tuantet

et al. 2014), highly productive in biodiesel production (Liu, Wang, and Zhou 2008) or carbon

dioxide assimilation (Concas et al. 2012), able to dominant in open pond or controlled

symbiotic conditions (Alcántara et al. 2015), and thus most frequently used by researchers

(Oswald 2003), was selected for this study. Microalgae stock was prepared by batch

cultivation in Bold’s Basal Medium (BBM, from Sigma-Aldrich) with the recipe shown in

Table. 2 and membrane filtration (pore size=30 nm) was employed prior to seeding to

minimize contamination from BBM. Activated sludge used for the later symbiotic system

was taken from the MBR wastewater treatment plant in King Abdullah University of Science

and Technology, then stored for a month at 4 to avoid grazer effect (Kesaano and Sims

2014), and reactivated in synthetic primary wastewater aerobically for two weeks before

inoculum.

2.2 Reactor Design and HRT

Experiments were set in batch mode at 20, as previous research has been predominantly

based on it (Judd et al. 2015). HRT was 8 days, within the range of 3-10 days that applied in

HRAPs (Alcántara et al. 2015).

Treatment was performed in graduated glass cylinders (Kimble™ KIMAX™ Class B Mixing

Cylinders, 2000 mL) with aerators to mimic bubbling column PBR, since lower shear stress

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and higher microalgal productivity were met when fulfilled mixing by bubbling rather than

pumps (Gudin and Chaumont 1991; Brennan and Owende 2010; Barbosa and Wijffels 2004).

Table. 2 Recipe of BBM and synthetic anaerobic secondary effluent Component (mg/L) Formula BBM Syn.An.Eff.

Ammonium Chloride NH4Cl 0.000 - Boric Acid H3BO3 11.420 11.420

Calcium Chloride Dihydrate CaCl2 · 2H2O 25.000 25.000

Cobalt Nitrate Hexahydrate CoNO3 · 6H2O 0.490 0.000

Cupric Sulfate Pentahydrate CuSO4 · 5H2O 1.570 1.570

EDTA (free acid) C10H16N2O8,

(HO2CCH2)2NCH2-CH2N(CH2CO2H)2

50.000 0.000

Ferrous Sulfate Heptahydrate FeSO4 · 7H2O 4.980 4.980 Magnesium Sulfate Anhydrous MgSO4 36.628 36.628

Manganese Chloride Tetrahydrate MnCl2 · 4H2O 1.440 1.440 Molybdenum Trioxide MoO3 0.710 0.000

Nickel Sulfate Hexahydrate NiSO4 · 6H2O 0.003 0.003 Potassium Hydroxide KOH 31.000 31.000

Potassium Iodate KIO3 0.004 0.004 Potassium Phosphate Monobasic KH2PO4 175.000 -

Potassium Phosphate Dibasic K2HPO4 75.000 - Sodium Chloride NaCl 25.000 25.000 Sodium Nitrate NaNO3 250.000 0.000 Sodium Selenite Na2SeO3 0.002 0.000 Stannic Chloride SnCl4 0.001 0.000

Vanadium Sulfate Trihydrate VOSO4 0.002 0.000 Zinc Chloride ZnCl2 4.181 4.181

More than offering the most efficient mixing and the highest mass transfer rate, column

PBR being compact and easy to operate (Eriksen 2008), could provide the best controllable

growth conditions permitting a culture of single species with a lower risk of contamination

(Chisti 2007).

2.3 Carbon Source and pH

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Carbon source and pH are interrelated critical factors in algal cultivation. It has been

reported that CO2 bubbling could accelerate 5.2 times higher biomass productivity

compared to NaHCO3. When NaHCO3 is supplied, C. vulgaris prefer to utilized free

CO2 molecules at acidic cultivation condition (pH=4) instead of bicarbonate ions at alkaline

conditions (pH=8.5) (Lam and Lee 2013). However, carbon biosequestration by microalgae

could raise pH up to 10-11 in HRAPs or 9 in enclosed PBRs (Muñoz et al. 2003), which may

affect carbonate or ammonia equilibrium and phosphorus availability.

Therefore, room air containing 360 ppmv CO2 (Cuellar-Bermudez et al. 2015) was aerated

via diffuser at a rate of 1vvm (2L air volume/2L reactor volume/min) controlled by

flowmeters (Dwyer Instruments RMA-21-SSV) to render excessive carbon source and

sufficient mixing, while balancing pH at the same time.

2.4 Energy Source and Light Intensity

Although the addition of organic carbon as chemotrophic energy source (e.g. glucose,

acetate, glycerol) (Mata, Martins, and Caetano 2010) together with limitation of nitrogen

source and light could gather more lipids in cells (Fernandez and Galvan 2007), and high

growth rate up to 14.2g/L could be realized heterotrophically (Li, Xu, and Wu 2007),

photoautotrophic cultivation, utilizing light and inorganic carbon, is the only feasible method

on commercial scale, especially when being outdoor with ample light. Moreover, organic

carbon sources may introduce severe contamination of other microbes.

In this experiment, a convenient set of cool daylight fluorescent lamps (Philips TL-D

36W/54-765) offering 24h illumination within 400-700 nm was installed as photon source,

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with light intensity measured by lux meter (Testo 435) and converted to a photosynthetically

active radiation value equal to 14 μmol m−2 s−1. Saturation point of cell density premeasured

by batch cultivation at this light intensity was around 650 mg/L in mixed liquor volatile

suspended solids (MLVSS or VSS).

2.5 Feed Water Composition and Seeding

The recipe modified from BBM shown in Table. 2 simulates anaerobic secondary effluent

since anaerobic digested wastewater is the preferred pretreatment (Olguín 2000; Marchant

2001; Wang, Min, et al. 2010). Ammonium nitrogen was set at 10, 20, 30, 40 and 50 mg/L

with phosphate phosphorus at 2, 4, 6, 8 and 10 mg/L in combinations while 40 mg/L of

C.vulgaris was seeded into mentioned batches.

Besides, real anaerobic membrane bioreactor (AnMBR) effluent with COD=25.04 mg/L,

NH4-N=28.59 mg/L, PO4-P=10.00 mg/L was employed for another one

phycoremediation experiment, together with an inoculum of 40 mg/L C.vulgaris.

A symbiotic bioremediation batch was operated by feeding synthetic primary effluent (recipe

shown in Table. 3) with COD= 282.35 mg/L, TN= 47.57 mg/L, NH4-N=26.18 mg/L,

PO4-P=26.24 mg/L, and is seeded by 200 mg/L C.vulgaris plus 20 mg/L activated sludge.

This 10:1 seeding ratio was reported to exhibit maximum COD and ammonium removal

efficiency, faster algal growth and as a whole keeps the reactor showing algal behavior

(Roudsari et al. 2014)

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2.6 Water Quality Characterization

The value of pH was recorded daily by CyberScan pH 6000 while DO was daily by inoLab®

Multi 9430 IDS. MLVSS was measured following protocols in Standard Methods for the

Examination of Water and Wastewater, 20th ed. (Clescerl, Greenberg, and Eaton 1999).

Algal biomass in pure culture was calculated by optical density (OD) measured at 691.5nm

by UV-Vis spectrophotometer (Shimadzu UV-2550) via pre-calibrated MLVSS-OD691.5

relationship (shown in Fig. 4).

Chemical oxygen demand (COD), total nitrogen (TN), ammonium nitrogen (NH4-N),

nitrite nitrogen (NO2-N), nitrate nitrogen (NO3-N), phosphate phosphorus (PO4-P) were

measured by HACH kits (TNT 821, 826, 827, 830, 832, 840, 835, 836, 843, 845) and UV-Vis

spectrophotometer DR5000 according to suitable assay range.

Table. 3 Recipe of synthetic primary effluent

Component Conc. (mg/L)

Urea 76.46 NH4Cl 6.38

MgHPO4·3H2O 14.50 KH2PO4 33.10

FeSO4·7H2O 2.90 Milk powder 58.09

Starch 61.00 Yeast 26.12

Peptone 8.70 Na-Acetate 39.66

Cr(NO3)3·9H2O 0.26

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CuCl2·2H2O 0.27 MnSO4·H2O 0.05 NiSO4·6H2O 0.17

Fig. 4 MLVSS-OD691.5nm relationship

Hexane extractable material (HEM), as a parameter characterizing oil and grease in water,

was measured at the end of batches for those treating synthetic anaerobic secondary effluent

initiated at N=10 mg/L. This was based on the knowledge that, though high N

concentration environment led to starch production in algal cells for carbon and energy

storage, limited nitrogen medium would have this pathway blocked with photosynthetic

efficiency reduced and redirect fixed carbon into fatty acid, especially TAG, and resulting in

higher lipid content in microalgae biomass, (Li et al. 2010) which may lead to lipid release

and HEM rising. HEM was also measured in other two treatment scenarios as a potential

limit-exceeding parameter.

HEM was analyzed gravimetrically by following modified EPA method 1664 (EPA 2010)

and vendor validated solid phase extraction (SPE) protocol (Eric Francis 2012) (see

appendix for details), in which Dionex™ SolEx™ C18 silica-based SPE cartridges installed

y = 361.2423 x R² = 0.9976

0

100

200

300

400

500

600

0.000 0.200 0.400 0.600 0.800 1.000 1.200 1.400 1.600

MLV

SS m

g/L

Abs.

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on Dionex™ AutoTrace™ 280 was conditioned by hexane, methanol and acidified water

(pH=2), then loaded with sample of 1 L, dried by gas, eluted by hexane as fraction #1,

washed by methane, eluted by hexane-tetrahydrofuran (hexane:THF, v/v=1:1) as fraction

#2. Then both fractions were evaporated at 70 for later gravimetric determination by

Mettler Toledo Balance XP2U with weighting precision down to 0.1 mg. Based on the

preparation step, HEM was further classified as total HEM, dissolved HEM and HEM in

the UF (pore size of 30 nm) filtrate. Total HEM is derived by firstly acidification of sample

to pH=2 then filtered by 0.45 µm Whatman® glass microfiber syringe filters for later SPE,

while dissolved HEM is firstly filtered by 0.45 µm filter then acidified to pH=2, and HEM in

the UF (pore size of 30 nm) filtrate was directly acidified to pH=2 prior analysis.

It is notable that n-hexane is commonly applied in seed crops oil extraction, but is not

efficient in algal lipids extraction when compared with methanol-chloroform (v/v=2:1, Bligh

and Dyer method) (Lam and Lee 2012), because high contents of unsaturated fatty acid in

microalgae lipid reduces selectivity towards lipid (Ranjan, Patil, and Moholkar 2010).

Therefore, n-hexane extraction process probably would underestimate oil and grease in

microalgae treated wastewater.

Liquid chromatography with online organic carbon detection (LC-OCD) installed with

UV254 detector (UVD), and organic nitrogen detector (OND) was utilized for detailed

composition analysis. The instrument was installed with Toyopearl size exclusion

chromatography column HW65S + HW50S, and was operated at a flow rate of 1.1 mL/min.

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Particle size distribution (PSD) was performed by Malvern Mastersizer MicroPlus for feed

before filtration since PSD was considered as an important factor affecting membrane

permeability (Castaing et al. 2011) and reversible fouling (Ladner, Vardon, and Clark 2010).

2.7 Filtration Process and Critical Flux

Membrane filtration which involves least biomass washout or chemical contamination

(Boonchai and Seo 2015) is chosen in the separation step for following reasons. The

ecological niche provided by cultivation media and designed for microalgae is also fit for

some toxic microalgae or cyanobacteria, implying potential toxin kept in biomass in real

application if not removed to some extent (Castaing et al. 2010; Guzzon et al. 2008; Rier,

Stevenson, and LaLiberte 2006; Besemer et al. 2007). Besides, chlorophyte cells are

demonstrated to survive chlorine residual of 5 mg/L whereas E.coli would be sufficiently

destroyed at 1 mg/L in chlorination during the disinfection preceding discharge (Oswald

2003). Moreover, microalgae must be removed from pond effluent that is to be disinfected

with ultraviolet lights due to their light absorption (Oswald 2003).

Dead-end filtration mode is usually used instead of tangential flow owing to its lower

specific energy consumption and less exposure to shear stress in pumping systems (Castaing

et al. 2011; Bilad et al. 2012b). Although MF and UF both have been shown valid and

economic (MacKay and Salusbury 1988) in harvesting of fragile phytoplankton cells smaller

than 30 µm (Petrusevski et al. 1995; Borowitzka 1997), UF has shown superiority over MF

with less adsorption and irreversible fouling in microalgae harvesting (Rossignol et al. 1999;

Rossi et al. 2004). Thus, a polyvinylidene fluoride (PVDF) hollow fiber membrane with a

pore size of 30 nm and a surface area of 48.38cm2 was selected for filtration. Bubbling by

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diffuser was kept at 1vvm equal to the same flow rate as above mentioned to mitigate

reversible fouling by cell deposition, which may perform as a major foulant (Saint Cyr et al.

2014).

Critical flux (CF) was measured as a permeability assessment, by using a hollow fiber of the

same type and same surface area as mentioned ahead, with the critical transmembrane

pressure (TMP) increase set at 20 Pa/min. The improved flux-step method with relaxation

between each step as illustrated in Fig. 5, was adopted by following literature (van der Marel

et al. 2009; Bilad et al. 2012b).

Fig. 5 Illustration of improved flux step method (Bilad et al. 2012a)

2.8 Data Processing

OD-MLVSS relationship presented above as well as PSD and LC-OCD results were edited

by Microsoft Excel 2013. All other plots and contours were achieved by MATLAB R2015a

with codes attached in the appendix.

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3. Results and Discussion

3.1 Algal Growth and Nutrients Removal

3.1.1 Algal Growth and Nutrients Removal in Synthetic Anaerobic Secondary Effluent

Polishing

During the whole process of synthetic anaerobic secondary effluent treatment by pure algal

species, pH in all batches were maintained at 5.2±1 by aeration, as a suitable acidic condition

for abundant carbon dioxide supply (Alcántara et al. 2015; Lam and Lee 2013) as well as

minimizing potential ammonia toxicity (Abeliovich and Azov 1976; Peccia et al. 2013), free

from ammonia stripping and phosphate precipitation (Ruiz-Martinez et al. 2014), since at

this acidic pH carbonate equilibrium was shifted towards carbon dioxide, ammonia was

transformed into ammonium and phosphorus was kept in dissolved state. Therefore,

nutrients removal mechanisms here should be relying on cell assimilation.

DO values were kept at 16.2±1 mg/L, higher than saturation point measured as 9.0 mg/L

(at 20), but still lower than 20 mg/L being a common threshold reported in photo-

oxygenation studies. This could be attributed to photo-oxygenation balanced with sufficient

bubbling, mixing thus stripping at an aeration flow up to 1vvm.

Algal growth is depicted by Fig. 6, 7, in which final VSS (sensitive at high growth rate) and

generation time (suitable at low growth rate) are contoured against initial nutrients

concentration. Algal cells amount in the range from below 60 to over 360 mg/L, together

with generation time varying between three and ten days, showed susceptibility of growth

rate to initial nutrients concentration.

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Fig. 6 Final VSS against initial N and initial P for synthetic anaerobic secondary effluent polishing

Fig. 7 Generation time against initial N and initial P for synthetic secondary effluent polishing

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Phosphorus was a sensitive limiting factor when P<5 mg/L while nitrogen was in charge of

the rest region though less powerful than P in terms of generation time. However, when

ammonium nitrogen, as a positive stimulating factor, exceeded 40 mg/L, final VSS decreased,

probably owing to ammonium toxicity or inhibition at high concentration (Markou 2015).

Similarly, phosphate was positively correlated with algal biomass production when below 8

mg/L, especially at higher initial N concentration, but may weaken growth when further

added, in which case, nitrogen would be limited again.

The final nitrogen concentration ranged from 5 to 45 mg/L, with most area in Fig. 8 lower

than 15 mg/L, showing satisfying outcome. Initial P content was an important factor when

N>20 mg/L and P<5 mg/L, accompanied with N as a secondary one in this region.

The final phosphorus concentration ranged from 2 to 9 mg/L, with most area in Fig. 9

poorly higher than 2 mg/L, was dominated by initial P concentration, even if nitrogen

functioning as a negatively related argument when N exceeded 25 mg/L.

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Fig. 8 Final N against initial N and initial P for synthetic secondary effluent polishing

Fig. 9 Final P against initial N and initial P for synthetic secondary effluent polishing

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Fig. 10 Specific nitrogen removal rate against initial N and initial P for synthetic secondary effluent polishing

Fig. 11 Specific phosphorus removal rate against initial N

and initial P for synthetic secondary effluent polishing

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Fig. 12 Nutrients removal ratio against initial N and initial P for synthetic secondary effluent polishing

Fig. 13 Relationship between specific nutrients removal rate for synthetic secondary effluent polishing

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Specific nitrogen removal rate (nitrogen removal per VSS increase, sN) fluctuating from 8 to

20%, is depicted in Fig. 10. In general, sN was positively affected by initial N, albeit slightly

decreased where N=40 mg/L. Comparable studies using nitrate at pH=8 showed the same

positive trends but hampered at higher N=50 mg/L (Beuckels, Smolders, and Muylaert

2015), likely due to postponed ammonium toxicity based on required metabolism conversion

from nitrate to nitrite then ammonium as shown in Fig. 14 (Shen et al. 2015).

Fig. 14 Schematic of lipid accumulation triggered by nitrogen deficiency. (TCA cycle, PPP, GAP, and G6P refer to tricarboxylic acid cycle, pentose phosphate pathway, glyceraldehyde 3-phosphate and glucose 6-phosphate, respectively)

Interestingly, a concave formed at N=40 mg/L, centered on P=6 mg/L in Fig. 10. This

recession was close to the peak of VSS, implying that shading might happen then causing

lower energy input, lower metabolic activity thus lower sN, because synthesis of protein was

less activated (Ruiz-Martinez et al. 2014). Besides, the amount of final nitrogen might also

take effect when approaching the end of long HRT=8 days, since it has been reported that

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low nitrogen concentration may decrease cell growth, chlorophyll content (Lin et al. 2011)

and protein synthesis (Geider and La Roche 2002; Loladze and Elser 2011).

Phosphate conditions helped to modify the curve of sN at different initial ammonium levels,

with the optimum P concentration for local highest sN at various N concentration shifted

from P=6 to 10 mg/L for N<35 mg/L, and jumped to P=5 mg/L at N=50 mg/L.

Phosphate uptake has been reported to be helpful in the absorption of N (Ruiz-Martinez et

al. 2014). Consequently, the two peaks in sN contour might be a combined outcome from

both shading via VSS and two neighboring peaks of specific phosphorus removal rate as

shown in Fig. 11.

Specific phosphorus removal rate (phosphorus removal per VSS increase, sP) varied from

0.4 to 1.4% is plotted in Figure 11. Since the maximum value was still below 3% as a critical

value for luxury uptake (Reynolds 2006; Ruiz-Martinez et al. 2014), phosphorus removal

mechanism should be ascribed to assimilation. This contour was largely following the trend

in ones of VSS and generation time: controlled by initial P content when below 5 mg/L,

then by initial N in the rest region. Since nitrogen has a positive effect on the accumulation

of P (Beuckels, Smolders, and Muylaert 2015), and the mentioned shading effect would also

reduce cellular ribosomal RNA content, and P removal (Sterner and Elser 2002), the two

peaks in sP might be shaped by both VSS and sN.

Nutrients removal ratio (sN/sP) is contoured in figure 12, where the value between 14~38:1

is within the range from literature (Boelee et al. 2012; Klausmeier et al. 2004; Klausmeier et

al. 2008). Initial P was a limiting negatively correlated parameter when less than 5 mg/L,

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with the convoluted rest area more affected by initial nitrogen concentration together with

shading.

The relationship between specific removal rates (nitrogen removed versus phosphorus

removed, or sN vs. sP) is presented in Fig. 13, showing an overall weak positive correlation,

hinting cooperative removal process mentioned ahead for Fig. 10 and 11.

Fig. 15 Nitrogen removal rate against initial N and initial P for synthetic secondary effluent polishing

Nitrogen removal rate is given in Fig. 15. The contour was similar to ones of VSS (Fig. 6),

generation time (Fig. 7), final nitrogen (Fig. 8), but not sN (Fig. 10). Therefore, nitrogen

removal rate might be determined by growth rate along with final nitrogen concentration

rather than cell content of nitrogen. Removal efficiency ranged from 10 to 90%,

demonstrating the sensitivity of system performance based on assimilation mechanism

because cell growth characterized by generation time was responsive to initial conditions.

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Fig. 16 Phosphorus removal rate against initial N and initial P for synthetic secondary effluent polishing

Phosphorus removal rate is shown in Fig. 16. This contour was resembling the one of sP

(Fig. 11), and the ones of VSS (Fig. 6) or generation time (Fig. 7), but not final phosphorus

(Fig. 9). It could be inferred that removal performance of P, poorly ranging from 5 to 50%,

was regulated by both cell content of P and growth rate. Therefore, phosphorus removal

efficiency would be compromised when nutrients ratio was not optimized in the influent.

Nutrients removal rate against initial nutrients ratio is given in Fig. 17. With boundary value

(at P=2 mg/L) excluded, removal rates accumulate in regions surrounded by dashed lines.

Phosphorus removal efficiency was roughly improved with the increased ratio, while this

effect on nitrogen removal rate was not evident, which confirmed that P removal was subtle

to influent nutrients ratio while N removal was less affected. Adjustment of wastewater for

nutrients could be a solution, such as sodium nitrate or industrial urea addition (Christenson

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and Sims 2012; Boelee et al. 2012). The strong limitation for both removal rates at initial

P=2 mg/L was revealed, as a reasonable outcome since initial P<5 mg/L was already

restricting cell activity.

Fig. 17 Nutrients removal rate against initial nutrients ratio for synthetic secondary effluent polishing

3.1.2 Algal Growth and Nutrients Removal in AnMBR Effluent Polishing

Batch treatment results are presented in Table. 4, together with interpolated data derived

from synthetic anaerobic secondary effluent with similar nutrients content to AnMBR

effluent. DO and pH in the reactor was still within the range from synthetic effluent

polishing, validating this comparison. It could be found that algal growth was overestimated.

Besides, ammonium removal was higher than anticipation, while phosphorus removal was

slightly lower. However, both specific removal rates were underestimated. Inhibitory

compounds produced by AnMBR might be present in the feed

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(Holmstrom and Kjelleberg 2000; Rivas, Vargas, and Riquelme 2010), leading to lower

biomass production and more complicated metabolic pathway thence more specific

nutrients uptake.

Table. 4 AnMBR effluent Polishing at HRT=8 d,pH=5.2±1,DO=16.2±1 mg/L, Temp=20

NH4-N PO4-P MLVSS Generation

Time sN sP COD sCOD CF

mg/L mg/L mg/L days % % mg/L % LMH

Initial 28.59 10.00 40.00 - - - 25.04 - - Final 1.86 8.89 166.28 3.8919 21.17 0.88 64.73 0.31 28

Syn. Final 3.50 8.85 183.15 3.6447 18.51 0.80 49.47 0.17 26

3.1.3 Algal Growth and Nutrients Removal in Symbiotic Bioremediation

Symbiotic bioremediation results are given in Table. 5. Without adding buffer or alkali, pH in

this scenario increased to alkaline region unfavoring CO2 but bicarbonate, as it has been

reported in cases using algal-bacterial consortium (Muñoz et al. 2003). DO dropped to 9.5±1

mg/L, but was still near measured saturation point (DO=9.0 mg/L) and higher than the

concentration in the mixed liquor where sludge was pre-cultivated (DO=3.5 mg/L).

The anticipated faster mixotrophic growth of microalgae did not seem significant since

generation time of total biomass was approaching 10 d though seeded with activated sludge,

for which shading together with undesirable carbon or nitrogen source might be responsible.

Nitrite and nitrate were accumulated in the reactor, showing bacteria oxidizing activity and

competition with chlorophytes assimilation since ammonium was preferred nitrogen source

of C.Vulgaris and utilization of nitrate was a detour metabolic pathway (shown in Fig. 14),

plus elevated DO was also supporting nitrogen oxidation (Xin et al. 2010; Shen et al. 2015).

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Therefore, a relatively low sN=14.11% was reached, giving total nitrogen removal rate of

48.83%.

Though total phosphorus removal rate was as low as 30.22%, specific phosphorus removal

rate realized 4.82%, indicating the occurrence of luxury uptake, adsorption or phosphate

precipitation (Eixler, Karsten, and Selig 2006; Powell et al. 2009; Di Termini et al. 2011;

Wang and Lan 2011).

Table. 5 Symbiotic bioremediation at HRT=8 d,pH=8.6±0.5,DO=9.5±1, Temp=20

Algae Sludge Total

VSS Gen. Time TN NH4-N NO2-N NO3-N PO4-P sN sP COD CF

mg/L mg/L mg/L days mg/L mg/L mg/L mg/L % % mg/L LMH

Initial 200.0 20.0 220.00 - 47.57 1.67 - - 26.24 - - 282.35 - Final - - 384.60 9.9273 24.34 4.29 0.87 12.85 18.31 14.11 4.82 121.03 17

3.2 COD, HEM and LC-OCD Analysis

3.2.1 COD, HEM and LC-OCD Analysis in Synthetic Anaerobic Secondary Effluent

Polishing

The change of COD (dCOD) is plotted in Fig. 18. All values were positive, ranging from 10

to 60 mg/L. dCOD increased with initial phosphate concentration, but fluctuated along

nitrogen addition, resulting in two peaks located close to ones of VSS and final nitrogen.

This could be inferred from a common rule that when nutrients become limiting, microalgae

accumulated C-rich compounds including carbohydrates and lipids (González-Fernández

and Ballesteros 2012), which could be released into water and give rise to COD. Also, it has

been concluded that for lipid production, the growth rate of biomass is more important than

cellular lipid content (Weldy and Huesemann 2007). However, when shading effect occurred,

individual cells were receiving less photon, and might produce less lipid per unit biomass as

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proved in Fig. 19 (Courchesne et al. 2009). Therefore, dCOD extremes were centered where

nitrogen was depleting, and VSS peaked, with the one possessing higher VSS contrarily

showing relatively lower dCOD.

Specific COD change rate (sCOD), varying from 0.1 to 0.8% is contoured in Fig. 19.

Primarily, sCOD was negatively ruled by N concentration, conforming to the general

application of nitrogen limitation on lipids production (Shen et al. 2015; Beuckels, Smolders,

and Muylaert 2015; Weldy and Huesemann 2007). Nonetheless, a decrease of sCOD along

nitrogen was revealed at N=15-10 mg/L, probably owing to restricted photosynthesis results

from extreme nitrogen limitation causing inadequate protein and chlorophyll production

(Lin et al. 2011). Moreover, phosphate concentration might also be negatively influential to

sCOD when below 5 mg/L, which could be related to carbohydrate production when

extracellular phosphorus was deprived (Beuckels, Smolders, and Muylaert 2015; Brányiková

et al. 2011; Dragone et al. 2011).

The endpoint of effluent polishing is usually required to have low nutrients concentration, at

which C-rich metabolites like carbohydrates and lipids could be accumulated and released

into treated water, potentially exceeding the COD limit for discharge. Since biomass

production is the driving force in nutrients removal by assimilation and hence inevitably,

further research on a solution to minimize sCOD is probably necessitated.

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Fig. 18 COD change against initial N and initial P for synthetic secondary effluent polishing

Fig. 19 Specific COD change against initial N and initial P for synthetic secondary effluent polishing

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Fig. 20 HEM for synthetic secondary effluent polishing (measured for batches with initial N=10 mg/L)

HEM tests performed for batches with initial N=10 mg/L, as a nitrogen limiting condition

for potential lipid accumulation, are delineated in Fig. 20, with data shown in Table. 6. HEM

in the 30nm filtrate composed the major part of dissolved HEM (in 0.45µm filtrate), while

dissolved HEM occupied more than half of total HEM, with an exception at P=10 mg/L

where nearly 90% of total HEM was dissolved.

The tendency of three types of HEM amounts similarly to dCOD (at N=10 mg/L) that also

peaked at P=8 mg/L. The drop of total HEM at P=10 mg/L was mainly precipitated by the

particulate fraction or cellular content. Since the bottom of nutrients removal ratio (Fig. 12)

was in proximity where P=10 mg/L, together with the peak of dCOD and generation time,

this phenomenon might be induced by the metabolic shifting of algal cells. It has been

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reported that under nutrients limitation, algal cells will replenish their internal carbohydrate

reservoirs, which could be later secreted as EPS (Barranguet et al. 2005; De Brouwer and

Stal 2002; Markou 2015, 2012). Moreover, when nutrients stress is more severe,

photosynthetic products would switch to lipids, as well as internally stored carbohydrate

would be converted to lipids (Li, Fei, and Deng 2012; Rodolfi et al. 2009; Roessler 1990), as

shown in Fig. 14. Therefore, microalgae that actually experienced nitrogen deficiency for

having lowest nutrients removal ratio (sN/sP) might have decreased cellular carbohydrate

content but maintained lipid content which was more soluble than its precursor.

Considering hexane as a nonpolar solvent is not effective in algal lipids extraction (Ranjan,

Patil, and Moholkar 2010), analysis of each fraction of HEM in the same bar may not be

meaningful for their solubility difference in both washing and eluting solvents. However, it

should be noted that even if algal lipids counted in oil and grease are less extractable by

hexane, for most cases filtered or dissolved HEM still exceed 5 mg/L as a discharge limit

(PME 2001), hazarding the applicability of effluent polishing via oleaginous microalgae or

conceptual wastewater treatment process combined with biodiesel production.

Table. 6 n-Hexane Extractable Material (Oil and Grease, in mg/L)

Syn. Batches Initiated with N=10 mg/L AnMBR.Eff Sym.

Initial P mg/L 2.00 4.00 6.00 8.00 10.00 10.00 26.24

Total 7.280 10.220 14.380 14.850 8.010 10.277 5.082

Dissolved 4.080 5.960 8.470 8.319 7.193 4.540 3.581

30nm Filtrate 3.890 5.770 8.040 8.190 7.011 2.174 3.156

LC-OCD results for treated synthetic secondary effluent with initial N=10 mg/L, P=8

mg/L is presented in Fig. 21, where 0.45 µm permeate from parallel batches showed good

similarity. By comparison, 30nm UF membrane showed partial rejection for humics, and

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significant rejection for the biopolymers monopeak that mainly consisted of polysaccharides

for intense OCD but weak OND signal. A peak for low molecular weight acids was

reproduced in 0.45 µm permeate. This might be attributed to TAG (around 850 Dalton)

release by cell disruption during manual filtration by syringe filter, since shear stress around

1Pa could largely affect microalgae viability (Michels et al. 2010; Leupold et al. 2013).

3.2.2 COD, HEM and LC-OCD Analysis in AnMBR Effluent Polishing

From Table. 4, both COD and sCOD in the effluent of AnMBR polishing were higher than

those in synthetic anaerobic secondary effluent polishing, while the ratio of filtered HEM

over dissolved HEM in Table. 6 decreased if compared with those fed with N equals to 10

mg/L. Microalgae cultivated in real wastewater is often observed having higher C-rich

metabolites content than those treating synthetic wastewater (Órpez et al. 2009). Thus, this

case might be enhanced by lower VSS and less shading. The elevated secretion of EPS

composed mainly of polysaccharide might have happened as a response to inhibitory

compounds generated by AnMBR (Holmstrom and Kjelleberg 2000).

LC-OCD results for treated AnMBR effluent is presented in Fig. 22. After cultivation carried

on with ammonium removal, 0.45 µm filtrate contained more biopolymers (mainly

polysaccharides with wider spectrum, hinting more complicated metabolic pathways as

mentioned ahead) and humics than original AnMBR effluent, while this fraction was rejected

by 30 nm UF. Again, a peak of low molecular weight acid probably representing TAG

occurred.

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Fig. 21 LC-OCD results for treated synthetic secondary effluent (with initial N=10 mg/L, P=8 mg/L)

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3.2.3 COD, HEM and LC-OCD Analysis in Symbiotic Bioremediation

From Table. 5, COD was reduced from 282.35 to 121.03 mg/L during the given 8days,

revealing inefficiency of this symbiotic system in COD removal as a balance between

microalgae and activated sludge. From Table. 6, HEMs were relatively lower, which could be

related to ample residual N and P that were not stimulating HEM production.

LC-OCD results for treated synthetic primary effluent is presented in Fig. 23. The peak of

nitrate induced by nitrification was observed. Biopolymers (consisted of both

polysaccharides and proteins as indicated by OCD and OND) together with fractional

humics remained in the 0.45 µm permeate could be rejected by 30 nm UF. Signal of

polymers are also multimodal and different from the one of pure algal cultivation, showing

algal metabolism affected by seeded sludge or EPS produced by bacteria. The suspected

TAG peak didn’t appear here, which was in accordance with HEM results because lipid

production was not stimulated in this batch.

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Fig. 22 LC-OCD results for treated AnMBR effluent

Bio

poly

mer

s

Hum

ics

Bui

ldin

g B

lock

s

LMW

Aci

ds a

nd H

S

LMW Neutrals

Nitr

ate

Ure

a

Am

mon

ium

Byp

ass

0

1

2

3

4

5

6

7

8

9

10

11

12

0 30 60 90 120 150 180

rel.

Sig

nal R

espo

nse

Retention Time in Minutes

---An.Treated,0.03 ---An.Treated,0.45 ---AnMBR.Eff

OND

UVDX10

OCDX5

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Fig. 23 LC-OCD results for treated synthetic raw municipal wastewater

3.3 Particle Size Distribution and Critical Flux

Particle size distribution of pure algae culture, activated sludge and symbiotic mixed liquor

are shown in Fig. 24. Their PSD were all above one micron, justifying complete cell removal

of microalgae and activated sludge by UF. Besides, the bimodal shape curve in symbiotic

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system indicated that either mixed flocs, namely algal/bacterial aggregates expected to be

larger than 500 µm (Alcantara et al. 2015), didn’t appear, or flocs were still dominated by

activated sludge.

Fig. 24 Particle size distribution

3.3.1 Critical Flux in Synthetic Effluent Polishing

Critical flux was contoured in Fig. 25, ranging from 18-39 LMH strongly resembling Fig. 6

of VSS. Critical Flux was limited majorly by phosphorus when P<5 mg/L, and by nitrogen

in the rest region, with the bottom located around N=40, P=7 mg/L.

A plot between critical flux and VSS is drawn in Fig. 26, demonstrating a strong relationship.

It was noted that for short term UF, microalgae cell was the major resistance contributor

acting as a reversible fouling layer (Castaing et al. 2011).

0

2

4

6

8

10

12

14

16

0.1 1 10 100 1000

Vol

ume

%

Diamter µm

Algae&Sludge

Algae

Sludge

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Fig. 25 Critical flux for synthetic secondary effluent polishing

Fig. 26 Relationship between critical flux and VSS

y = -0.0745x + 42.107 R² = 0.9134

10

15

20

25

30

35

40

45

50

50 100 150 200 250 300 350 400

Crit

ical

flux

LM

H

VSS mg/L

Critical Flux vs VSS

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3.3.2 Critical Flux in AnMBR Effluent Polishing

From Table 4, critical flux reached 28 LMH, slightly deviating from the value in synthetic

cultivation as 26 LMH, which was reasonable since VSS as 166.28 mg/L lower than

predicted value as 183.15 mg/L.

3.3.3 Critical Flux in Symbiotic Bioremediation

From Table 5, critical flux reached 17 LMH at VSS=384.6 mg/L, though the one calculated

via linear fitted equation in Fig. 26 was 13 LMH. Accordingly, the presence of activated

sludge instead of pure algal cells might be helpful in alleviating fouling, or larger particulates

tend to form less dense cake layer in such short term UF thus allowing higher flux.

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4. Conclusion

In the synthetic anaerobic secondary effluent polishing scenario, nutrients remediation by

microalgae was dominated by assimilation. Nitrogen removal rate was directly affected by

biomass production rate instead of specific nitrogen removal rate, while phosphorus removal

rate was influenced by both cell growth and specific phosphorus removal rate. Cell growth

was limited by initial P when it's less than 5 mg/L, or by initial N in the rest region though

higher concentration may lead to ammonia toxicity. Specific nutrients removal rate were

interrelated sign of cell activity, and were indirectly affected by cell production, rendering a

nutrients removal ratio restricted by initial P when lower than 5 mg/L, or by initial N and

shading effect when P>5 mg/L. As a whole, residual nitrogen was largely below 15 mg/L

and was controlled by initial P only when N>20 mg/L, P<5 mg/L. However, residual

phosphorus was largely over 2 mg/L and was affected by initial N only when N>25 mg/L,

suggesting weakness of C.Vulgaris in phosphorus removal (Beuckels, Smolders, and Muylaert

2015). COD increase as consistent with HEM analysis in synthetic anaerobic secondary

effluent polishing was clearly related to VSS and sCOD, while the type of carbon-rich

metabolites shifted according to nutrients stress facing.

AnMBR effluent polishing batch test displayed comparable results to batch feeding synthetic

secondary effluent, with the former possessing lower cell production, higher specific

nutrients removal and higher sCOD, which might be attributed to inhibitory compounds in

AnMBR effluent and metabolic pathway change.

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Symbiotic bioremediation yielded lower cell production and nitrogen source competition

between microalgae and activated sludge. Nonetheless, the specific phosphorus removal rate

was improved to be higher than luxury uptake threshold of microalgae.

Critical flux was closely related to algal cell concentration. UF with a pore size of 30nm

achieved complete cell removal (as endorsed by PSD results) and rejection of most

biopolymers (as detailed by LC-OCD results), though a suspecting TAG peak occurred due

to cell disruption during manual MF.

Since assimilation is the primary mechanism for nutrients removal in algal processes,

maximizing cell productivity, optimization of sN, sP in balance with minimization of sCOD

are worthy of further research. HEM results, though underestimating lipid concentration,

imply that effluent polishing via oleaginous microalgae or conceptual wastewater treatment

process combined with biodiesel production may deserve reconsideration.

As LCA favors open pond in which symbiosis with bacteria is inevitable, treatment of COD

by activated sludge may be sensible. Further experiments would utilize rotating biological

contactor to minimize aeration and footprint while enhancing system robustness via biofilm

process (Katarzyna, Sai, and Singh 2015; Blanken et al. 2014). Adapted species would be

collected from real secondary clarifier walls (Olguín 2012; Jimenez-Perez et al. 2004). Diurnal

changes would be incorporated for microalgal treatment capacity varies with light availability

(Boelee et al. 2012).

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5. Appendices

5.1 MATLAB Codes for Data and Plotting

data =[ %Init.N Init.P Init.COD Init.VSS Fnl.N Fnl.P Fnl.COD Fnl.VSS Fnl.CF

T.HEM, 45.HEM, 03.HEM 10.0000 2.0000 26.2400 40.0000 7.2900 1.9100 41.5800 69.1000 39.4300

7.2800 4.0800 3.8900 10.0000 4.0000 27.5200 40.0000 4.6400 3.7200 55.9100 96.4000 34.2600

10.2200 5.9600 5.7700 10.0000 6.0000 28.2200 40.0000 0.4800 5.3200 71.6000 134.1000 32.6200

14.3800 8.4700 8.0400 10.0000 8.0000 27.6600 40.0000 0.7700 7.2200 75.3700 137.1000 30.1900

14.8500 8.3190 8.1900 10.0000 10.0000 31.0000 40.0000 3.1300 9.4400 74.7700 132.8000 30.6000

8.0100 7.1930 7.0110 20.0000 2.0000 28.1400 40.0000 16.0900 1.8900 59.4500 75.9000 37.7300

NaN NaN NaN 20.0000 4.0000 31.5500 40.0000 7.1300 3.4100 79.3800 138.2000 30.4800

NaN NaN NaN 20.0000 6.0000 29.1000 40.0000 4.5200 5.2300 88.9200 142.0000 30.1200

NaN NaN NaN 20.0000 8.0000 31.6600 40.0000 5.9000 7.0300 94.8700 140.5000 31.0700

NaN NaN NaN 20.0000 10.0000 25.9300 40.0000 8.3800 9.3000 88.0000 139.3000 31.4100

NaN NaN NaN 30.0000 2.0000 24.2600 40.0000 25.0300 1.8700 39.6800 80.8000 38.2500

NaN NaN NaN 30.0000 4.0000 28.4800 40.0000 12.7200 3.2100 48.8300 157.2000 30.1100

NaN NaN NaN 30.0000 6.0000 31.0500 40.0000 5.0000 4.5300 60.4700 205.2000 24.5600

NaN NaN NaN 30.0000 8.0000 29.3500 40.0000 0.1200 5.8400 46.6800 228.3000 23.1300

NaN NaN NaN 30.0000 10.0000 25.5200 40.0000 3.5500 8.8000 47.7300 189.4000 25.4200

NaN NaN NaN 40.0000 2.0000 29.4000 40.0000 34.5800 1.8600 36.4900 82.2000 37.3900

NaN NaN NaN 40.0000 4.0000 26.3100 40.0000 11.8900 2.3500 57.9700 272.8000 25.6800

NaN NaN NaN 40.0000 6.0000 29.3700 40.0000 4.1700 3.0100 69.1800 338.6000 16.6300

NaN NaN NaN 40.0000 8.0000 29.5600 40.0000 1.0500 4.3600 73.4900 370.9000 17.6700

NaN NaN NaN 40.0000 10.0000 24.5400 40.0000 6.1900 7.4400 54.5000 295.6000 22.8800

NaN NaN NaN

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50.0000 2.0000 30.2400 40.0000 45.4900 1.8800 45.4600 75.9000 39.4700 NaN NaN NaN

50.0000 4.0000 29.4000 40.0000 17.2400 2.5300 32.2900 198.1000 26.2100 NaN NaN NaN

50.0000 6.0000 24.0500 40.0000 11.8300 3.4800 34.6800 232.5000 22.2800 NaN NaN NaN

50.0000 8.0000 28.8200 40.0000 9.2500 4.5100 34.8000 272.8000 20.2600 NaN NaN NaN

50.0000 10.0000 27.0900 40.0000 9.8900 7.6500 35.2200 251.9000 22.7000 NaN NaN NaN

]; n=9:1:51;p=1.8:.2:10.2;[xq,yq]=meshgrid(n,p); Init.N=data(:,1);Init.P=data(:,2);Init.COD=data(:,3);Init.VSS=data(:,4); Fnl.N=data(:,5);Fnl.P=data(:,6);Fnl.COD=data(:,7);Fnl.VSS=data(:,8); Fnl.CF=data(:,9); %Mesh Contour for Fnl.VSS,GenerationTime, %Fnl.VSS zq=griddata(Init.N,Init.P,Fnl.VSS,xq,yq,'v4'); figure();hold on;grid on; contour(xq,yq,zq,60:30:360,'ShowText','on','LineColor','k','LineWidth',1); title('Final VSS mg/L');xlabel('Initial N mg/L');ylabel('Initial P mg/L'); %Gen.Time GT=8*log(2)./(log(data(:,8))-log(data(:,4))); zq=griddata(Init.N,Init.P,GT,xq,yq,'v4'); figure();hold on;grid on; contour(xq,yq,zq,2:1:11,'ShowText','on','LineColor','k','LineWidth',1); title('Generation Time d');xlabel('Initial N mg/L');ylabel('Initial P mg/L'); %Mesh Contour for Fnl.N,NR=dN/Init.N,Fnl.P,PR=dP/Init.P %Fnl.N zq=griddata(Init.N,Init.P,Fnl.N,xq,yq,'v4'); figure();hold on;grid on; contour(xq,yq,zq,0:5:50,'ShowText','on','LineColor','k','LineWidth',1); title('Final N mg/L');xlabel('Initial N mg/L');ylabel('Initial P mg/L'); %NR=dN/Init.N NR=100.*(Init.N-Fnl.N)./Init.N; zq=griddata(Init.N,Init.P,NR,xq,yq,'v4'); figure();hold on;grid on; contour(xq,yq,zq,0:10:100,'ShowText','on','LineColor','k','LineWidth',1); title('N Removal %');xlabel('Initial N mg/L');ylabel('Initial P mg/L'); %Fnl.P zq=griddata(Init.N,Init.P,Fnl.P,xq,yq,'v4'); figure();hold on;grid on; contour(xq,yq,zq,0:1:10,'ShowText','on','LineColor','k','LineWidth',1); title('Final P mg/L');xlabel('Initial N mg/L');ylabel('Initial P mg/L'); %PR=dP/Init.P PR=100.*(Init.P-Fnl.P)./Init.P;

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zq=griddata(Init.N,Init.P,PR,xq,yq,'v4'); figure();hold on;grid on; contour(xq,yq,zq,0:5:100,'ShowText','on','LineColor','k','LineWidth',1); title('P Removal %');xlabel('Initial N mg/L');ylabel('Initial P mg/L'); %Mesh Contour for sN=dN/dVSS,sP=dP/dVSS,dN/dP %sN=dN/dVSS sN=(Init.N-Fnl.N).*100./(Fnl.VSS-Init.VSS); zq=griddata(Init.N,Init.P,sN,xq,yq,'v4'); figure();hold on;grid on; contour(xq,yq,zq,0:2:22,'ShowText','on','LineColor','k','LineWidth',1); title('sN %');xlabel('Initial N mg/L');ylabel('Initial P mg/L'); %sP=dP/dVSS sP=(Init.P-Fnl.P).*100./(Fnl.VSS-Init.VSS); zq=griddata(Init.N,Init.P,sP,xq,yq,'v4'); figure();hold on;grid on; contour(xq,yq,zq,0:.2:2,'ShowText','on','LineColor','k','LineWidth',1); title('sP %');xlabel('Initial N mg/L');ylabel('Initial P mg/L'); %dN/dP NPR=(Init.N-Fnl.N)./(Init.P-Fnl.P); zq=griddata(Init.N,Init.P,NPR,xq,yq,'v4'); figure();hold on;grid on; contour(xq,yq,zq,10:4:38,'ShowText','on','LineColor','k','LineWidth',1); title('sN/sP');xlabel('Initial N mg/L');ylabel('Initial P mg/L'); %Mesh Contour for dCOD,dCOD/dVSS,Crit.Flux %dCOD dCOD=Fnl.COD-Init.COD; zq=griddata(Init.N,Init.P,dCOD,xq,yq,'v4'); figure();hold on;grid on; contour(xq,yq,zq,0:10:70,'ShowText','on','LineColor','k','LineWidth',1); title('dCOD mg/L');xlabel('Initial N mg/L');ylabel('Initial P mg/L'); %sCOD=dCOD/dVSS sCOD=dCOD./(Fnl.VSS-Init.VSS); zq=griddata(Init.N,Init.P,dCOD./(Fnl.VSS-Init.VSS),xq,yq,'v4'); figure();hold on;grid on; contour(xq,yq,zq,0:.1:1,'ShowText','on','LineColor','k','LineWidth',1); title('sCOD');xlabel('Initial N mg/L');ylabel('Initial P mg/L'); %Crit.Flux zq=griddata(Init.N,Init.P,Fnl.CF,xq,yq,'v4'); figure();hold on;grid on; contour(xq,yq,zq,0:3:40,'ShowText','on','LineColor','k','LineWidth',1); title('Critical Flux LMH');xlabel('Initial N mg/L');ylabel('Initial P mg/L'); %Plot Init.Ratio vs dN/Inf.N,dP/Inf.P; dN/dVSS vs dP/dVSS; Crit.Flux vs VSS; %Init.Ratio vs NR,PR figure();

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Init.Ratio=Init.N./Init.P; plot(Init.Ratio,NR./100,'^r'); hold on; plot(Init.Ratio,PR./100,'vb'); title('Nutrients Removal vs Initial Nutrients Ratio'); xlabel('Initial N/P Ratio');ylabel('Removal Rate');legend('N Removal Rate','P Removal

Rate'); hold on;grid on; plot([.9;14;1;.9],[1.1;.65;.5;1.1],'--r'); plot([5;13.5;.58;5],[.52;.37;.02;.52],'--b'); %dN/dVSS vs dP/dVSS figure(); x=(Init.N-Fnl.N).*100./(Fnl.VSS-Init.VSS); y=(Init.P-Fnl.P).*100./(Fnl.VSS-Init.VSS); plot(x,y,'sk'); [sN_sPfit,gof]=fit(x,y,'poly1'); display(sN_sPfit);display(gof); lsline;hold on;grid on;

annotation('textarrow',[.38,.5],[.76,.47],'String','y=0.05703*x+0.006252,R^2=0.3678','FontSize',15);

title('sP vs sN'); xlabel('sN %');ylabel('sP %'); %Crit.Flux vs VSS figure(); plot(Fnl.VSS,Fnl.CF,'dk'); [CF_VSSfit,gof]=fit(Fnl.VSS,Fnl.CF,'poly1'); display(CF_VSSfit);display(gof); lsline;hold on;grid on; annotation('textarrow',[.56,.46],[.7,.46],'String','y=-

0.07451*x+42.11,R^2=0.9134','FontSize',15); title('Critical Flux vs VSS'); xlabel('VSS mg/L');ylabel('Critical Flux LMH'); axis([50,400,15,45]); %BarPlot Oil&Grease(HEM) O_T_45=data(1:5,10)-data(1:5,11); O_45_03=data(1:5,11)-data(1:5,12); figure(); bar([O_T_45,O_45_03,data(1:5,12)],'stacked'); xlabel('Initial P mg/L');ylabel('HEM mg/L'); legend('>0.45\mum','0.03-0.45\mum','<0.03\mum'); set(gca,'xticklabel',2:2:10,'ytick',0:3:15); %Summary Boxplot figure(); boxplot([GT,data(:,[1,2,5,6]),NR,PR,sN,sP,Init.Ratio,NPR,data(:,[3,7]),sCOD.*100,data(:,9

)]);

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title('Summary Boxplot'); set(gca,'XLim',[.5,15.5],'YLim',[0,100],'xticklabel',... 'Gen.Time','Init.N','Init.P','Fnl.N','Fnl.P',... 'Rmvl.N','Rmvl.P','sN','sP','Init.Ratio','Rmvl.Ratio',... 'Init.COD','Fnl.COD','sCOD','Fnl.CF','YMinorTick','on');

5.2 Summary of Synthetic Anaerobic Secondary Effluent Polishing

Fig. 27 Summary of synthetic anaerobic secondary effluent polishing

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Table. 7 Summary of synthetic anaerobic secondary effluent polishing

Init VSS mg/L

Fnl VSS mg/L

Gen Time

d

Init N mg/L

Init P mg/L

Fnl N mg/L

Fnl P

mg/L

N Rmvl %

P Rmvl % sN % sP % Init

Ratio Rmvl Ratio

Init COD mg/L

Fnl COD mg/L

sCOD Fnl. CF

LMH

T. HEM mg/L

0.45 HEM mg/L

0.03 HEM mg/L

40.00 69.10 10.14 10.00 2.00 7.29 1.91 27.10 4.50 9.31 0.31 5.00 30.11 26.24 41.58 0.53 39.43 7.280 4.080 3.890 40.00 96.40 6.30 10.00 4.00 4.64 3.72 53.60 7.00 9.50 0.50 2.50 19.14 27.52 55.91 0.50 34.26 10.220 5.960 5.770 40.00 134.10 4.58 10.00 6.00 0.48 5.32 95.20 11.33 10.12 0.72 1.67 14.00 28.22 71.60 0.46 32.62 14.380 8.470 8.040 40.00 137.10 4.50 10.00 8.00 0.77 7.22 92.30 9.75 9.51 0.80 1.25 11.83 27.66 75.37 0.49 30.19 14.850 8.319 8.190 40.00 132.80 4.62 10.00 10.00 3.13 9.44 68.70 5.60 7.40 0.60 1.00 12.27 31.00 74.77 0.47 30.60 8.010 7.193 7.011 40.00 75.90 8.66 20.00 2.00 16.09 1.89 19.55 5.50 10.89 0.31 10.00 35.55 28.14 59.45 0.87 37.73 - - - 40.00 138.20 4.47 20.00 4.00 7.13 3.41 64.35 14.75 13.11 0.60 5.00 21.81 31.55 79.38 0.49 30.48 - - - 40.00 142.00 4.38 20.00 6.00 4.52 5.23 77.40 12.83 15.18 0.75 3.33 20.10 29.10 88.92 0.59 30.12 - - - 40.00 140.50 4.41 20.00 8.00 5.90 7.03 70.50 12.13 14.03 0.97 2.50 14.54 31.66 94.87 0.63 31.07 - - - 40.00 139.30 4.44 20.00 10.00 8.38 9.30 58.10 7.00 11.70 0.70 2.00 16.60 25.93 88.00 0.63 31.41 - - - 40.00 80.80 7.89 30.00 2.00 25.03 1.87 16.57 6.50 12.18 0.32 15.00 38.23 24.26 39.68 0.38 38.25 - - - 40.00 157.20 4.05 30.00 4.00 12.72 3.21 57.60 19.75 14.74 0.67 7.50 21.87 28.48 48.83 0.17 30.11 - - - 40.00 205.20 3.39 30.00 6.00 5.00 4.53 83.33 24.50 15.13 0.89 5.00 17.01 31.05 60.47 0.18 24.56 - - - 40.00 228.30 3.18 30.00 8.00 0.12 5.84 99.60 27.00 15.87 1.15 3.75 13.83 29.35 46.68 0.09 23.13 - - - 40.00 189.40 3.57 30.00 10.00 3.55 8.80 88.17 12.00 17.70 0.80 3.00 22.04 25.52 47.73 0.15 25.42 - - - 40.00 82.20 7.70 40.00 2.00 34.58 1.86 13.55 7.00 12.84 0.33 20.00 38.71 29.40 36.49 0.17 37.39 - - - 40.00 272.80 2.89 40.00 4.00 11.89 2.35 70.28 41.25 12.07 0.71 10.00 17.04 26.31 57.97 0.14 25.68 - - - 40.00 338.60 2.60 40.00 6.00 4.17 3.01 89.58 49.83 12.00 1.00 6.67 11.98 29.37 69.18 0.13 16.63 - - - 40.00 370.90 2.49 40.00 8.00 1.05 4.36 97.38 45.50 11.77 1.10 5.00 10.70 29.56 73.49 0.13 17.67 - - - 40.00 295.60 2.77 40.00 10.00 6.19 7.44 84.53 25.60 13.23 1.00 4.00 13.21 24.54 54.50 0.12 22.88 - - - 40.00 75.90 8.66 50.00 2.00 45.49 1.88 9.02 6.00 12.56 0.33 25.00 37.58 30.24 45.46 0.42 39.47 - - - 40.00 198.10 3.47 50.00 4.00 17.24 2.53 65.52 36.75 20.72 0.93 12.50 22.29 29.40 32.29 0.02 26.21 - - - 40.00 232.50 3.15 50.00 6.00 11.83 3.48 76.34 42.00 19.83 1.31 8.33 15.15 24.05 34.68 0.06 22.28 - - - 40.00 272.80 2.89 50.00 8.00 9.25 4.51 81.50 43.63 17.50 1.50 6.25 11.68 28.82 34.80 0.03 20.26 - - - 40.00 251.90 3.01 50.00 10.00 9.89 7.65 80.22 23.50 18.93 1.11 5.00 17.07 27.09 35.22 0.04 22.70 - - -

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5.3 EPA Method 1664A–Extraction of Oil and Grease from Water Samples Using

Solid-Phase Extraction (SPE) Cartridge Configuration, Application Note 817 (Eric Francis

2012)

5.3.1 Introduction

EPA Method 1664, Revision A, n-Hexane Extractable Material (HEM; Oil and Grease) and Silica Gel-Treated n-Hexane Extractable Material (SGT-HEM; Non-polar Material) by Extraction and Gravimetry, describes the determination of oil and grease from liquid (typically water) samples. Liquid-liquid extraction (LLE) and solid-phase extraction (SPE) are both proven techniques that meet the requirements of EPA 1664A. Although generally effective, LLE is a very time-consuming, labor-intensive technique that uses large amounts of solvent. SPE is a good alternative to liquid-liquid extraction. The SPE technique provides a more reliable, less labor-intensive solution to liquid extraction, and uses far less solvent than LLE. Also, emulsion formation is eliminated by using SPE. The Thermo Scientific™ Dionex™ AutoTrace™ 280 Solid-Phase Extraction instrument automates the conditioning, rinsing, loading, drying, and extraction steps and also can simultaneously process 1 to 6 samples. The Dionex AutoTrace 280 instrument is available in both disk and cartridge configurations to suit the needs of every laboratory. 5.3.2 Equipment

• Dionex AutoTrace 280 Automated Large Volume Solid-Phase Extraction instrument for a 6 mL cartridge (P/N 071385) • pH paper 5.3.3 Solvents

• Hexane, pesticide-grade or equivalent (Fisher Scientific) • Methanol (CH3OH), pesticide-grade or equivalent (Fisher Scientific) • Water acidified to pH 2, 18 MMilli-Q® water system (Millipore) • Tetrahydrofuran (THF), pesticide-grade or equivalent (Fisher Scientific) • Water, 18 MΩ, Milli-Q water system (Millipore) • Hydrochloric acid (HCL) 5.3.4 SPE Material

Thermo Scientific™ Dionex™ SolEx™ SPE cartridge (P/N 074410), 6 mL, C18 Dionex SolEx cartridge with 1.0 g of packing 5.3.5 Oil and Grease Cartridge Configuration Method

Place required number of samples (1–6) in the sample vial rack. Allow all samples to reach room temperature and adjust the pH of each sample to 2 using 6 M HCL. Insert sample lines into each sample bottle. Collection:

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Label the required number of collection vials (1–6) and place these into the collection rack. Solvents: Add methanol to solvent bottle 1, water (pH=2) to solvent bottle 2, hexane/THF (1:1) to solvent bottle 3, hexane to solvent bottle 4, and water to solvent bottle 5. Place these solvent bottles to the left side of the Dionex AutoTrace instrument and insert the solvent lines into the corresponding bottle (up to five different solvents can be used with the Dionex AutoTrace instrument). SPE Media: Insert SPE cartridges onto the Dionex AutoTrace instrument (see Dionex (now part of Thermo Scientific) AutoTrace 280 Operation Manual for details1) and secure the cartridge into place using the cartridge holder. The green LED will be illuminated when the cartridge is locked into place. Standard Solutions: Standard stock solution: 400 mg each of hexadecane and stearic acid into 100 mL acetone. Standard acidification solution: equal parts concentrated HCl (12 M) and water to obtain 6 M HCl. Sample Preparation (six samples): Dispense 1 l of water from the Milli-Q water system. Add 5 mL of the standard stock solution and mix gently. Add 10 mL of CH3OH and mix gently. Add 3 mL of 6 M HCl and mix gently. Program, download, save, and run the following method to the Dionex AutoTrace 280 Solid-Phase Extraction instrument, and enter the following parameters for the extraction method under the Params. Tab:

Table. 8 Method for the SPE instrument No. Method User Intervention 1 Process 6 samples using the following method steps 2 Wash syringe with 3.0 mL CH3OH 3 Condition cartridge with 5.0 mL hexane into solvent waste 4 Condition cartridge with 5.0 mL hexane into solvent waste 5 Dry cartridge with gas for 5.0 min 6 Condition cartridge with 5.0 mL CH3OH into solvent waste 7 Condition cartridge with 5.0 mL water, pH 2 into aqueous waste 8 Load 1200.0 mL of sample onto cartridge 9 Dry cartridge with gas for 60.0 min 10 Manually rinse sample container with 30.0 mL to collect Rinse sample bottles with 10 mL hexane 11 Pause and alert operator, resume when CONTinue is pressed Fraction#1. Place new vials in collection rack 12 Concentrate sample with gas for 10.0 min 13 Wash syringe with 3.0 mL CH3OH 14 Soak and collect 4.0 mL fraction using hexane THF (1:1) 15 Pause for 2.0 min 16 Collect 3.0 mL fraction into sample tube using hexane/THF (1:1) 17 Soak and collect 3.0 mL fraction using hexane/THF (1:1) 18 Pause for 2.0 min 19 Collect 3.0 mL fraction into sample tube using hexane/THF (1:1) Fraction #2. Combine fractions 1 and 2. Evaporate

solvent for gravimetric determination.

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20 End

Table. 9 Parameters for the SPE method Flow Rates SPE Parameters

Cond Flow 10 mL/min Push Delay 5.0 s Load Flow 10 mL/min Air Factor 1.0 Rinse Flow 10 mL/min Autowash Vol. 2.00 mL Elute Flow 5 mL/min

Cond Air Push 10 mL/min Rinse Air Push 10 mL/min Elute Air Push 5 mL/min

Estimated time: 4 h 12 min (for 6 samples), Estimated solvent used: 25 mL

Save and download this program on the Dionex AutoTrace instrument for future use. Note:

Up to 24 different programs can be stored on the Dionex AutoTrace instrument. These

methods can be written and transferred to the Dionex AutoTrace instrument using a

computer. Once the desired methods are stored on the Dionex AutoTrace instrument, there

is no further need for the Dionex AutoTrace instrument to be connected to the computer.

5.3.6 Conclusion

The Dionex AutoTrace 280 Solid-Phase Extraction instrument with the cartridge

configuration provides an automated, solid-phase extraction solution that replaces traditional

liquid-liquid extraction and meets the requirements of EPA 1664, Revision A.

5.3.7 References

1. Dionex Corporation (now part of Thermo Scientific), Dionex AutoTrace 280 Operator’s

Manual, Doc. 065330-01, Sunnyvale, CA.

5.3.8 List of Manufacturers

Dionex Corporation (now part of Thermo Scientific), 1228 Titan Way, P.O. Box 3603,

Sunnyvale, CA 94088-3603, http://www.dionex.com

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Fisher Scientific, 2000 Park Lane, Pittsburgh, PA, 15275-1126, Tel: 800-766-7000,

www.fishersci.com

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