Peerless Machine & Tool Corporation

Peerless M37T / M40T Plate & Tray Forming Machine

Contents

1. Introduction 2. Setup Procedures 3. Operator Controls 4. Operating Procedures 5. Power Down Procedures 6. Machine Part Numbers 7. Roll Stand Part Numbers 8. Conveyor Part Numbers

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Introduction

The M37T is a servo driven roller screw plate and tray forming machine. The roller screws drive toggles that move the heads. The machine operates using two sections, cut/score section and forming section. An industrial PC controls the servomotors. A touch screen is used for user interface.

The cut/score section uses cost effective steel rule dies to cut

and score the paper. 100 ton pressing capacity insures quality-scoring capability.

The feed is servomotor driven and uses a photoelectric eye for

printed parts. Print-to-cut accuracy is +/-0.015 in (0.38mm). The forming section has adjustable head dwell and stroke

capability. This allows the machine to be tailored to each specific product, resulting in optimum quality and production speeds. 32 tons (29,030 Kg) of pressing capacity provides the required pressure for quality forming of deep draw products. The dies are installed and removed as a set to speed changeover.

The entire press has interlocked guards that will not open when

the press is operating. Brakes are applied to hold the cutting and forming heads motionless.

The vertical lift paperboard roll stand has an integrated pull

roll/dancer arm assembly for consistent paper tension. Vertical lift is provided using a heavy-duty mechanical screw jack.

The counter-stacker unit has individual belted lanes that transfer

the product up to the stacker. The stack count is adjustable.

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Machine Installation

Place the machine in a location allowing adequate space for operator and maintenance services. Reference the included floor plan drawings and machine specifications for machine component sizes, weights, and spacing. After opening all the shipping crates and removing all packing, inspect the machine and all components for any physical damages or missing parts. Immediately report any damage to Peerless Machine and Tool Corp., Marion, IN., U.S.A. or Peerless Machine and Tool GmbH, Baesweiler, Germany. Thoroughly clean all machine and die components. Many parts are treated with a rust and corrosion resistant coating. All coatings must be completely removed. Once the machine is placed, level the machine in length and width using the top edge of the frames as reference. Maintain a 0.005” (0.1mm) tolerance leveling the machine width. A variation of 1/16” (1.5mm) in length is acceptable. It is not necessary to secure the press to the floor. Use a quality air tool oil to refill the air supply lubricator when necessary. The machine is equipped with an automatic grease system. We recommend using a quality, 0 viscosity, food grade grease when refilling the grease system. A quality, general-purpose grease intended for lubrication of anti-friction type bearings is suitable for all manually lubricated points on the press line. Install a pneumatic supply line to the machine filter, regulator, and lubricator unit. Note the air pressure and volume requirements on the machine specifications sheets to select a proper supply line size. An electrical switch senses air pressure. Then machine will not function with an inadequate air supply. Install all loosely shipped guards and guard doors. Their locations should be plainly marked. Contact the Peerless Machine Service Department with any question of guard installation. Install the electrical input service and ground cables. Size the input service cables to match the “Main Disconnect” switch capacity. Follow all national, state and local electrical codes during installation.

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Machine Installation Continued

Read and understand the “Operating Procedures” and “Operator Controls” sections of this manual before attempting to operate the M37T machine. Turn the input electrical disconnect switch ON. M37T electrical controls and Touch Panel are supported by a Industrial Computer. The Computer has a separate electrical input service that is NOT interrupted when the input electrical service disconnect switch is OFF. Refer to the “Procedures for turning the Controls Computer OFF/ON” to turn the Computer electrical power OFF/ON. The Computer electrical power should only be turned OFF/ON by properly trained personnel. Verify all “Operator Controls” function correctly and the machine performs predictable following “Operating Procedures”. Immediately discontinue efforts to start the machine if any control does not function properly or the machine performs unpredictably when following any “Operating Procedure”. Turn the input electrical disconnect switch OFF and contact the Peerless Machine & Tool Service Department for instructions on how to proceed with “Controls” and “Procedures” testing.

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Home page

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Touch Panel “Home” page

Name: Exit computer

Press the Touch Panel “Exit Computer” key. A keyboard appears on the Touch Panel screen.

Press keyboard buttons to select password.

Press the keyboard “Enter” button. The keyboard and password prompt screens disappear.

Press the Touch Panel “Exit Computer” key.

Follow prompted commands.

Function: Many M37T machine functions are controlled by a personal computer requiring a specific “shut down” procedure. Press the “Exit Computer” button to begin. Follow prompts on the Touch Panel screen to complete the “shut down” procedure. Refer to the “Procedure to turn the controls computer “Off” instructions of this manual for further instructions.

The current Date and Time are displayed in the lower right corner of the “Touch Panel Home page”

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Setup page

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Touch Panel “Setup” page

The “Setup” page is normally password protected. The correct password must be entered to open the Touch Panel “Setup” page.

Press the Touch Panel “Setup” page key. A keyboard appears on the Touch Panel screen.

Press keyboard buttons to select password.

Press the keyboard “Enter” button. The keyboard and password prompt screens disappear.

Press the Touch Panel “Setup” page key. The “Setup” page appears.

The drive system must be “Homed” each time the main electrical disconnect switch is turned “Off”. A “Home Required” indicator flashes Red and Black until both the Cutting and Forming heads are in their “Home” positions when the indicator is gray in color reading “Home Complete”. Refer to “Manual” Touch Panel page operating instructions.

The “Fault” indicator light is Black in color reading “Fault” when any type of fault has occurred. (A fault is indicated until both the cutting and forming heads are in their “Home” positions). The indicator is gray in color reading “No Fault” when no fault has occurred or a Fault has been “Reset”. See “Fault Reset” instructions in this manual.

The numerical display in the upper right corner of the Touch Panel page beside the “Fault” indicator represents the current production “Program Number” selected.

Name: Program number

Function: Select a production program number for the library of stored programs. Press the “Save Program” button to change values to the newly selected program. A production program includes all “Setup” page values and Temperature, and Heat Timer values for the Touch Panel “Temperature” page. Changing any “Setup” value, entering a new “Program Number”, and pressing the “Save Profile” and “Save Program” buttons in that order will create new programs. A valid “Program Number” value must be properly entered and saved to operate the machine.

To save an existing production program with a new identification number enter a new number in the “Save As” window and press the Touch Panel “Save Program As” button. The “Program Number” value will change to the newly entered “Save As” value.

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Name: Die stops

Function: The machine controller calculates selected motion profile values and converts a machine cycle into a 360 degrees “rotational” movement for timing functions with the forming dies “closed” at the 180 degrees position. “Die Stops” values are expressed in “rotational” degrees. Die stops raise to hold cut blanks in the “blank chute” for timed release into the open forming dies. At the “On Position” command the stops lower to release blanks. Stops rise at the “Off Position” command to hold approaching cut blanks. Press the Touch Panel “Save Program” button if you elect to save the new “Die Stops” values in the existing program for future use. Enter a new “Program Number” and press the “Save Program” button to create a program with the new value. A valid “Die Stops” value must be properly entered and saved to operate the machine.

Name: Bottom die air

Function: The machine controller calculates selected motion profile values and converts a machine cycle into a 360 degrees “rotational” movement for timing functions with the forming dies “closed” at the 180 degrees position. “Bottom Die Air” values are expressed in “rotational” degrees. At the “On Position” command the “Bottom Die Air” turns “On” to free parts from the opening forming dies. “Bottom Die Air” flow stops at the “Off Position” command. Press the Touch Panel “Save Program” button if you elect to save the new “Bottom Die Air” values in the existing program for future use. Enter a new “Program Number” and press the “Save Program” button to create a program with the new value. A valid “Bottom Die Air” value must be properly entered and saved to operate the machine.

Name: Top die air

Function: The machine controller calculates selected motion profile values and converts a machine cycle into a 360 degrees “rotational” movement for timing functions with the forming dies “closed” at the 180 degrees position. “Top Die Air” values are expressed in “rotational” degrees. At the “On Position” command the “Top Die Air” turns “On” to free parts from the opening forming dies. “Top Die Air” flow stops at the “Off Position” command. Press the Touch Panel “Save Program” button if you elect to save the new “Top Die Air” values in the existing program for future use. Enter a new “Program Number” and press the “Save Program” button to create a program with the new value. A valid “Top Die Air” value must be properly entered and saved to operate the machine.

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Name: Number of jams

Function: The “Number of Jams” is the maximum number of machine production cycles the jam detection system will allow without sensing a passing part. If the “Number of Jams” value is exceeded the forming, cutting, and feed systems will stop at the completion of their next cycle. The jam detection system must be “On” enabling the sensors on the stacker to detect passing parts. Press the Touch Panel “Save Program” button if you elect to save the new “Number of Jams” value in the existing program for future use. Enter a new “Program Number” and press the “Save Program” button to create a program with the new value. A valid “Number of Jams” value must be properly entered and saved for jam detection functions.

Name: Cutting start position

Function: The machine controller calculates selected motion profile values and converts a machine cycle into a 360 degrees “rotational” movement for timing functions with the forming dies “closed” at the 180 degrees position. The “Cutting Start Position” value is expressed in “rotational” degrees. The cutting head begins a new cycle each time a “Start” position command is received. Cutting head cycle length is not adjustable. Press the Touch Panel “Save Program” button if you elect to save the new “Cutting Start Position” value in the existing program for future use. Enter a new “Program Number” and press the “Save Program” button to create a program with the new value. A valid “Scrap Cutter Start Position” value must be properly entered and saved to operate the machine.

Name: Scrap cutter start position

Function: The machine controller calculates selected motion profile values and converts a machine cycle into a 360 degrees “rotational” movement for timing functions with the forming dies “closed” at the 180 degrees position. The “Scrap Cutter Start Position” value is expressed in “rotational” degrees. The scrap cutter must make its’ 1 cycle with the paper feed motionless. The “Scrap Cutter Start Position” begins a cycle. Scrap cutter cycle length is not adjustable. Press the Touch Panel “Save Program” button if you elect to save the new “Scrap Cutter Start Position” value in the existing program for future use. Enter a new “Program Number” and press the “Save Program” button to create a program with the new value. A valid “Scrap Cutter Start Position” value must be properly entered and saved to operate the machine.

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Name: Stack count

Function: Formed parts are captured on a “false bottom” incorporated into the “stacker can” sides. At the selected “Drop Count” those formed parts are dropped vertically to form a “stack”. The counted “stack” is then moved from the “stacker cans” by the “discharge conveyor” belts. The “Stack Count” value is the total number of parts collected in the “stacker cans”. The “Stack Count” value must be an even multiple of the selected “Drop Count”. Press the Touch Panel “Save Program” button if you elect to save the new “Stack Count” value in the existing program for future use. Enter a new “Program Number” and press the “Save Program” button to create a program with the new value. A valid “Stack Count” value must be properly entered and saved to operate the stacker.

Name: Feed length

Function: Select a feed length to match part production requirements. “Feed Length” value is displayed in inches or millimeters at customer request. Press the Touch Panel “Save Program” button if you elect to save the new “Feed Length” value in the existing program for future use. Enter a new “Program Number” and press the “Save Program” button to create a program with the new value. A valid “Feed Length” value must be properly entered and saved for paper feed functions.

Name: Registration offset

Function: With The Registration system “On” the “Feed Length” value must be approximately 3 mm greater than the distance between registration marks on the paper roll. The “Registration Offset” value is the distance paper is fed after the “registration” mark on the paper web is recognized by the machine’s “registration eye”. Adjust the “Registration Offset” value to properly position printed patterns on the formed parts. The print registration system must be “On” to enable the registration eye. Press the Touch Panel “Save Program” button if you elect to save the new “Registration Offset” value in the existing program for future use. Enter a new “Program Number” and press the “Save Program” button to create a program with the new value. A valid “Registration Offset” value must be properly entered and saved for registered print feed functions.

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Name: Head Closed Dwell

Function: “Head Closed Dwell” is the amount of time formed parts are held in the dies under pressure. Values are selected with inputs on the Touch Panel “Setup” page. Part depth, paper quality and moisture, and die temperature are some of the many factors that affect “Dwell” time. Formed parts to 1 inch (25 mm) depth may require .5 second dwell, 1.5 inches (38 mm) deep parts .8 second, and 2 inches (50 mm) 1 second. Observe the machine in production noting formed parts quality and size. Stop machine production. Reduce the “Dwell” value. Depress the Touch Panel “Save Profile” button to allow the controller to recalculate the forming head motion profile with the new dwell value. Press the Touch Panel “Save Profile” and “Save Program” buttons in that order if you elect to save the new dwell value in the existing program for future use. Enter a new “Program Number”, press the “Save Profile” and “Save Program” buttons in that order to create a program with the new value. Resume production again observing formed parts quality. Repeat the adjustment process to minimize “Dwell” time. Each time the “Save Profile” button is depressed a production rate of “Strokes per Minute” is calculated and displayed. A valid “Head Closed Dwell” value must be properly entered and saved to operate the machine.

Name: Number of dies

Function: Values are selected with inputs on the Touch Panel “Setup” page. Enter the number of forming die installed in the machine. Die temperature controls, jam detection sensors, and counter values (when applicable) for the selected “Number of Dies” will be enabled. Press the Touch Panel “Save Program” button if you elect to save the new “Number of Dies” value for future use. Enter a new “Program Number” and press the “Save Program” button to create a program with the new value. A valid “Number of Dies” value must be properly entered and saved for temperature control and jam detection functions.

Name: Drop count

Function: Formed parts are captured on a “false bottom” incorporated into the “stacker can” sides. At the selected “Drop Count” those formed parts are dropped vertically to form a “stack”. The counted “stack” is then moved from the “Stacker cans” by the “discharge conveyor” belts. Press the Touch Panel “Save Program” button if you elect to save the new “Drop Count” value in the existing program for future use. Enter a new “Program Number” and press the “Save Program” button to create a program with the new value. A valid “Drop Count” value must be properly entered and saved to operate the stacker.

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Name: Head Open Position

Function: In production the forming head motion will stop each machine cycle at the “Head Open” position. “Head Open Position” is selected with inputs on the Touch Panel “Setup” page. For maximum production speed select a forming “Head Open Position” that opens the forming dies just enough to allow parts to freely escape the die area. Forming “Head Open Position” is normally a calculated value of twice the formed part depth plus .75 inch (19 mm). Begin with the calculated “Head Open Position”. Observe the machine in production noting formed parts escaping the dies. Stop machine production. Reduce the “Head Open Position” value. Depress the Touch Panel “Change Profile” button to allow the controller to recalculate the forming head motion profile with the new dwell value. Press the Touch Panel “Save Profile” and “Save Program” buttons in that order if you elect to save the new dwell value in the existing program for future use. Enter a new “Program Number”, press the “Save Profile” and “Save Program” buttons in that order to create a program with the new value. Resume production again observing formed parts escaping the dies. Repeat the adjustment process to minimize the “Head Open Position” value. Each time the “Save Profile” button is depressed a production rate of “Strokes per Minute” is calculated and displayed. A valid “Head Open Position” value must be properly entered and saved to operate the machine.

Name: Head Open Dwell

Function: In production the forming head motion will stop each machine cycle at the “Head Open” position. “Head Open Dwell” is a time value selected with inputs on the Touch Panel “Setup” page. For maximum production speed select a forming “Head Open Dwell” that holds the forming dies open just long enough to allow parts to freely escape the die area. Begin with a “Head Open Dwell” value of .6 second for paper feed lengths to 12 inches (30.5 cm) or 1 second for feed lengths over 12 inches (30.5 cm). Observe the machine in production noting formed parts escaping the dies. Stop machine production. Reduce the “Dwell” value. Depress the Touch Panel “Save Profile” button to allow the controller to recalculate the forming head motion profile with the new dwell value. Press the Touch Panel “Save Profile” and “Save Program” buttons in that order if you elect to save the new dwell value in the existing program for future use. Enter a new “Program Number”, press the “Save Profile” and “Save Program” buttons in that order to create a program with the new value. Resume production again observing formed parts escaping the dies. Repeat the adjustment process to minimize “Dwell” time. Each time the “Save Profile” button is depressed a production rate of “Strokes per Minute” is calculated and displayed. A valid “Head Open Dwell” value must be properly entered and saved to operate the machine.

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Press the “Shutdown Program” Touch Panel button to stop the “Touch Panel” (interface) program and shift to the computer “Desktop”. Press the “Start H.M.I.” icon twice to restart the Touch Panel program.

Name: Head speed

Function: The machine controller calculates a motion profile based on selected “Head Open Position and Head Closed Dwell input values displaying a “Minimum value” on the Touch Panel screen. Forming “Head Speed” is measured in milliseconds time. The “Head Speed” value can be increased over its’ minimum to controller limits if it is necessary to slow the forming dies closing rate. Higher “Head Speed” values increase the amount of time the forming head is in motion lowering production rate. Normally, the “Minimum value” is acceptable. Observe the machine in production noting formed parts quality. Stop machine production. Increase the “Head Speed” value. Depress the Touch Panel “Save Profile” button to allow the controller to recalculate the forming head motion profile with the new speed value. Press the Touch Panel “Save Profile” and “Save Program” buttons in that order if you elect to save the new speed value in the existing program for future use. Enter a new “Program Number”, press the “Save Profile” and “Save Program” buttons in that order to create a program with the new value. Resume production again observing formed parts quality. Repeat the adjustment process to minimize the “Head Speed” value. Each time the “Save Profile” button is depressed a production rate of “Strokes per Minute” is calculated and displayed. A valid “Head Speed” value must be properly entered and saved to operate the machine.

Name: Discharge conveyor

Function: The “Discharge Conveyor” value is the amount of time the stacker discharge conveyor is powered to move stacked parts from the “stacker cans” toward the output end of the stacker. The value is in milliseconds time. Press the Touch Panel “Save Program” button if you elect to save the new value in the existing program for future use. Enter a new “Program Number” and press the “Save Program” button to create a program with the new value. A valid “Discharge Conveyor” value must be properly entered and saved to operate the stacker.

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Name: Tray assist air

Function: The machine controller calculates selected motion profile values and converts a machine cycle into a 360 degrees “rotational” movement for timing functions with the forming dies “closed” at the 180 degrees position. “Tray Assist Air” values are expressed in “rotational” degrees. At the “On Position” command the “Tray Assist Air” turns “On” to speed part ejection from the open forming dies. “Tray Assist Air” flow stops at the “Off Position” command. Press the Touch Panel “Save Program” button if you elect to save the new “Tray Assist Air” values in the existing program for future use. Enter a new “Program Number” and press the “Save Program” button to create a program with the new value. A valid “Tray Assist Air” value must be properly entered and saved to operate the machine.

Name: Scrap air

Function: The machine controller calculates selected motion profile values and converts a machine cycle into a 360 degrees “rotational” movement for timing functions with the forming dies “closed” at the 180 degrees position. “Scrap Air” values are expressed in “rotational” degrees. At the “On Position” command the “Scrap Air” turns “On to speed paper scrap ejection from the scrap cutter. “Scrap Air” flow stops at the “Off Position” command. Press the Touch Panel “Save Program” button if you elect to save the new “Scrap Air” values in the existing program for future use. Enter a new “Program Number” and press the “Save Program” button to create a program with the new value. A valid “Scrap Air” value must be properly entered and saved to operate the machine.

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Systems page

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Touch Panel “Systems” page

The drive system must be “Homed” each time the main electrical disconnect switch is turned “Off”. A “Home Required” indicator flashes Red and Black until both the Cutting and Forming heads are in their “Home” positions when the indicator is gray in color reading “Home Complete”. Refer to “Manual” Touch Panel page operating instructions.

The “Fault” indicator light is Black in color reading “Fault” when any type of fault has occurred. (A fault is indicated until both the cutting and forming heads are in their “Home” positions). The indicator is gray in color reading “No Fault” when no fault has occurred or a Fault has been “Reset”. See “Fault Reset” instructions in this manual.

The numerical display in the upper right corner of the Touch Panel page beside the “Fault” indicator represents the current production “Program Number” selected.

The “Machine Stop Active” indicator flashes Red and Black when a “Machine Stop” button is latched in its’ depressed position. The indicator disappears all “Machine Stop” buttons are released.

Name: Feed guard lock

Function: Feed guards covering the right (as viewed from the stacker end of the machine) end of the paper scrap cutter and the scrap exit slide can be opened / removed for access to their respective areas. They have locking safety switches electrically interlocked with the feed drive system. The safety switches require electrical power to the machine and controller to function. The feed drive cannot be turned “On” unless all feed guards are closed and locked. Feed guards cannot be opened with the feed drive “On”. Close all feed guards. Press the Touch Panel “Feed Guard Lock” button to lock the safety switches. The “Feed Guard Lock” button color will change to green indicating all switches are locked.

Name: Feed guard unlock

Function: Feed guards covering the right (as viewed from the stacker end of the machine) side of the paper scrap cutter and the scrap exit slide can be opened / removed for access to their respective areas. They have locking safety switches electrically interlocked with the feed drive system. The safety switches require electrical power to the machine and controller to function. Press the “Feed Guard Unlock” button to unlock the safety switches to open / remove the feed guards.

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Name: Machine guard lock

Function: Machine guards covering both sides of the cutting, blank chute, and forming areas can be opened for access to their respective areas. They have locking safety switches electrically interlocked with the machine drive system. The safety switches require electrical power to the machine and controller to function. The machine drive cannot be turned “On” unless all machine guards are closed and locked. Machine guards cannot be opened with the machine drive “On”. Close all machine guards. Press the Touch Panel “Machine Guard Lock” button to lock the safety switches.

Name: Machine guard unlock

Function: Machine guards covering both sides of the cutting, blank chute, and forming areas can be opened for access to their respective areas. They have locking safety switches electrically interlocked with the machine drive system. The safety switches require electrical power to the machine and controller to function. Press the “Machine Guard Unlock” button to unlock the safety switches to open / remove the feed guards.

Name: Stacker on

Function: Press the “Stacker On” Touch Panel button to power the two stacker motors. The stacker conveyor motor will immediately start. The discharge motor will start on command from the part stack counter or the stacker “Manual Discharge” button.

Name: Stacker off

Function: Press the “Stacker Off” Touch Panel button to turn “Off” electrical power to the two stacker motors. Name: Feed on

Function: The feed drive cannot be turned “On” unless all feed guards are closed and locked. Press the “Feed On” Touch Panel button to power the feed drive system, Scrap Cutter, and Pull Rollers drives. The feed motor will move on command from “Feed Section” manual “Forward” or “Reverse” buttons or timed input in “Production” mode.

Name: Feed off

Function: Press the “Feed Off” Touch Panel button to turn the feed drive system power off.

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Name: Manual Feed on

Function: The “Manual Feed On” push button appears when the “Feed Guard Unlock” button is pressed. “Feed Section” manual “Forward” and manual “Reverse” buttons on the “Touch Panel Manual page” allow operating the feed rollers in “Manual” mode with the “Feed” and “Machine” guards “Unlocked”. The paper “Scrap Cutter” will not operate. The “Scrap Air” valve will operate. The “Machine” will not turn “On”. Follow all “Operating Procedures” instructions of this manual. The “Manual Feed On” push button disappears when the “Feed Guard Lock” button is pressed

Name: Machine on

Function: The machine drive cannot be turned “On” unless all machine guards are closed and locked and all “Emergency Stop” buttons released. Press the “Machine On” Touch Panel button to power the cutting and forming head drive systems. The cutting and forming heads will move slightly when the machine is turned “On” releasing their “brakes”. The drives will then move on “Forming Section” or “Cutting Section” “Manual”, “Home” or “Production” commands.

Name: Machine off

Function: Press the “Machine Off” Touch Panel button to turn the machine drive system power off. The cutting and forming heads will move slightly when the machine is turned “Off” engaging their “brakes”.

Name: Cool dies on

Function: Press the “Cool Dies On” Touch Panel button to turn the “Tray Assist Air” and “Bottom Die Air” valves “On” to cool overheated forming dies.

Name: Cool dies off

Function: Press the “Cool Dies Off” Touch Panel button to turn the “Tray Assist Air” and “Bottom Die Air” valves “Off”. The “Tray Assist Air” and “Bottom Die Air” valves must be “Off” before starting production.

Name: Machine setup on

Function: Pressing the “Machine Setup On” Touch Panel button is one step in the procedure of changing from “Production” to “Setup” mode. Refer to “Setup System” operating instructions in this manual.

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Name: Machine setup off

Function: Pressing the “Machine Setup Off” Touch Panel button is one step in the procedure of changing from “Setup” to “Production” mode. Refer to “Setup System” operating instructions in this manual.

Name: Roll stand setup on

Function: Pressing the “Roll Stand Setup On” Touch Panel button enables the “Paper Roll Raise” and “Paper Roll Lower” push button electrical controls on the roll stand.

Name: Roll stand setup off

Function: Pressing the “Roll Stand Setup Off” Touch Panel button disables the “Paper Roll Raise” and “Paper Roll Lower” push button electrical controls on the roll stand.

Name: Fault reset

Function: Press the Touch Panel “Fault Reset” button to clear any faults that have occurred and the fault cause corrected. As an example use the “Fault Reset” Touch Panel button to clear a fault recorded when the “Jam “ sensors on the stacker recognize a part jam and stop machine production. Remove the obstructing parts and press the “Fault Reset” Touch Panel button.

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Temperature page

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Touch Panel Temperature Page

A “Home Required” indicator flashes Red and Black until both the Cutting and Forming heads are in their “Home” positions when the indicator is gray in color reading “Home Complete”. Refer to the “Touch Panel Manual Page” instructions for “Homing” procedures.

The “Fault” indicator light is Black in color reading “Fault” when any type of fault has occurred. (A fault is indicated until both the cutting and forming heads are in their “Home” positions). The indicator is gray in color reading “No Fault” when no fault has occurred or a Fault has been “Reset”. See “Fault Reset” instructions in this manual.

The numerical display in the upper right corner of the Touch Panel page beside the “Fault” indicator represents the current production “Program Number” selected.

Name: Upper dies On

Function: Pressing the “Upper Dies On ” Touch Panel button enables the chosen “Upper” forming dies in the “Number of Dies” selection. Refer to the “Touch Panel Setup Page” instructions in this manual.

Name: Upper dies Off

Function: Pressing the “Upper Dies Off” Touch Panel button disables the chosen “Upper” forming dies in the “Number of Dies” selection. Refer to the “Touch Panel Setup Page” instructions in this manual.

Name: Lower dies On

Function: Pressing the “Lower Dies Onf” Touch Panel button enables the chosen “Lower” forming dies in the “Number of Dies” selection. Refer to the “Touch Panel Setup Page” instructions in this manual

Name: Lower dies Off

Function: Pressing the “Lower Dies Off” Touch Panel button disables the chosen “Lower” forming dies in the “Number of Dies” selection. Refer to the “Touch Panel Setup Page” instructions in this manual.

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Name: Temperature setpoint

Function: Thermocouples in each die half measure temperature. The controller regulates temperature at the prescribed setpoint. The setpoint for each die can be changed with push button entries on the Touch Screen. The actual die temperature for each die half is constantly displayed on the Touch Screen. Dies to be heated are chosen with the “Upper” and “Lower” “On / Off” and the “Number of Dies” selection mad on the “Touch Panel Setup Page”. Temperature setpoint values are saved as part of program operating conditions using the “Save Program” feature described in the “Touch Panel Setup Page” instructions of this manual.

Name: Automatic heat timer

Function: The die heat timer can be programmed to turn the die heat on with the machine unattended. Electrical power to the machine and controls computer must be on and a “Number of dies” selection made on the “Touch Panel Setup page”. “Timer (die heat) on” and Timer (die heat) off” values and days of the week can be selected. The timer is incapable of specifying different On / Off times each day.

To enable the timer function:

Select the day(s) of the week the dies are to automatically turn “On” and “Off” by pressing the necessary Touch Panel buttons. Days of the week buttons change from Red / “Off” to Green when they are selected. Days of the week Touch Panel buttons toggle between “On” and “Off” each time they are pressed. Input a time of day value in the “Timer on” selection window

Press the yellow “Timer on” selection window. A key screen appears. Press number keys (1 through 12) to select an “hour” value Press the “Up” arrow screen key to “shift” the key screen display values Press the “Colon” screen key Press number keys (00 through 59) to select a “minute” value Press the “Up” arrow screen key to “shift” the key screen display values Press the “A” or “P” key for A.M. or P.M. values

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Press the “Enter” screen key

The screen key will disappear. The selected “Time of day” value will appear in the yellow “Timer on” selection window.

Press the yellow “Timer off” selection window. A key screen appears.

Press number keys (1 through 12) to select an “hour” value Press the “Up” arrow screen key to “shift” the key screen display values Press the “Colon” screen key Press number keys (00 through 59) to select a “minute” value Press the “Up” arrow screen key to “shift” the key screen display values Press the “A” or “P” key for A.M. or P.M. values

Press the “Enter” screen key

The key screen will disappear. The selected “Time of day” value will appear in the yellow “Timer off” selection window.

Press the “Automatic heat timer” Touch Panel button. The button color changes from gray / “Off” to Green when the timer is “On”. The “Automatic heat timer” Touch Panel button toggles between “On” and “Off” each time it is pressed. Press the appropriate “Upper dies” and/or “Lower dies” Touch Panel button(s) to enable the “Upper and/or “Lower “ die heat controls. Die heat will turn “On” and “Off” at selected timer values. When the “Automatic heat timer” is “On” die heat is governed by the “Timer “On / Off” values. When the “Automatic heat timer” is turned “Off” die heat will NOT turn “Off”. The “Upper dies” and/or “Lower dies” MUST be must be turned “Off “ with their corresponding Touch Panel buttons. .

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Name: Temperature graph

Function: Pressing the “Temperature Graph” button displays a Touch Panel page where a graphic comparison of die setpoint and actual temperatures can be seen. Select the die positions to view with Touch Panel inputs on the “Temperature Graph” Touch Panel screen.

Name: Fault reset

Function: Press the Touch Panel “Fault Reset” button to clear any faults that have occurred and the fault cause corrected. As an example use the “Fault Reset” Touch Panel button to clear a fault recorded when the “Jam “ sensors on the stacker recognize a part jam and stop machine production. Remove the obstructing parts and press the “Fault Reset” Touch Panel button.

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Temperature Graph page

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Jog page

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Touch Panel Jog Page

The “Fault” indicator light is Black in color reading “Fault” when any type of fault has occurred. (A fault is indicated until both the cutting and forming heads are in their “Home” positions). The indicator is gray in color reading “No Fault” when no fault has occurred or a Fault has been “Reset”. See “Fault Reset” instructions in this manual.

The numerical display in the upper right corner of the Touch Panel page beside the “Fault” indicator represents the current production “Program Number” selected.

The “Machine Stop Active” indicator flashes Red and Black when a “Machine Stop” button is latched in its’ depressed position. The indicator disappears all “Machine Stop” buttons are released.

Forming Section controls

Name: Home

Function: The machine must be “On” to enable the “Home” function. Refer to the “Touch Panel Systems Page” of this manual. Press the “Home” button on the Touch Panel “Manual” page to move the Forming drive actuator to its’ predetermined “Home” position calibrating the drive system for controlled actuator movements. The forming head will open slightly releasing its’ brake and then move to “Home” position. The drive system must be “Homed” each time the main electrical disconnect switch is turned “Off”. A “Home Required” indicator flashes Red and Black until both the Cutting and Forming heads are in their “Home” positions when the indicator is gray in color reading “Home Complete”. The Touch Panel directional arrows indicating forming head travel direction and actuator travel limit switches are not functional until the actuator is “Homed”.

The “Cylinder Position” display on the Touch Panel indicates actuator position. The display can be used for positional reference and confirmation the actuator is motionless. If necessary the position can be displayed in inches measure by pressing the “Display Inches” Touch Panel button.

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Name: Extend

Function: The machine must be “On” to enable the “Extend” function. Refer to the “Touch Panel Systems Page” of this manual. Depressing the Forming Section manual “Extend” button causes the actuator to move in the extend direction. Releasing the button stops forming head motion. The forming head actuator “Extend” limit switch stops actuator motion at its’ travel limit. At the “Extend” travel the actuator can only be moved in the “Retract direction. Note the green directional arrow indicating forming head travel direction to determine “Extend” or “Retract” actuator movement.

The “Cylinder Position” display on the Touch Panel indicates actuator position. The display can be used for positional reference and confirmation the actuator is motionless. If necessary the position can be displayed in inches measure by pressing the “Display Inches” Touch Panel button.

Name: Retract

Function: The machine must be “On” to enable the “Retract” function Refer to the “Touch Panel Systems Page” of this manual. Depressing the Forming Section manual “Retract” button causes the actuator to move in the retract direction. Releasing the button stops forming head motion. The forming head actuator “Retract” limit switch stops actuator motion at its’ travel limit. At the “Retract” travel the actuator can only be moved in the “Extend direction. Note the green directional arrow indicating forming head travel direction to determine “Extend” or “Retract” actuator movement.

The “Cylinder Position” display on the Touch Panel indicates actuator position. The display can be used for positional reference and confirmation the actuator is motionless. If necessary the position can be displayed in inches measure by pressing the “Display Inches” Touch Panel button.

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Cutting Section controls

Name: Home

Function: The machine must be “On” to enable the “Home” function. Refer to the “Touch Panel Systems Page” of this manual. Press the “Home” button on the Touch Panel “Manual” page to move the Cutting drive actuator to its’ predetermined “Home” position calibrating the drive system for controlled actuator movements. The cutting head will open slightly releasing its’ brake and then move to “Home” position. The drive system must be “Homed” each time the main electrical disconnect switch is turned “Off”. A “Home Required” indicator flashes Red and Black until both the Cutting and Forming heads are in their “Home” positions when the indicator is gray in color reading “Home Complete”. The Touch Panel directional arrows indicating forming head travel direction and actuator travel limit switches are not functional until the actuator is “Homed”.

The “Cylinder Position” display on the Touch Panel indicates actuator position. The display can be used for positional reference and confirmation the actuator is motionless. If necessary the position can be displayed in inches measure by pressing the “Display Inches” Touch Panel button.

Name: Extend

Function: The machine must be “On” to enable the “Extend” function Refer to the “Touch Panel Systems Page” of this manual. Depressing the Cutting Section manual “Extend” button causes the actuator to move in the extend direction. Releasing the button stops cutting head motion. The cutting head actuator “Extend” limit switch stops actuator motion at its’ travel limit. At the “Extend” travel the actuator can only be moved in the “Retract direction. Note the green directional arrow indicating cutting head travel direction to determine “Extend” or “Retract” actuator movement.

The “Cylinder Position” display on the Touch Panel indicates actuator position. The display can be used for positional reference and confirmation the actuator is motionless. If necessary the position can be displayed in inches measure by pressing the “Display Inches” Touch Panel button.

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Name: Retract

Function: The machine must be “On” to enable the “Retract” function Refer to the “Touch Panel Systems Page” of this manual. Depressing the Cutting Section manual “Retract” button causes the actuator to move in the retract direction. Releasing the button stops cutting head motion. The cutting head actuator “Retract” limit switch stops actuator motion at its’ travel limit. At the “Retract” travel the actuator can only be moved in the “Extend direction. Note the green directional arrow indicating cutting head travel direction to determine “Extend” or “Retract” actuator movement.

The “Cylinder Position” display on the Touch Panel indicates actuator position. The display can be used for positional reference and confirmation the actuator is motionless. If necessary the position can be displayed in inches measure by pressing the “Display Inches” Touch Panel button.

Name: Manual override

Function: The “Manual Override” function is only used in unusual circumstances when a paper jam occurs, the electrical disconnect switch is turned “Off” to attempt clearing the jam, the jam cannot be cleared, and the actuator cannot move to “Home” position when commanded to. The “Manual Override” function is password protected to limit its’ use. Press the “Manual Override” Touch Panel button. Enter the password. Press the “Manual Override” button a second time to access the Touch Panel “Forming Extend”, “Forming Retract”, “Cutting Extend”, and “Cutting Retract” buttons on the “Manual Override” Touch Panel page. Press the Touch Panel button to move the actuator in the direction determined necessary to open the dies to clear the paper jam. Releasing the button stops actuator travel. The actuator rod moves away from its’ housing in the “Extend” direction and into its” housing in the “Retract” direction. Open the dies just enough to clear the paper jam. Travel limit switches are not functional in “Manual Override” mode. Actuators can be severely damaged if commanded to travel past their limits. Clear the paper jam. “Home” the Cutting and Forming heads as instructed in the “Touch Panel Manual Page” “Home” instructions in this manual. A “Home Required” indicator flashes Red and Black until both the Cutting and Forming heads are in their “Home” positions when the indicator is gray in color reading “Home Complete”.

Feed Section Controls

Name: Forward

Function: The feed must be “On” to enable the feed manual “Forward” function. Refer to the “Touch Panel Systems Page” of this manual. Depressing the feed section manual “Forward” button causes the feed to move in the paper feed direction. Releasing the button stops feed roller motion.

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Jog Over-Ride page

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Performance page

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Performance page

A “Home Required” indicator flashes Red and Black until both the Cutting and Forming heads are in their “Home” positions when the indicator is gray in color reading “Home Complete”. Refer to homing procedures in the “Manual page” instructions.

The “Fault” indicator light is Black in color reading “Fault” when any type of fault has occurred. (A fault is indicated until both the cutting and forming heads are in their “Home” positions). The indicator is gray in color reading “No Fault” when no fault has occurred or a Fault has been “Reset”. See “Fault Reset” instructions in this manual.

The numerical display in the upper right corner of the Touch Panel page beside the “Fault” indicator represents the current production “Program Number” selected.

“Product Count” is displayed in total number of parts produced. Parts produced are calculated by multiplying machine production strokes by the “Number of dies” value entered on the “Touch panel setup page”. “Product Count” is reset to zero by pressing the Touch Panel “Production reset” button.

Production rate in “Strokes per Minute” is calculated from a number of variables input on the “Touch Panel Setup Page”. Each time the “Save Profile” button on the “Touch Panel Setup Page” is depressed a production rate of “Strokes per Minute” is calculated and displayed here and on the “Touch Panel Setup Page”.

“Total Production Time” is the cumulative time the machine has been in “Production”. The timer is reset to zero by pressing the “Production Reset” button on the “Touch Panel Performance page”. “Total Production Time” is displayed here and on the “Touch Panel Production page”.

Pressing the Touch Panel “Production reset” button resets the “Product Count” and “Total Production Time” displays to zero values.

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Production Start page

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Touch Panel Production Start Page

Name: Fault reset

Function: Press the Touch Panel “Fault Reset” button to clear any faults that have occurred and the fault cause corrected. As an example use the “Fault Reset” Touch Panel button to clear a fault recorded when the “Jam “ sensors on the stacker recognize a part jam and stop machine production. Remove the obstructing parts and press the “Fault Reset” Touch Panel button.

The “Fault” indicator light is Black in color reading “Fault” when any type of fault has occurred. The indicator is gray in color reading “No Fault” when no fault has occurred or a Fault has been “Reset”. See “Fault Reset” instructions in this manual.

Name: Jam reset

Function: Press the Touch Panel “Jam Reset” button to reset the “Jam” counters to zero. The machine will not operate in “Production” mode until jam counters are reset.

Name: Stacker reset

Function: Press the Touch Panel “Stacker Reset” button to reset the “Drop” and “Stack” counters to zero discharging any accumulated parts in the stacker “cans”.

Name: Top die air on

Function: Press the “Top Die Air On” Touch Panel button to enable the “Top Die Air” valve. Refer to the “Touch Panel Setup page” instructions in this manual for timing procedures.

Name: Top die air off

Function: Press the “Top Die Air Off” Touch Panel button to disable the “Top Die Air” valve. Refer to the “Touch Panel Setup page” instructions in this manual for timing procedures.

Name: Bottom die air on

Function: Press the “Bottom Die Air On” Touch Panel button to enable the “Bottom Die Air” valve. Refer to the “Touch Panel Setup page” instructions in this manual for timing procedures.

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Name: Bottom die air off Function: Press the “Bottom Die Air Off” Touch Panel button to disable the “Bottom Die Air” valve. Refer to the “Touch Panel Setup page” instructions in this manual for timing procedures. Name: Tray assist air on Function: Press the “Tray Assist Air On” Touch Panel button to enable the “Tray Assist Air” valve. Refer to the “Touch Panel Setup page” instructions in this manual for timing procedures. Name: Tray assist air off Function: Press the “Tray Assist Air Off” Touch Panel button to disable the “Tray Assist Air” valve. Refer to the “Touch Panel Setup page” instructions in this manual for timing procedures. Name: Jam detection system on Function: Press the “Jam Detection System On” Touch Panel button to enable the “Jam Detection” sensors. Appropriate sensors were selected with the “Number of Dies” chosen in the “Touch Panel Setup page” instructions in this manual. Name: Jam detection system off Function: Press the “Jam Detection System Off” Touch Panel button to disable the “Jam Detection” sensors. Name: Registration on Function: Press the “Registration On” Touch Panel button to enable the printed paper “Registration” eye. Refer to the “Touch Panel Setup Page” instructions in this manual for “Registration” eye functions and adjustments. Name: Registration off Function: Press the “Registration Off” Touch Panel button to disable the printed paper “Registration” eye. There may be other “On – Off” Touch Panel controls for specific customer options.

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Name: Go to start position Function: The “Machine” and “Feed” must be “On” for the “Go To Start Position” function. Refer to the “Touch Panel Systems Page” instructions in this manual for “Machine” and “Feed” button functions. The Cutting and Forming heads must be in their “Home” positions. A “Home Required” indicator flashes Red and Black until both the Cutting and Forming heads are in their “Home” positions when the indicator is gray in color reading “Home Complete”. Refer to the “Touch Panel Manual Page” instructions for “Homing” procedures. Press the “Go To Start Position” Touch Panel button. The “Cutting” and “Forming” head actuators will move to their production “Start” positions. The “Cutting” head “Start” position is fixed. It opens to a point allowing the paper to feed unrestricted through the open cutting die. The “Forming” head “Start” position is the “Head Open” position. “Head Open” position adjustment is described in the “Touch Panel Setup Page” instructions in this manual. Name: Production start Function: “Cutting” and “Forming” actuators must be in their “Start Positions”. The “Jam Detection” system must be ”Reset”. The “Feed “ and “Stacker” must be “On”. Refer to the “Touch Panel Systems Page” instructions in this manual for “Feed” and “Stacker” button functions. Other functions as die “Heat”, “Top Die Air”, “Bottom Die Air”, Tray Assist Air”, and “Jam Detection”, and “Registration” may be “On”. Refer to the Touch Panel “Temperature”, “Systems” and “Production” pages instructions of this manual for their functions. All “Machine Stop” buttons must be released. The “Machine Stop Active” indicator flashes Red and Black when a “Machine Stop” button is latched in its’ depressed position. The indicator disappears all “Machine Stop” buttons are released. When all conditions are satisfied the Touch Panel “Production Start” button will appear. Press and hold the “Production Start” Touch Panel button depressed until machine begins motion. Release the “Production Start” Touch Panel button. The machine will cycle continuously until motion is stopped by a problem sensed by the “Jam Detection” system, an actuator controller fault, or pressing a “Machine Stop” or “Emergency Stop” button. The “Fault” indicator light is Black in color reading “Fault” when any type of fault has occurred. (A fault is indicated until both the cutting and forming heads are in their “Home” positions). The indicator is gray in color reading “No Fault” when no fault has occurred or a Fault has been “Reset”. See “Fault Reset” instructions in this manual. The numerical display in the upper right corner of the Touch Panel page beside the “Fault” indicator represents the current production “Program Number” selected. “Total Production Time” is the cumulative time the machine has been in “Production”. The timer is reset to zero by pressing the “Production Reset” button on the “Touch Panel Performance page”. “Total Production Time” is displayed here and on the “Touch Panel Performance page”.

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Status page

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Status page

Press the “Status” Touch Panel screen choice to view the “Status” page. Screen choices of “More status” for “Status 2” page and “Faults” for the Touch Panel “Fault” page are available on the “Status” page. “Fault” and “Status” pages are meant as a diagnostic aid when the machine does not respond appropriately to commands on conditions. A positive fault / status indicator light should direct a technician to likely problem causes. A “Home Required” indicator flashes Red and Black until both the Cutting and Forming heads are in their “Home” positions when the indicator is gray in color reading “Home Complete”. Refer to homing procedures in the “Manual page” instructions. The “Fault” indicator light is Black in color reading “Fault” when any type of fault has occurred. (A fault is indicated until both the cutting and forming heads are in their “Home” positions). The indicator is gray in color reading “No Fault” when no fault has occurred or a Fault has been “Reset”. See “Fault Reset” instructions in this manual. The numerical display in the upper right corner of the Touch Panel page beside the “Fault” indicator represents the current production “Program Number” selected.

Press the Touch Panel “Fault Reset” button to clear any faults that have occurred and the fault cause corrected. As an example use the “Fault Reset” Touch Panel button to clear a fault recorded when the “Jam “ sensors on the stacker recognize a part jam and stop machine production. Remove the obstructing parts and press the “Fault Reset” Touch Panel button.

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Status list

Master relay 1

A green status light indicates the Master Relay is in its’ closed condition. Master relay 1 has to be closed to operate the machine.

A red status light indicates Master Relay is in its’ open condition. The machine will not operate with Master Relay 1 open.

An Emergency Stop button may be depressed.

Release all Emergency Stop buttons.

The Stacker cable connecting to the left side of the machine may be disconnected.

Insert the stacker cord plug into its’ receptacle and latch the plug securely.

Replace faulty relay.

Master relay 2

A green status light indicates all machine guards are locked and the Master Relay is in its’ closed condition. Master relay 2 has to be closed to operate the machine.

A red status light indicates the Master Relay is in its’ open condition. The machine will not operate with Master Relay 2 open.

One or more machine guards are open.

Refer to individual guard status lights to determine which guard(s) is (are) open.

Close open guards. “Lock” machine guards.

Replace faulty relay.

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Master relay 3

A green status light indicates all feed guards are locked and the Master Relay is in its’ closed condition. Master relay 3 has to be closed to operate the machine.

A red status light indicates the Master Relay is in its’ open condition. The machine will not operate with Master Relay 3 open.

One or more feed guards are open.

Refer to individual guard status lights to determine which guard(s) is (are) open.

Close open guards. “Lock” feed guards.

Replace faulty relay.

Cutting guard – A

Cutting guard – A covers the end of the cutting head on the operator (right) side of the machine.

A green status light indicates the guard is closed and locked.

A red status light indicates the guard is open and / or unlocked. The machine will not operate with a guard open.

Close the guard door. “Lock” machine guards.

Replace faulty switch.

Blank chute guard – A

Blank chute guard – A covers the area between the cutting and forming sections of the machine on the operator (right) side.

A green status light indicates the guard is closed and locked.

A red status light indicates the guard is open and / or unlocked. The machine will not operate with a guard open.

Close the guard door. “Lock” machine guards.

Replace faulty switch.

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Scrap guard – A

The scrap guard covers the end of the paper scrap cutter on the operator (right) side of the machine.

A green status light indicates the guard is closed and locked.

A red status light indicates the guard is open and / or unlocked. The machine will not operate with a guard open.

Close the guard door. “Lock” feed guards.

Replace faulty switch. Blank chute guard – A

Blank chute guard – A covers the area between the cutting and forming sections of the machine on the operator (right) side.

A green status light indicates the guard is closed and locked.

A red status light indicates the guard is open and / or unlocked. The machine will not operate with a guard open.

Close the guard door. “Lock” machine guards.

Replace faulty switch.

Forming guard – A

Forming guard – A covers the end of the forming head on the operator (right) side of the machine.

A green status light indicates the guard is closed and locked.

A red status light indicates the guard is open and / or unlocked. The machine will not operate with a guard open.

Close the guard door. “Lock” machine guards.

Replace faulty switch.

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Forming guard – B

Forming guard – B covers the end of the forming head on the opposite operator (left) side of the machine.

A green status light indicates the guard is closed and locked.

A red status light indicates the guard is open and / or unlocked. The machine will not operate with a guard open.

Close the guard door. “Lock” machine guards.

Replace faulty switch.

Forming head block limit switch

The forming head “Stop” block rests in a limit switch on the machine sideframe.

A green status light indicates the “Stop” block is correctly inserted in its’ switch.

A red status light indicates the “Stop” block is removed from, or incorrectly inserted into, its’ switch. The machine will not operate until the “stop” block is correctly inserted in its’ switch.

Correctly insert the stop block in its’ switch.

Replace faulty switch. Cutting head block limit switch

The cutting head “Stop” block rests in a limit switch on the machine sideframe.

A green status light indicates the “Stop” block is correctly inserted in its’ switch.

A red status light indicates the “Stop” block is removed from, or incorrectly inserted into, its’ switch. The machine will not operate until the “stop” block is correctly inserted in its’ switch.

Correctly insert the stop block in its’ switch.

Replace faulty switch.

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Air pressure OK

A pressure switch at the machine air pressure supply inlet monitors air pressure to the machine.

A green status light indicates sufficient air pressure to operate the machine.

A red status light indicates insufficient air pressure to operate the machine. The cutting and forming head brakes RELEASE with air pressure to allow the machine to operate. The machine will not operate with insufficient air pressure.

Insure there is a constant 80 P.S.I. (5.5 bar) air supply to the machine pneumatic system.

Registration enable Photo eye

The photo registration eye must be turned “On” to monitor its’ function.

The status light flashes green each time the photo eye recognizes a printed registration mark.

The status light remains gray if no registration mark is sensed.

Adjust the photo eye per its’ operating instructions.

Grease pump enable

The grease pump is functional when the “Feed” is “On”.

A gray status light indicates there is no electrical control signal to the pump.

A green status light indicates the pump electrical control signal is “On”..

Insure “Feed” is “On”.

Refer to machine electrical drawings to diagnose problem.

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Roll stand setup enable

A green status light indicates the “Roll Stand Set Up On” Touch Panel button has been depressed. The machine will not operate with the “Roll Stand Set Up On” Touch Panel button depressed.

Press the “Roll Stand Set Up Off” Touch Panel button.

Forming retract OT PRX

The forming retract over travel limit switch senses the forming actuator is out of its’ normal travel range in the retract direction.

A green status light indicates the actuator is in its’ normal operating range. The machine will not operate when the actuator is out of its’ normal operating range.

Contact the Peerless Service Department with any problems.

Forming extend OT PRX

The forming extend over travel limit switch senses the forming actuator is out of its’ normal travel range in the extend direction.

A green status light indicates the actuator is in its’ normal operating range. The machine will not operate when the actuator is out of its’ normal operating range.

Contact the Peerless Service Department with any problems.

Forming home PRX

The “Forming home PRX” status indicates the forming head control system sensed the proximity switch during the “Homing” procedure. It is not an indication of the machine being in the “Home” position. Refer to “Homing” procedures on the “Touch Panel Systems page” instructions in this manual.

A gray status light indicates the “Forming Home Proximity switch” was sensed as the actuator reached its’ “Home” position.

When the actuator is moved from “Home” position the status light turns green and remains green until the actuator is again “Homed”.

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Forming brake PRX

The forming brake proximity switch senses the brake condition.

A gray status light indicates the brake is engaged.

A green status light indicates the brake is released. Brakes must be released to operate the machine.

Verify adequate inlet supply air pressure.

Forming actuator position PE

The forming actuator position photo eye senses the forming head travel direction relative to forming actuator travel direction.

A gray status light indicates the forming head is traveling downward as the actuator extends and upward as the actuator retracts.

A green status light indicates the forming head is traveling upward as the actuator extends and downward as the actuator retracts.

The Green arrows on the “Touch Panel Manual page” screen indicate head direction.

Cutting retract OT PRX

The cutting retract over travel limit switch senses the cutting actuator is out of its’ normal travel range in the retract direction.

A green status light indicates the actuator is in its’ normal operating range. The machine will not operate when the actuator is out of its’ normal operating range.

Contact the Peerless Service Department with any problems.

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Cutting extend OT PRX

The cutting extend over travel limit switch senses the cutting actuator is out of its’ normal travel range in the extend direction.

A green status light indicates the actuator is in its’ normal operating range. The machine will not operate when the actuator is out of its’ normal operating range.

Contact the Peerless Service Department with any problems.

Cutting home PRX

The “Cutting home PRX” status indicates the cutting head control system sensed the proximity switch during the “Homing” procedure. It is not an indication of the machine being in the “Home” position. Refer to “Homing” procedures on the “Touch Panel Systems page instructions in this manual.

A gray status light indicates the “Cutting Home Proximity switch” was sensed as the actuator reached its’ “Home” position.

When the actuator is moved from “Home” position the status light turns green and remains green until the actuator is again “Homed”.

Cutting brake PRX

The cutting brake proximity switch senses the brake condition.

A gray status light indicates the brake is engaged.

A green status light indicates the brake is released. Brakes must be released to operate the machine.

Verify adequate inlet supply air pressure.

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Cutting actuator position PE

The cutting actuator position photo eye senses the forming head travel direction relative to cutting actuator travel direction.

A gray status light indicates the cutting head is traveling downward as the actuator extends and upward as the actuator retracts.

A green status light indicates the cutting head is traveling upward as the actuator extends and downward as the actuator retracts.

The Green arrows on the “Touch Panel Manual page” screen indicate head direction.

Machine guards unlatch

A gray status light indicates the “Machine Guard Lock” button on the “Touch Panel Systems page” has been pressed.

A red status light indicates the “Machine Guard Unlock” button on the “Touch Panel Systems page” has been pressed. The machine will not operate when machine guards are “Unlocked”.

Machine setup ready

The ”Machine setup” system is normally used in the forming die alignment process. Refer to the “Setup system” instructions in this manual for proper use. The Stacker is removed when using “Setup system” controls.

A gray status light indicates the “Set up” system key switch on the operator console is “Off”.

A green status light indicates the “Set up” system key switch on the operator console is “On”

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Machine setup enable

The ”Machine setup” system is normally used in the forming die alignment process. Refer to the “Setup system” instructions in this manual for proper use. The Stacker is removed when using “Setup system” controls.

A gray status light indicates the “Set up” system on the “Touch Panel Systems page” is “Off”.

A green status light indicates the “Set up” system on the “Touch Panel Systems page” is “On”.

Machine setup mode

The ”Machine setup” system is normally used in the forming die alignment process. Refer to the “Setup system” instructions in this manual for proper use. The Stacker is removed when using “Setup system” controls.

A gray status light indicates the “Set up” system directional controls are not being used.

A green status light indicates the “Set up” system directional controls are being used.

Feed guards unlatch

A gray status light indicates the “Feed Guard Lock” button on the “Touch Panel Systems page” has been pressed.

A red status light indicates the “Feed Guard Unlock” button on the “Touch Panel Systems page” has been pressed. The machine will not operate when machine guards are “Unlocked”.

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Status 2 page

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Status 2 page

“Fault” and “Status” pages are meant as a diagnostic aid when the machine does not respond appropriately to commands on conditions. A positive fault / status indicator light should direct a technician to likely problem causes.

A “Home Required” indicator flashes Red and Black until both the Cutting and Forming heads are in their “Home” positions when the indicator is gray in color reading “Home Complete”. Refer to homing procedures in the “Manual page” instructions.

The “Fault” indicator light is Black in color reading “Fault” when any type of fault has occurred. (A fault is indicated until both the cutting and forming heads are in their “Home” positions). The indicator is gray in color reading “No Fault” when no fault has occurred or a Fault has been “Reset”. See “Fault Reset” instructions in this manual.

The numerical display in the upper right corner of the Touch Panel page beside the “Fault” indicator represents the current production “Program Number” selected.

Press the Touch Panel “Fault Reset” button to clear any faults that have occurred and the fault cause corrected. As an example use the “Fault Reset” Touch Panel button to clear a fault ecorded when the “Jam “ sensors on the stacker recognize a part jam and stop machine production. Remove the obstructing parts and press the “Fault Reset” Touch Panel button.

Estop pushed operator

A gray status light indicates the “E-Stop” push button on the operator Touch Panel enclosure has not been depressed.

A red status light indicates the “E-Stop” push button on the operator Touch Panel enclosure is depressed. The machine will not operate with an “E-stop” button depressed.

Release the “E-Stop” button.

Estop pushed P3

A gray status light indicates the “E-Stop” push button on the machine left side electrical enclosure has not been depressed.

A red status light indicates the “E-Stop” push button on the machine left side electrical enclosure is depressed. The machine will not operate with an “E-stop” button depressed.

Release the E-Stop” button.

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Estop pushed roll stand

A gray status light indicates the “E-Stop” push button on the roll stand has not been depressed.

A red status light indicates the “E-Stop” push button on the roll stand is depressed. The machine will not operate with an “E-stop” button depressed.

Release the “E-Stop” button.

Estop pushed stacker

A gray status light indicates the “E-Stop” push button on the stacker has not been depressed.

A red status light indicates the “E-Stop” push button on the stacker is depressed. The machine will not operate with an “E-stop” button depressed.

Release the “E-Stop” button.

Jam fault detected

A gray status light indicates a part jam has not been detected. A red status light indicates a part jam has been detected.

After clearing the jam the system can be reset with any “Fault” or “Jam Reset” Touch Panel push button.

Jam sensors 1 – 5

The “Jam Sensors” status indicates the Jam System proximity switch sensed a passing part. Production lanes 1 (machine left side)-5 (machine right side) have individual sensors positioned to detect passing parts. See “Jam Detection “ system instructions in the “Production Touch Panel page” instructions of this manual.

The indicator flashes gray when a part is sensed.

All other times the indicator is green.

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Cutting drive ready

A red status light indicates there is no electrical input power to the cutting drive motion controller or an E-Stop button is depressed.

Refer to machine electrical drawings to diagnose problem.

Observe E-Stop buttons status. Release all depressed E-Stop buttons.

Cutting shunt overtemp

A green status light indicates the “Shunt: resistor is in normal operating range.

A red status light indicates electrical input power is “off”.

Contact the Peerless Service Department with any problems.

Feed drive ready

A red status light indicates there is no electrical input power to the feed drive motion controller or an E-Stop button is depressed.

Refer to machine electrical drawings to diagnose problem.

Observe E-Stop buttons status. Release all depressed E-Stop buttons.

Form drive ready

A red status light indicates there is no electrical input power to the forming drive motion controller or an E-Stop button is depressed.

Refer to machine electrical drawings to diagnose problem.

Observe E-Stop buttons status. Release all depressed E-Stop buttons.

Form shunt overtemp

A green status light indicates the “Shunt: resistor is in normal operating range.

A red status light indicates electrical input power is “off”.

Contact the Peerless Service Department with any problems.

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Pull roll sensors

A green status light indicates the roll stand “Pull rollers” are closed.

A red status light indicates the roll stand “Pull rollers” are open. The paper fees system will not operate with the rollers “open”.

Select the appropriate “Pull roller” position with the “Pull roller” manual air switch on the roll stand.

Stacker counter photoeye

The “Stacker Counter Photoeye” status indicates the Counter proximity switch sensed a passing part. The same sensor is used for the “Stacker counter” and “Jam Sensor” lane 1 (machine left side).

The indicator flashes gray when a part is sensed.

All other times the indicator is green.

Short circuit indicator out 1 – 8

A gray status light indicates there is no problem.

Contact the Peerless Service Department if the status indicator changes.

Short circuit indicator out 9 – 16

A gray status light indicates there is no problem.

Contact the Peerless Service Department if the status indicator changes.

Safety relay (SR2) A gray status light indicates there is no problem.

Contact the Peerless Service Department if the status indicator changes.

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Cutting axis estop active

A gray status light indicates the “Cutting axis” is operational.

A red status light indicates electrical input power is “off”.

Contact the Peerless Service Department with any problems.

Cutting axis control stop active A gray status indicator indicates there is no problem.

Contact the Peerless Service Department if the status indicator changes.

Forming axis estop active

A gray status light indicates the “Forming axis” is operational.

A red status light indicates electrical input power is “off”.

Contact the Peerless Service Department with any problems.

Forming axis control stop active A gray status indicator indicates there is no problem.

Contact the Peerless Service Department if the status indicator changes.

Feed axis estop active

A gray status light indicates the “Feed axis” is operational.

A red status light indicates electrical input power is “off”.

Contact the Peerless Service Department with any problems.

Feed axis control stop active A gray status light indicates there is no problem.

Contact the Peerless Service Department if the status indicator changes.

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Machine stop active

A gray status light indicates no Machine Stop push buttons are depressed.

A red status light indicates a “Stop” button is depressed. The machine will not operate with a Machine Stop button depressed.

Release the “Stop” button(s).

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Fault page

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Fault page

Press the “Status” Touch Panel screen choice to view the “Status” page. Screen choices of “More status” for “Status 2” page and “Faults” for the Touch Panel “Fault” page are available on the “Status” page. “Fault” and “Status” pages are meant as a diagnostic aid when the machine does not respond appropriately to commands on conditions. A positive fault / status indicator light should direct a technician to likely problem causes. A “Home Required” indicator flashes Red and Black until both the Cutting and Forming heads are in their “Home” positions when the indicator is gray in color reading “Home Complete”. Refer to homing procedures in the “Manual page” instructions. The “Fault” indicator light is Black in color reading “Fault” when any type of fault has occurred. (A fault is indicated until both the cutting and forming heads are in their “Home” positions). The indicator is gray in color reading “No Fault” when no fault has occurred or a Fault has been “Reset”. See “Fault Reset” instructions in this manual. The numerical display in the upper right corner of the Touch Panel page beside the “Fault” indicator represents the current production “Program Number” selected. Press the Touch Panel “Fault Reset” button to clear any faults that have occurred and the fault cause corrected. As an example use the “Fault Reset” Touch Panel button to clear a fault recorded when the “Jam “ sensors on the stacker recognize a part jam and stop machine production. Remove the obstructing parts and press the “Fault Reset” Touch Panel button.

Fault list

“Upper / Lower die overtemp” faults 1 through 10 indicate the “Actual” die temperature has exceeded the temperature controller “Setpoint” by more than 30 degrees and electrical power to the die heaters has been temporarily interrupted by opening the die heat relay(s).

A gray status light indicates the die temperature is in normal operating range.

A red status light indicates an over-temperature condition.

After the die(s) cool or new setpoint(s) entered with the “Setpoint” and “Actual” temperatures within 30 degrees press the “Fault Reset” button to clear the “Fault”. The die heat relay(s) will close to resume normal temperature control conditions.

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“Machine guard lock disabled”

A gray status light indicates the “Machine Guard Lock” Touch Panel button was pressed.

A red status light indicates “Machine Guard Unlock” Touch Panel button was pressed.

“Stacker on disabled”

A gray status light indicates the “Stacker On” Touch Panel button was pressed.

A red status light indicates “Stacker Off” Touch Panel button was pressed.

“Feed on disabled”

A gray status light indicates the “Feed On” Touch Panel button was pressed.

A red status light indicates “Feed Off” Touch Panel button was pressed.

“Machine on disabled”

A gray status light indicates the “Machine On” Touch Panel button was pressed.

A red status light indicates “Machine Off” Touch Panel button was pressed.

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Additional Controls

Name: Machine stop Function: Depressing any “Machine Stop” button will cause cutting and forming head motions to stop at their “Head Open” positions. Feed motion will stop after its’ completed cycle. The “Machine Stop” button must be manually released before re-starting the machine. Name: Emergency Stop Function: Depressing any emergency stop button with the machine in production immediately turns the pull roller, feed, stacker, and scrap cutter motors off and stops cutting and forming head motions. When the motors stop the head brakes are engaged and both motors turned off. The Emergency Stop button must be manually released before re-starting the machine. Name: Stacker speed Function: The “Stacker Speed” potentiometer controls stacker “conveyor” belt speed. Adjust speed to convey parts smoothly into the stacker “cans”. Name: Machine setup Off / On Function: Turning the key operated “Machine Setup” switch is one step in the procedure of changing from “Production” to “Setup” mode. Refer to “Setup System” operating instructions in this manual.

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Roll Stand “Paper Roll Raise” and “Paper Roll Lower” push button electrical controls are enabled by depressing the “Roll Stand Setup On” button on the Touch Panel “Systems” page. “Paper Roll Raise” and “Paper Roll Lower” push button electrical controls are disabled when the “Roll Stand Setup Off” or “Production Start” buttons on the Touch Panel are depressed. Name: Paper roll raise Function: Depressing the “Paper Roll Raise” button simultaneously releases the roll stand lift motor brake and starts the lift motor in the raise direction. Releasing the button simultaneously engages the roll stand lift motor brake and stops the lift motor. Name: Paper roll lower Function: Depressing the “Paper Roll Lower” button simultaneously releases the roll stand lift motor brake and starts the lift motor in the lower direction. Releasing the button simultaneously engages the roll stand lift motor brake and stops the lift motor. Name: Machine Stop Function: Depressing any “Machine Stop” button will cause cutting and forming head motions to stop at their “Head Open” positions. Feed motion will stop after its’ completed cycle. The “Machine Stop” button must be manually released before re-starting the machine. Name: Emergency Stop Function: Depressing any emergency stop button with the machine in production immediately turns the pull roller, feed, stacker, and scrap cutter motors off and stops cutting and forming head motions. When the motors stop the head brakes are engaged and both motors turned off. The Emergency Stop button must be manually released before re-starting the machine.

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M37T Machine Control Operating Procedures The “Operating Procedures” describe a number of procedures a person

will use in operating a Peerless M37T. Refer to the M37T “Operator Controls” section of this manual for operator controls locations and functions. Read and understand the “Operating Procedures” and “Operator Controls” sections of this manual before attempting to operate the M37T machine. Initial Production Procedure.

To resume production after electrical power has been turned off at the Main Electrical Disconnect Switch:

Cutting and Forming Head blocks must be in their interlocked switches. The Cutting and Forming Head blocks must be in their interlocked switches before the Machine can be turned On. There is no reaction to removing either Head Block from its’ interlocked switch when machine is in production. Turn the input electrical service disconnect switch On

Touch Panel “Home” page is displayed

Press the “Temperature” Touch Panel page button Select Forming die temperature

Press the displayed “Temperature Set Point” value for a required die position. A keypad will be displayed to allow the desired temperature selection. Press the number keys and “Enter” to choose the forming die temperature. Repeat the temperature selection process for all necessary forming die positions. Press the “Upper or Lower Dies” button to power the selected forming dies. The “Upper and Lower Dies” buttons toggle between Off and On when depressed. The “Number of Dies” selection will activate the appropriate die temperature controller positions when the die heat is turned On.

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Close all open guards Release any depressed “Machine Stop” button Release any depressed “Emergency Stop” buttons Press the “Systems” Touch Panel page button Press “Machine Guards Lock” button Press “Feed Guards Lock” button Press “Machine On” button. The cutting and forming heads will move slightly when the machine is turned “On” releasing their “brakes”. Press “Feed On” button Press the “Manual” Touch Panel page button Press the Forming and Cutting Sections “Home” buttons. Both heads have to be in their Home positions to activate the Jog or Start Position functions. The motion warning horn sounds when the Cutting or Forming head is moving. Open the Forming head to its’ maximum Open position in the Retract direction by holding the Forming section “Retract” button depressed until motion stops. Open the Cutting Head to its’ maximum Open position in the Extend direction by holding the Cutting section “Extend” button depressed until motion stops.

The Cutting and Forming Section buttons are identified. Each section has Extend and Retract Touch Panel push buttons. As the Cutting or Forming heads move the Green and Red arrows beside the Extend and Retract push buttons exchange colors as the head passes through its closed position. The Green arrow indicates the head travel direction.

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Press the “Systems” Touch Panel page button Press “Machine Off” button. The cutting and forming heads will move slightly when the machine is turned “Off” engaging their “brakes”. Press “Machine Guards Unlock” button Open the right (as viewed from the stacker end of the machine) side Cutting and Forming Die Access and Blank Chute Guard doors

PAPER THREADING AND WEB ALIGNMENT PROCESSES Turn the input electrical service disconnect switch Off Install the Cutting and Forming Head Stop Blocks between the open die shoes Remove all blanks and paper jams from cutting and forming dies and blank chutes Open the Roll Stand Pull Rollers with the air switch on the Roll Stand frame Open the Feed Idler Rollers using the air switches below the right side (as viewed from the stacker end of the machine) Cutting Die Guard Thread paper web through Roll Stand Pull Rollers and Loop Control roller Thread the paper web between the Feed Idler Rollers and Feed Drive Roller. Center the paper web in the machine width. Clamp the paper web guides fixing the paper web in the center of the machine width

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Set and lock the paper decurl rollers Close Roll Stand Pull Rollers Turn the input electrical service disconnect switch On Remove the Cutting and Forming Head Stop Blocks Place both stop blocks in their interlocked switches. The Cutting and Forming Head blocks must be in their interlocked switches before the Machine can be turned On. There is no reaction to removing either Head Block from its’ interlocked switch when machine is in production. Close all open machine guards Touch Panel “Home” page is displayed Press the “Systems” Touch Panel page button Press “Feed Guard Lock” button Press “Feed On” button Press the “Manual” Touch Panel page button Advance the paper web through the Cutting and Feed roller sections using Feed Manual “Forward”, Feed Manual “Reverse”, and “Single Scrap Cut” commands. Pull Roller clutch engages to feed paper to the machine as the Loop Control roller rises. Cut paper in increments approximating feed length using the “Single Scrap Cut” command.

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To access the paper Scrap Cutter area select the “Systems” page

Press the “Feed Off” button

Press the “Feed Guard Unlock” button

Open necessary feed guards

Perform necessary service

Close open Feed Guards

Press “Feed Guard Lock” button

Verify correct paper alignment. Turn the input electrical service disconnect switch Off, install the Cutting and Forming Head Stop Blocks, and Repeat the above PAPER THREADING AND WEB ALIGNMENT PROCESSES if necessary.

Press the “Systems” Touch Panel page button

Press “Machine Guards Lock” button. Press “Machine On” button. The cutting and forming heads will move slightly when the machine is turned “On” releasing their “brakes”. Press “Stacker On” button. Press the “Manual” Touch Panel page button Press the Forming and Cutting Sections “Home” buttons. Both heads have to be in their Home positions to activate the Manual or Start Position functions. The motion warning horn sounds when the Cutting or Forming head is moving. Allow the forming dies and forming head to reach operating temperature. Normally requires.30 – 45 minutes.

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Move the paper web through machine using “Feed Manual Forward” and “Single Scrap Cut” commands until dried and curly paper is advanced through the Scrap Cutter. Paper from the Roll Stand to the Scrap Cutter in the machine is normally affected. The Pull Roller clutch engages to feed paper to the machine as the Loop Control roller rises. Cut paper in increments approximating feed length using the “Single Scrap Cut” command. Press the “Production” Touch Panel page button Turn “On” the required “Top Die Air”, “Bottom Die Air”, “Tray Assist Air”, “Jam Detection”, and “Registration” systems Press the “Start Position” button. Cutting and Forming heads will move to their Head Open positions and stop. The motion warning horn sounds when the Cutting or Forming head is moving. Hold the “Production Start” button depressed until the motion warning horn turns off and machine motion starts. The machine will not start if the “Production Start” button is released before motion begins. The jam detection system will be activated thirty seconds after machine motion starts. Visually monitor machine output until the jam system is activated.

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Procedures to resume interrupted production

Conditions after pressing a “Machine Stop” button during production:

Depressing any “Machine Stop” button will cause cutting and forming head motions to stop at their “Head Open” positions. Feed motion will stop after its’ completed cycle. All guard switches remain locked.

Machine is On. Cutting and Forming head “Brakes” are released.

Feed is On Stacker is On Selected functions of Top Die Air, Bottom Die Air, Tray Assist Air, Jam Detection, and Registration systems remain On

Procedure to resume production after Machine Stop condition if Cutting die access is unnecessary

Release affected “Machine Stop” buttons Press the “Manual” Touch Panel page button Open the Forming head to its’ maximum Open position in the Retract direction by holding the Forming section Retract” button depressed until motion stops.

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Open the Cutting Head to its’ maximum Open position in the Extend direction by holding the Cutting section “Extend” button depressed until motion stops. .

The Cutting and Forming Section buttons are identified. Each section has Extend and Retract Touch Panel push buttons. As the Cutting or Forming heads move the Green and Red arrows beside the Extend and Retract push buttons exchange colors as the head passes through its closed position. The Green arrow indicates the head travel direction.

Move the paper web through machine using “Feed Manual Forward” and “Single Scrap Cut” commands until dried and curly paper is advanced through the Scrap Cutter. Paper from the Roll Stand to the Scrap Cutter in the machine is normally affected. The Pull Roller clutch engages to feed paper to the machine as the Loop Control roller rises. Cut paper in increments approximating feed length using the Single Scrap Cut command. Press the “Systems” Touch Panel page button Press “Machine Off” button. The cutting and forming heads will move slightly when the machine is turned “Off” engaging their “brakes”. Press “Machine Guards Unlock” button Open the right (as viewed from the stacker end of the machine) side Blank Chute and Forming Die Access Guard doors Turn the input electrical service disconnect switch Off Install the Forming Head Stop Block between the open die shoes

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Remove all blanks from blank chutes and forming dies Turn the input electrical service disconnect switch On

Remove the Forming Head Stop Block

Place the Forming Head Stop Block in its’ interlocked switch. The Forming Head block must be in its’ interlocked switch before the Machine can be turned On. There is no reaction to removing either Head Block from its’ interlocked switch when machine is in production. Close the Blank Chute and Forming Die Access Guard doors Touch Panel “Home” page is displayed

Press the “Systems” Touch Panel page button Press “Machine Guards Lock” button. Press “Feed Guards Lock” button Press “Machine On” button. The cutting and forming heads will move slightly when the machine is turned “On” releasing their “brakes”.

Press “Feed On” button Press “Stacker On” button Press the “Manual” Touch Panel page button Press the Forming and Cutting Sections “Home” buttons. Both heads have to be in their Home positions to activate the Manual or Start Position functions. The motion warning horn sounds when the Cutting or Forming head is moving.

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Press the “Production” Touch Panel page button Turn “On” the required “Top Die Air”, “Bottom Die Air”, “Tray Assist Air”, “Jam Detection”, and “Registration” systems Press the “Start Position” button. Cutting and Forming heads will move to their Head Open positions and stop. The motion warning horn sounds when the Cutting or Forming head is moving. Hold the “Production Start” button depressed until the motion warning horn turns off and machine motion starts. The machine will not start if the “Production Start” button is released before motion begins. The jam detection system will be activated thirty seconds after machine motion starts. Visually monitor machine output until the jam system is activated.

Procedure to resume production after “Machine Stop” condition if die access is necessary

Release affected “Machine Stop” buttons Press the “Manual” Touch Panel page button Open the Forming head to its’ maximum Open position in the Retract direction by holding the Forming section “Retract” button depressed until motion stops. Open the Cutting Head to its’ maximum Open position in the Extend direction by holding the Cutting section “Extend” button depressed until motion stops.

The Cutting and Forming Section buttons are identified. Each section has Extend and Retract Touch Panel push buttons. As the Cutting or Forming heads move the Green and Red arrows beside the Extend and Retract push buttons exchange colors as the head passes through its closed position. The Green arrow indicates the head travel direction.

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Press the “Systems” Touch Panel page button Press “Machine Off” button. The cutting and forming heads will move slightly when the machine is turned “Off” engaging their “brakes”. Press “Machine Guards Unlock” button Open all necessary machine guards

PAPER THREADING AND WEB ALIGNMENT PROCESSES Turn the input electrical service disconnect switch Off Install the Cutting and Forming Head Stop Blocks between the open die shoes Remove all blanks and paper jams from cutting and forming dies and blank chutes Open the Roll Stand Pull Rollers with the air switch on the Roll Stand frame Open the Feed Idler Rollers using the air switches below the right side (as viewed from the stacker end of the machine) Cutting Die Guard Thread paper web through Roll Stand Pull Rollers and Loop Control roller Thread the paper web between the Feed Idler Rollers and Feed Drive Roller. Center the paper web in the machine width. Clamp the paper web guides fixing the paper web in the center of the machine width Set and lock the paper decurl rollers Close Roll Stand Pull Rollers Turn the input electrical service disconnect switch On

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Remove the Cutting and Forming Head Stop Blocks Place both stop blocks in their interlocked switches. The Cutting and Forming Head blocks must be in their interlocked switches before the Machine can be turned On. There is no reaction to removing either Head Block from its’ interlocked switch when machine is in production. Close all open machine guards Touch Panel “Home” page is displayed Press the “Systems” Touch Panel page button Press “Feed Guard Lock” button Press “Feed On” button Press the “Manual” Touch Panel page button Advance the paper web through the Cutting and Feed roller sections using Feed Manual “Forward”, Feed Manual “Reverse”, and “Single Scrap Cut” commands. Pull Roller clutch engages to feed paper to the machine as the Loop Control roller rises. Cut paper in increments approximating feed length using the “Single Scrap Cut” command.

To access the paper Scrap Cutter area select the “Systems” page

Press the “Feed Off” button

Press the “Feed Guard Unlock” button

Open necessary feed guards

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Perform necessary service

Close open Feed Guards

Press “Feed Guard Lock” button

Verify correct paper alignment. Turn the input electrical service disconnect switch Off, install the Cutting and Forming Head Stop Blocks, and Repeat the above PAPER THREADING AND WEB ALIGNMENT PROCESSES if necessary. Press the “Systems” Touch Panel page button Press “Machine Guards Lock” button. Press “Machine On” button. The cutting and forming heads will move slightly when the machine is turned “On” releasing their “brakes”. Press “Stacker On” button Press the “Manual” Touch Panel page button Press the Forming and Cutting Sections “Home” buttons. Both heads have to be in their Home positions to activate the Manual or Start Position functions. The motion warning horn sounds when the Cutting or Forming head is moving.

Move the paper web through machine using “Feed Manual Forward” and “Single Scrap Cut” commands until dried and curly paper is advanced through the Scrap Cutter. Paper from the Roll Stand to the Scrap Cutter in the machine is normally affected. The Pull Roller clutch engages to feed paper to the machine as the Loop Control roller rises. Cut paper in increments approximating feed length using the Single Scrap Cut command.

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Press The “Production” Touch Panel page button Turn “On” the required “Top Die Air”, “Bottom Die Air”, “Tray Assist Air”, “Jam Detection”, and “Registration” systems Press the “Start Position” button. Cutting and Forming heads will move to their Head Open positions and stop. The motion warning horn sounds when the Cutting or Forming head is moving. Hold the ”Production Start” button depressed until the motion warning horn turns off and machine motion starts. The machine will not start if the “Production Start” button is released before motion begins. The jam detection system will be activated thirty seconds after machine motion starts. Visually monitor machine output until the jam system is activated.

Conditions after pressing an “Emergency Stop” button during production: Depressing any “Emergency Stop” button will cause cutting and forming head, feed, and stacker motions to stop All guard switches remain locked.

Machine is Off. Cutting and Forming head “brakes” are engaged

Feed is Off Stacker is Off Selected functions of Top Die Air, Bottom Die Air, Tray Assist Air, Jam Detection, and Registration systems are Off

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Press The “Production” Touch Panel page button Turn “On” the required “Top Die Air”, “Bottom Die Air”, “Tray Assist Air”, “Jam Detection”, and “Registration” systems Press the “Start Position” button. Cutting and Forming heads will move to their Head Open positions and stop. The motion warning horn sounds when the Cutting or Forming head is moving. Hold the ”Production Start” button depressed until the motion warning horn turns off and machine motion starts. The machine will not start if the “Production Start” button is released before motion begins. The jam detection system will be activated thirty seconds after machine motion starts. Visually monitor machine output until the jam system is activated.

Conditions after pressing an “Emergency Stop” button during production: Depressing any “Emergency Stop” button will cause cutting and forming head, feed, and stacker motions to stop All guard switches remain locked.

Machine is Off. Cutting and Forming head “brakes” are engaged

Feed is Off Stacker is Off Selected functions of Top Die Air, Bottom Die Air, Tray Assist Air, Jam Detection, and Registration systems are Off

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Press the “Systems” Touch Panel page button Press “Machine Off” button. The cutting and forming heads will move slightly when the machine is turned “Off” engaging their “brakes”. Press “Machine Guards Unlock” button Open necessary guards PAPER THREADING AND WEB ALIGNMENT PROCESSES Turn the input electrical service disconnect switch Off Install the Cutting and Forming Head Stop Blocks between the open die shoes Remove all blanks and paper jams from cutting and forming dies and blank chutes Open the Roll Stand Pull Rollers with the air switch on the Roll Stand frame Open the Feed Idler Rollers using the air switches below the right side (as viewed from the stacker end of the machine) Cutting Die Guard Thread paper web through Roll Stand Pull Rollers and Loop Control roller Thread the paper web between the Feed Idler Rollers and Feed Drive Roller. Center the paper web in the machine width. Clamp the paper web guides fixing the paper web in the center of the machine width Set and lock the paper decurl rollers Close Roll Stand Pull Rollers

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Turn the input electrical service disconnect switch On Remove the Cutting and Forming Head Stop Blocks Place both stop blocks in their interlocked switches. The Cutting and Forming Head blocks must be in their interlocked switches before the Machine can be turned On. There is no reaction to removing either Head Block from its’ interlocked switch when machine is in production. Close all open guards Touch Panel “Home” page is displayed Press the “Systems” Touch Panel page button Press “Feed Guard Lock” button Press “Feed On” button Press the “Manual” Touch Panel page button Advance the paper web through the Cutting and Feed roller sections using Feed Manual “Forward”, Feed Manual “Reverse”, and “Single Scrap Cut” commands. Pull Roller clutch engages to feed paper to the machine as the Loop Control roller rises. Cut paper in increments approximating feed length using the “Single Scrap Cut” command.

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To access the paper Scrap Cutter area select the “Systems” page

Press the “Feed Off” button

Press the “Feed Guard Unlock” button

Open necessary feed guards

Perform necessary service

Close open Feed Guards

Press “Feed Guard Lock” button

Verify correct paper alignment. Turn the input electrical service disconnect switch Off, install the Cutting and Forming Head Stop Blocks, and Repeat the above PAPER THREADING AND WEB ALIGNMENT PROCESSES if necessary Press the “Systems” Touch Panel page button Press “Machine Guards Lock” button. Press “Machine On” button. The cutting and forming heads will move slightly when the machine is turned “On” releasing their “brakes”.

Press “Stacker On” button Press the “Manual” Touch Panel page button Press the Forming and Cutting Sections “Home” buttons. Both heads have to be in their Home positions to activate the Manual or Start Position functions. The motion warning horn sounds when the Cutting or Forming head is moving.

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Move the paper web through machine using “Feed Manual Forward” and “Single Scrap Cut” commands until dried and curly paper is advanced through the Scrap Cutter. Paper from the Roll Stand to the Scrap Cutter in the machine is normally affected. The Pull Roller clutch engages to feed paper to the machine as the Loop Control roller rises. Cut paper in increments approximating feed length using the Single Scrap Cut command. Press The “Production” Touch Panel page button Turn “On” the required “Top Die Air”, “Bottom Die Air”, “Tray Assist Air”, “Jam Detection”, and “Registration” systems Press the “Start Position” button. Cutting and Forming heads will move to their Head Open positions and stop. The motion warning horn sounds when the Cutting or Forming head is moving. Hold the ”Production Start” button depressed until the motion warning horn turns off and machine motion starts. The machine will not start if the “Production Start” button is released before motion begins. The jam detection system will be activated thirty seconds after machine motion starts. Visually monitor machine output until the jam system is activated.

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Conditions after a Servo Motor Drive faults in Production or Manual modes:

When either the Cutting or Forming head Servo Motor Drive faults both are immediately disabled. Cutting and Forming head brakes engage stopping both heads motion. All guard switches remain locked.

Machine is Off. Cutting and Forming head “brakes” are engaged

Feed is On Stacker is On Selected functions of Top Die Air, Bottom Die Air, Tray Assist Air, Jam Detection, and Registration systems are On

Procedures to resume production after fault condition in Production or Manual modes:

Press the “Systems” Touch Panel page button Press “Machine On” button. The cutting and forming heads will move slightly when the machine is turned “On” releasing their “brakes”.

Press the “Manual” Touch Panel page button Open the Forming head to its’ maximum Open position in the Retract direction by holding the Forming section “Retract” button depressed until motion stops.

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Open the Cutting Head to its’ maximum Open position in the Extend direction by holding the Cutting section “Extend” button depressed until motion stops. .

The Cutting and Forming Section buttons are identified. Each section has Extend and Retract Touch Panel push buttons. As the Cutting or Forming heads move the Green and Red arrows beside the Extend and Retract push buttons exchange colors as the head passes through its closed position. The Green arrow indicates the head travel direction.

Move the paper web through machine using “Feed Manual Forward” and “Single Scrap Cut” commands until dried and curly paper is advanced through the Scrap Cutter. Paper from the Roll Stand to the Scrap Cutter in the machine is normally affected. The Pull Roller clutch engages to feed paper to the machine as the Loop Control roller rises. Cut paper in increments approximating feed length using the Single Scrap Cut command. Press the “Systems” Touch Panel page button Press “Machine Off” button. The cutting and forming heads will move slightly when the machine is turned “Off” engaging their “brakes”. Press “Machine Guards Unlock” button Open the right (as viewed from the stacker end of the machine) side Blank Chute and Forming Die Access Guard doors Turn the input electrical service disconnect switch Off Install the Forming Head Stop Block between the open die shoes Remove all blanks from blank chutes and forming dies

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Turn the input electrical service disconnect switch On Remove the Forming Head Stop Block Place the Forming Head Stop Block in its’ interlocked switch. The Forming Head block must be in its’ interlocked switch before the Machine can be turned On. There is no reaction to removing either Head Block from its’ interlocked switch when machine is in production. Close the Blank Chute and Forming Die Access Guard doors Touch Panel “Home” page is displayed

Press the “Systems” Touch Panel page button Press “Machine Guards Lock” button. Press “Feed Guards Lock” button Press “Machine On” button. The cutting and forming heads will move slightly when the machine is turned “On” releasing their “brakes”.

Press “Feed On” button Press “Stacker On” button Press the “Manual” Touch Panel page button Press the Forming and Cutting Sections “Home” buttons. Both heads have to be in their Home positions to activate the Jog or Start Position functions. The motion warning horn sounds when the Cutting or Forming head is moving. Press the “Production” Touch Panel page button Turn “On” the required “Top Die Air”, “Bottom Die Air”, “Tray Assist Air”, “Jam Detection”, and “Registration” systems

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Press the “Start Position” button. Cutting and Forming heads will move to their Head Open positions and stop. The motion warning horn sounds when the Cutting or Forming head is moving. Hold the “Production Start” button depressed until the motion warning horn turns off and machine motion starts. The machine will not start if the “Production Start” button is released before motion begins. The jam detection system will be activated thirty seconds after machine motion starts. Visually monitor machine output until the jam system is activated.

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Setup System

The “setup” system should only be used by personnel properly trained in operating the machine in “Setup” mode

The “Set-Up-System” allows the Forming Head to be open and closed during forming die servicing procedures. Dual, key operated, switches and a directional switch in an enclosure inside the operator’s forming section frame control Forming head travel. The switches are activated when the Setup system is turned On. Simultaneously turning the two key switches On causes the Forming head to open slightly releasing the Forming head brake and then travel in the selected direction. The Forming head will move until one or both switches are released or the Forming head drive actuator reaches its’ travel limit. The Forming head brake engages and Forming head drive electrical power is turned Off when one or both key switches are released. Both key switches must be released and simultaneously turned On to resume head movement.

To change from “Production” to “Setup” operation modes:

Press the “Manual” Touch Panel page button Release all “Machine Stop” buttons Release all “Emergency Stop” buttons

Open the Forming head to its’ maximum Open position in the Retract direction by holding the Forming section “Retract” button depressed until motion stops. Open the Cutting Head to its’ maximum Open position in the Extend direction by holding the Cutting section “Extend” button depressed until motion stops.

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The Cutting and Forming Section buttons are identified. Each section has Extend and Retract Touch Panel push buttons. As the Cutting or Forming heads move the Green and Red arrows beside the Extend and Retract push buttons exchange colors as the head passes through its closed position. The Green arrow indicates the head travel direction.

Press the “Systems” Touch Panel page button Press “Machine Off” button Disconnect the Stacker-Counter and remove it from the machine Press the “Machine Setup On” button Turn the key operated Set-Up switch in the Touch Panel electrical enclosure “On” activating the Set-Up system controls

Setup system operation:

Select “Extend” or “Retract” with the directional control switch in the Set-Up controls enclosure inside the operator’s forming section frame. Visually observe the Forming actuator rod to determine travel direction. The actuator rod moves away from its’ housing in the “Extend” direction and into its” housing in the “Retract” direction Simultaneously turn the two key operated switches in the Set-Up controls enclosure On to move the Forming actuator in the selected direction. Forming head motion will stop when one or both key operated switches are released or the Forming cylinder reaches its’ travel limit. The motion warning horn sounds when the Forming head is moving.

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Perform necessary die service

To change from “Setup” to “Production” operation modes:

Open the Forming head to its’ maximum open position in the Retract direction using the two key operated switches in the Set-Up controls enclosure. Travel limits Stop cylinder travel. The motion warning horn sounds when the Forming head is moving. Remove keys from switches in the Set-Up controls enclosure. Store appropriately

Install the Counter-Stacker and re-connect electrical and pneumatic supplies

Press the “Machine Setup Off” button

Remove key from the Touch Panel enclosure switch. Store appropriately

Follow Machine Control “Operating Procedures” to resume “Production” operation mode

Conditions after the Forming Head Servo Motor Drive faults in Set Up mode

The Forming head Servo Motor Drive faults is immediately disabled. Forming head brake engages stopping head motion. Follow “Setup system operation” instructions to resume Setup mode functions

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M37T electrical controls and Touch Panel are supported by an Industrial Computer. The Computer has a separate electrical input service that is NOT interrupted when the input electrical service disconnect switch is Off. Refer to the “Procedures for turning the Controls Computer Off / On” to turn the Computer electrical power Off / On. The Computer electrical power should only be turned Off / On by properly trained personnel.

Procedure to turn the controls computer “Off”:

Follow “Operator Controls” and “Machine Control Operating Procedures” in this manual to stop machine production Press the “Manual” Touch Panel page button Follow “Operator Controls” and “Machine Control Operating Procedures” in this manual to open the forming dies 3 –5 inches (8 – 13 cm) with the actuator moving in the “Retract” direction. Positioning the forming actuator as noted is a convenience in minimizing time to “Home” the actuator. The actuator will “Home” from any position. Follow “Operator Controls” and “Machine Control Operating Procedures” in this manual to open the cutting die .5 - 1 inch (1 – 3 cm) with the actuator moving in the “Retract” direction. Positioning the cutting actuator as noted is a convenience in minimizing time to “Home” the actuator. The actuator will “Home” from any position. Press the “Systems” Touch Panel page button Press “Machine Off” button. The cutting and forming heads will move slightly when the machine is turned “Off” engaging their “brakes”. Turn selected functions of Top Die Air, Bottom Die Air, Tray Assist Air, Jam Detection, and Registration systems Off. Refer to the “Operator Controls” and “Machine Control Operating Procedures” in this manual for further instructions.

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Turn the input electrical service disconnect switch Off Press the “Setup” Touch Panel page button. The “Setup” page is password protected. The correct password must be entered to open the Touch Panel “Setup” page. Press the “Exit Computer” button When the computer shut - down sequence is complete a prompt on the Touch Panel screen will acknowledge the Computer can be turned “Off” Open the enclosure housing the Operator Touch Panel

Turn the Computer Off / On switch to the Off position Close and latch the Touch Panel enclosure Procedure to turn the controls computer “On”: Open the enclosure housing the Operator Touch Panel Turn the Computer Off / On switch to the On position Close and latch the Touch Panel enclosure

Turn the input electrical service disconnect switch On after the touch panel screen appears Refer to the “Operator Controls” and “Machine Control Operating Procedures” in this manual to begin machine production

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Turn the input electrical service disconnect switch Off Press the “Setup” Touch Panel page button. The “Setup” page is password protected. The correct password must be entered to open the Touch Panel “Setup” page. Press the “Exit Computer” button When the computer shut - down sequence is complete a prompt on the Touch Panel screen will acknowledge the Computer can be turned “Off” Open the enclosure housing the Operator Touch Panel

Turn the Computer Off / On switch to the Off position Close and latch the Touch Panel enclosure Procedure to turn the controls computer “On”: Open the enclosure housing the Operator Touch Panel Turn the Computer Off / On switch to the On position Close and latch the Touch Panel enclosure

Turn the input electrical service disconnect switch On after the touch panel screen appears Refer to the “Operator Controls” and “Machine Control Operating Procedures” in this manual to begin machine production

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M37T PRESS PART NUMBERS

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737T040101 CUT/SCORE

HEAD

737T040102 CUT/SCORE DIE SHOE

737T040104 CUT/SCORE

DIE SHOE CAP

737T040105 CUT/SCORE PIN BRACE

737T040106 CUT/SCORE HEAD CAP

737T040201 TOGGLE PIN

MOUNT

737T040202 TOGGLE PIN

CAP

737T040203 CUT/SCORE

TOGGLE

737T040204 CYLINDER TOGGLE

UNION

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737T040205 TOGGLE ARM

BUSHING

737T040206 TOGGLE ARM

THRUST BEARING

737T040207 TOGGLE UNION

BUSHING

737T040208 CUT/SCORE

PIN BUSHING

737T040301 SCRAP CUTTER

HEAD

737T040302 SCRAP CUTTER

BASE

737T040303 SCRAP CUTTER UPPER KNIFE

737T040304 SCRAP CUTTER LOWER KNIFE

737T040305 SCRAP CUTTER

MOUNT

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737T040306 HINGED SCRAP

CHUTE

737T040307 UPPER SCRAP

CHUTE

737T040311 LOWER

SCRAP CHUTE

737T040313 SCRAP CUTTER

ECCENTRIC

737T040314 SCRAP CUTTER LINK MOUNT

737T040315 SCRAP CUTTER

LINK PIN

737T040316 SCRAP CUTTER

CONNECTING LINK

737T040317 SCRAP CUTTER

SHAFT

737T040321 SCRAP CUTTER MOTOR MOUNT

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737T040322 CUT/SCORE

PAPER GUIDE

737T040324 LOWER SCRAP

GUIDE

737T040325 SCRAP CUTTER

GREASE GUARD RIGHT

737T040326 SCRAP CUTTER

GREASE GUARD LEFT

737T040400 TRUNNION BUSHING

737T040401 CUT/SCORE MOUNTING

PLATE SPACER

737T040402 CUT/SCORE LOWER MOUNTING PLATE

737T040403 CUT/SCORE

HEAD SPACER

737T040404 CUT/SCORE UPPER MOUNTING PLATE

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737T040501 CUT/SCORE

PIN BRACKET

737T040502 CUT/SCORE PIN

BRACKET MOUNT

737T040503 CUT/SCORE PIN BRACKET CAP

737T040701 CUT/SCORE BRAKE

BRACE

737T041001 CUT/SCORE BRAKE D MOUNT BRACKERO T

737T040901 CUT/SCORE HEAD SENSOR BRACKET

737T041002 CUT/SCORE HEAD

BRAKE SHAFT

737T041003 CUT/SCORE BRAKE

MOUNT

737T041101 SCRAP CUTTER GREASE GUARD

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737T050101 BLANK CHUTE

LEFT

737T050102 BLANK CHUTE

RIGHT

737T050103 BLANK CHUTE

SUPPORT GUIDE

737T050201 BLANK CHUTE

REMOVABLE MOUNT

737T050203 BLANK CHUTE ALL- THREAD MOUNT

737T050204 BLANK CHUTE ALL-THREAD

737T050205 BLANK CHUTE

BRACE

737T050301 BLANK CHUTE MOUNT BAR

737T050302 BLANK CHUTE

MOUNT BRACKET

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737T050303 BLANK STOP

CYLINDER MOUNT

737T050304 BLANK STOP

CYLINDER BAR

737T050308 LEFT SIDE UPPER

BLANK CHUTE MOUNT

737T050309 RIGHT SIDE UPPER

BLANK CHUTE MOUNT

737T050310 LEFT SIDE LOWER

BLANK CHUTE MOUNT

737T050311 RIGHT SIDE LOWER

BLANK CHUTE MOUNT

737T050312 BLANK CHUTE

MOUNTING ARM

737T050313 NEW LEFT SIDE BLANK CHUTE

737T050314 NEW RIGHT SIDE BLANK CHUTE

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737T050315 BLANK CHUTE

MOUNTING CLAMP

737T050401 INCOMING PAPER

SUPPORT

737T050402 INCOMING PAPER SUPPORT MOUNT

737T050501 PRODUCT CHUTE

MOUNT

737T050502 PRODUCT CHUTE

LEFT

737T050503 PRODUCT

CHUTE RIGHT

737T050701 FORMING HEAD BRAKE BRACE

737T051001

737T060101 FORMING TOGGLE

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737T060102 NITROGEN CYLINDER

FORMING BASE

737T060103 FORMING SHOE

737T060104 FORMING HEAD

737T060105 NITROGEN CYLINDER

BASE CAP

737T060106 FORMING SHOE

CAP

737T060107 FORMING HEAD

CAP

737T060109 FORMING HEAD LIGHT VERSION

737T060201 FORMING SECTION

BUSHING

737T060202 NITROGEN CYLINDER

BASE BUSHING

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737T060313 FORMING HEAD BRAKE SHAFT

737T060315 FORMING HEAD BRAKE BRACKET

737T060316 FORMING HEAD

BRAKE SHAFT MOUNT

737T060317 BRAKE SHAFT

MOUNT

737T060601 FORMING SHOE

INSULATION

737T060603 UPPER DIE

MOUNTING PLATE

737T060604 DIE LOADING

ROLLER MOUNT

737T060605 BOTTOM DIE

MOUNTING PLATE

737T060606 FORMING SHOE

SPACER

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737T060902 FORMING PIN BRACE CAP

737T060905 FORMING PIN

BRACE MOUNT

737T060906 FORMING PIN

BRACE

737T061001 FORMING HEAD WIRE MOUNT

737T080101 FORMNG HEAD GREASE TRAY

737T090101 DIE AIR SURGE TANK MOUNT

737T100403 CUT/SCORE HEAD CYLINDER GUARD

737T100610 FORMING GUARD

RIGHT SIDE

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737T100616 CUT/SCORE

GUARD LEFT SIDE

737T100618 RIGHT SIDE SCRAP

CUTTER GUARD

737T100656 RIGHT SIDE

BLANK CHUTE GUARD

737T100659 LEFT SIDE

BLANK CHUTE GUARD

737T100664 LOWER INCOMING

GUARD

737T100672 FEED MOTOR

GUARD

737T100675 CUT/SCORE

GUARD RIGHT SIDE

737T101001 LOWER SAFETY

BAR FRAME

737T101002 SAFETY BAR

FRAME UPRIGHT

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737T101003 SAFETY BAR FRAME

SMALL UPRIGHT

737T101004 SAFETY BAR FRAME

CAP

737T101005 CUT/SCORE SAFETY BAR

737T101006 FORMING

SAFETY BAR

737T106001 FORMING GUARD

RIGHT SIDE

737T106022 FORMING GUARD

LEFT SIDE

737T110103 FORMING SKID

RIGHT SIDE

737T110104 FORMING SKID

LEFT SIDE

737T110401 CUT/SCORE FRAME

LEFT SIDE

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737T110402 CUT/SCORE FRAME

RIGHT SIDE

737T110404 CUT/SCORE BASE BEAM

737T110405 CUT/SCORE UPPER

TOGGLE BASE SPACER

737T110406 CUT/SCORE UPPER TOGGLE BASE TOP

737T110407 CUT/SCORE UPPER

TOGGLE BASE BOTTOM

737T110409 CUT/SCORE CYLINDER

MOUNT BEAM

737T110410 SMALL FRAME

LINK

737T110411 LARGE FRAME

LINK

737T110412 CUT/SCORE

CYLINDER MOUNT

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737T110601 FORMING FRAME

RIGHT SIDE

737T110602 FORMING FRAME

LEFT SIDE

737T110603 FORMING SECTION LOWER BASE BEAM

737T110604 FORMING UPPER

BASE BEAM

737T110605 FORMING UPPER TOGGLE BASE

737T110607 FORMING CYLINDER MACHINE MOUNT

737T110612 FORMING TRUNNION

MOUNT

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737T110614 FORMING TRUNNION

MOUNT CAP

737T112101 AIR VALVE

MOUNTING PLATE

737T120101 DIE LOADING

RACK

737T120102 DIE LOADING RACK

MOUNT

737T300101 WEBEX FEED

ROLLER SHAFT

737T300102 FEED ROLLER

737T300202 WEBEX FEED

ROLLER MOUNT

737T300203 FEED ROLLER CYLINDER

MOUNT

737T300204 FEED ROLLER

MOUNT

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737T300301 FEED MOTOR

MOUNT

737T310101 DECURL WORM GEAR MOUNT

737T310102 DECURL FRAME

RIGHT SIDE

737T310103 DECURL FRAME

LEFT SIDE

737T310104 DECURL ADJUSTMENT

STOP

737T310201 DECURL WHEEL

SUPPORT SHAFT

737T310202 DECURL ADJUSTMENT

ARM SHAFT

737T310203 DECURL ROLLER

737T310204 DECURL ROLLER SUPPORT SHAFT

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ROLLSTAND PART NUMBERS

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302045 ¼- ¼ MALE CONNECTOR

302186 1/8 NPTF PRESTOLOK

MALE FITTING

302187 1/4 NPTF PRESTOLOK

MALE FITTING

302274 1/4 NPTF PRESTOLOK MALE FITTING SWIVEL

3103047 1/8 PIPE PLUG

313050 1/4 PIPE PLUG

314004 4-PORT AIR MANIFOLD

314010 6-PORT AIR MANIFOLD

322503 LEVER OPERATED

AIR VALVE

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322505 ROLLER OPERATED

AIR VALVE

328009 NON-ADJUSTABLE

MUFFLER

332301 PAPER ROLLER AIR CYLINDER

341003 AIR REGULATOR

341004 AIR GUAGE

348009 AIR REGULATOR

MOUNT

481001 EYE BOLT

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CA

INSID

737R020005 BACK PLATE

FR

IM

BA

FRO

737R020003 TOP UPRIGHT

SUPPORT BEAM

737R020002 LOWER MAIN CROSSBEAM

737R020001 RRIAGE SUPPORT

UPRIGHT

737R020006 ONT CROSSBEAM SUPPORT PLATE

737R020004 COMING UPRIGHT E SUPPORT PLATE

737R020009 NT WHEEL MOUNT PLATE SPACER

737R020008 CK WHEEL MOUNT PLATE SPACER

737R020007 NCOMING WHEEL OUNTING PLATE

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737R020010 OUTGOING WHEEL MOUNTING PLATE

OM

F

737R020014 GEAR RACK

TM

T

737R020012 TRAVERSE CAM OLLOWER BLOCK

737R020011 UTGOING WHEEL OUNT TOP PLATE

737R020015 TRACK END

STOP

737R020013 FLOOR PLATE WELDMENT

737R020018 RAVERSE SHAFTBUSHING BLOCK

737R020017 RAVERSE SHAFT OUNTING UPRIGHT

737R020016 GEAR RACK

SPACER

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737R020019 TRAVERSE SHAFT

M

OSID

A

P

C

737R020022 SCREW JACK

ROD RETAINER

737R020020 OUTGOING FEED OUNTING PLATE

737R020104 BRAKE ANCHOR LATE STANDOFF

737R020101 IR CHUCK CORE

SHAFT

737R020023 UTGOING UPRIGHT E SUPPORT PLATE

737R020110 ARRIAGE FRAME SUBASSEMBLY

737R020106 ELECTRIC EYE

BRACKET

737R020105 BRAKE ANCHOR

PLATE

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737R020301 LOWER FEED ROLLER

SHAFT

LOE

FEE

737R020305 BEARING SUPPORT

737R020303 WER FEED SHAFT

CCENTRIC MOUNT

737R020302 FEED MOUNTING

PLATE

737R020306 FEED END PLATE

737R020304 D DRIVE MOUNTING

PLATE

737R020309 UPPER FEED

ROLLER SHAFT

737R020308 FEED TOP

PLATE

737R020307 FEED PLASTIC ROLLER SHAFT

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737R020310 UPPER FEED ROLLER

SHAFT SUPPORT

LOC

F

INC

OU

737R020312 WER FEED ROLLER YLINDER MOUNT

737R020311 FEED TOP PLATE SUPPORT BEAM

737R021001 MAIN GUARD

737R020314 EED DANCER ARM

SHAFT

737R020313 FEED DANCER

ARM

737R021004 INCOMING LEG

GUARD

737R021003 TGOING CARRIAGE

GUARD

737R021002 OMING CARRIAGE

GUARD

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737R021005 CANISTER GUARD

MOUNT

300

300WI

351006 mm AIR CHUCK WITH STOP

737R021006 UPPER FEED

ROLLER GUARD

351005 mm AIR CHUCK THOUT STOP

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STACKER PART NUMBERS

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332307 STACKER CAN AIR CYLINDER

B

SAIR C

STACYL

605018 ER BEARING

633001 INCLINE BELT

633020 OUTGOING BELT BE

332310 TACKER CAN YLINDER BRACE

332308 LANK STOP CYLINDER

606036 CARTRIDGE BEARING

332311 CKER CAN AIR INDER MOUNT

633021 LT SPROCKET

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673001 CASTER

692761 SPROCKET GUARD

MOUNT

692762 MOTOR COVER

MOUNT

692763 MOTOR COVER

737S010101 RIGHT SIDE FRAME

737S010102 LEFT SIDE FRAME

737S010103 REAR CROSS-

SUPPORT

737S010105 RIGHT SIDE

INCLINE MOUNT

737S010106 LEFT SIDE

INCLINE MOUNT

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737S010107 RIGHT SIDE LOWER

INCLINE MOUNT

737S010108 LEFT SIDE LOWER INCLINE MOUNT

737S010109 FRONT CROSS-

SUPPORT

737S010110 STACKER

STOP

737S010201 INCLINE FRAME

737S010202 LAGGING SHAFT

737S010203 INNER CROWN PULLEY SHAFT

737S010204 CROWN PULLEY

737S010205 CROWN PULLEY

SHAFT

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737S010206 INCLINE LANE UPPER

SUPPORT SHAFT

737S010207 INCLINE LANE

SUPPORT BARS

737S010208 STACKER CAN SUPPORT BAR

737S010209 LEFT SIDE

LANE DIVIDER

737S010210 RIGHT SIDE

LANE DIVIDER

737S010211 INCLINE CROSS-

SUPPORT

737S010212 INCLINE SPACER

BAR

737S010213 STACKER HINGE

LEFT

737S010214 STACKER HINGE

RIGHT

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737S010215 STACKER TRAY

BACK STOP

737S010301 JOGGER SHAFT

737S010302 OUTGOING STACKER

FLOOR

737S010303 IDLER SHAFT

737S010304 DRIVE SHAFT

737S010305 STACKER CAN

MOUNTING BAR

737S010307 STOP CYLINDER

MOUNT

737S010308 STOP CYLINDER MOUNT

BAR

737S010309 RIGHT STACKER CAN

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737S010310 LEFT SIDE STACKER

CAN

737S010311 OUTFEED BELT SUPPORT BARS

737S010315 STACKER CAN

MOUNTING CLAMP

737S010317 OUTFEED BELT

SUPPORT

737S010318 STACKER AIRLINE

TROUGH

737S010319 RIGHT SIDE AIRLINE

CONDUIT

737S010320 LEFT SIDE AIRLINE

CONDUIT

737S010321 STACKER SHAFT

737S010701 INCLINE DRIVE

MOTOR MOUNT

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737S010702 EXIT DRIVE MOTOR

MOUNT