Pocket UT™: Portable Ultrasonic C-Scan Imaging System ·  · 2010-11-03The Pocket UT™ can...

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Specificaons subject to change without noce. Copyright © 2010 MISTRAS Group, Inc. All Rights Reserved. www.mistrasgroup.com Products & Systems Division Product Bulletin #220B-10100-01 POCKET UT™ SYSTEM MISTRAS offers the innovave Pocket UT™, a baery-operated, hand-held, stand-alone, full C-Scan data acquision system� Its portability and ease of use, coupled with its full A, B and C-Scan capability and oponal TOFD capabili- es, make the Pocket UT™ System (along with available companion scanners or other com- pable devices) ideal for on-site inspecon applicaons� It quickly assesses the presence, depth, shape and orientaon of cracks, flaws, corrosion/erosion, delaminaon, and internal anomalies in a variety of structures, materials and surfaces� The Pocket UT™ can operate as a conven- onal thickness meter (for spot readings), a basic flaw detector with RF display and alarm gates, or in either acve B-Scan or full C-Scan modes� The system has a bright, back-lit LCD color touchscreen and an easy-to-use keypad for fast entry of common commands and data� Weighing approximately 2 lbs� (�9 kg), the Pocket UT™ uses the Windows-CE™operang system and integrates all ultrasonic compo- nents together in a rugged, rubber-encased enclosure� With a user-replaceable and re- chargeable baery pack, the system can also operate via the included 100-240 Volt AC/DC adapter/charger� The Pocket UT™ System includes an internal spike, square wave and tone burst ultrasonic pulser/receiver, data acquision soſtware, mo- on control hardware and soſtware for scan- ning, signal capture, display, analysis, replay, transfer or storage� Companion scanners include automated or manual X-Y scanners (using a variety of trans- ducers), or a single axis “R-Scan”� This incorpo- rates a unique dry-coupled rolling sensor and linear encoder that enables full C-Scan data acquision in a hand held scanner� The rolling sensor permits the scanner to be used without messy couplant on most surfaces encountered in an industrial or field environment� In addion to connecng many single and dual- axis manual scanners, soſtware is included to directly operate and control many automated dual-axis scanning systems or other portable X-Y and Pipe Scanning Systems� TOP 10 APPLICATIONS FOR POCKET UT™ • Impact Damage Assessment on Composites • Lightning Strike Inspecon Aircraſt • Delaminaon Evaluaon in Composites • TOFD Weld Inspecon • Rope Access UT Inspecon • Boiler Tube Thickness Evaluaon • Flow Accelerated Corrosion Mapping • EPRI CHECWORKS Compable for Nuclear • Bridge Gusset Plate Corrosion Assessment • Rapid Pipe Thickness Scans for Wall Loss Pocket UT™: Portable Ultrasonic C-Scan Imaging System Key Features Data logging Complete C-Scan with waveform storage Thickness tesng digital display w/A-Scan Flaw detector w/A and B-Scan Real me FFT spectrum analysis Spike, Square Wave and Tone Burst Field auding tool (meets any UT tesng need) 2-axis manual/automated scanner interface for immersion tesng or contact tesng Easy hand-held operaon Up to 4-hour, integrated baery pack Windows CE soſtware, familiar and easy to operate Shortcut keypad and LCD for data entry, analysis and review of results, touch screen pendant control Oponal rolling sensor provides connuous area scan rather than point readings as with other NDT devices C-Scan resoluon up to full capability of the scanner Dual gates with IP or first ECHO synchronizaon for contact or immersion tesng Permanent digital record of the test results Compact Flash card and USB port for data transfer to laptop or desktop PC

Transcript of Pocket UT™: Portable Ultrasonic C-Scan Imaging System ·  · 2010-11-03The Pocket UT™ can...

Page 1: Pocket UT™: Portable Ultrasonic C-Scan Imaging System ·  · 2010-11-03The Pocket UT™ can operate as a conven- ... Pocket UT™ System Companion Scanners for Pocket UT™ System

Specifications subject to change without notice. Copyright © 2010 MISTRAS Group, Inc. All Rights Reserved. www.mistrasgroup.com

WORLDWIDE HEADQUARTERS:195 Clarksville Rd • Princeton Jct, NJ 08550 • USAT: +1.609.716.4000 • F: +1.609.716.0706E-MAIL: [email protected]

CANADA T: +1.403.556.1350CHINA T: +86.10.5877.3631FRANCE T: +331.498.26040 GERMANY T: +49.040 2000.4025GREECE T: +30.210.2846.801-4

HOLLAND T: +31.010.245.0325INDIA T: +91.22.2586.2444JAPAN T: +81.33.498.3570MALAYSIA T: +60.9.517.3788MIDDLE EAST T: +973.17.729.356

RUSSIA T: +7495.789.4549SCANDINAVIA T: +46.031.252040S. AMERICA T: +55.11.3082.5111UK T: +44(0)1954.231.612

Specifications subject to change without notice. Copyright © 2010 MISTRAS Group, Inc. All Rights Reserved. www.mistrasgroup.com

Products & SystemsDivision

Product Bulletin

#220B-10100-01

POCKET UT™ SYSTEMMISTRASoffers the innovativePocketUT™,abattery-operated,hand-held,stand-alone,fullC-Scandataacquisitionsystem�Itsportabilityandeaseofuse,coupledwithitsfullA,BandC-ScancapabilityandoptionalTOFDcapabili-ties,makethePocketUT™System(alongwithavailable companion scanners or other com-patible devices) ideal for on-site inspectionapplications�Itquicklyassessesthepresence,depth,shapeandorientationofcracks,flaws,corrosion/erosion,delamination,and internalanomaliesinavarietyofstructures,materialsandsurfaces�

The Pocket UT™ can operate as a conven-tional thickness meter (for spot readings), abasicflawdetectorwithRFdisplayandalarmgates,orineitheractiveB-ScanorfullC-Scanmodes�Thesystemhasabright,back-litLCDcolortouchscreenandaneasy-to-usekeypadforfastentryofcommoncommandsanddata�

Weighing approximately 2 lbs� (�9 kg), thePocketUT™uses theWindows-CE™operatingsystem and integrates all ultrasonic compo-nents together in a rugged, rubber-encasedenclosure� With a user-replaceable and re-chargeablebatterypack, thesystemcanalsooperatevia the included100-240VoltAC/DCadapter/charger�

The Pocket UT™ System includes an internal

spike, squarewave and tone burst ultrasonicpulser/receiver,dataacquisitionsoftware,mo-tion control hardware and software for scan-ning, signal capture, display, analysis, replay,transferorstorage�

Companion scanners include automated ormanualX-Yscanners(usingavarietyoftrans-ducers),orasingleaxis“R-Scan”�Thisincorpo-ratesauniquedry-coupledrollingsensorandlinear encoder that enables full C-Scan dataacquisitioninahandheldscanner�Therollingsensorpermitsthescannertobeusedwithoutmessycouplantonmostsurfacesencounteredinanindustrialorfieldenvironment�

Inadditiontoconnectingmanysingleanddual-axismanual scanners, software is includedtodirectlyoperateandcontrolmanyautomateddual-axis scanning systems or other portableX-YandPipeScanningSystems�

TOP 10 APPLICATIONS FOR POCKET UT™•ImpactDamageAssessmentonComposites•LightningStrikeInspectionAircraft•DelaminationEvaluationinComposites•TOFDWeldInspection•RopeAccessUTInspection•BoilerTubeThicknessEvaluation•FlowAcceleratedCorrosionMapping•EPRICHECWORKSCompatibleforNuclear•BridgeGussetPlateCorrosionAssessment•RapidPipeThicknessScansforWallLoss

Pocket UT™: Portable Ultrasonic C-Scan Imaging System

Key Features• Datalogging

• CompleteC-Scanwithwaveformstorage

• Thicknesstestingdigitaldisplayw/A-Scan

• Flawdetectorw/AandB-Scan

• RealtimeFFTspectrumanalysis

• Spike,SquareWaveandToneBurst

• Fieldauditingtool(meetsanyUTtestingneed)

• 2-axismanual/automatedscannerinterfaceforimmersiontestingorcontacttesting

• Easyhand-heldoperation

•Upto4-hour,integratedbatterypack

•WindowsCEsoftware,familiarandeasytooperate

• ShortcutkeypadandLCDfordataentry,analysisandreviewofresults,touchscreenpendantcontrol

• OptionalrollingsensorprovidescontinuousareascanratherthanpointreadingsaswithotherNDTdevices

• C-Scanresolutionuptofullcapabilityofthescanner

• DualgateswithIPorfirstECHOsynchronizationforcontactorimmersiontesting

• Permanentdigitalrecordofthetestresults

• CompactFlashcardandUSBportfordatatransfertolaptopordesktopPC

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Specifications subject to change without notice. Copyright © 2010 MISTRAS Group, Inc. All Rights Reserved. www.mistrasgroup.com#220B-10100-01 Specifications subject to change without notice. Copyright © 2010 MISTRAS Group, Inc. All Rights Reserved. www.mistrasgroup.com#220B-10100-01

Pocket UT™ System Companion Scanners for Pocket UT™ System

1. R-SCANR-Scanisasingleaxisencodedscannerusedonflatorhighlycurvedsur-facessuchaspipesandvessels�TheR-Scanisafourmagneticwheeleddevicemeanttobeusedonferrousstructureswiththewheelsassistingtheunit to stayon track� A spring loaded, dry-coupled,UT sensor formonitoringthethicknessofastructurecomescompletewithacablefordirectlyconnectingtoaPocketUT™System�Optionalnon-metalwheelsareavailable�

2. MINI B-SCANDurablesingleaxisencodedB-Scancanscanthecircumferenceofpipediametersover3”anduptotemperaturesof500ºF(intermittently)�Thescanner comes standardwitha spring loaded �375”diameterdualele-ment5MHzdualelementtransducer�

3. X-Y SCANNERSTheManualX-Y Scanner, a traditional typedual axisoperated scanner,movesstrictlyinXandYcoordinates�InternalXandYencodersprovideprecisepositioning informationtothePocketUT™System� AuniversalsensorholderallowseasyattachmentofanyUTsensororsensorassem-bly� The standard sensor holder alsohasGimbal& Swivel compliancebuilt-intoallowscanningofcontouredsurfaces�Anoptionalsensorbub-blerholderkitisalsoavailable�The Auto X-Y Scanner (not shown), with internal stepper motors,

provides automated movement of the scanner for position feed-back� An“LSI” type sensormount isprovided soan LSI typeBubbler/Gimbal&Swivel Transducerholder andassembly (optional) canbeat-tached� A small, portable, AC or battery operated Scanner Controlbox provides the necessary power and motor drivers to operate themotorized X-Y stage� A scanner interface cable which connects di-rectly to the Pocket UT™ motion control connector is also provided,for ease in setup and operation of the Pocket UT™ with the scanner�ThescanningdimensionsforboththeManualandAutoX-YScannerareapproximately15”x17” (38x43cm)andtheybothcomewithsuctioncupsformountingtoanysmoothsurface,optionalvacuumoperationsuc-tioncupassembliesandmagneticfeetforattachingtoferrousmetals�

4. TOFD SCANNERTheTOFD(Time-Of-Flight-Diffraction)Scannerpositionstwoanglebeamtransducersfacingeachothertotransmitandreceivethediffractionofultrasonicwavesgenerated in this techniqueallowing theuser toviewweldqualityquickly�Thishighlyefficienthand-heldinspectionscannerneedsonlyonepersontooperateandissensitiveenoughthatanexternalpreamplifierisnotevenneeded�

5. MINI SCANNERThefullyautomatedMiniScannerisdesignedtoinspectflatplateorpipedown to 3” in diameter� Inspection scanning speeds are as high as 7”

per second,withan indexing/crawling speedof3”per second�Featur-ingmagneticwheels,theMiniScannerisathomescanningverticallyorevenupsidedown� Thecompletekit includes theMiniScanner,2-axispowersupply,allumbilicalcablingforpowerandwater,andUTconnec-torstothePocketUT™,optionaltransducers,bubblersandTOFD(Time-Of-Flight-Diffraction)wedgesareavailable�

6. UNIVERSAL PROBE SCANNER TheM-Scan,designedwithalinear-scanencoderforB-ScanandC-Scan,hasamagneticknurledwheelwhichmaintainscontactanddoesnotsliponwetsurfaces�Springloadedarmsensurethattheencodedwheelisalwaysincontactwiththesurfaceinupsidedown,vertical,horizontalandcircumferentialpositions� Theversatilestainlesssteelpivot-armdesignallowsuserstousedifferentdiameterprobesrangingfrom1/4"to1"�

7. AUTOMATED TABLETOP SCANNERTheTabletopScannerisasmallimmersiontankwitha10"x10"scanningenvelope�XandYaxisaremotorizedwithamanualZAxis�ThisscannercomeswithitsownAC/DCpoweredmotordriverinterface�Metallic,CeramicorCompositematerialsimmersioninspectionforinter-naldefects,inclusion,delamination,dimensionalthicknesstesting,cracksandbondquality�Thesmallscannerprovidesthecapabilityofestablish-ingfeasibilitytotestsamplesandoffersthecapabilitytodeveloptestingproceduresthatcanbeappliedtolargerscanningsystems�

ClockwisefromTop/Left:• Thickness Testing• Complete C-Scan• RF Spectrum Analysis • TOFD• A & B Scan

Page 3: Pocket UT™: Portable Ultrasonic C-Scan Imaging System ·  · 2010-11-03The Pocket UT™ can operate as a conven- ... Pocket UT™ System Companion Scanners for Pocket UT™ System

Specifications subject to change without notice. Copyright © 2010 MISTRAS Group, Inc. All Rights Reserved. www.mistrasgroup.com

WORLDWIDE HEADQUARTERS:195 Clarksville Rd • Princeton Jct, NJ 08550 • USAT: +1.609.716.4000 • F: +1.609.716.0706E-MAIL: [email protected]

CANADA T: +1.403.556.1350CHINA T: +86.10.5877.3631FRANCE T: +331.498.26040 GERMANY T: +49.040 2000.4025GREECE T: +30.210.2846.801-4

HOLLAND T: +31.010.245.0325INDIA T: +91.22.2586.2444JAPAN T: +81.33.498.3570MALAYSIA T: +60.9.517.3788MIDDLE EAST T: +973.17.729.356

RUSSIA T: +7495.789.4549SCANDINAVIA T: +46.031.252040S. AMERICA T: +55.11.3082.5111UK T: +44(0)1954.231.612

#220B-10100-01 Specifications subject to change without notice. Copyright © 2010 MISTRAS Group, Inc. All Rights Reserved. www.mistrasgroup.com

Products & SystemsDivision

Pocket UT™ Specifications:Functions:����������������������������������Thicknessgauge,flawdetector,A-,B-or

fullC-Scan

Pulse Voltage:���������������������������50–400VTurnableSpike,Square,ToneBurst

Pulse Width:������������������������������50–1000ns

Pulser Repetition Rate:�������������50Hz–1kHz

Bandwidth:�������������������������������500kHz–20MHz

Receiver Gain Range:����������������0-92dB

A/D Resolution:������������������������10bits

Maximum A/D Rate:�����������������100MSamplespersecond-100MSPS

UT Operation Mode:�����������������Pulse-echoandthroughtransmission

Dist. Amplitude Correction:������Upto60dBin0�1dBsteps

Gates:����������������������������������������2 independent gateswith separatedgatedelay,widthcontrols,synchroniza-tionthresholdanddetectionthreshold

Selectable Filters:����������������������6highpassand5lowpass(127TapFIR)

Selectable Trigger:��������������������Software controlled, external input,signalthreshold

Screen Operation:���������������������Freeze,waveformrecall,zoom,panandreferencememory

Report Generation:�������������������Canbeuseddirectlyor furtherpro-cessedwithPC-basedUTWinReplay-software

USB Port:�����������������������������������USBconnectivityport

Monitor:������������������������������������Standard3�5”1/4VGATFTdisplaywith240Wx320Hpixelresolution,touchscreen

Power:���������������������������������������Poweredby7�2V integratedbatterypack(userreplaceable)or100/240VACthroughanexternalAC/DCadapter/charger

Battery Time:����������������������������Up to 4 hours, rechargeable, nickelmetalhydride

Operating Temperature:�����������-5oCto45oC

Operating Humidity:�����������������Upto95%,non-condensing

Dimensions: ............................9�5x5x2�2in�(240x130x60mm)

Weight:��������������������������������������2lbs�(�9kg)

Pocket UT™: Portable Ultrasonic C-Scan Imaging System

POCKET UT™ SYSTEMPocket-UT™HandHeldUltrasonicFullC-ScanDataAcquisitionSystemcomescompletewithWindowsCEOperatingSystem,PocketUTwin™withA,B,&C-Scanandthefollowingaccessories:

•1-NiMHBatteryPack•1-100-240VAC,50/60Hz,PocketDCAdaptor•1-5MHz,GeneralPurposeContactTransducer•1-SensorCable,BNCtoSMB,2Meter•1-BottleofUTCouplant•1-USBDownloadCable•1-CarryingCase•1-UserManual(Part#1611-1000)•1-1GBCompactFlashCardOPTIONS FOR POCKET UT™ SYSTEM•PocketUT™ExternalBatteryBelt#1611-5045•TetheredStylus#M001-2110•PocketNDTFabricCasew/TetheredStylus#1611-5055•E317CalibrationCertificate

SOFTWARE OPTIONS•PocketUTWin™Replay•TOFDOptionforPocketUT™P/N1611-7001•TOFDOptionforPocketUTwin™Replay

For more information, please call 1-609-716-4000 or visit us on the web at www.mistrasgroup.com

• Thickness Testing with A-Scan • Complete C-Scan• RF Spectrum Analysis • Flaw Detection with A & B Scan• TOFD (Time-Of-Flight-Diffraction)