PMS-Installation & Testing Check List REV5M2012
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Transcript of PMS-Installation & Testing Check List REV5M2012
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Power Management System(Testing Check List)
REV 5M2012 1
PMS Site Name / RegionPMS IP Address / GSM Number
1- System Checking:This part of document underlines the Pre-Test system checking to insure systemfinalization and ready for testing.
Checking PMC UnitTask Checked Result
LCD fixed on PMC Board3 x Push buttons fixed8 x Indicator LEDsPower Connector1 x Y28M19 PIN1 x Y28M16 PIN1 x Y28M3 PIN for temperature sensors2 x Y28M4 PIN for Fuel and Flow levelsensors4 Ports Ethernet SwitchGSM modemGrounding
Checking PMP UnitTask Checked Result
All Electrical components are fixed incabinet referring to list in:PMP Commissioning DocumentREV4J2011Grounding
Checking CablingTask Checked Result
Y28M19 cable PMC to PMPY28M16 cable PMC to PMPY28M3 cable with 2 Temperaturesensors2xY28M4 cable with fuel level and flowsensorsPower Cable for PMCEthernet CableUSB to Serial cable ( optional for GSMmodem)
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Power Management System(Testing Check List)
REV 5M2012 2
Checking If all sensors are connected to PMPTask Checked Result
Battery Current sensorFire alarm sensorDoor Intrusion sensorWind Speed sensorATS for GeneratorsContactor for BTS reset
Checking If all other PMP Junctions are connectedTask Checked Result
Generators and Com. PowerInverterRectifierAC1 and AC2Site LightingDC power from batteriesWind Turbine Voltage measurementDisable/Enable Gen manual switch fromPMPBTS Alarm connection when MetallicBypassBattery Low Voltage & Gen Failure Alarmconnected to BTS Dry contact alarms.Exhaust
Checking If all sensors are connected to PMCTask Checked Result
2 x Temperature Sensors1 x Fuel Level Sensor2 x Flow Meter Sensor
Checking for Power Sources available for testingCommercial PowerGenerators PowerInverter powerRectifier power
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Power Management System(Testing Check List)
REV 5M2012 3
2- System Testing:This part of document underlines testing actions applied on full system features andfunctions.
Installation and Commissioning TestTest Objective Process Expected result Pass or fail
Connect the PMC/PMP ground to thegeneral site ground
MC should begrounded
Connect PMC to PMP Y28M Connectionsshould be connectedproperly
ConnectTemperature/FuelLevel/Flow metersensors cables to PMC
sensors cables shouldbe connected properly
Connect the PC toPMC with RJ45Straight cableconnection
RJ45 cable should beconnected properly
Connect Managedcomponents andpower sources to PMP
All components andpower sources shouldbe connected to PMPjunctions properly
Connect 48V power tothe PMC power input
Power Cable should beplugged properly toPMC
Commissioning allsystem partstogetherPMC,PMP,Software
Configuringnetworking betweenrs485 to Ethernetconverter and PC
Put your PC NC IP assame subnet ofconverter IP and try toaccess the convertervia web interface tochange and configurenew IP. (PMC IP will bethe IP of converter)
Turn On PMC LCD should Turn Onthen PMC is OnPMC functionality
test Turn Off PMC LCD should Turn Offthen PMC is Off
Push Buttons test Scroll LC pages Pages should scroll
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Power Management System(Testing Check List)
REV 5M2012 4
Connection TestingTest Objective Process Expected result Pass or fail
Test EthernetConnection toPMC
Connect the Ethernetcross cable betweenPMC Ethernet BackSwitch and PC. Put PCIP address in samerange of PMC IPaddress. Try toconnect from PMCEMS software to PMC
Connection SucceededSoftware should logonproperly to PMC UNIT
Test GSM Datacall RemoteConnection toPMC
Insert SIM-Card withData call activatedinto external GSMmodem. Connect themodem to PC by serialor USB to Serialconnector. Dial PMCmodem from PMCEMS software.
Connection succeeded.Software should logonproperly to PMC unit
Software TestTest Objective Process Expected result Pass or fail
Double click onSoftware icon
Software should open
Login On Software Software should loginand open access onconfiguration bar
Logout from Software Software should logoutand close access onconfiguration bar
Click exit or closeSoftware
Software should close
Access onSoftware Test
Connecting to PMCvia TCP/IP.
Software will show(Online) on its Top bar.System page shouldshow all System statusmeasurement etc
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Power Management System(Testing Check List)
REV 5M2012 5
Full Features TestTesting Monitoring, Configuration and functionality between Software and systemfeaturesTest Objective Process Expected result Pass or fail
Room-SettingsEnable/DisableAC1/AC2manually fromsoftware
System Enable--->Enable/DisableAC1/AC2
Status will be shownbeside each AC on systemsoftware page(Enabled/Disabled).Statuswill be shown on LCDpage 10-11
With RoomTemperature sensormake temperaturemore than Coolingtemp set point 1
AC1 should Turn On.Status will be monitoredon system software andLCD page 1
With RoomTemperature sensormake temperaturemore than SecondCooling temp setpoint
AC2 should Turn On withAC1. Status will bemonitored on systemsoftware and LCD page 1
With RoomTemperature sensormake temperatureless than SecondCooling temp setpoint
AC2 should Turn Off.Status will be monitoredon system software andLCD page 1
RoomTemperature SetPoints
With RoomTemperature sensormake temperatureless than Coolingtemp set point 1
AC1 should Turn Off.Status will be monitoredon system software andLCD page 1
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REV 5M2012 6
With AmbientTemperature sensormake temperatureless than Coolingtemp Low set point.With RoomTemperature sensormake temperaturemore than Coolingtemp set point 1
Exhaust should Turn Ontrying to cool the roomfrom outside.AC1/AC2 should still Off.Status will be monitoredon system software andLCD page 1-2
With AmbientTemperature sensormake temperatureless than Coolingtemp Low set point.With RoomTemperature sensormake temperaturemore than SecondCooling temp s.point
Exhaust should Turn OffAC1/AC2 should Turn On.Status will be monitoredon system software andLCD page 1-2
Current Setting Monitoring currentconsumption ofrunning AC onsoftware and LCD
During running time ofAC1 and AC2 monitorcurrent consumptionvalues on softwareSystem page and LCDpage 3
Switch betweenpower sources ex:from Inverter powerto Com. Power whenAC are On
AC should turn off andwait the Start up delaytime before turning Onagain. Status shown onLCD page 1Delay Timer
Set compressor Maxrunning time
ACs should switchrunning time betweenthem and if 1 AC isneeded to cool the roomthe AC with less runningtime will be automaticallyselected.
With RoomTemperature sensormake temperature
Alarm with buzzer shouldbe activated on software.SMS sent with alarm
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Power Management System(Testing Check List)
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more than High limitalarm
statusRoom TempAlarm Limit With Room
Temperature sensormake temperatureless than High limitalarm
Alarm with buzzer shouldbe activated on software.SMS sent with alarmstatus
Test Objective Process Expected result Pass or failGenerators-Settings
Enable/DisableGen1/Gen2/Com. Powermanually fromsoftware & fromPMP Switch.
System Enable--->Enable/DisableGen1/Gen2/ Com.Power
Status will be shownbeside each Gen or Com.Power on systemsoftware page(Enabled/Disabled).Statuswill be shown on LCDpage 12-13-14
Put GeneratorMaximum runningtime
Generators should autoswitch running timebetween them
Generator Timers
Put Generator OilChange Hours
When Generator totalrunning hours will beequal Generator OilChange hours Oil Changealarm should appear forGenerator on systemsoftware page + Buzzer+SMS
Generator Fuel
Change the distanceup or down ofobstacle front of Fuelsensor.
Fuel meter shows the Fullspace in cm not theEmpty space referring tocalibration. ex: if Fuelcalibration is 300cm andmeasure on system pageis 256cm means Fuelsensor is measuring (300-256 = 44cm). what isshown on systemsoftware page and onLCD page 7 is 256cm fullspace
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Put a flow on flowmeter input
Flow in L/h should bemeasured on systemsoftware page and LCDpage 7.
Make fuel level lessthan Low Fuel LevelAlarm value
Low fuel Level Alarmshould be activated onsystem software page+buzzer+ SMS+ LCD alarmpage 7
Make flow levelmore than flowlevel max Alarmvalue
High flow Alarm shouldbe activated on systemsoftware page+ buzzer+SMS+ LCD alarm page 7
Turn On Gen 1 for 3hours and Gen 2 for2 hours for example.
General should showthe total time running ofeach generator.Generator with less totalrunning time should beselected the first to runwhen Generator power isneeded
Generator HourMeter
After several runningtime of Generators
Oil Change shouldmeasure and show thetotal time running for Oilchange
Voltage andCurrent Settings
Monitoring VoltageOutput ofGenerators and Com.Power
Voltages should bemeasured and monitoredon system software pageand LCD page 4. in caseof any of these sourceswill be selected to beOn and no Voltageoutput. system will autoswitch to other powersource a Fault alarmshould be activated onsystem software page+buzzer + SMS + LCDalarm page 6
Monitoring CurrentOutput ofGenerators and Com.Power
Current load should bemeasured and monitoredon system software pageand LC page 5
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Test Objective Process Expected result Pass or failWind Turbine-Settings
Wind TurbineVoltage
Connect an ACpower source 1phase to WindTurbine voltagejunction of PMP
Power Voltage should beshown on systemsoftware page + LCD page8
Test Objective Process Expected result Pass or failBattery-Settings
Set Low LimitAlarm of BatteryVoltage
When battery Voltagelevel attend the limit analarm should be activatedon system software page+ buzzer + SMS + LCDalarm page 9Voltage and
Current Settings Set High LimitAlarm of BatteryCurrent and monitorCurrentmeasurement onSystem page
When battery Currentlevel attend the limit analarm should be activatedon system software page+ buzzer + SMS + LCDalarm page 9
DIS/EN Inverterfrom software
Disable/EnableInverter from BatterySettings
Status will be shownbeside Inverter on systemsoftware page(Enabled/Disabled).Statuswill be shown on LCD
Voltage Set Point Set Empty Voltageof Voltage Set Point
Battery Voltage low thanVoltage Set point. Systemshould auto run to Com.Power. If com. Power Off.Auto switch toGenerators to chargebatteries
Test Objective Process Expected result Pass or failDigital Sensors Test
Fire sensor Make short circuit onfire alarm junctionon PMP simulatingfire sensor
Fire Alarm should beactivated on systemsoftware page + buzzer +SMS
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Wind Speedsensor
Put Anemometer inWind
Wind Speed should bemeasured and monitoredon system software page+ LCD page 8
BTS reset Push BTS buttonon System softwarepage
BTS reset Relay on PMPshould close for 30s thenOpen
Door Intrusion Click Door intrusionsensor
Intrusion Alarm should beactivated on systemsoftware page + buzzer +SMS
Metallic Bypass Power Off the PMC System should:1- Start Generator2- Provide Power to
rectifier3- Generate bypass
alarm on BTS
Test Objective Process Expected result Pass or failAlarms SMS & Reset Alarms
Alarms SMS Set mobile Numbersthat should receiveSMS in case of anyalarm
Alarm status should besent by SMS for specifieddestination Number
Reset Alarms Try to reset anyactivated Alarm formsystem softwarepage or LCD
Alarm should be Reset
Test Objective Process Expected result Pass or failAuto Switching between Power Sources
Battery VoltageLow.Com. Power On
System should turn offInverter. Switch to Com.Power for chargingBatteries
Cases
Battery Voltage Low.Com. Power Off
System should turn offInverter. Turn OnGenerator with less totalrunning time. If generatorfault, auto switch toGenerator 2.
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Battery Voltage Low.Generator was Onand Com. Powerbecome On
System should turn OffGenerator and switch toCom. Power to continuecharging batteries
Generator Oncharging batteriesand batteriesbecome fullycharged
System should turn OffGenerator and switch toInverter. (N.B: if batteriesbecome full beforeGenerator min runningtime = 1h) system keepsgenerator running untilmin running time.
Generator On andbecome fault
Auto switch to Generator2
Batteries full Inverter selected
Test Objective Process Expected result Pass or failReport Test
Archive Period Set Archive period tosave data
System should savevalues and alarmsreferring to archiveperiod ex: each 20 min.
Upload data fromsystem
Upload data fromsystem
Report Data should beuploaded to system andsaved on PC
Text Report Select Report--->Text Report onsoftware. Set Dateand time Selection(From/To). Selectmaximum 6 itemsfrom Report list.
Text report should begenerated showing Itemvalues and measurementthat you selectedreferring to time intervalselected (From/To)
TREND Report Select Report--->TREND Report onsoftware. Set Dateand time Selection(From/To). Selectmaximum 6 itemsfrom Report list.
Trend report with graphvariation should begenerated showing Itemvalues and measurementthat you selectedreferring to time intervalselected (From/To)
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BAR GRAPHReport
Select Report--->BAR GRAPH Reporton software. SetDate and timeSelection(From/To). SelectFUEL Level OR Flowfrom Report list.
Bar graph report shouldbe generated showingmonthly measurementthat you selectedreferring to time intervalselected (From/To).Double click on monthlyBAR, Daily BAR graph byhours should be shown.
TOTALIZATIONReport
Select Report--->TOTALIZATIONReport on software.Set Date and timeSelection(From/To). SelectInverter OR/AndMain Power.
Bar graph report shouldbe generated showingmonthly running time forinverter/main powersources that you selectedreferring to time intervalselected (From/To). Withpercentage running timeof each source.
3- System approval:This document should be signed after full system checking and full features testingby comnet power and customer team.
Signing this document proves that customer agree on system functionality referringto his requirements.
Comnet Power Engineer Testing EngineerSignature SignatureName NameDesignation DesignationDate Date